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Abstract
The electrochemical noises obtained from pure aluminium in an alkaline solution have been analysed as a function of sulphate, nitrate or
sodium sulphide concentration. A stochastic theory has been applied to the experimentally obtained electrochemical noises based upon the
Weibull distribution function. From the occurrence of two linear regions on one Weibull probability plot, the present analysis method permitted
us to distinguish between the dissolution of Al and the stochastic process concerning the series of nucleation, growth and detachment of hydrogen
bubbles in an engineering sense. Moreover, the conditional event generation rate and the average charge in each event were quantitatively determined
for the stochastic process of hydrogen bubbles as well as the dissolution of Al. Effects of sulphate, nitrate and sodium sulphide additives on the
corrosion of pure aluminium in an alkaline solution have been discussed in terms of the conditional event generation rate and the average charge
in each event.
© 2007 Elsevier Ltd. All rights reserved.
0013-4686/$ – see front matter © 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.electacta.2006.12.029
4364 K.-H. Na, S.-I. Pyun / Electrochimica Acta 52 (2007) 4363–4373
the shot noise theory. In addition, the effects of anion and Na2 S Table 1
additives on the corrosion of Al in an alkaline solution have The values of the Stern–Geary coefficient B determined from the potentiody-
namic polarisation curves
been discussed.
Solution Stern–Geary coefficient B [V]
2. Experimental 0.01 M NaOH 4.65 × 10−3
0.01 M NaOH + 0.01 M Na2 SO4 9.78 × 10−3
In this work, the experiments were done with a high-purity 0.01 M NaOH + 0.1 M Na2 SO4 1.28 × 10−2
Al rod of 6.35 mm diameter (99.999%, Aldrich Chemical Co., 0.01 M NaOH + 0.01 M NaNO3 1.24 × 10−2
0.01 M NaOH + 0.1 M NaNO3 1.40 × 10−2
Inc.). The specimen was set in a block of polyethylene and 0.01 M NaOH + 0.01 M Na2 S 3.27 × 10−3
the upper surface of the block was ground with silicon carbide 0.01 M NaOH + 0.1 M Na2 S 2.91 × 10−3
papers to 1500 grit, successively. In order to ensure a clean Al
surface before any exposure to the corroding electrolytic solu-
tion, the specimen was cleaned with ethanol after this polishing after 3 h of immersion. It can be seen in Fig. 2 that potential
procedure. The electrolytes used were 0.01 M NaOH solutions records are composed of discernable transients and they change
containing various Na2 SO4 , NaNO3 or Na2 S concentrations of with solution.
0, 0.01 and 0.1 M at room temperature. Shot noise is associated with current flow across a potential
The potentiodynamic polarisation experiment was performed barrier. It is due to the fluctuation of current around an average
in the applied potential range from −2.0 to 0 VSCE with a scan value resulting from the random emission of electrons. In other
rate of 0.5 mV s−1 by using an EG&G Model 263A Galvanos- words, each electron carries a discrete amount of charge inde-
tat/Potentiostat interfaced with a IBM-compatible computer. A pendently and produces a small current pulse that corresponds to
platinum gauze and a saturated calomel electrode (SCE) were an event [13,14]. According to this theory, the summation of all
used as the counter and reference electrodes, respectively. the current pulses produces the average corrosion current Icorr .
Electrochemical noise measurement was carried out within a Therefore, the average corrosion current Icorr is given by
Faraday cage with a Zahner IM6e impedance measurement unit
equipped with a Zahner NProbe: two identical Al specimens Icorr = qfn (1)
were galvanically coupled. After that, both the current between
where q is the average charge in each event and fn is the frequency
the two Al specimens and the potential of the Al specimens
of events.
against an SCE were simultaneously recorded with time for 5 h.
If we assume that shot noise is produced in the present system
The sampling interval used in this study was 0.05 s and each
[15–18], the frequency of events fn can be estimated from the
time record consisted of 2048 datapoints. 180 time records were
following equation:
analysed for each solution. The cumulative probability of the
frequency of events fn was calculated from the electrochemical Icorr B2
noises experimentally obtained based upon the shot noise theory. fn = = (2)
q ψE
It was then rearranged in the time domain to analyse the noises
based upon the stochastic theory. where B is the Stern–Geary coefficient and ψE is the low-
In order to compare the corrosion rate of Al in an alkaline frequency limit of power spectral density of potential.
solution in the presence of additives with that corrosion rate in Though the electrochemical process is not always a pure shot
the absence, weight loss was measured as a function of additive noise process, it has been revealed that it is also possible to
concentration. estimate fn by using Eq. (2) [15,17,18]. The cumulative prob-
ability of fn , F(fn ) was calculated by the following sequence
3. Results and discussion [6,7,17,18]:
3.1. Construction of Weibull probability plots (1) Arrange all calculated fn data in order from the smallest to
the largest.
Fig. 1 shows potentiodynamic polarisation curves on a (2) The cumulative probability can then be measured as
semilogarithmic scale for pure Al at a scan rate of 0.5 mV s−1 M/(N + 1), where M is the rank in the ordered fn data and N
in aqueous 0.01 M NaOH solution containing various SO4 2− , the total number of data.
NO3 − or Na2 S additive concentrations of 0, 0.01 and 0.1 M.
While the addition of SO4 2− or NO3 − did not exert any notice- The above sequence is based upon the mean rank approxima-
able effect on current density, the addition of Na2 S remarkably tion, which is the most widely used for calculating cumulative
increased both anodic and cathodic current densities. The value probability F(fn ). But the median rank (M − 0.3)/(N + 0.4) [19]
of the Stern–Geary coefficient B, which is necessary for the is sometimes also used when N is smaller than 10.
shot noise analysis, was obtained from polarisation curves. The The cumulative probability F(fn ) was experimentally deter-
resulting value of B is listed for each solution in Table 1. mined from the electrochemical noises based upon the shot noise
Fig. 2 shows examples of potential records in the time theory in aqueous 0.01 M NaOH solution containing various
domain, obtained from pure Al in aqueous 0.01 M NaOH solu- additive concentrations. The resulting values of F(fn ) are plot-
tion containing various SO4 2− , NO3 − and Na2 S concentrations ted against fn in Fig. 3. It was found that the distribution of
K.-H. Na, S.-I. Pyun / Electrochimica Acta 52 (2007) 4363–4373 4365
Fig. 1. Potentiodynamic polarisation curves of pure Al with a scan rate of 0.5 mV s−1 in aqueous 0.01 M NaOH solution containing various (a) SO4 2− , (b) NO3 −
and (c) Na2 S concentrations.
fn shifted to a more high-frequency region with increasing analysed using stochastic approach based upon its stochastic
SO4 2− , NO3 − or Na2 S concentration. The positive shift of fn nature [20–24]. Accordingly, in order to quantitatively analyse
values means that the corrosion of Al occurs more rigorously the electrochemical noises and to clearly distinguish between
in an alkaline solution in the presence of additives. Moreover, it the dissolution of Al and the stochastic process concerning
is worthwhile to note that the values of fn ranged in 5 decades. the series of nucleation, growth and detachment of hydrogen
This range was in good agreement with the reported range of bubbles, a stochastic theory has been applied to the cumulative
2–5 decades in Cottis’ work [17,18]. probability F(fn ).
It looks as if F(fn ), calculated based upon the shot noise According to the stochastic theory, the cumulative probability
theory, allows a useful and reasonably intuitive categorization F(t) of a failure system can be introduced as a Weibull distribu-
of the type of corrosion [17,18]; however, it is not sufficient with tion function based upon a “weakest-link” model [25–28], which
F(fn ) obtained from the shot noise analysis to clearly distinguish is expressed as
between various components of stochastic phenomena, such as m
−t
the dissolution of Al and the series of nucleation, growth and F (t) = 1 − exp (3)
detachment of hydrogen bubbles during the alkaline corrosion n
of Al in a certain frequency range. In this respect, it is worth- where m and n are the shape and scale parameters, respectively.
while to note that the shot noise process was mathematically m is a dimensionless parameter and n is expressed in sm .
4366 K.-H. Na, S.-I. Pyun / Electrochimica Acta 52 (2007) 4363–4373
Fig. 2. Examples of potential records obtained from pure Al in aqueous 0.01 M NaOH solution containing various (a) SO4 2− , (b) NO3 − and (c) Na2 S concentrations
after 3 h of immersion.
The Weibull distribution function is one of the widely used By fitting Eq. (4) to the cumulative probability numerically
cumulative probability functions for predicting lifetime in relia- calculated, two parameters m and n can be determined from
bility tests. This is because it can easily approximate the normal the slope of the linear ln{ln[1/(1 − F(t))]} versus lnt plots
distribution, logarithmic normal distribution and exponential (Weibull probability plots) and from the intercept on the
distribution functions. Secondly, it is also possible to analyse ln{ln[1/(1 − F(t))]} axis, respectively.
data even when two or more failure modes are present at the Since Weibull distribution function is defined appropriately in
same time [25,26]. Finally, it is worthwhile to note that there are the time domain, the plot of the calculated F(fn ) against fn was
some research works [29,30] in which Weibull distribution was first transformed from the fn domain to the 1/fn time domain
successfully applied to the analysis of such shot noise process for the stochastic analysis. The Weibull probability plot was
as the interarrival distribution of data in the computer network- then constructed by fitting the calculated cumulative probabil-
ing. For these reasons, the Weibull distribution function has been ity, F(1/fn ), to the Weibull distribution function. The resulting
adopted for the analysis of F(fn ) in order to distinguish stochastic Weibull probability plots are given in Fig. 4.
phenomena. The plots showed satisfactorily good two linear regions in an
From rearrangement of Eq. (3) alkaline solution, irrespective of additive concentration. Accord-
ing to the stochastic theory [26,27], the two linear regions on one
1 plot indicate that two mechanisms exist, depending upon fn . It
ln ln = m ln t − ln n (4)
(1 − F (t)) was reported that the alkaline corrosion of Al can be considered
K.-H. Na, S.-I. Pyun / Electrochimica Acta 52 (2007) 4363–4373 4367
Fig. 3. Cumulative probability plots for the frequency of events, fn in aqueous 0.01 M NaOH solution containing various (a) SO4 2− , (b) NO3 − and (c) Na2 S
concentrations.
as the sum of the anodic partial reaction and the cathodic partial Al in an alkaline solution at open-circuit potential: one is the dis-
reaction given below [31,32]: solution of Al and the other is the stochastic process of hydrogen
bubbles. Accordingly, two linear regions in one Weibull proba-
Partial anodic reaction : Al + 4OH− = Al(OH)4 − + 3e− bility plot correspond to these stochastic processes, respectively.
E◦ = −2.59 VSCE (5) The linear region in the lower frequency range is owing to the
dominant stochastic process of hydrogen bubbles. On the other
Partial cathodic reaction : 3H2 O + 3e− = 3/2H2 + 3OH− hand, the linear region in the relatively higher frequency range
E◦ = −1.07 VSCE (6) is due mainly to the dominant dissolution of Al. It should be
emphasised that the fn s in the linear region of the lower frequency
From practical point of view, a couple of reactions (5) and range does not rigorously represent “pure” stochastic process of
(6) constitute a self-discharging corrosion process which causes hydrogen bubbles. They also include the dominant dissolution
the loss of Al fuel in Al-air battery in standby mode (namely at of Al in some degree.
open-circuit potential). In this case, it is reasonable to think that Recently, it was revealed [6,7] that this method produced use-
two stochastic processes readily occur during the corrosion of ful results from practical point of view for investigating pitting
4368 K.-H. Na, S.-I. Pyun / Electrochimica Acta 52 (2007) 4363–4373
Fig. 4. Weibull probability plots (plots of ln{ln[1/(1 − F(1/fn ))]} vs. ln(1/fn )) in aqueous 0.01 M NaOH solution containing various (a) SO4 2− , (b) NO3 − and (c)
Na2 S concentrations.
corrosion of Al in a chloride solution in the presence of anions, cess of hydrogen bubbles, three linear regions in a hydrochloric
which were in good agreement with previous results reported by acid solution correspond to dominant uniform corrosion,
other researchers [33–36]. Accordingly, it is plausible to think dominant pitting corrosion, and the dominant stochastic process
that the fn s in the low frequency range may provide useful prac- of hydrogen bubbles. This implies that one linear region is
tical information on the stochastic process of hydrogen bubbles mainly related to one dominant stochastic phenomenon in an
in an engineering sense, when the contribution of uniform cor- engineering sense.
rosion to noise signal is overwhelmed by that contribution of the
stochastic process of hydrogen bubbles. 3.2. Stochastic analysis of electrochemical noise
In this regard, it is worth noting that two and three linear
regions were observed on one Weibull probability plot in a 3.2.1. Stochastic process concerning the series of
concentrated sulphuric acid solution and in a concentrated nucleation, growth and detachment of hydrogen bubbles
hydrochloric acid solution, respectively, as shown in Fig. 5. The values of shape parameter m and scale parameter n in
While two linear regions in a sulphuric acid solution correspond the Weibull distribution function were determined from Fig. 4
to dominant uniform corrosion and the dominant stochastic pro- for the stochastic process of hydrogen bubbles as a function
K.-H. Na, S.-I. Pyun / Electrochimica Acta 52 (2007) 4363–4373 4369
Table 3
The values of the average charge in each event of the stochastic process con-
cerning the series of nucleation, growth and detachment of hydrogen bubbles,
and the dissolution of Al, calculated from electrochemical noises
Solution Hydrogen evolution Dissolution of
on Al [C] Al [C]
Fig. 6. Plots of the conditional event generation rate for the stochastic process concerning the series of nucleation, growth and detachment of hydrogen bubbles, r(t)
vs. t for Al in aqueous 0.01 M NaOH solution containing various (a) SO4 2− , (b) NO3 − and (c) Na2 S concentrations.
Fig. 7. Plots of the conditional event generation rate for the dissolution of Al, r(t) vs. t for Al in aqueous 0.01 M NaOH solution containing various (a) SO4 2− , (b)
NO3 − and (c) Na2 S concentrations.
between anode and cathode is found in macrocells. Accord- tion of Al. According to the stochastic theory, mean time to event
ingly, electrochemical noise measurement appropriately senses generation is defined as [18]
the short-circuited corrosion current that originates mainly from ∞ ∞ ∞
F (t)
macrocells where the anode and cathode are located in differ- tF (t)dt = (1 − F (t))dt = dt (8)
ent electrodes that are galvanically coupled, resulting in smaller 0 0 0 r(t)
corrosion rate. Considering that the average frequency of events is inversely
By contrast, the corrosion rates calculated from polarisation proportional to mean time to event generation, it follows the
curves and weight losses include the short-circuited corrosion average frequency of events is proportionally related to r(t) and
current which is all provided by microcells as well as macrocells. hence, corrosion rate can be expressed to be proportional to
Moreover, the corrosion rate of Al was increased with increas- the product of r(t) and the average charge in each event. The
ing SO4 2− , NO3 − or Na2 S concentration. It is noted that the corrosion rate increased with the addition of SO4 2− or NO3 −
shot noise analysis by its nature yielded such a remarkable error and such an increase in r(t) is dominant over the decrease of
bound of corrosion rate. the average charge in each event. Furthermore, the corrosion
Corrosion rate just means the product of the average fre- rate remarkably increased with the addition of Na2 S, indicating
quency of events and the average charge in each event for the that it follows the increasing two factors of r(t) and the average
stochastic process of hydrogen bubbles as well as the dissolu- charge in each event.
4372 K.-H. Na, S.-I. Pyun / Electrochimica Acta 52 (2007) 4363–4373
Fig. 8. Variation of the corrosion rate for Al in aqueous 0.01 M NaOH solution with the concentration of (a) SO4 2− , (b) NO3 − and (c) Na2 S.
The increase in corrosion rate in the presence of SO4 2− or It is well known that Na2 S acts as a hydrogen recombination
NO3 − was in contradiction to the previously reported results poison which enhances hydrogen permeation into such metal
[40], where corrosion rate of Al was reduced by the addition system as iron, carbon steel or Al alloy by producing H2 S [42].
of SO4 2− or NO3 − under the application of anodic potential. However, at the same time, it also produces hydroxide ions,
It seems that this difference may have its origin in the different resulting in more alkaline condition. Therefore, it is suggested
experimental environments. It should be kept in mind that a that the corrosion rate enhanced by the addition of Na2 S orig-
couple of the partial anodic reaction (Eq. (5)) and the partial inates from the fact that the contribution of the protection by
cathodic reaction (Eq. (6)) constitute a short-circuited corrosion the formation of H2 S is overwhelmed by the contribution of
cell, which is divided into microcell, and macrocell, in alkaline the chemical attack of hydroxide ions in a more severe alkaline
solution at open-circuit potential. solution to the dissolution of Al.
In an aqueous system, Na2 S is easily decomposed by the Hence, from the experimental findings, two corrosion-
following electrolysis reaction [41]: enhancing mechanisms have been proposed. On the one hand,
the corrosion rate increased with the addition of SO4 2− or
Na2 S + 3H2 O → 2H2 S + 2NaOH (9) NO3 − . This can be account for in the following way. The
K.-H. Na, S.-I. Pyun / Electrochimica Acta 52 (2007) 4363–4373 4373
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