INTERACTIVE SCHEMATIC

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 RENR8131-02
April 2015

C-12 Tier II Marine Engine

Electrical System
NFL1-UP
K1M1-UP
9HP1050-UP
C1Z1-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

CID / MID / FMI

Component Identifiers (CID¹)

Module Identifier (MID²)
(MID No. 036)
CID Component
0001 Injector Cylinder #1
0002 Injector Cylinder #2
0003 Injector Cylinder #3
0004 Injector Cylinder #4
0005 Injector Cylinder #5
0006 Injector Cylinder #6
0041 8 Volt DC Supply
0091 Throttle Position Sensor
0094 Fuel Pressure Sensor
Failure Mode Identifiers (FMI³)
0100 Engine Oil Pressure Sensor
FMI No. Failure Description
0102 Boost Pressure Sensor
0 Data valid but above normal operational range.
0105 Inlet Manifold Temp Sensor 1 Data valid but below normal operational range.
0110 Engine Coolant Temperature Sensor 2 Data erratic, intermittent, or incorrect.
0127 Transmission Oil Pressure Sensor 3 Voltage above normal or shorted high.
0168 System Voltage 4 Voltage below normal or shorted low.
0174 Fuel Temperature Sensor 5 Current below normal or open circuit.
0177 Transmission Oil Temperature Sensor 6 Current above normal or grounded circuit.
0253 Personality Module mismatch 7 Mechanical system not responding properly.
0261 Engine Timing Calibration required 8 Abnormal frequency, pulse width, or period.
0262 5 Volt Sensor Supply 9 Abnormal update.
0268 Check Programmable Parameters 10 Abnormal rate of change.
0320 Engine Speed/Timing Signal 11 Failure mode not identifiable.
0342 Secondary Engine Speed Signal 12 Bad device or component.
1249 Secondary Throttle Position Sensor 13 Out of calibration.
Event Indentifiers (EID) 14 Parameter failures.
EID Event 15 Parameter failures.
16 Parameter not available.
E015 High Engine Coolant Temperature Derate
17 Module not responding.
E017 High Engine Coolant Temperature Warning
18 Sensor supply fault.
E025 High Inlet Air Temperature Derate
19 Condition not met.
E027 High Inlet Air Temperature Warning 20 Parameter failures.
E030 High Transmission Oil Temperature Warning ³ The FMI is a diagnostic code that indicates what type of failure has
occurred.
E039 Low Engine Oil Pressure Derate
E053 Low Fuel Pressure Warning
E056 High Fuel Temperature Warning
E057 Low Engine Coolant Level Derate
E059 Low Engine Coolant Level Warning
E096 High Fuel Pressure
E100 Low Engine Oil Pressure Warning
E113 High Transmission Oil Pressure
E190 Engine Overspeed Warning
E268 Unexpected Engine Shutdown
¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
SPECIFICATION AND RELATED MANUALS

Related Electrical Service Manuals

Title Form Number
Troubleshooting SENR9646
Systems Operation / Testing and Adjusting SENR9643
Electronic Installation Guide (Engine) REHS1187
Installation Guide
SENR5002
(Marine Engine Electronic Displays)
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 8 7 6 5 4 3 2 1
P401

Wire Descriptions for Starting and Charging System

1552269
E963-A33 BK-16 1 BK-18 SIGNAL(-) (CRANKSHAFT POSITION)
R817-A32 GY-16 2 WH-18 SIGNAL(+) PRIMARY ENGINE SPEED/TIMING SENSOR
1 2
188-7511 4 3
From From To To
NOT
CUSTOMER PROVIDED Code Gauge Color
1607690
P2
USED P402
1552269
(CAMSHAFT POSITION) ENGINE SHUTDOWN SWITCH Component Terminal Component Terminal
1 A701 GY-16 E965-A28 BU-16 1 SIGNAL(-)
SECONDARY ENGINE SPEED/TIMING SENSOR (NOTE E) ST B
ANALOG SENSOR POWER +5V 2 997-A1 OR-16 NOT A702 PU-16 E966-A27 YL-16 2 SIGNAL(+)
189-9801
ON S 058W856 16 YL/RD Start Relay (RH) +Coil (Term. 2) Engine Shutdown Switch (RH) Terminal 1
ANALOG SENSOR COMMON 3 993-A2 BR-16 USED A703 BR-16 (B)
DIGITAL SENSOR POWER +8V 4 R800-A60 OR-16 INJECTOR A704 GN-16 G833-A99 PK-16 G833-A38 PK-16 OFF C 058W857 16 YL/RD Optional Start Switch (RH) Start Terminal Engine Shutdown Switch (RH) Terminal 2
DIGITAL SENSOR COMMON 5 J842-A59 BK-16 HARNESS A705 BU-16 G833-A37 PK-16
COOLANT LEVEL SENSOR 6 M967-A58 OR-16 CONNECTOR NOT G833-A62 PK-16 R 058-857 16 YL/RD Optional Start Switch (RH) Start Terminal Engine Shutdown Switch (RH) Terminal 2
7 P300 J300 USED E965-A28 BU-16 P103
NO.5 NO.4 NO.3 NO.2 NO.1 1552269 REMOTE START
8 1552252 3E7990
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
E963-A33 BK-16
SWITCH 059W857 16 PK Engine Harness Connector P43 Terminal 4 Engine Shutdown Switch (RH) Terminal 2
9 A701-A17 GY-16 1 A701 GY-16 NO.6 E966-A27 YL-16 C967-A16 BU-16 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR CB
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
10 A702-A18 PU-16 2 A702 PU-16 CYLINDER 995-A15 BU-16 G833-A37 PK-16 2 GROUND 130-9811 (NOTE G) 068-058 16 YL/RD SPLICE Optional Start Switch (RH) Start Terminal
11 A703-A19 BR-16 3 A703 BR-16 INJECTOR R817-A32 GY-16
12 J763-A20 GY-16 4
5
A704 GN-16 C967-A16 BU-16 068W058 16 YL/RD SPLICE Optional Start Switch (RH) Start Terminal
13 A705-A30 BU-16 A705 BU-16 F421-A61 YL-16
D790 OR-16 D789 WH-16
TRANSMISSION OIL PRESSURE SENSOR 14
15
G428-A6 BU-16 A706-A31 GY-16 6
7
A706 GY-16
D788 BK-16
A706 GY-16
D791 YL-16
-BATTERY +BATTERY CB
REMOTE START
REMOTE ENGINE SHUTDOWN SW
070W058 16 YL/RD Engine Harness Connector P43 Terminal 4 SPLICE
P100
BUS BAR BUS BAR

F F
1552269
FUEL PRESSURE SENSOR
TRANSMISSION OIL TEMPERATURE SENSOR
16
17
A745-A7 WH-16
R818-A8 YL-16
L985-A25 YL-16 8
9
D791 YL-16
D787 GN-16
D791 YL-16
995-A15 BU-16 1 SIGNAL
(+)BATTERY KEYSWITCH 071W058 16 YL/RD SPLICE Start Relay (RH) +Coil (Term. 2)
ENGINE COOLANT TEMPERATURE SENSOR (NOTE G) (+)BATTERY KEYSWITCH
ENGINE TEMPERATURE SENSOR COMMON 10
18
19
G833-A9 PK-16 L984-A23 OR-16
11
D790 OR-16
D786 BR-16
D790 OR-16 G833-A38 PK-16 2 GROUND 130-9811 150W069 16 RD Starter Motor (LH) +Battery Optional Start Switch (RH) +Battery
BATTERY (+)BATTERY UNSWITCHED
12 D789 WH-16 D789 WH-16 P800
20
21
L983-A24 WH-16
1552267 12V or 24V (+)BATTERY UNSWITCHED 150-069 16 RD Starter Motor (LH) +Battery Optional Start Switch (RH) +Battery
TIMING CALIBRATION PROBE(+) 22 F723-A10 PK-16 P400 R800-A60 OR-16 A RD-18 +8V (+)BATTERY UNSWITCHED
TIMING CALIBRATION PROBE(-) 23 F724-A11 PU-16 1552269 3E3364 G833-A99 PK-16 J842-A59 BK-16 B BK-18 GROUND
ENGINE COOLANT LEVEL SENSOR
P105
CB (-)BATTERY (NOTE A) 150W159 10 RD Starter Motor (LH) +Battery Start Relay (LH) +Battery In
165-6634 20A
ENGINE OIL PRESSURE SENSOR 24 994-A12 GY-16 F723-A10 PK-16 1 TIMING CALIBRATION G833-A62 PK-16 M967-A58 OR-16 C GN-18 SIGNAL 1552269 (-)BATTERY (NOTE A)
25 F724-A11 PU-16 2 (TC)PROBE CONNECTOR F421-A61 YL-16 1 SIGNAL FUEL TEMPERATURE SENSOR (-)BATTERY (NOTE A) 150W169 16 RD Starter Motor (LH) +Battery Optional Start Switch (LH) +Battery
FUEL LEVEL SENSOR 26 H479-A80 OR-16 N940-A39 BU-16 G833-A62 PK-16 2 GROUND 130-9811 (-)BATTERY
27 N940-A40 BU-16 150W364 4 RD Starter Motor (LH) +Battery Alternator Breaker (LH) +Battery In
28 H479-A80 OR-16 P201
29 E966-A27 YL-16 N941-A41 YL-16 1552267 150W691 16 RD Starter Motor (LH) +Battery Voltmeter (RH) +Battery
30 R800-A60 OR-16 N941-A42 YL-16 997-A46 OR-16 A +5V ENGINE OIL PRESSURE SENSOR
31 F421-A61 YL-16 993-A54 BR-16 B GROUND 161-1705 150W791 16 RD Starter Motor (LH) +Battery Voltmeter (LH) +Battery
COOLANT TEMPERATURE SENSOR 32 995-A15 BU-16 995-A15 BU-16 N941-A81 YL-16 994-A12 GY-16 C SIGNAL
FUEL TEMPERATURE SENSOR 33 F421-A61 YL-16 E965-A28 BU-16 H479-A80 OR-16 151W351 4 BK Starter Motor (LH) -Battery Alternator (LH) - Battery
34 R818-A8 YL-16
INLET AIR TEMPERATURE SENSOR 35 C967-A16 BU-16 A745-A7 WH-16 E966-A27 YL-16 151W692 16 BK Starter Motor (LH) -Battery Voltmeter (RH) -Battery
INJECTOR 1 36 A701-A17 GY-16 A746-A70 PK-16 R800-A60 OR-16 J200
INJECTOR 2 37 A702-A18 PU-16 M967-A58 OR-16 F421-A61 YL-16 3E3370 151W792 16 BK Starter Motor (LH) -Battery Voltmeter (LH) -Battery
INJECTOR 3 38 A703-A19 BR-16 E963-A33 BK-16 995-A15 BU-16 997-A45 OR-16 A OR-18 +5V BOOST PRESSURE SENSOR
INJECTOR 4 39 J763-A20 GY-16 R817-A32 GY-16 E965-A28 BU-16 993-A51 BR-16 B YL-18 GROUND (TURBO OUTLET) 152W156 10 YL/RD Starter Motor (LH) Start Terminal Start Relay (LH) +Battery Out
INTAKE MANIFOLD AIR PRESSURE SENSOR 40 A746-A70 PK-16 994-A12 GY-16 R818-A8 YL-16 A746-A70 PK-16 C GN-18 SIGNAL 218-3840
ANALOG SENSOR POWER +5V 41 N940-A21 BU-16 J842-A59 BK-16 A745-A7 WH-16 158W956 16 YL/RD Start Relay (LH) +Coil (Term. 2) Engine Shutdown Switch (LH) Terminal 1
ANALOG SENSOR COMMON 42 N941-A22 YL-16 C967-A16 BU-16 A746-A70 PK-16 OPTIONAL WIRING
43 G428-A6 BU-16 M967-A58 OR-16
P209
159W957 16 PK Engine Harness Connector P43 Terminal 4 Engine Shutdown Switch (LH) Terminal 2
INJECTOR COMMON 1 AND 2 44 L983-A24 WH-16 E963-A33 BK-16 PK-16 PK-16
INJECTOR COMMON 3 AND 4 45 L984-A23 OR-16 (A) R817-A32 GY-16 1552267
PU-16 168W158 16 YL/RD SPLICE Optional Start Switch (LH) Start Terminal
INJECTOR COMMON 5 AND 6 46 L985-A25 YL-16 G833-A9 PK-16 G833-A99 PK-16 994-A12 GY-16 997-A47 OR-16 A +5V FUEL PRESSURE SENSOR RD-16 + - WH-16 WH-16
47 G833-A62 PK-16 J842-A59 BK-16 993-A52 BR-16 B
C
GROUND
SIGNAL
161-1705 YL/RD-10 VOLTMETER PK-16 168W957 16 YL/RD Optional Start Switch (LH) Start Terminal Engine Shutdown Switch (LH) Terminal 2
PRIMARY SPEED / TIMING SENSOR (+) 48 R817-A32 GY-16 C967-A16 BU-16 A745-A7 WH-16 G S BK-16
PRIMARY SPEED / TIMING SENSOR (-) 49
50
E963-A33 BK-16 N940-A21 BU-16 N940-A39 BU-16
N940-A40 BU-16
G428-A6 BU-16 RD-16 + - HOUR METER 205W857 14 BK Starter Motor (LH) -Battery Engine Shutdown Switch (RH) Terminal 4
MTR BAT. RD-10
51
52 N941-A41 YL-16
997-A46 OR-16
993-A54 BR-16
RD-4 ST B 211W657 16 WH Engine Harness Connector P43 Terminal 3 Hour Meter (RH) -Terminal
P137 ON S YL/RD-16
53 N941-A22 YL-16 N941-A42 YL-16 (B)
1698670
STARTING CB 135A (12V)
BK-16 212W656 16 PK Engine Harness Connector P43 Terminal 1 Hour Meter (RH) +Terminal
INJECTOR 5 54 A705-A30 BU-16 N941-A81 YL-16 997-A97 OR-16 997-A47 OR-16
N940-A39 BU-16 A OR-18 +5V MOTOR 90A (24V) OFF C
INJECTOR 6 A706-A31 GY-16 997-A45 OR-16 TRANSMISSION OIL TEMPERATURE SENSOR
55
56 997-A1 OR-16
(A)
997-A46 OR-16 N941-A41 YL-16 B BK-18 GROUND 106-0735 R
214W856 16 PU Engine Harness Connector P43 Terminal 2 Engine Shutdown Switch (RH) Terminal 3
(B) R818-A8 YL-16 C WH-18 SIGNAL OPTIONAL
57 997-A97 OR-16
SECONDARY SPEED / TIMING SENSOR (+) 58 E966-A27 YL-16 993-A98 BR-16 993-A52 BR-16
RD-4 START
OPTIONAL START
305W957 14 BK Starter Motor (LH) -Battery Engine Shutdown Switch (LH) Terminal 4
SECONDARY SPEED / TIMING SENSOR (-) 59 E965-A28 BU-16 993-A51 BR-16
RELAY
(A)
60 993-A2 BR-16 993-A54 BR-16
P212
1698670
BK-4 SWITCH 311W757 16 WH Engine Harness Connector P43 Terminal 3 Hour Meter (LH) -Terminal
61 993-A98 BR-16
62 N940-A40 BU-16 A OR-18 +5V
TRANSMISSION OIL PRESSURE SENSOR 312W756 16 PK Engine Harness Connector P43 Terminal 1 Hour Meter (LH) +Terminal
63 N941-A42 YL-16 B YL-18 GROUND ALTERNATOR
161-9932
64 G428-A6 BU-16 C GN-18 SIGNAL
OPTIONAL
J515/P515
1 2 NOTE Z 314W956 16 PU Engine Harness Connector P43 Terminal 2 Engine Shutdown Switch (LH) Terminal 3
65 2 YL/RD-16 PK-16
66 1 BK-16 BK-14
4 3
PU-16 350W365 4 RD Alternator (LH) +Battery Alternator Breaker (LH) +Battery Out
67 BK-16
68 J803
3E3364
OPTIONAL ENGINE 351W365 4 RD Alternator (RH) +Battery Alternator Breaker (LH) +Battery Out
69
BK-14 SHUTDOWN SWITCH
70 H479-A80 OR-16
N941-A81 YL-16
1
2
SIGNAL
GROUND
FUEL LEVEL SENSOR
OPTIONAL
152W351 4 BK Starter Motor (LH) -Battery Alternator (RH) - Battery
1 400W198 16 BK Engine Harness Connector P43 Terminal 5 Start Relay (RH) -Coil (Term. 1)
2

E HOUR METER (-)

3
4
5 L464-E62 BR-16
ST
ON
B
S
C
YL/RD-16 E
6
OFF
7
R
CAT DATA LINK (+) 8 944-E3 OR-16
CAT DATA LINK (-) 9 945-E4 BR-16 OPTIONAL START
10
11
SWITCH
12
HOUR METER (+) 13 F427-E9 PK-16 SPLICE
14 229-E31 BK-14 15/P515 NOTE Z
(B)
15 229-E27 BK-14 229-E28 BK-14 YL/RD-16 YL/RD-16
16
17 (B)
NOT USED 18 A235-E98 BK-16 A234-E74 BK-14 A234-E41 BK J43 P43
DIAGNOSTIC INDICATOR 19 F429-E33 BU-16 A234-E43 BK 3E3382 1552273 WITHOUT ENGINE
WARNING INDICATOR
MAINTENANCE INDICATOR
20 F473-E7 YL-16 F427-E5 PK-16 1
2
PK-16 SHUTDOWN SWITCH
21 F424-E17 YL-16 A234-E79 BK (A) G966-E64 PU-16 PU-16
REMOTE SHUTDOWN SWITCH 22 G966-E65 PU-16 A234-E20 BK A234-E42 BK L464-E59 BR-16 3 WH-16
MAINTENANCE CLEAR SWITCH 23 F426-E1 BU-16 391-E71 PK-16 4 PK-16
24 K900-E78 YL K900-E45 YL C214-E80 BK-16 5 BK-16
(B) 6
25 K900-E44 YL G966-E64 PU-16
NOT USED 26 H479-E97 GN-16 F427-E5 PK-16
27 K900-E23 YL K900-E46 YL L464-E59 BR-16 J67
LOW OIL PRESSURE INDICATOR (A) 3E3382
28 F400-E11 GY-16 A234-E42 BK
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-E12 GY-16 K990-E49 GN K990-E49 GN 101-E86 RD-14 1
LOW COOLANT LEVEL INDICATOR 30 L463-E13 GY-16 K990-E14 GN K900-E46 YL 229-E85 BK-14 2
(A)
GENERAL ALARM 31 X416-E82 OR-16 J906-E51 BR-16 K883-E84 BK-16 3
32 K990-E77 GN 101-E86 RD-14 A234-E42 BK 4 120
33 (B) K990-E48 GN 229-E85 BK-14 K990-E49 GN 5
J1939 DATA LINK (-) 34 K990-E14 GN K990-E47 GN 229-E31 BK-14 K900-E46 YL 6
SYNCHRONIZE SWITCH 1 35 M973-E15 BR-16 A234-E43 BK TERMINATION
36 101-E24 RD-14 101-E86 RD-14 944-E39 OR-16 RESISTOR
37 101-E87 RD-14 945-E37 BR-16 208-0432
TACHOMETER (+) 38 450-E66 YL-16 K990-E48 GN J60
TACHOMETER (-) 39 451-E54 BR-16 F427-E9 PK-16 F427-E5 PK-16 K900-E45 YL 8T8736
TRIP CLEAR SWITCH 40 L460-E18 YL-16 F427-E2 PK-16 391-E71 PK-16 J906-E51 BR-16 A (+)BATTERY KEYSWITCH
TROLLING MODE SWITCH 41 F425-E19 PU-16 C214-E80 BK-16 229-E31 BK-14 B (-)BATTERY
J1939 SHIELD 42 A234-E20 BK 945-E4 BR-16 945-E37 BR-16 K883-E84 BK-16 A234-E43 BK C J1939 SHIELD
43 945-E35 BR-16 944-E39 OR-16 D CAT DATA LINK (+)
SYNCHRONIZE SWITCH 2 44 M974-E21 YL-16 945-E37 BR-16 E CAT DATA LINK (-)
45 944-E3 OR-16 944-E39 OR-16 K990-E48 GN F J1939 DATA (-)
46 944-E38 OR-16 K900-E45 YL G J1939 DATA (+)
47 229-E28 BK-14 H
(+)BATTERY UNSWITCHED 48 101-E22 RD-14 229-E76 BK-14 101-E22 RD-14 J
49 229-E99 BK-14 SERVICE TOOL
CONNECTOR (+)BATTERY UNSWITCHED
J1939 DATA LINK (+) 50 K900-E23 YL 229-E67 BK-14 229-E99 BK-14 M972-E32 PK-16 CUSTOMER CONNECTOR (+)BATTERY UNSWITCHED
51 (A) 229-E85 BK-14 101-E40 RD-14 J61 (+)BATTERY UNSWITCHED
(+)BATTERY UNSWITCHED 52 101-E40 RD-14 945-E35 BR-16 1030213 (-)BATTERY (NOTE A)
(+)BATTERY UNSWITCHED 53 101-E24 RD-14 J906-E34 BR-14 J906-E51 BR-16 944-E38 OR-16 101-E40 RD-14 1 (+)BATTERY UNSWITCHED (-)BATTERY (NOTE A)
54 J906-E50 BR-16 101-E87 RD-14 229-E99 BK-14 2 (-)BATTERY (-)BATTERY (NOTE A)
55 229-E76 BK-14 229-E28 BK-14 3 (-)BATTERY
56 M971-E30 BR-16 M972-E32 PK-16 4 SECONDARY THROTTLE POSITION REMOTE START
STARTER INTERLOCK 57 X994-E81 BR-16 F427-E2 PK-16 101-E22 RD-14 5 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
58 G966-E65 PU-16 G966-E63 PU-16 L464-E61 BR-16 945-E35 BR-16 6 CAT DATA LINK (-) REMOTE ENGINE SHUTDOWN SWITCH
SLOW VESSEL MODE SWITCH 59 R819-E26 GY-16 G966-E64 PU-16 450-E66 YL-16 944-E38 OR-16 7 CAT DATA LINK (+) (-)BATTERY

D D
60 451-E54 BR-16 101-E87 RD-14 8 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
(-)BATTERY 61 229-E67 BK-14 L464-E62 BR-16 L464-E59 BR-16 A234-E41 BK 229-E76 BK-14 9 (-)BATTERY (NOTE D)
62 L464-E61 BR-16 K900-E44 YL M971-E30 BR-16 10 PRIMARY THROTTLE POSITION (NOTE D)
(-)BATTERY 63 229-E27 BK-14 F473-E7 YL-16 K990-E47 GN C212-E83 BR-16 11 MULTI-STATION CONTROL SYSTEM RETURN (NOTE D)
SYNC SWITCH INPUT 1
64 F424-E17 YL-16 L460-E18 YL-16 F427-E2 PK-16 12 HOUR METER (+) (NOTE D)
(-)BATTERY PRIMARY THROTTLE POSITION
65 229-E76 BK-14 F429-E33 BU-16 L463-E13 GY-16 L464-E61 BR-16 13 HOUR METER (-) (NOTE D)
PRIMARY THROTTLE POSITION SECONDARY THROTTLE POSITION
66 M971-E30 BR-16 F401-E12 GY-16 F401-E12 GY-16 450-E66 YL-16 14 TACHOMETER (+) P403 (NOTE D)
TROLLING MODE SWITCH
67 F425-E19 PU-16 F424-E17 YL-16 451-E54 BR-16 15 TACHOMETER (-) PRIMARY THROTTLE +BAT. A (NOTE D)
SECONDARY THROTTLE POSITION 16 CAN J1939 (SHIELD) SLOW VESSEL MODE SWITCH
68 M972-E32 PK-16 450-E66 YL-16 F400-E11 GY-16 A234-E41 BK POSITION SENSOR -BAT. B
MULTI-STATION CONTROL SYSTEM RETURN 17 CAN J1939 DATA (+) MAINTENANCE CLEAR SWITCH SYNC SWITCH INPUT 1
69 C212-E83 BR-16 M973-E15 BR-16 F429-E33 BU-16 K900-E44 YL (121-7029) SIGNAL C
(+)BATTERY KEYSWITCH 18 CAN J1939 DATA (-) SYNC SWITCH INPUT 2 PRIMARY THROTTLE POSITION
70 J906-E34 BR-14 451-E54 BR-16 F473-E7 YL-16 K990-E47 GN (NOTE C & F)
L460-E18 YL-16 19 TRIP CLEAR SWITCH
TRIP CLEAR SWITCH SECONDARY THROTTLE POSITION
ELECTRONIC CONTROL MODULE (ECM) 1607689 L463-E13 GY-16 J906-E50 BR-16 TROLLING MODE SW
L463-E13 GY-16 20 LOW COOLANT LEVEL INDICATOR
LOW COOLANT LEVEL INDICATOR TROLLING MODE SW
P1 F400-E11 GY-16 M973-E15 BR-16 SECONDARY THROTTLE
HIGH COOLANT TEMP INDICATOR +BAT. A SLOW VESSEL MODE SW
M974-E21 YL-16 F401-E12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR POSITION SENSOR
MAINTENANCE INDICATOR -BAT. B MAINTENANCE CLEAR SW
101-E22 RD-14 G966-E63 PU-16 F424-E17 YL-16 22 MAINTENANCE INDICATOR (121-7029) SLOW VESSEL MODE SW
LOW OIL PRESSURE INDICATOR SIGNAL C SYNC SWITCH INPUT 2
L460-E18 YL-16 F425-E19 PU-16 F400-E11 GY-16 23 LOW OIL PRESSURE INDICATOR (NOTE C & F)
DIAGNOSTIC INDICATOR P404 TRIP CLEAR SW
R819-E26 GY-16 R819-E26 GY-16 F429-E33 BU-16 24 DIAGNOSTIC INDICATOR
M974-E21 YL-16 F426-E1 BU-16 F473-E7 YL-16 25 WARNING INDICATOR
WARNING INDICATOR MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR
101-E40 RD-14 A235-E98 BK-16 26 J1939 SHIELD HIGH COOLANT TEMP INDICATOR
M971-E30 BR-16 H479-E97 GN-16 27 J1939 DATA (+) LOW COOLANT LEVEL INDICATOR
J1939 DATA (-) SECONDARY THROTTLE MAINTENANCE INDICATOR
M972-E32 PK-16 X994-E81 BR-16 28 ENABLE SW
REMOTE START HOUR METER (+) WARNING INDICATOR
H479-E97 GN-16 X416-E82 OR-16 391-E71 PK-16 29
(+)BATTERY KEYSWITCH HOUR METER (-) DIAGNOSTIC INDICATOR
A235-E98 BK-16 C212-E83 BR-16 J906-E50 BR-16 30
TRIP CLEAR SW
31 TACHOMETER (+)
F426-E1 BU-16
32 TACHOMETER (-)
X994-E81 BR-16
CAT DATA LINK (-)
X416-E82 OR-16 H479-E97 GN-16 33
SYNC SWITCH INPUT 1 CAT DATA LINK (+)
C212-E83 BR-16 M973-E15 BR-16 34
M974-E21 YL-16 35 SYNC SWITCH INPUT 2 J1939 SHIELD
G966-E63 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH J1939 DATA -
F425-E19 PU-16 37 TROLLING MODE SWITCH J1939 DATA +
R819-E26 GY-16 38 SLOW VESSEL MODE SWITCH OPTIONAL HOUR METER -
HOUR METER +
F426-E1 BU-16 39 MAINTENANCE CLEAR SWITCH
(NOTE M) TACHOMETER -
A235-E98 BK-16 40
ENGINE VISION DISPLAY POWER ENGINE VISION TACHOMETER +
X994-E81 BR-16 41 STARTER INTERLOCK SWITCH X995-BU
212-7481 CABLE DISPLAY CAT DATA LINK +
C214-E80 BK-16 42 START RELAY(SMMS) RETURN CB
163-3974 ON-OFF CAT DATA LINK -
X416-E82 OR-16 43 GENERAL ALARM DRIVER
K883-E84 BK-16 44 TROLL ENABLE POSITIVE BATTERY A RD-14 30A (+)BATTERY KEYSWITCH
45 NEGATIVE BATTERY B BK-14 (-)BATTERY
46 C
47 OPTIONAL LAMPS (NOTE B)
48 DCD A
49 RX B GPS
50 TX C INTERFACE MODULE
DTR D (GPSIM)130-6191 (LOW OIL PRESS. LAMP) + -
51
52
FOR MULTI-STATION CONTROL GND E
53 SYSTEM WIRING SEE THE NOT USED F NOT USED 1
FOLLOWING SCHEMATICS: NOT USED G TX 2 GPS TACHOMETER
54 RECEIVER (HIGH COOLANT TEMP LAMP)
55 RENR7893 (SINGLE ENGINE) NOT USED H RX 3 (CUSTOMER SUPPLIED)
56 RENR7929 (DUAL ENGINE) NOT USED J NOT USED 4
57 NOT USED K DATA NOT USED 5 (LOW COOLANT LEVEL LAMP)
58 CABLE NOT USED 6
163-3973 GND 7 + -
59
60 ENGINE VISION INTERFACE DCD 8 (MAINTENANCE INDICATOR)
61 MODULE(EVIM)193-0258
62 DTR 20 HOUR METER
63 NOT USED 1 (WARNING LAMP) (6T-7337)
64 TX 2 NOT USED 25
65 RX 3

C C
66 NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP)
67 NOT USED 5 NEGATIVE BATTERY T2
68 NOT USED 6 CAT DATA LINK + T3
69 GND 7 CAT DATA LINK - T4
70 DCD 8

DTR 20

NOT USED 25 CB
5A
POSITIVE BATTERY T1
NEGATIVE BATTERY T2
CAT DATA LINK + T3 J42
CAT DATA LINK - T4 CUST SUPPLIED ENG
SERVICE TOOL CONN

KEYSWITCH A
-BATTERY B
J
H
OPTIONAL CAT DATA LINK + D
EMS UNIT ENGINE CAT DATA LINK - E
MONITORING J1939 SHIELD C STUB KEY
31 SYSTEM DISPLAY J1939 DATA - F
3 J1939 DATA + G P68-J68
40 C
39 A THROUGH KEY
38 MAX LENGTH 1 METER B
TACHOMETER QUAD GAUGE GROUP A
37
36 B
32 15 C
30 10 20 A J68-P68
29 B (153-2707)
28
5 25 C (NOTE K & L)
27 P68-J68
RPM X100
26 0 30
THROUGH KEY
24 RECEPTACLE AS.
22
1
2
3
4
5
6

1
2
3
4
5
6

1 2 (133-0970)
RPM RPM
21
19
18
17
16
35
CkPaMILESKMRPMSERV CODE
x10

34
25
15
12
11
10
(REF 121-4017 AND 117-1575)
9
8
6 J1-P99
1 +BAT. 1
2 -BAT. 2 (+) BATTERY
20 US-METRIC 3
23 SCROLL FORWARD 4 OUTPUT SIGNAL WIRES FROM ECM
B B
14 CAT DATA LINK - 5
5 CAT DATA LINK + 6
7 MON XMSN TEMP-PRESS. 7 SIGNAL MINUS
13 8
4 WARNING-ALARM LAMP 9
33 BACKLIGHT LAMP PWR 10
(-) BATTERY / SENSOR RETURN
11
12 SENSOR SUPPLY VOLTAGE
SCROLL BACKWARD
INPUT SIGNAL WIRES TO ECM
OPTIONAL SIGNAL PLUS
MARINE POWER DISPLAY
MPD
HIGHWAYS
NEGATIVE BATTERY 12 ON-OFF CB
POSITIVE BATTERY 11 5A
MPD ENABLE 10
J1939 SHIELD 9 MAX LENGTH 1 METER
J1939 DATA - 8
J1939 DATA + 7
BUS POSITIVE 6 ALARM
BUS NEGATIVE 5 DEVICE STUB KEY
EXTERNAL ALARM 4
CONFIGURATION RTN 3
P68-J68 IDENT. HARNESS CHG
CB C
CONFIGURATION 2 2 + - NOTE W A 214-3172 07 (J2 / ENGINE)
A THROUGH KEY E 233-8135 02 (J1 / CUSTOMER)
CONFIGURATION 1 1 B
A - 4P-9537 08 (INJECTOR HARNESS)
B - 137-9434 10 (STARTING AND CHARGING)
NOTE: PIN 4 GOES TO GROUND
C
POTENTIAL WHEN EXTERNAL TERMINATION A
ALARM IS ACTIVE. RESISTOR
120 B
J68-P68 NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY
(174-3016) C (153-2707) TO THE -BATTERY BUS BAR AND NOT CONNECTED
(NOTE K & L)
RECEPTACLE AS. TO -BATTERY THROUGH ANY OTHER INDIRECT PATH.
(133-0970)
P57-J68 NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
ALARM THROUGH KEY NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
RELAY
THE ALARM RELAY IS NOT REQUIRED CUSTOMER'S OPTION
FOR ALARMS THAT DRAW LESS THAN 100mA.
NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION
REFER TO C12 MARINE ENGINE INSTALLATION GUIDE.
NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
AT EACH STATION TO SHUTDOWN THE ENGINE
WITHOUT REMOVING POWER TO ECM.
NOTE F: DO NOT ENGINE MOUNT.
NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
SEE INSTALLATION GUIDE.
NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
TO TERMINATION RESISTOR) IS 40 METERS
NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
A INSTALLATION DETAILS
NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
A
OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM
NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
POWER REQUIREMENT.
NOTE Z: WIRE 059W957(159W957) PK-16 IS REPLACED WITH 070W058 YL/RD-16 IF
THE OPTIONAL ENGINE SHUTDOWN SWITCH IS NOT INSTALLED.

THIS SCHEMATIC IS FOR THE C-12 TIER II MARINE ENGINE ELECTRICAL SYSTEM
MEDIA NUMBER: RENR8131-02
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
FRONT VIEW
VIEW ALL CALLOUTS
ENGINE COOLANT
TEMPERATURE SENSOR
P100

ENGINE OIL
PRESSURE
SENSOR
P201
PRIMARY
ENGINE SPEED/TIMING
SENSOR(CRANKSHAFT)
P401
LEFT REAR VIEW (TYPICAL)

SERVICE
HOUR
METER

ELECTRONIC
CONTROL
MODULE
 LEFT SIDE VIEW
VIEW ALL CALLOUTS
ENGINE COOLANT INLET MANIFOLD
FUEL PRESSURE BOOST
TEMPERATURE INJECTOR HARNESS TEMPERATURE
SENSOR (TURBO OUTLET) TIMING CALIBRATION
SENSOR CONNECTOR SENSOR
(LH SERVICE) PRESSURE SENSOR (TC) PROBE CONNECTOR SERVICE TOOL
P100 P300/J300 P103
P209 J200 P400 CONNECTOR
J60
ENGINE COOLANT
LEVEL SENSOR
CUSTOMER
P800
CONNECTOR
J61

J1939
TERMINATION
FUEL RESISTOR
TEMPERATURE J67
SENSOR
P105 TRANSMISSION
OIL PRESSURE
CONNECTOR
SECONDARY P212
ENGINE SPEED/TIMING TRANSMISSION
SENSOR (CAMSHAFT) OIL TEMPERATURE
P402 CONNECTOR
P137

FUEL LEVEL
SENSOR
CONNECTOR
J803
PRIMARY
ENGINE SPEED/TIMING
SENSOR (CRANKSHAFT)
P401 ENGINE OIL ECM CONNECTOR ELECTRONIC ECM CONNECTOR
PRESSURE SENSOR J2/P2 CONTROL J1/P1
P201 MODULE
TOP VIEW
VIEW ALL CALLOUTS

ENGINE COOLANT
TEMPERATURE BOOST INLET MANIFOLD
FUEL PRESSURE (TURBO OUTLET) TEMPERATURE
SENSOR SENSOR
P100 PRESSURE SENSOR SENSOR
(RH SERVICE) J200 P103
P209

ENGINE
COOLANT
LEVEL SENSOR
P800
FRONT RIGHT VIEW (TYPICAL)

TURBOCHARGER

EXPANSION TANK

AFTERCOOLER
HEAT
EXCHANGER

ENGINE
OIL COOLER

WATER PUMP
 HARNESS 4P-9537- 08 CONNECTOR AND SPLICE LOCATIONS

INJECTOR
HARNESS
CONNECTOR
J300
SPLICE
SPLICE
D788
D786

SPLICE
D786 D786
SPLICE D787 D789
D791

NOT NOT
NOT USED
USED USED

SPLICE
D790

NOT NOT NOT

USED USED USED

D788 D788 D788

D791 D791 D789

D789

A705
A701
6

2
5

1
A706 A702

NO.6 NO.5 NO.2 NO.1

CYLINDER CYLINDER CYLINDER CYLINDER
INJECTOR D790 D790 INJECTOR INJECTOR
INJECTOR

A703
4

A704

NO.4 NO.3
CYLINDER CYLINDER
INJECTOR INJECTOR
HARNESS 137-9434 - 10 CONNECTOR AND SPLICE LOCATIONS
150W791
Left-Hand
Volt Meter
151W792

311W757
Left-Hand
Right-Hand Hour Meter
Hour Meter
312W756
212W656 205W857 214W856
Right-Hand Right-Hand
Optional Start Optional Engine 305W957
058W856
Switch Shutdown Switch
150W069 211W657
314W956
058W857, 058-857
058W857 Left-Hand
068W058 158W956 Optional Engine
059W857 Shutdown Switch
168W957

159W957

150-069 150W691

Right-Hand
Volt Meter
058-857 168W957
068-058 168W158
151W692
Right-Hand Left-Hand
Optional Start Optional Start
Switch
Switch
350W365 351W365
P P 150W169

Left-Hand
Alternator

P 151W351 P 152W351
212W656
312W756

214W856
314W956
400W198
1 6
Starting and
2 5
Charging
3 4
Connector
P43 211W657
311W757 070W058
059W857
159W957
150-069
150W364 150W069
P Alternator A 150W169
Circuit
150W691
Breaker A
350W365 150W791
P
351W365 151W692
A
151W792

C 151W351
152W351
Left-Hand
Start Starting Motor
Relay
A 205W857
305W957
2 1 150W159

C 150W364
071W058
058W856
150W159 158W956 400W198
152W156
152W156 H
H

SPLICE
068W058
168W158
070W058
071W058
068-058
HARNESS 214-3172 - 07 CONNECTOR AND SPLICE LOCATIONS

Inlet Manifold
Temperature
Sensor
P103
Transmission
Oil Temperature
Connector Transmission
P137 Oil Pressure
Connector
P212

Injector Harness
Connector
P300

Boost
Fuel Level
(Turbo Outlet)
Sensor
Pressure
J803
Sensor
J200

ECM Connector
P2

SPLICE 993(B) SPLICE 993(A)

SPLICE 997(B) SPLICE 997(A)
SPLICE G833(B)

SPLICE N940
SPLICE G833(A) SPLICE N941

Engine
Coolant Timing Calibration
Temperature (TC) Probe Connector
Sensor P400
P100

Secondary
Engine Speed/Timing
Sensor(Camshaft) Fuel
P402 Temperature Fuel Pressure
Sensor Sensor
P105 P209

Engine Oil
Pressure
Sensor
P201

Primary
Engine Speed/Timing Engine
Sensor(Crankshaft) Coolant
P401 Level
Sensor
P800
HARNESS 233-8135 - 02 CONNECTOR AND SPLICE LOCATIONS

Service Tool
Connector
J60

Customer
Connector
J61

SPLICE 944

SPLICE J906
SPLICE 945 SPLICE 229(A)

SPICE 229(B)
SPLICE A234(B)
SPLICE K900(B)
SPLICE K990(B)

J1939 Starting and

Termination Charging
Resistor Connector
J67 J43

ECM Connector
P1
SPLICE L464

SPLICE F427
SPLICE A234(A)
SPLICE G966
SPLICE K900(A)
SPLICE 101
SPLICE K990(A)
HARNESS TABLE

155-2273 3E-3382 155-2252

12 11 10 9 8 7

P43 1 6
J43 6 1
P300
J67
2 5 5 2

3 4
4 3
1 2 3 4 5 6

169-8670 155-2267 103-0213

P201 1 2 3 4 5 6 7 8 9 10 11 12 13 14
P137 P209 15 16 17 18 19 20 21 22 23 24 25 26 27 28
P212 A B A B
P800 J61 29 30 31 32 33 34 35 36 37 38 39 40 41 42
43 44 45 46 47 48 49 50 51 52 53 54 55 56
57 58 59 60 61 62 63 64 65 66 67 68 69 70
C C

3E-3370 155-2269

160-7689
P100
A
P103
B
P105
J200 P400
2 1
P401
C P402

P1

3E-3364

J803
1 2
160-7690

3E-7990 P2

1 2 3 4 5 6

J300

12 11 10 9 8 7

8T-8736

D
E C
J60 F A B
J
G
H