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REPORT OF

LOCAL EXHAUST VENTILATION


FOR
KOMARK INTERNATIONAL (M) SDN. BHD.

ADDRESS:
Lot 132, Jalan 16/1,
Kawasan Perindustrian Cheras Jaya,
43200 Balakong,
Selangor Darul Ehsan.

DOSH REGISTRATION NO:


SLK10371

HYGIENE TECHNICIAN:
AHMAD HAFIZ BIN A. KAHAR
HQ/08/JHII/00/145

DATE OF MONITORING:
11st AUGUST 2022

HANDSTECH SOLUTION SERVICES SDN. BHD.


Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

TABLE OF CONTENTS

Page

1.0 EXECUTIVE SUMMARY .................................................................................2

2.0 INTRODUCTION .........................................................................................3

3.0 OBJECTIVES .............................................................................................4

4.0 DESCRIPTION OF LOCAL EXHAUST VENTILATION .................................................5

5.0 METHODS ...................................................................................................... 6

6.0 RESULT ....................................................................................................... 10

7.0 DISCUSSION & RECOMMENDATION .............................................................. 20

8.0 CONCLUSION ......................................................................................... 22

APPENDIX

Appendix 1: DOSH Certificate of Competency


Appendix 2: Form A - Employer Acknowledgement of Received
Appendix 3: Process Flowchart
Appendix 4: Testing Equipment Calibration Certificate
Appendix 5: Data Form
Appendix 6: Schematic Drawings and Point of Measurement

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

1.0 EXECUTIVE SUMMARY

According to the Occupational Safety and Health (Use and Standards of Exposure of
Chemicals Hazardous to Health) Regulations 2000, the effect of hazardous substances
exposure to the workers can be control by implementing engineering control equipment.
Local Exhaust Ventilation (LEV) system is a total solution in capturing hazardous airborne
substance which wills potentially causing adverse health effect to affected workers.

At Komark International (M) Sdn Bhd, there were three (3) units of exhaust system installed to
exhaust out smoke, vapours and gases from production area. The exhaust system at
Production Label Line consists of ducting (branches), flexible hose and enclosed hood were
sharing main duct, motor, fan and discharge stack. Others two systems was corona ducting
and warm air ducting. As a result of the local exhaust ventilation testing the system delivered
as follows:

a. Catch velocity for corona hood no 1 was below from recommended ACGIH standard
value. However catch velocity for corona hood no 2 was in between the recommended
ACGIH standard value.

b. All traverse velocities for duct at production label line are meet recommended ACGIH
standard value except for ducting at point no 1, 2, 3, 5, 6, 9 and 10.

c. All fan and motor were in satisfactory condition.

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

2.0 INTRODUCTION

2.1 The testing of Local Exhaust Ventilation was conducted at Komark International (M)
Sdn Bhd. The test and evaluations was conducted at production area.

2.2 The testing was undertaken by a competent Hygiene Technician II, En. Ahmad Hafiz
Bin A Kahar who registered with Department of Occupational Safety & Health (Reg.
No. JKKP HQ/08/JHII/00/145). All the data taken represent the operational condition
of the facility and represent the normal routine daily operation.

The testing was carried out in order to comply with the Occupational Safety & Health
(Use and Standards of Exposure of Chemicals Hazardous to Health) Regulation 2000.

2.3 Particulars of Company


Company Name : Komark International (M) Sdn Bhd

Address : Lot 132, Jalan 16/1,


Kawasan Perindustrian Cheras Jaya,
43200 Balakong, Selangor.

Area of Inspection : Production

Contact Person : Mr Kio Chin Lit - Operation Manager


Mr Azhar Bin Mohamad – Flexible HOD

Type of Inspection : Periodic / Yearly

Particulars of Examiner and Tester


Name : Ahmad Hafiz b. A Kahar
JKKP Registration : JKKP HQ/08/JHII/00/145

2.4 Date of Examination and Testing


Date : 11 August 2022

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

3.0 OBJECTIVES

The objectives of the inspection are as the following:

i. To inspect, test and assess the performance of local exhaust ventilation systems and
its associated components.

ii. To conduct smoke tests and measurement of face and capture velocity, static
pressure, velocity pressure, traverse velocity and to determine either face, capture
and traverse velocities are within the operating range as imposed by ACGIH for LEV
Systems.

iii. To evaluate and recommend where necessary, remedial or improvement measures


of malfunction areas of the LEV that require rectifications/ improvement.

iv. To document the conditions and performance of the LEV for future assessment and
record keeping.

v. To comply with the Occupational Safety and Health (Use and Standards of Exposure
of Chemicals Hazardous to Health) Regulations 2000.

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

4.0 DESCRIPTION OF LOCAL EXHAUST VENTILATION

Komark International (M) Sdn Bhd’s core expertise printing of all type of label and labelling
and packaging products polypropylene, polyethylene labels, self-adhesive labels, sticker
and plastic packaging bag. The process activity begin with planning follows by block
making, mounting onto printing cylinder, ink preparation, printing, QC inspection, packing
storage and delivery.

There are 3 systems inspected during the testing. The LEV systems are installed namely as
Production Label Line, Corona ducting and Warm Air Ducting. Each LEV connected to
separate centrifugal fan.

Location/ LEV Name Type of Ventilation Number Of System

Production Label Line LEV 1

Corona Ducting LEV 1

Warm Air Ducting LEV 1

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

5.0 METHODS

5.1 Equipment for Testing and Examination

Item Brand Serial No Calibration Inspection


Certificate Number

Anemometer TSI 9555P0820036 SM21912987 To measure static pressure,


velocity pressure, face/capture
velocity andflow rate.

Tachometer Check B7CB8019 SM21912988 To measure fan rpm.


Line

Pitot Tube Dwyer - - To measure total pressure,static


pressure, velocity pressure,
face/capture velocity and flow
rate.

Measurement NA - - To measure the wall louvers


Tape length and width.

Anemometer Tachometer Pitot Tube Measurement Tape

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

5.2 METHODOLOGY

5.2.1 The techniques were used during the LEV inspection


i. Visualization
ii. Measurement within the system

5.2.2 Selection of testing points


For fume hood and canopy hood with individual suction fan, face velocities
were measured and where applicable and accessible, duct transport
velocities and static pressure measurements were carried out.

5.2.3 Types of testing


i. Hoods : Face/capture velocity and smoke tube test
ii. Duct : Static pressure and Total/velocity pressure
iii. Fan : Static pressure, Total/velocity pressure
iv. Air cleaner : Static pressure, Total/velocity pressure
v. Stack : Visual inspection

5.2.4 Testing procedures

i. A sketch of the LEV and its associated components was drawn indicating
the shape and position of the hood and location of fan/motor and air
cleaner.

ii. Visual inspection for suitability of hoods, connections between hoods and
ducts, obstruction of hoods, position of hoods and workers breathing
zones, denting, corrosions, damages to hoods, fans and air cleaners and
conditions of work areas.

iii. Smoke tube tests carried out at hoods, to determine the dispersion of
contaminants, effectiveness, capture distance and cross drafts on hood
performance.

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

5.2.5 Hood assessment and testing

Smoke tube tracer tests were conducted to evaluate the following:-

i. Dispersion of contaminants by blowing the smoke at the source of the


contaminants and observing the dispersion. Smoke tube will help to
identify the point where the initial velocity of contaminants away
from the hood is dissipated.

ii. To determine the effect of cross drafts on hood performance.

iii. To locate and study turbulence around openings, spillage and


leakage at the hood.

Hood face velocity test was carried out as follows:-

i. The opening was divided into 6 or more sections and measurement


of face velocities were carried out using the air velocity meter.

5.2.6 Duct performance test

i. Duct velocity pressure measurement


Duct velocity pressure measurements were taken at suitable points
along the duct to determine the transport velocity, volumetric flow
rate in the duct. Small holes of 3/8 inches diameter are drilled at
traverses across the diameter of duct at right angle to each other.
Whenever possible, the traverses are made at distance of 7.5
diameters or more downstream from any major air disturbance such as
an elbow, hood, branch entry etc. If measurements are made closer
to disturbances, the results will be considered subject to some doubts
and re-checked at as second location. Is agreement within 10% of the
two traverse is obtained, reasonable accuracy can be assumed
and the average of the two readings is used. A third location is
selected only if the variation exceeds 10% and the two airflows in the
best agreement is averaged and used as the result.

Velocity pressure was measured at various points over a number of


equal areas in the cross section of the duct. The average velocity
measured was used to determine the transport velocity at the point
of the duct.

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ii. Duct static pressure test

Duct static pressure measurements points were similar to that of the


velocity pressure measurements. The measurement could be used to
measure performance and to diagnose any malfunction. The locations of
measurements chosen were at entries of branch into main duct, on each side of
air cleaners, on each side of fan and at several points along ducts. The actual
points chosen for measurements were indicated as in the relevant
appendices.

5.2.7 Air Cleaner

i. Determine the location of air cleaner or air pollution control system.

ii. Physical check and observation on air cleaner or air pollution control
system condition.

iii. Check differential pressure gauge reading (if available) to determine


the effectiveness of air cleaner or air pollution control system.

5.2.8 Fan testing

i. Determine the locations for static pressure of fan for testing.

ii. Determine the locations for inlet and outlet velocity pressure testing.
The fan rpm and the static/velocity pressure were measured before and
after the fan by using tachometer, Pitot tube and anemometer.

iii. Fan Static Pressure (FSP) calculation :


FSP = SP out – SP in – VP in

Where, FSP = Fan Static Pressure (inches Wg)


SP out = Fan outlet static pressure (inches Wg)
SP in = Fan inlet static pressure (inches Wg)
VP in = Fan inlet velocity pressure (inches Wg)

iv. Fan Total Pressure (FSP) calculation :


FTP = FSP + VP out

Where, FTP = Fan Total Pressure (inches Wg)


VP out = Fan inlet velocity pressure (inches Wg)

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

v. Fan Power (Brake Horsepower) calculation


Bhp = (Q x FTP)
(6356 x ME)

Where, Q = Flowrate in duct before fan (cfm)


FTP = Fan Total pressure (inches Wg)

ME = Mechanical Efficiency (0.65)

5.2.9 Stack

Physical Inspection:

i. To inspect the conditions of stacks from damages and blockages

ii. Observing the height of the stack. Minimum of 10 feet is sufficient for
dispersing and diluting of pollutant in the atmosphere.

iii. Measuring the stack diameter using measuring tape.

Static pressures (Sp) and Velocity pressures (Vp)

i. Measuring the stack Sp and Vp using manometer and pitot tube.

ii. The Vp is used to determine the air flow velocity in the stack.

iii. Traverse velocity of the duct were calculated as below:


V = 4005 √VP
Where, V in fpm and VP in inches water gauge (in Wg)

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

6.0 RESULTS

6.1 PRODUCTION LABEL LINE

GENERAL DATA

Komark International (M) Sdn Bhd.


Plant

Process Area Production Label Line Conduct by SHE Safety Technology PLT

Date 11 August 2022 Humidity 63.1 %rh

Temperature 25.4oC Barometer Reading 100.0 kPa

Elevation Sea Level Type of Contaminant Vapour, gas and smoke

CAPTURE VELOCITY RESULT

Not Applicable. Hood performance cannot be accessed.

Hood Point Contaminant Face Velocity Face Flow Rate Remarks


V Q
(fpm) (cfm)

Type Size Face Rec. Tested Rec. Tested Acc Rej


(ft) Area Value Value
(ft2)

Vapour/
NA NA NA NA Gas/ Smoke NA NA NA NA NA NA

Vapour/
NA NA NA NA Gas/ Smoke NA NA NA NA NA NA

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

Point Duct Duct SP VP TP Velocity (fpm) Flow Rate Remarks


Size Area (in wg) (in wg) (in wg) (cfm)
(in) (sq.ft)
*Rec. Tested *Rec. Tested Acc. Rej.
value value

1 24 3.142 -0.423 0.001 -0.422 127 3142 399 x

2 10 0.545 -0.544 0.016 -0.528 511 545 278 x

3 24 3.142 -0.451 0.005 -0.446 275 3142 864 x

4 8 0.349 -0.524 0.077 -0.447 1111 349 388 x

5 24 3.142 -0.510 0.016 -0.494 504 3142 1584 x

6 24 3.142 -0.550 0.025 -0.525 1000 635 3142 1995 x


-
7 24 3.142 -0.821 0.106 -0.715 1306 3142 4103 x
2000
8 24 3.142 -0.867 0.181 -0.686 1704 3142 5354 x

9 10 0.545 -0.761 0.003 -0.758 212 545 116 x

10 12 0.785 -0.631 0.023 -0.608 602 785 473 x

11 18 1.767 -0.852 0.238 -0.614 1954 1767 3453 x

12 18 1.767 -0.922 0.220 -0.702 1876 1767 3315 x

13 18 1.767 -1.016 0.078 -0.938 1121 1767 1981 x

14 24 3.142 -1.304 0.271 -1.033 2085 3142 6551 x

15 24 3.142 -1.721 0.527 -1.194 2907 3142 9134 x

16 24 3.142 -1.136 0.378 -0.758 2463 3142 7739 x

17 24 3.142 0.358 0.415 0.773 2581 3142 8109 x

Point Duct Duct SP VP TP Velocity (fpm) Flow Rate Remarks


Size Area (in wg) (in wg) (in wg) (cfm)
(in) (sq.ft)
*Rec. Tested *Rec. Tested Acc. Rej.
value value

1 24 3.142 -0.423 0.001 -0.422 127 3142 399 x

2 10 0.545 -0.544 0.016 -0.528 511 545 278 x

3 24 3.142 -0.451 0.005 -0.446 275 3142 864 x

4 8 0.349 -0.524 0.077 -0.447 1111 349 388 x

5 24 3.142 -0.510 0.016 -0.494 504 3142 1584 x

6 24 3.142 -0.550 0.025 -0.525 1000 635 3142 1995 x


-
7 24 3.142 -0.821 0.106 -0.715 1306 3142 4103 x

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd
8 24 3.142 -0.867 0.181 -0.686 2000 1704 3142 5354 x

9 10 0.545 -0.761 0.003 -0.758 212 545 116 x

10 12 0.785 -0.631 0.023 -0.608 602 785 473 x

11 18 1.767 -0.852 0.238 -0.614 1954 1767 3453 x

12 18 1.767 -0.922 0.220 -0.702 1876 1767 3315 x

13 18 1.767 -1.016 0.078 -0.938 1121 1767 1981 x

14 24 3.142 -1.304 0.271 -1.033 2085 3142 6551 x

15 24 3.142 -1.721 0.527 -1.194 2907 3142 9134 x

16 24 3.142 -1.136 0.378 -0.758 2463 3142 7739 x

17 24 3.142 0.358 0.415 0.773 2581 3142 8109 x

TRAVERSE VELOCITY RESULT

* Rec – Recommended Acc – Accept Rej – Reject

Comments:

The recommended transport velocities for vapours, gases and smoke along the duct are between
1,000 – 2,000 fpm, refer to ACGIH guidelines. From the data recorded, all the measurement points
showed that transport velocities along the duct were above or in between the recommended
values except for point no. 1, 2, 3, 5, 6, 9 and 10. The marking x on the remarks column is to indicate
if the exhaust air volume is sufficient or insufficient.

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

BRAKE HORSE POWER (hp) CALCULATION

Point Static Pressure ( Sp ) Velocity Pressure(Vp) Flow Rate (cfm )


( “ wg ) ( “wg )

Inlet - 1.136 0.378 7739

Outlet 0.358 0.415 8109

Fan Static Pressure (FSP) Fan Total Pressure Brake Horse Power
(FTP) (BHP)

FSP = SPout– SPin – VPin FTP = FSP+VPout BHP = Q x FTP / (6356 x ME)
= 0.358 - (-1.136) – 0.379 = 1.115 + 0.358 = 7738 x 1.473
= 1.115 in wg. = 1.473 in wg. (6356 x 0.65)
= 2.76 hp

Note: Flowmeter (Q) in cfm unit

COMPARISON BETWEEN DESIGN VALUE AND TESTED VALUE

Description Speed FSP FTP BHP Flow Rate Q


(rpm) (in wg) (in wg) (hp) (cfm)

Design - - - - -

Test
NA 0.380 0.610 0.40 2494
( 2014 )

Test NA 1.115 1.473 2.76 7738


( 2021)

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6.2 CORONA DUCTING

GENERAL DATA

Komark International (M) Sdn Bhd.


Plant

Process Area Corona Ducting Conduct by SHE Safety Technology PLT

Date 11 August 2022 Humidity 63.1 %rh

Temperature 25.4oC Barometer Reading 100.0 kPa

Elevation Sea Level Type of Contaminant Vapour, gas and smoke

CAPTURE VELOCITY RESULT

REWINDER UNIT

Hood Point Contaminant Face Velocity Face Flow Rate Remarks


V Q
(fpm) (cfm)

Type Size Face Rec. Tested Rec. Tested Acc Rej


(ft) Area Value Value
(ft2)

Square 3x1 3.0 1 Vapour/ 100 49 300 147


Gas/ Smoke X

Square 3x1 3.0 2 Vapour/ 100 144 300 432


Gas/ Smoke X

* Rec – Recommended Acc – Accept Rej – Reject

Comments:

Capture velocity at point 1 was below compare to ACGIH Standard.

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

TRAVERSE VELOCITY RESULT

Point Duct Duct SP VP TP Velocity (fpm) Flow Rate Remarks


Size Area (in wg) (in wg) (in wg) (cfm)
(in) (sq.ft)
*Rec. Tested *Rec. Tested Acc. Rej.
value value

1 8 0.349 1.225 0.669 0.936 3277 349 1144 x

2 12 0.785 0.659 0.092 0.751 1000 1216 785 955 x


-
3 8 0.349 0.723 0.775 1.498 2000 3525 349 1230 x

4 12 0.785 0.755 0.750 1.505 3469 785 2723 x

* Rec – Recommended Acc – Accept Rej – Reject

Comments:

The recommended transport velocities for vapours, gases and smoke along the duct are
between 1,000 – 2,000 fpm, refer to ACGIH guidelines. The marking x on the remarks column
is to indicate if the exhaust air volume is sufficient or insufficient.

BRAKE HORSE POWER (hp) CALCULATION

Not Applicable due to no access to testing point of measurement.

Point Static Pressure ( Sp ) Velocity Pressure(Vp) Flow Rate (cfm )


( “ wg ) ( “wg )

Inlet NA NA NA

Outlet NA NA NA

Fan Static Pressure Fan Total Pressure Brake Horse Power


(FSP) (FTP) (BHP)

NA NA NA

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

6.3 WARM AIR DUCTING

GENERAL DATA

Komark International (M) Sdn Bhd.


Plant

Process Area Warm Air Ducting Conduct by SHE Safety Technology PLT

Date 11 August 2022 Humidity 63.1 %rh

Temperature 25.4oC Barometer Reading 100.0 kPa

Elevation Sea Level Type of Contaminant Vapour, gas and smoke

CAPTURE VELOCITY RESULT

Not Applicable. Hood performance cannot be accessed.

Hood Point Contaminant Face Velocity Face Flow Rate Remarks


V Q
(fpm) (cfm)

Type Size Face Rec. Tested Rec. Tested Acc Rej


(ft) Area Value Value
(ft2)

Vapour/
NA NA NA NA Gas/ Smoke NA NA NA NA NA NA

Vapour/
NA NA NA NA Gas/ Smoke NA NA NA NA NA NA

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

TRAVERSE VELOCITY RESULT

Point Duct Duct SP VP TP Velocity (fpm) Flow Rate Remarks


Size Area (in wg) (in wg) (in wg) (cfm)
(in) (sq.ft)
*Rec. Tested *Rec. Tested Acc. Rej.
value value

1 13 x 17 1.53 2.030 0.066 2.096 1032 1530 1579 x

2 13 x 17 1.53 1.604 0.364 1.968 1000 2416 1530 3696 x


-
3 13 x 17 1.53 1.103 0.160 1.263 2000 1602 1530 2451 x

4 36 x 32 8.00 1.761 0.103 1.864 1285 8000 10,280 x

* Rec – Recommended Acc – Accept Rej – Reject

Comments:

The recommended transport velocities for vapours, gases and smoke along the duct are between
1,000 – 2,000 fpm, refer to ACGIH guidelines. The marking x on the remarks column is to indicate if
the exhaust air volume is sufficient or insufficient.

BRAKE HORSE POWER (hp) CALCULATION

Not Applicable due to no access to testing point of measurement.

Point Static Pressure ( Sp ) Velocity Pressure(Vp) Flow Rate (cfm )


( “ wg ) ( “wg )

Inlet NA NA NA

Outlet NA NA NA

Fan Static Pressure Fan Total Pressure Brake Horse Power


(FSP) (FTP) (BHP)

NA NA NA

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PICTURES

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7.0 DISCUSSION

All testing and measurement was conducted at LEV system. The results of measured transport
velocities and capture / face velocities are compared with the recommended values
stipulated by ACGIH (ACGIH – Ind. Ventilation Manual).

In theory, the Total Pressure (TP) is the sum of Static Pressure (SP) and Velocity Pressure (VP).

TP = SP + VP

In actual condition, TP is equivalent to the sum of SP plus losses and VP. This is due to static
pressure losses.

TP = [SP + Loses] + VP

Below are some of the findings that require your attention.

PRODUCTION LABEL LINE

The transport velocity for the system was 2463 fpm and its shows that the transport velocity at
this system was above the ACGIH standard value.

• Site inspection conducted was found satisfactory.


• Air cleaner – no air cleaner found in this system.
• Fan – the physical of fan was in good condition.
• Stack – stack is 3 meter height above the roof.

CORONA DUCTING

The transport velocity for the system was 3469 fpm and its shows that the transport velocity at
this system was above the ACGIH standard value.

• Site inspection conducted was found satisfactory.

• Hood – Catch velocity for P1 was below from recommended standard value. However
P2 was in between the recommended ACGIH standard value.

• Air cleaner – no air cleaner found in this system.


• Fan – the physical of fan was in good condition.
• Motor – the motor was in good condition and found satisfactory.
• Stack – stack is 3 meter height above the roof.

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

WARM AIR DUCTING

The transport velocity for the system was 1285 fpm and its shows that the transport velocity at
this system was in between the ACGIH standard value.

• Site inspection conducted was found satisfactory.


• Air cleaner – no air cleaner found in this system.
• Fan – the physical of fan was in good condition.
• Motor – the motor was in good condition and found satisfactory.
• Stack – stack is 3 meter height above the roof.

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8.0 RECOMMENDATIONS

The Local Exhaust Ventilation (LEV) systems has been tested and from the airflow
measurements, visual assessment and other test conducted. The overall performance of the
system was found satisfactory. The duct velocity for Production Label Line, Corona Ducting
and Warm Air Ducting was above the ACGIH Standard. However, the management has to
consider the improvement as of Local Exhaust Ventilation (LEV) system by considering and
applying the following approach:

a. Propose to install a carbon filter before fan to ensure clean air exhaust to
environment complies with the requirement from the Department of Environment.

b. To plan and execute periodic maintenance and inspection schedule.

c. To execute monthly inspection to check any abnormal conditions.

d. To improve catch velocity at Corona Ducting Point 1 in order to meet the standard.

Based on the results of local exhaust ventilation testing, the following measures are
recommended in order to comply with the Occupational Safety and Health (Use and
Standards of Exposure of Chemicals Hazardous to Health) Regulations, 2000.

USECHH Regulation 17 – Engineering Control Equipment

(1) Any engineering control equipment (Local Exhaust Ventilation System) provided
pursuant to Regulation 15 (f) shall be:-

a) Inspected at an intervals by the employer, each interval being no longer than one
month; and

b) Examined and tested for its effectiveness by a hygiene technician at appropriate


intervals, each intervals being no longer than twelve months.

(2) Every engineering control equipment shall be maintained and operated at all times
while any machinery or plant is in operation, and for such time thereafter as to comply
to regulation 14 (2).

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USECHH Regulation 18 – Design, construction and commissioning of local exhaust ventilation


equipment.

Without prejudice to the requirement of sub regulation 17(1), any local exhaust ventilation
equipment installed shall be:-

(a) Designed according to an approved standard by a registered professional


engineer and constructed according to the design specifications; and

(b) Tested by registered professional engineer after construction and installation to


demonstrate that the equipment meets the design specifications.

USECHH Regulation 19 – Records of engineering control equipment.

(1) Records of the design, construction, testing, inspection, examination and maintenance
of engineering control equipment pursuant to regulations 17 and 18 shall be maintained
by the employer and shall be produced for inspection when directed by the Director
General.

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8.0 CONCLUSION

1. We have successfully conducted the LEV’s Periodic Monitoring in the plant with the full
cooperation from the management and staffs of the area. By carrying out the LEV’s
Periodic Monitoring, the company has complied with OSHA 1994 USECHH 2000
Regulations.

2. The recommendations as described in Section 8.0 were made in order to comply with the
provisions of the Occupational Safety and Health (Use and Standards of Exposure of
Chemicals Hazardous to Health) Regulations, 2000.

3. The examination and testing had successfully identified the performance of the Local
Exhaust Ventilation (LEV) System. Therefore, objective of the Hygiene Technician II to
perform his duty at Komark International (M) Sdn Bhd had been satisfactorily delivered
and has been fulfilled.

………………………………………..
AHMAD HAFIZ B. A KAHAR
Industrial Hygiene Technician
JKKP HQ/08/JHII/00/145

STANDARD GUIDELINES REFERENCE

1. Guidelines on Occupational Safety and Health for Design, Inspection,


Testing and Examination of Local Exhaust Ventilation System 2008

2. For the design and specification of LEV, we referred to ACGIH,


Industrial Ventilation – A Manual of Recommended Practice, 23rd Edition

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Local Exhaust Ventilation Testing Komark International (M) Sdn Bhd

APPENDIX

Appendix 1: DOSH Certificate of Competency


Appendix 2: Form A - Employer Acknowledgement of Received
Appendix 3: Process Flowchart
Appendix 4: Testing Equipment Calibration Certificate
Appendix 5: Data Form
Appendix 6: Schematic Drawings and Point of Measurement

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