ELECTRICAL MAINT.

DEPT

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ELECTRICAL MAINTNENANCE

Performance Indices

 PM Adherence : 100%
 No. of W.O. raised : 193
 No. of RCA raised :0
 Unit trip on account of EMD :0
 Generation Loss due to Equipment : MU

Equipment Date MU Loss

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 ELECTRICAL MAINTNENANCE

Condition Monitoring
Technique Planned done %

Thermography
-400 kV Switchyard Twice Twice 100 %

-BTG & BOP LT Motors Twice Twice 100 %

-HT Motors Twice Twice 100 %

-Battery banks Twice Twice 100 %

-Transformers Once Once 100 %

- BDV Samples 10 10 100 %

 ELECTRICAL MAINTNENANCE

MODIFICATIONS
Sl. Problem in Existing
Existing System Implemented Modification U1 U2
No System

8MTRS OF 7C X 2.5 SQ.MM

1
MILL-1A TO 1D 20T Pendent cable shortage at
& 10C X1.5SQ.MM New U1
HOIST maintenance bay area
cable replaced.

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 ELECTRICAL MAINTNENANCE

Highlights

19 Nos. 400KV CTs replacement done at 400 KV switch yard GT 2, Line 1 & Line 2 bays for
reliability improvement
 ELECTRICAL MAINTNENANCE

Highlights

2.Maintenance of mill motor -2B

BEFORE AFTER
 ELECTRICAL MAINTNENANCE

Highlights

1.Maintenance of WRDB-1&2 .
2.Maintenance of Station service board
 ELECTRICAL MAINTNENANCE

Low lights
Description Probable reason for Action Taken
tripping/failure
U-2 MDBFP AOP MOTOR U-2 MDBFP AOP MOTOR MDBFP AOP MOTOR Replaced
Tripped in over load. So one from spare motor. Failure
checked found motor over motor bearing replaced and
heated condition. So motor kept in workshop.
decoupled trial taken found
abnormal sound came from
motor.
 ELECTRICAL MAINTENANCE

Condition Based Maintenance

Sl.no
Sl.no Equipment
Equipment Observations
Observations Action
Actiontaken
taken Remarks
Remarks

11 0BA
U#2toCWP-B
0BC tie IR value
Motor in range'Y'of&
terminal Dust accumulation noticed on Initial -150 mega
Initial Ohm
-75°C
Cable connector replace
‘B’PHmega
Cableohms
temp high , insulators cleaned the same After work:
After 10 giga
work: 38°C
value reached to Giga Ohms Ohm
2 U-2 MILL 20T HOIST Abnormal Sound Bearings Replaced on DE and 6309ZZC3 and 6309 ZZ
2 Vacuum pump -2B Abnormal, sound Bearings Replaced on DE and
NDE sides 6319 C3 C3
two nos
NDE sides bearings consumed
3 U-2 1C12 HOPPER JB Terminal heat up Relugging -
3 Primary water pump
HEATER Abnormal Sound Bearings Replaced on DE and 6310ZZ C3 and 6210

-1B NDE sides ZZ C3

4 CT fan U#1 – 8, 10A, 10A, 8.8 Giga Ohm Boots replaced on all 6
runs of cables.

5 Filter Backwash pump-C Abnormal sound Bearings Replaced on DE and 6208ZZ and 6207ZZ
NDE sides

6 Submersible Dewatering Abnormal sound Bearings Replaced on DE and 6202ZZ and 6202ZZ
pump NDE sides
ELECTRICAL MAINTNENANCE

Challenges / Concerns
1. Spare GT cleaning & painting .

Before After
2. Old 400kv Ct’s shifted to central store .
3. Two nos of motor shifting trolley fabricated .
 Initiatives and Improvements
Sr. Description Status
no.
1 TG hall 17 M elevation in Unit 1 & 2, LED lighting fixtures Completed
installed in place of HPSV as an energy saving initiative
2 LED lighting provided at CW pump house by replacing Completed
conventional HPSV lights as an energy saving project
3 LED lighting provided at WORKSHOP by replacing Completed
conventional HPSV lights as an energy saving project

4 Redistribution of PA fan LOPs in to two sections of Boiler Completed

MCC to avoid unit tripping
5 U 2 exciter damaged stroboscope was restored back in Completed
service

6 Energy meters installation of Line 1, Line 2, GT 1, GT 2, GRP 2 Completed

and Unit 2 11 KV, 6.6 KV panels installed for ABT system
ELECTRICAL MAINTNENANCE

Way forward

1. Testing of 250MVA spare GT

2. Bearing inspection of 3No of SSF motor(132KW) at chlorination area.
3. Shifting and gathering of all spare cables, cable trays  from switch yard
to a designated place and making proper tagging
4. BDV testing of all Service transformers
 ELECTRICAL MAINTNENANCE

Critical Spares Status

S.NO Material Description PR No PO Number Status
Procurement of HT motor
R-1010, PR –
end covers - awaited from HO
50011683
Procurement of GE multiline
R-1009, PR –
F650 relay Front Display awaited from HO
50011666 -
Card.

Procurement of C&I Valve

R-899, PR –
Motor used in MOV of BTG awaited from HO
50011293 -
Areas.

Procurement of DAVR
PR – 50010692 awaited from HO
Electronics Control Card For
Both Unit
Replacement of BHEL Final Technical
DAVR System With ABB Specification awaited from
UniTrol for 600MW. Vendor.
 CRITICAL CONCERN
Sr. Activity Detail Status
No.

1. Dis-location of 400 KV CVT conductor during heavy Inviting offers for

winds due to heavy pulling load on the CVT stud study of the
bolt- happened two times lead to tripping of the unit. system and
Need to do study of the existing design and propose propose solution
modification to reduce the load on equipment
connectors.
2 Commissioning of Generator stator 10 % earth fault Inviting offers for
protection, which was left out by BHEL study of the
Need to get the system studied by protection expert protection and
and get the solution to take the protection in to propose suitable
service solution.
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 ELECTRICAL MAINTNENANCE

Assistance required from JITPL If any

1. Power contractor -24vdc 3TF31 10-0B,SIEMENS

2. CW/DM SERVICE TRANSFORMER OTI
3. DM PLANT MCC CONTROL TRANSFORMER SELECTOR SWITCH ;-SRPM
625A/TB3 63A/230V AC,KAYCEE
4. CCR 26W CFL BULB & CHOKE .
5. GT OIL FLOW METRE- MODEL N0-8HL,SERIES-4022,PIPE SIZE-200NB.
6. DG AUXAILLARY CONTRACTOR- L&T MX0DC ,WITH ADDEN BLOCK –
MX-A1
7. TRANSFORMER OIL ,OSR,BUCHHOLZ’S RELAY,SUDDERN PRESSURE
RELAY
8. MICOM RELAY P143,P242,P345,P643,P645 (ALSTOM), GE 650 RELAY,

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ELECTRICAL MAINTNENANCE

Safety Issue If any

1. U#1&2 Boiler MCC Room temperature is very high
2. Rodents movement in MCC switchgear rooms.
3. Approach for BCW,RWPH Motors, RWIPH Motors.
4. U#1&2 Wall blower-55 area very hot and continues Ash leakage

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