AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

POWER
SOLUTIONS

Manufacturer (company) AEG Power Solutions Iberica S.A.

Manufacturer (address) Albert Einstein 31

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

Parque Tecnológico de Álava 01510 Vitoria-Gasteiz

Spain
Phone +34 945 214110 www.aegps.es

T
+34 945 214165 servicios.iberica@aegps.com

AEG N° ES51036040

AF
Customer <<<AEG PSI>>>

Project name STAND-ALONE CABINET FOR BATTERY CHARGER 36V-40A

Installation R
D
Systems Type TPRe 36V 40A

Battery <<< >>>(NON SUPPLIED)

Revision Checked by : P.Larue

Created on 11/12/2019 from L.Romero

Changed by 31/03/2020 from luism Number of pages 24

ES51036040

Date 11/12/2019 Title page / cover sheet =

Editor L.Romero <<<AEG PSI>>> + 1 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY & EAA Sheet 1
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8 Table of contents

F06_T04

Mounting Document
Installation Page Page description Page description Page Rev Date Editor
location type

EAA 1/ 1 Title page / cover sheet 1 /24

EAB 1/ 1 Table of contents 2 /24

System

EFA 1/ 1 Single-line 3 /24

EDA 1/ 1 Electrical characteristic 4 /24

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

REC

T
EFS 1 / 11 Mains supply 5 /24

EFS 2 / 11 Rectifier 6 /24

EFS 3 / 11 Filtering 7 /24

AF
EFS 4 / 11 Distribution 8 /24

EFS 5 / 11 Battery 9 /24

EFS 6 / 11 Control unit 10 /24

EFS 7 / 11 PCB´s I2C communication buses 11 /24

8 / 11 12 /24
EFS

EFS

EFS
R
9 / 11

10 / 11
Relay card

Cabinet accesories

Comm. IEC61850
13 /24

14 /24 03 04/03/2019 sgarcia

D
EFS 11 / 11 OPTION 15 /24

EMA 1/ 1 Terminal diagram 16 /24

EPB5 1/ 3 Bill of materials 17 /24

EPB5 2/ 3 Bill of materials 18 /24

EPB5 3/ 3 Bill of materials 19 /24

MTB 1/ 5 Leds box detail 20 /24

MTB 2/ 5 Relay card detail 21 /24

MTB 3/ 5 2D & 3D Views 22 /24

ES51036040

MTB 4/ 5 2D & 3D Views 23 /24

MTB 5/ 5 2D & 3D Views 24 /24

Date 11/12/2019 Table of contents =

Editor L.Romero <<<AEG PSI>>> + 2 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY & EAB Sheet 1
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

+REC
CAE EPLAN Electric P8

-TH1

OPTION
-P1
100mV/75A
100º

-TH2
A

90º OPTION

-Q1 -T1 50A -Q2 LOAD 36Vdc

Mains 3x400Vac 50Hz -PR1
-X1 -F1 -V21 -X2
3 3 2

3
L1;L2;L3 +/-

3 1
3 -R2
10A-D 22x58 3

2
36V/40A 100mV
2,7KVA 75A 750V - 80A
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

+
-C1 -F21
-Q21 -Q22 -Q23
1 16A-C 16A-C 16A-C

T
2 2 2
OPTION 2
-A2.2
-P2
TPC
75Vcc
-R3
100mV -X20

AF
1 2 3
50A
V
-Z2

OPTION OPTION

-K3
80A

R OPTION
-K3
36V/DC
50A
-OPT1-F3

22x58
-X3

Battery
+ -
D
-A1
GCAU
OPTION CONTROL UNIT -A5 Alarms
-X5
OPTION

-A71
-OPT2-H7
-A300 OPTION
-X7 EXTERN
4 mm² 1 COMMUNICATION
-F71 A6
OPTION
-A310 LEDS
-SD1
-OPT2-E50

+
1 COMMON ALARM -
-F72 -X12
30W
ES51036040

Date 11/12/2019 Single-line = System

Editor L.Romero <<<AEG PSI>>> + 3 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFA Sheet 1
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

TPRe 36V 40A Battery <<< >>>(NON SUPPLIED) Mains AC 400V 50Hz

LT
AU
EF
WN

IV
DO

CT
UT

LE
ALARMS

CO
SH
HIGH MAINS VOLTS 440,0 V X DEFAULT FLOATING VOLTAGE 40,9 V
LOW MAINS VOLTS 360,0 V X
CHARGER FAULT X
HIGH BATT.VOLTS (**) V X
LOW BATT.VOLTS (**) V X
HIGH DC VOLTAGE 44,1 V X X
LOW DC VOLTAGE 34,2 V X
GROUND FAULT + 3,6 kOhm X
GROUND FAULT - 3,6 kOhm X
CHARGER CURR.LIM Off(*) X
BATTERY CURR.LIM Off(*) X
HIGH CHARGR CURR 44 A X X
HIGH BATT. CURR (**) A X X
HIGH BRIDGE TEMP. 90 Deg C X
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

TEMP SENSE ERROR (**) X

INTERNAL CHECK X
HIGH BATT. TEMP. 45(**) Deg C X
LONG CHARGE TIME X

T
NO PS VOLTAGE X
BATT. OPERATION Off(*) X

(*):Prepared for use, activation on field/Prepare pour l'utilisation, activable sur site
(**):Value and activation depends on battery option

AF
R
D
This system includes some components which must be replaced periodically. The average life time of these components is provided in parts list section of this
document. Please contact your nearest customer service location for more information
Legend

FILTERING 2% (NO BATTERY) Power Control

PROTECTION WITH DOOR OPEN IP 20

0.5 mm²

ELECTRONIC BOARDS VARNISHED

Engraved indivual labels Interconnections

COMPONENTS LABEL
RELAY CHARACTERISTICS
WIRING Provided Int Int
Common alarm (GCAU card) : 250VAC/5A Relay Alarm (Relay PCB) : 250VAC/5A
ES51036040

CABLE LABELLING : Standard AEG PS

Not Supplied Int Int
CABLE TYPE : Standard AEG PS 24Vdc 48Vdc 110Vdc 220Vdc 24Vdc 48Vdc 110Vdc 220Vdc

6A 1,2A 0,3A 0,1A 8A 2A 0,5A 0,4A Power Control

SECTION SEE WIRING SCHEMATIC

Date 11/12/2019 Electrical characteristic = System

Editor L.Romero <<<AEG PSI>>> + 4 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EDA Sheet 1
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

-T1

T
1N 2U

6 mm²
2U / (-PR1-V1/V2:1 /2.1)
2V
Mains 3x400Vac 50Hz

-Q1 1L 2V / (-PR1-V3/V4:1 /2.1)

AF
6 mm²
-X1 2W

L1 6 mm²
2W / (-PR1-V5/V6:1 /2.1)
2 1 1U

16 mm² 2,5 mm²

L2 4 3 1V

16 mm² 2,5 mm²

-F2
L3 6 5 1W
3U 2 1
16 mm² 2,5 mm² 3U / (-PR1-A2-X8:1 /2.1)
10A-D
10 mm²
3V 4 3
3V / (-PR1-A2-X8:2 /2.1)
3W 6 5
-X0 3W / (-PR1-A2-X8:3 /2.1)
PE
3,15A/T

16 mm²
PE

R 6 mm²
36V/40A
2,7KVA
3U.1 / (-A1-X9:1 /6.6)
3V.1 / (-A1-X9:2 /6.6)
D
-X0
ES51036040

Date 11/12/2019 Mains supply = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 5 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 1
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

-PR1
PR+ / (-F1:1;-A1-X2:4;-RC1-C1:+ /
-(+)
-V1/V2
60A 2 V1R
1200V
V1P
R2M+ / (-A1-X5:3 /6.5)

(-T1:2U /1.8) / 2U 6 mm² V2R R2M- / (-A1-X5:4 /6.5)

1 -V3/V4
V2P 60A 2 V1R
1200V
V1P
OPTION AMMETER
3

(-T1:2V /1.8) / 2V 6 mm² V2R

1 -V5/V6
V2P 60A +
2 V1R
1200V
V1P
A -P1
3 100mV/75A
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

-
(-T1:2W /1.8) / 2W 6 mm² V2R
1
V2P

T
3
3 4
1 2
REC- / (-U- /3.2)
-(-)
-R2 -U-
100mV
(/3.2)

AF
75A
(/4.1)

(-F2:1 /1.8) / 3U
(-F2:3 /1.8) / 3V
(-F2:5 /1.8) / 3W

R
10
3

1
X8 X2 X2
AC POWER AC AC AC X4 X3
-A2 X5 X3 X6 X3 DC DC PG
D
SUPPLY + - 0V
TRIGGER BOARD
2 FAN 24 (-) TPC
(60º C) JT1
1 FAN 24 (+)
X1

-THF2

2 1
90º TEMP / (6.6)
90ºC

-THF1

2 1
100º TEMP / (6.6)
100ºC
ES51036040

Date 11/12/2019 Rectifier = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 6 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 2
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

OPTION DIODE

-F1 -V21
1 2
(-PR1-(+) /2.8) / PR+ 10 mm² 10 mm² 10 mm²
REC+ / (-Q2:1 /4.1)
50A/gG
22x58 162A
(/3.4) 1600V

This wire is only present if battery option is installed

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

2,5 mm²
VBAT+ / (-A1-X2:1 /6.3)

T
GRD_FAULT / (-A1-X2:3 /6.3)

AF
-RC1

+
+
-C1 -R1
33000µF 3K3
- VPROT / (-A1-X2:4 /6.3)
63V ±5%

LVD_BAT+ / (-OPT1-K3:1 /5.2)

R (0V)_VPS0 / (-A1-X3:4 /6.4)

2,5 mm²

D
(-U- /2.8) / REC- REC- / (-U- /4.1)
-U-
(/2.7)
(/4.1)
ES51036040

Date 11/12/2019 Filtering = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 7 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 3
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

-Q2

LOAD 36Vdc
-X2
1 2 +
(-V21 /3.7) / REC+ 10 mm²
3 4 -
10 mm²
5 6

1,5 mm²

1,5 mm²
35 mm²
750V - 80A

OPTION DISTRIBUTION L2 L1
-OPT4
-Z2

10 mm²
10 mm²
VPS+ / (-A1-X3:1 /6.3) 150V
VL_LOAD+ / (-A1-X2:2 /6.3)
-X302
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

2.5 mm²
PE

T
These wires are only present if IEC-61850 option is installed

1,5 mm²
6 mm² 2,5 mm²

-OPT3

AF
6 mm² 2,5 mm²
1

-F21 -X0
OPTION VOLTMETER

1 3 1 3 1 3
3,15A/T
A_20(+) / (-OPT5-A73-X1:1 /10.8) -Q21 -Q22 -Q23
2
16A-C 2 4 16A-C 2 4 16A-C 2 4
A_20(-) / (-OPT5-F29:2 /10.8)

10 mm²

2,5 mm²

2,5 mm²
2,5 mm²

2,5 mm²

2,5 mm²
2,5 mm²
+

-P2
75Vcc
V
-

R
D
-X20 1 2 3 4 5 6
6 mm²
Distribution

(-U- /3.7) / REC- REC- / (-OPT1-U- /5.2)

-U-
(/2.7)
ES51036040

(/3.2)

Date 11/12/2019 Distribution = System

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Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 4
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

OPTION BATTERY
-OPT1

-V31

1A
1000V

-F31 -K3
1 2 A1 A2
LVD / (6.3)
3,15A/T
36V/DC
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

T
Battery BT+
-K3 -F3 -X3

AF
1 2 1 2 +
(-V21 /3.5) / LVD_BAT+ 10 mm² 10 mm² 10 mm²
-R3 (/5.4)
1 2 3 4 -
(-U- /4.6) / REC- 10 mm² 50A/gG 10 mm²
BT-
3 100mV 4 35 mm²
-U- 50A

R R3M- / (-A1-X5:2 /6.5)

D
R3M+ / (-A1-X5:1 /6.5)

+ -
1 2 (/5.4)
ES51036040

Date 11/12/2019 Battery = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 9 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 5
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
Stat
AEGPS_DOC_REV01
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company
ES51036040 CAE EPLAN Electric P8

Alteration
1

Date
Name
-X0

Date
Editor
Checked
Standard
2

A10

P.Larue
L.Romero
11/12/2019
-A71
1
Thyristor driving gate 1

J2
EIA232
2

H1
Thyristor driving cathode 1

X1
3
1 Thyristor driving gate 2
TX+

EXTERN
2 4
TX- Thyristor driving cathode 2

J3
3
RX-
4
RX+

COMMUNICATION

<<<AEG PSI>>>
5 1

RS458
BIAS- Battery voltage measurement and charger regulation VBAT+ / (-F1:2 /3.4)
6
BIAS+ 2

CHARGER 36V-40A
Load voltage measurement VL_LOAD+ / (-X302 /4.3)
3

X2
Ground fault dectection positive connection GRD_FAULT / (-F1:2 /3.4)
3

4
Capacitor over voltage protection VPROT / (-PR1-(+) /3.4)
5
Battery symmetry measurement

STAND-ALONE CABINET FOR BATTERY

1
Positive DC bus power supply VPS+ / (-X302 /4.3)
2
Low Voltage Disconnection contactor output LVD / (5.6)
X3

3
This wire is only present if battery option is installed

H1
4
Negative DC bus power supply (0V)_VPS0 / (-U- /3.7)

1
D
PCB Connector Straight
2
4

2X20 Pin Header with Board Spacer

3

IEC61850
X4

4
GCAU
(/7.2)
-A1

5
Relay shown in alarm status

COMMUNICATION OPTIONS:
CONTROL UNIT
R
X11
1
"R3M" wires only present if battery option installed
Battery shunt positive line R3M- / (-OPT1-R3:3 /5.4)

<----RS232/RS485 (MODBUS-RTU)

System
2

Rectifier
TCP/IP (SNMP & MODBUS-TCP)---->
Battery shunt negative line R3M+ / (-OPT1-R3:4 /5.4)
X5

Control unit
3

-RS232_IEC61850 / (/10.3)
Charger shunt positive line R2M- / (-R2:3 /2.8)
4
Charger shunt negative line R2M+ / (-R2:4 /2.8)

PT1
PT3

I4
5

PT2
PT4
DIN-Signal C096MS-4,4C1-2

MODBUS-TCP/IP
1
Analog spare input positive line (0-10V)
X6

J2 2
EIA232 Analog spare input negative line (0-10V)

H1
AF
0V
+12V

1
J1

1
2

Dual Highrate (shared or parallel)

-A73
NCS-TCP/IP

2
Feedback // high rate
X8

3
Shutdown for bridge temperature security
4
T 100º TEMP / (-PR1-THF1:1 /2.7)
J2

Bridge temperature alarm 90º TEMP / (-PR1-THF2:1 /2.7)

6

J3

1
Alternative power supply (20VAC) 3U.1 / (-F2:1 /1.8)
2
X9

3V.1 / (-F2:3 /1.8)

3
Fan command (+24V)
J4

1
12V extern power supply +
X10

2
J5

Gnd & extern power supply -

3
2
1
7

J7
-X12

2,5 mm²

Digital spare input 8

Digital spare input 7
Digital spare input 6
Digital spare input 5
Digital spare input 4
Digital spare input 3
Digital spare input 2
Digital spare input 1

COLECTIVE FAULT
ES51036040

X7
8
7
6
5
4
3
2
1

en
& EFS
+ REC
= System
8

A3
Sheet
Sheets
10 / 24

11
6
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8 OPTION RELAYS

-A5
(/8.3)

J13 J12

-J3
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

OPTION LEDS

T
-A2
TPC
DISPLAY

AF
JT1
-A6 LEDS
-J2
FLOATING EARTH
GR R
CHARGE FAULT +
J1 HIGH RATE EARTH
-J11 YE R
CHARGE FAULT -
-J1
J1 J4 MAINS
YE -- R
FAILURE
-A300 YE -- R

J1

R
GCAU
Unité de controle
-A1
(/6.2)
J5

J7
-J10
J101
SERVICE PORT

J100
R

R
CHARGER FAULT

HIGH DC VOLTAGE

LOW DC VOLTAGE
--

--

--
R

R
D
COMMON
R LOW BATT. VOLTAGE R
FAULT
J3 J2

LIGHTING LEDs CAN BE TESTED BY PRESSING

OPTION THE MIDDLE KEY OF THE DISPLAY/KEYBOARD

-SD1
+ - -J6 -A310
J2
J1
5m

PROBE Tª FRONT PANEL

ES51036040

Date 11/12/2019 PCB´s I2C communication buses = System

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Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 7
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

OPTION RELAYS

MAINS
FAILURE

CHARGER
FAULT

C.C. HIGH
VOLTAGE

D.C.
LOW VOLTAGE

BATTERY
LOW VOLTAGE

EARTH +
FAULT

EARTH -
FAULT

COMMON
ALARM
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

T
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

AF
J1 J2 J3 J4 J5 J6 J7 J8

1 2 3 4 5 6 7 8

*DIAGRAM SHOWS SIGNAL RELAYS DE-ENERGIZED. IN "NO ALARM" STATE, RELAYS CLOSE 1 WITH 2.
WHEN AN ALARM IS DETECTED, RELAYS CLOSE 1 WITH 3. INVERSE OPERATION WITH SIGNALING IN STATUS MODE *

1º-NO CONNECT

J9 J10 RELAY BOARD J12 J13

6
1
2º-1-2
3º-3-4
S1 4º-5-6
+

3
-

R (/7.2)

-A5
D
ES51036040

Date 11/12/2019 Relay card = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 12 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 8
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

OPTION HEATER + LIGHTING

-OPT2

MAINS AUX 230Vac 50Hz

-X7
L

4 mm²

1 3

1,5 mm²

1,5 mm²
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

-F72
3,15A/T3,15A/T
1 3 2 4

T
-F71
3,15A/T3,15A/T
2 4

AF 1,5 mm²

1,5 mm²
R
D
-H7
LED 4W

PE
-X0
N L

-E50
30W
ES51036040

Date 11/12/2019 Cabinet accesories = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 13 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 9
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

-A_20(+) / (-X302 /4.3)

OPTION IEC61850

-A_20(-) / (-U- /4.3)

-OPT5

-RS232_IEC61850 / (6.4)
-F29
1 2
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

-L13
2 vueltas
-W1

T
-X0
-L14
2 vueltas

AF
1 2 3
-A73 -A74

PE
+

-
IEC 61850 X2 X1
RS232 COM 1 3V3 ON 5V ON
COMMUNICATION
RECEIVE TRANSMIT

-L11

1
Protective Earth
X3 RS458 COM2

2
TX+ TRANSMIT
3 1 2 3
TX-
ST1
4
RX-
-W2 2 vueltas

-L10 -L9

R
5

6
RX+ RECEIVE
VOLTAGE REFERENCE
Protective Earth

-W3
-A75

ST4
ST2
ST5
ST3
ETHERNET
RJ45

J3 IEC 61850 PROTOCOL

D
TX+

TX-

J3
COMMON PCA SYN OEM S4
3

MODBUS RS485
RJ45 2 vueltas 2 vueltas
ETHERNET
IEC-61850
ES51036040

Date 11/12/2019 Comm. IEC61850 = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 14 / 24
03 04/03/2019 sgarcia Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 10
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

T
AF
This page intentionally left blank

R
D
ES51036040

Date 11/12/2019 OPTION = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 15 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 11
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 11
 1 2 3 4 5 6 7 8

F13_T01
AEGPS_DOC_REV01

CAE EPLAN Electric P8 Terminal diagram

Connection point

Connection point
Nº Operating

Nº Operating
Nº Terminal

Nº Terminal
Max section

Max section
Min section

Min section
connection

connection
Function

Function
medium

medium
Jumper

Jumper
type

type
=System+REC-OPT1-X3 =System+REC-X1
-OPT1-X3 + 6 35 SCREW TYPE Battery -X1 L1 0.5 10 SCREW TYPE Mains 3x400Vac 50Hz
(&EFS/5.6) (&EFS/1.1)

-OPT1-X3 - 6 35 SCREW TYPE = -X1

(&EFS/5.6)

-X1 L2 0.5 10 SCREW TYPE

Connection point
(&EFS/1.1)
Nº Operating

Nº Terminal

Max section
Min section
connection

-X1

Function
medium
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

Jumper

type
-X1 L3 0.5 10 SCREW TYPE
=System+REC-OPT2-X7

T
(&EFS/1.1)

-X1
-OPT2-X7 L 0.22 4 SCREW TYPE L MAINS AUX 230Vac 50Hz
(&EFS/9.2)

-OPT2-X7

Connection point
N 0.22 4 SCREW TYPE L

AF Nº Operating
(&EFS/9.2)

Nº Terminal

Max section
Min section
connection

Function
medium

Jumper
Connection point

type
Nº Operating

Nº Terminal

Max section
Min section
connection

Function
=System+REC-X2
medium

Jumper

type

-X2 + 6 35 SCREW TYPE + LOAD 36Vdc

=System+REC-OPT4-X20 (&EFS/4.8)

-X2
-OPT4-X20 1 0.2 6 SCREW TYPE Distribution
(&EFS/4.5)

-OPT4-X20
(&EFS/4.5)

-OPT4-X20
(&EFS/4.5)
2

3
0.2

0.2
6

6
SCREW TYPE

SCREW TYPE
R -X2
(&EFS/4.8)

-X2
- 6 35 SCREW TYPE -
D
-OPT4-X20

Connection point
4 0.2 6 SCREW TYPE

Nº Operating
(&EFS/4.6)

Nº Terminal

Max section
Min section
connection

Function
-OPT4-X20

medium
5 SCREW TYPE

Jumper
0.2 6

type
(&EFS/4.6)

-OPT4-X20 6 0.2 6 SCREW TYPE

(&EFS/4.6)
=System+REC-X12
-X12 1 0.22 2.5 SCREW TYPE COLECTIVE FAULT
Connection point

(&EFS/6.7)
Nº Operating

Nº Terminal

Max section
Min section
connection

-X12 2
Function
medium

Jumper

(&EFS/6.7)
type

-X12 3
=System+REC-X0 (&EFS/6.7)

-X0 0.5 16 SCREW TYPE

ES51036040

(&EFS/1.1)

-X0

Date 11/12/2019 Terminal diagram = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 16 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EMA Sheet 1
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

Bill of materials
AEGPSI.V04

AEG
AEG
Identifier Quantity Designation Recomended Servicetime (Years)
Part Number
as Spare Part

A1 1 ES272500 GCAU BOARD X

A5-A5 1 228540 RELAY CARD X

A5-1 4 ES274174 SPACER

A5-2 1 ES274181 SUPPORT

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

A71 1 ES229866 PCA COMMUNIC. EXT. GCAU 232/485 X

T
A73 1 ES271044 PCA COMMUNIC. TCP/IP X

A300 1 ES272501 DISPLAY X

AF
A310 1 211921 KEYBOARD X

F1;OPT1-F3.1;OPT1-F3.2 3 210142 FUSE 50A/gG X X

F1 1 217599 FUSE HOLDER 22x58

F2;OPT1-F31:1;OPT2-F71:1;OPT2-F71:2;OPT2-F72:1
12 229134 GRAY TERMINAL X
OPT2-F72:2;OPT3-F21:1;OPT5-F29

F2;OPT1-F31;OPT2-2;OPT3-1;OPT5-2

F2;OPT1-F31.1;OPT2-F71.1;OPT2-F71.2;OPT2-F72.1
OPT2-F72.2;OPT3-F21.1;OPT5-F29

OPT1-R3
5

11

1 R
229334

ES274292

ES274185
ENDPLATE

FUSE

SHUNT
3,15A/T

100mV 50A
X
X

X
D
OPT1-K3 1 ES229731 CONTACTOR 36V/DC X

OPT1-R3 2 216359 INSULATOR X

OPT1-F3 1 213643 FUSE HOLDER 22x58 X

OPT1-X3;X2 4 229135 GRAY TERMINAL 35 mm²

OPT1-V31 1 217573 DIODE 1A 1000V X X

OPT2-H7 1 228099 LIGHTNING SET LED 4W X

OPT2-X7 2 229104 GRAY TERMINAL 4 mm²

ES51036040

OPT2-1 1 229304 ENDPLATE

Date 11/12/2019 Bill of materials = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 17 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EPB5 Sheet 1
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 3
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

Bill of materials
AEGPSI.V04

AEG
AEG
Identifier Quantity Designation Recomended Servicetime (Years)
Part Number
as Spare Part

OPT2-E50 1 ES272774 HEATING RESISTOR 30W X

OPT2-E50 1 ES272251 SUPPORT X

OPT3-P2 1 211112 VOLTMETER 75Vcc X

OPT4-X20 6 229106 GRAY TERMINAL 6 mm²

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

OPT4-Q21...OPT4-Q23 3 218734 CIRCUIT BREAKER 16A-C X

T
OPT4-1 2 210499 STOPPER

OPT5-A73 1 ES416641 RCS COMMUNICATION BOARD X X

AF
P1 1 ES27A075 AMPMETER 100mV/75A

PR1-1 1 ES274327 HEATSINK L=300 mm

PR1-2 1 ES274175 COPPER CONNECTIONS

PR1-3 1 ES274176 COPPER CONNECTIONS

PR1-A2

PR1-V1/V2;PR1-V3/V4;PR1-V5/V6

PR1-THF2
1

1 R
ES274123F

ES212049

ES215170
TPC BOARD

SEMIPACK 2 THYRISTORS

THERMOSTAT
60A 1200V

90ºC
X

X 8 X

X
D
PR1-THF1 1 ES212095 THERMOSTAT 100ºC X

Q1 1 220792 CIRCUIT BREAKER 10A-D

Q2 1 ES229260 SWITCH DISCONNECTOR 750V - 80A

R2 1 ES274186 SHUNT 100mV 75A

RC1-1 1 ES274245 CAPACITOR METAL PLATE

RC1-C1 1 215091 CAPACITOR 33000µF 63V X 5 X

RC1-R1 2 ES273617 RESISTOR 3K3 ±5% X

ES51036040

SD1 1 ES272383 TEMPERATURE PROBE 5m X

Date 11/12/2019 Bill of materials = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 18 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EPB5 Sheet 2
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 3
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

Bill of materials
AEGPSI.V04

AEG
AEG
Identifier Quantity Designation Recomended Servicetime (Years)
Part Number
as Spare Part

T1 1 ES27T036040 TRANSFORMER WITH CHOKE 36V/40A 2,7KVA

U- 1 ES274178 COPPER CONNECTIONS

V21 1 ES270298 SEMIPACK DIOIDE 162A 1600V X 8

X0 1 229016 EARTH TERMINAL 16 mm²

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

X0 1 229006 EARTH TERMINAL 6 mm²

T
X1 3 229110 GRAY TERMINAL 10 mm²

X12 1 221606 TRIPLE TERMINAL 2,5 mm²

AF
X12 1 221607 END SECTION

X302 1 223525 SADDLE JUMPER 2.5 mm²

Z2 1 ES270013 PCA FILTER EMC+ OVERVOLT.. 150V X

R
D
ES51036040

Date 11/12/2019 Bill of materials = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 19 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EPB5 Sheet 3
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 3
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

LEDS BOX DETAIL

A6
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

FLOATING EARTH

T
CHARGE FAULT +
HIGH RATE EARTH
CHARGE FAULT -
MAINS

AF
--
FAILURE

--

CHARGER FAULT --

HIGH DC VOLTAGE --

LOW DC VOLTAGE --

R LOW BATT. VOLTAGE

COMMON
FAULT
D
ES51036040

Date 11/12/2019 Leds box detail = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 20 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & MTB Sheet 1
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 5
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

RELAYS CARD DETAIL

A5
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

T
J8:1-2-3 J4:1-2-3

AF
3
2 J8 J4 1
2
COMMON ALARM 1 3 D.C. LOW VOLTAGE

J7:1-2-3 3 1 J3:1-2-3
J7 J3
EARTH -FAULT

J6:1-2-3 R 3
2
1

J6 J2
2
3

1
C.C. HIGH VOLTAGE

J2:1-2-3
D
2 2
EARTH + FAULT 1 3 CHARGER FAULT

J5:1-2-3 3
J1 1 J1:1-2-3
2 J5 2
BATTERY LOW VOLTAGE 1 3 MAINS FAILURE
ES51036040

Date 11/12/2019 Relay card detail = System

Editor L.Romero <<<AEG PSI>>> Rectifier + REC 21 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & MTB Sheet 2
Stat Alteration Date Name Standard CHARGER 36V-40A ES51036040 en A3 Sheets 5
D
R
AF
T
D
R
AF
T
D
R
AF
T