Westfalia Separator AG

Instruction Manual and

Parts List

No. 2179-9001-600

Edition 0193

Separator
with self-c1eaning bowl

Model OSB 35-96-066

OSB 35-96-566

Process Technology
Division
 WESTFALlA
SEPARATOR

Separator
with self-cleaning bowl

Model ass 35-96-066

Model ass 35-96-566

Westfalia Separator AG
D-59302 Oelde ( F.R.Germany)

Type
Nol__~========
built in inner" of
bowl mm ;::.
I ==========
Rpm. of bowl:
I~========
Permissible density of product
to be treated IL....-_-
heavy liquid
3
I solids 3
kg/dm
I
kg/dm
l-. _

'-.- - - - -
 CONTENTS

Part I Specification

Part n Operating Safety, Attendance, Operation and Cleaning of the Separator

Part m Installation, Maintenance, Assembly and Disassembly of Gear Parts

Part IV List of Parts

Assembly view of the separator with single gear pump 0/1

Diagram of the separator installation 0/6
Sectional view of the separator . 0/7
Exploded view of the bowle 0/8
Cross section of the bowl • 0/9
j Safety precautlons I

Part I - Specification

1.1 Application I/la

1.2 Component parts of the separator and the separator installation . 1/lb
1.3 Technical data 1/2
1.4 Operating principles . 1/3
1.4.1 Clarification . 1/3
1.4.2 Clarifier with "self-thinker" control system . 1/3
1.4.3 Purifier bowl • 1/3
1.4.5 Operating principles of the hydraulically contralIed sliding piston. 1/4
1.4.6 Operating principle of the oil centripetal pump 1/6
1.4.7 Operating principle of the sensing-liquid pump . 1/6
1.4.8 Operating principle of the gear 1/6
1.4.9 Operating principle of the centri fugal clutch. 1/7

Part n - Operating safety, attendance, operation and cleaning of the separator

2.1 Operating safety of the separator . 2/1

2.1.1 Hints regarding operating safety . 2/1
2.1.2 Important hints regarding accident prevention 2/2a
2.1.3 The health hazards involved when dealing with heavy oils
and lube oils • 2/2b
Specifications for the separation of mineral oils classified in
dangerous-materials classes I, Ir 01' III. 2/3

2169-100 0/2
2.2 Technical Information • 2/6
2.2.1 Recommended separating temperatures and make-up water percentages. 2/6
2.2.2 Hints for operation with clarifier bowl 2/6
2.2.3 Hints for operation wi th puri fier bowl. •. 2/6
2.2.4 De-sludging the bowl 2/7
2.3 Attendance • 2/7
2.3.1 Measures to be taken be fore starting the separator • 2/7
2.3.1.1 Before initial start-up . 2/7
2.3.1.2 Before each start-up 2/7
2.3.2 Starting the separator • 2/8
2.3.3 Stopping the separator • 2/8
2.4 The bowl • 2/9
2.4.1 General 2/9
2.4.2 Assembling the bowl. 2/9
2.4.2.1 Assembling the clarifier bowl • 2/9
2.4.2.2 Assembling the purifier bowl • 2/18
2.4.3 The regulating ring • 2/19
2.4.3.1 Purpose of the regulating ring • 2/19
2.4.3.2 Determining size of regulating ring by calculation • 2/19
2.4.3.3 Determining size of regulating ring by experiment • 2/19
2.4.5 Dismantling the bowl 2/22
2.4.6 Removal of the complete bowl • 2/29
2.4.7 Removal and installation of the Polyamid gasket 2/30
2.4.7.1 Removing Polyamid gasket from bowl top 2/30
2.4.7.2 Installation of the Polyamid gasket 2/31
2.4.7.3 Re-machining of main bowl seal • 2/32
2.4.8 Fitting the wear inserts into the bowl bottom 2/33
2.5 Cleaning • 2/34
2.5.1 Cleaning the bowl 2/34
2.5.2 Cleaning the upper section of the frame • 2/34
2.5.3 Cleaning the strainer and the operating-water feed system 2/34
2.5.4 Cleaning the gear chamber • 2/35
2.5.5 Cleaning the pre-strainer at the suction side of the pump . 2/35
2.5.6 Cleaning before a lang-term shut-down of the separator • 2/35

Part m - Installation, maintenance, assembly and disassembly of gear parts

3.1 Installation 3/1

3.1.1 Installing the separator • 3/1
3.1.2 Motor connection 3/2
3.1.2.1 Connecting the three-phase AC motor 3/2
3.1.2.2 Connecting the OC motor . 3/3
3.1.2.3 Checking the direction of rotation of the bowl • 3/3
3.1.3 Speed and starting time of the bowl 3/4
3.2 Maintenance • 3/5
3.2.1 Lubrication and maintenance schedule 3/5
3.2.2 Lubrication • 3/6
3.2.3 Lubrication chart 3/7

2169-100 0/3
3.3 Trouble shooting . 3/8
3.3.1 General 3/8
3.3.2 Bowl performance 3/11
3.4 Assembly and disassembly of gear parts • 3/15
3.4.1 Removing the vertical gear parts • 3/15
3.4.2 Assembling the vertical gear parts 3/17
3.4.3 Re-adjustment of bowl height • 3/17
3.4.4 The centrifugal clutch • 3/19
3.4.4.1 General 3/19
3.4.4.2 Removing the clutch shoes • 3/19
3.4.4.3 Installation of the clutch shoes. 3/20
3.4.5 Removing the motor. 3/21
3.4.6 How to fit the motor 3/21
3.4.6.1 Mounting the clutch driver • 3/21
3.4.7 Removing the gear pump and the pump clutch 3/22
3.4.8 Removing the worm wheel • 3/23
3.4.9 Mounting the worm wheel • 3/24
3.4.10 Removing the clutch drum and worm wheel shaft 3/25
3.4.11 Installation of the worm wheel shaft and the clutch drum • 3/26
3.4.12 Installation of the sealing rings 3/26
3.4.13 Final check-up • 3/26
3.4.13.1 Before starting the separator • 3/26
3.4.13.2 During start-up of the separator • 3/26

Part IV - Parts List

Important hints for ordering parts 4/1

Lower
:-
section of frame 4/2
Upper section of frame 4/4
Hood. 4/6
Vertical gear parts. 4/8
Horizontal gear parts . 4/10
Available gear parts 4/12
Bowl and centripetal pump 4/13
Pre-strainer. 4/15
Single gear pump 4/16
Pump connections for single gear pumps. 4/17
Tools and accessories • 4/18

2169-100 0/4
0/5
 Diagram of a separator installation

29

6
7
8
9
10
11
12
14
1
16
17
18
19
20
21
22
2
24
25
26
27
29

2178-000 0/6
 Sectional view of the separator

FilJ. 0/7

.? I 7'} - :?CHl nl7

 Exploded view of the bowl

Distributor 31'J -----_

'v'/ear liner 324

- Gasket 334/4

~ Centripetal pump 334/5

---1 i
i I ::::~~~~~~~~~~~ Lock ring 310
Threaded ring 308
- Gasket 313
! 1
Gasket 3 2 6 - - e : : : = : > I! I
i
! I
i
Centrifugation I
t:hamber boltom 323

Gasket 307
I Bowl top 311

I
Sliding piston 321 II
Separating disc 332

ii -.'-~'-- with holes

Gasket 322
.-,,::::::===~:==--' -~ I
Compensating disc 331

Bowl boltom 304

I f1N~«'\,-------Discs 330
,I
Wear insert 304/3 i~~~~§:==s:===~;;~ I

!="ig. 0/8

D'r!
 Cross section of the bowl

33412 334/3 334/4 334/5 312 333

318~

317
-- 332

331

316-----------
/330
315
.... -.- .... --
314 ---------
329
313/
328

311- ~

319

310
30412

309

305 --b===Jl /
~,L,;:---325

308
324
304/1---*PHTf,~~
323

304----~;-':·
322

217'
321

Fig. 0/9
320

304 80wl bottom 323 Centri fugation chamber bottom

304/3 Wear insert 324 'Near liner
307 Gasket 325 Gasket
308 Threaded ring 326 Gasket
309 Bowl gasket 327 Gasket
310 Lock ring 328 Gasket
311 ßowl top 329 Spindie nut
313 Gasket 330 Disc5
314 Gasket 331 Compens<Jting disc
315 Gasket 332 Separating disc
316 Lock ring 333 Casket
317 Centripetal pU:'TlP chamber crJver 334/1 Gasket
318 Centripetal pump ch8mber cover 334/2 Gasket
319 Distributor 334/3 Sensing-liquirl pump
321 :31 irli fHJ ri 5ton '34/4 G;d<et
322 Ga5k;~t 334/5 CentrijJ~t3J pu'np
 Page
Safety precautions

EN-Sicherhelt-KK/1294
Page 2 (WESTfALIA)
Correct usage SEPARATOR

1.1 Correct usage The separator is designed

- in accordance with the chemical and physical properties of the product
specified by the customer and
- the method of application of the separator agreed with Westfalia Separator.
In particular, products not conforming to the specifications on the maker's
nameplate may not be used.
Any mode of operation deviating herefrom is not proper and correct.
Prior to any intended deviation from the agreed operating mode. it is therefore
imperative to obtain the consent of Westfalia Separator.

1.2 Safety stickers on The following warnings must be attached to the machine as self-adhesive stickers.
the machine
The stickers must always be in perfect condition.
• Clean dirty stickers.
• Replace damaged stickers.

Fig. 1 1) Only m case of operation with frequency converter

2) Only in case of hot operation

EN-Sicherhelt-KK/1294
 Page 3
Basic operating principles

1.3 Basic operating Separators are used for the separation of liquid mixtures or for the separation of
principles solids out of liquids or liquid mixtures.

High centrifugal forces are produced in

the rotating bowl.

SOl

Fig.2

Under the influence of the centrifugal forces, separation of the liquid mixture and/or
ejection of the solids particles takes place most rapidly.
The specifically heavier components are displaced to the bowl periphery, whereas
the specifically lighter components are displaced towards the centre of the bowl.
The high centrifugal force is produced by very high bowl speeds. On the one hand,
high bowl speeds signify high efficiency, while on the other hand, they signify high
material stressing of the separator.

1.4 Bowl speed and The bowl speed is an important parameter when rating the separator. It depends
product on the chemical and physicaJ properties of the product such as
• temperature (if higher than 1oooe or lower than Qce),
• density of the fluid and solid components
• aggressiveness of the product as regards corrosion and erosion (has influence
on the selection of the bowl material)
The bowl speed is determined on the basis of these parameters allowing for an
adequate safety margin.
If one of these parameters should change du ring operation, it is imperative to
contact Westfalia Separator AG.

1.5 Operations on the The separator works reliably, provided that it is operated and looked after in
separator accordance with our operating Instructions.
Special attention must be given to:
• assembly
• starting
• shutting-down
• maintenance and servicing

EN-Sicherheit-KK/1294
Page 4 (WESTFALlA)
SEPARATOR
Assembly

1.5.1 Assembly • If the plant has several centrifuges,

be careful not to interchange parts of
different bowls since each bowl has
been balanced individually.
The bowl parts are marked with the
serial-number of the machine or with
the last three digits of the serial-
number.

Fig.3

o • Damaged parts must be replaced

immediately by practically new
ones.

S31

Fig.4

• After installing spare bowl parts, the

bowl must be re-balanced.

Fig.5

• The bowl parts are arranged in fixed

positions relative to one another.
• Locking devices and alignment
marks must be in perfect condition.
The bowl must not be operated if
these locking devices and alignment
marks are not in perfect condition.

sn
Fig.6

EN-Sicherheit-KK/1294
 Page 5
Electrical appliances

• When assembling the bowlt be sure

to strictly adhere to the instructions
given in chapter 2.4.2, in order to
avoid undue unbalance.
• Before starting the bowl, be sure to
fit all parts.
• Tighten the bowllock ring securely:
the 0 marks on the bowl bottom or
bowl top and on the lock ring must
be in line with each other.

1224001

Fig.7

• Check if the machine is completely

assembled and properly installed.

Fig.8

• Carefully fasten hood 1, feed and

discharge housing 2 and centripetal
pump 3.

S17

Fig.9

1.5.2 Electrical appli- • The governing accident prevention

ances regulations apply for the electrical
appliances and installations.
• The frequency and voltage of the
power supply must correspond to
the machine specifications.
• Carry out potential equalization.
• Observe legal regulations; e.g. in the
EU:
. Low voltage guideline
73/23.'EWG,
. Electro-magnetic compatibilily
Fig. 10 89/336/EWG.

EN-Sicherhell-KK/1294
Page 6
Before start-up

1.5.3 Before start-up • Check that the bowl lock ring has
been firmly tightened.
• The "0" marks on bowl bottom or
bowl top and on the lock ring must
be aligned.

Fig. 11

• The bowl must rotate in c10ckwise

direction (see arrow on frame or
solids collector).

+ +
563

Fig. 12

• The separator may only be operated

with protection devices conforming
to EN 294.
- Equip solid and liquid discharges
accordingly.

557

Fig. 13

• Check that the lubrication and cool-

ing systems are serviceable.

Fig. 14

EN-Sicherheit-KK/1294
 Page 7
Putting into operation

• Check whether the supervisory

equipment is operational and the
correct limit values are adjusted.
• When hoods, concentrate collectors
and vessels are pressurized, e.g. by
- inert gas,
- cooling,
- steam sterilization etc.
I I the pressures stated on the name-
plate must not be exceeded.

Fig. 15

• Check that the paths are set to

product.
• Regularly check hoses for signs of
ageing.
• Check sight glasses for mechanical
damage.
• Replace damaged parts by parts
which are as good as new.

537

Fig. 16

1.5.4 Putting into opera- • Refer to chapter 2.3.

tion • Refer to the maker's nameplate.
Name-plate
The values for
- bowl speed,
~ha
D·.7~
Scx1ra.P'or AG
o.lclo (wo" " ...... '1) (~) - density of the heavy liquid,
- density of the solids (centrifugally
1,.1
30uJanr l
TC3Tlelcrl!"zal"il Ln .~.,-.
\. ~l ,"'" §
l...sc., .• ~r.1 I
dry)
are maximum values and must not
Zwlissi~~ OLd"'~e Ln «;/7'
ces 3cr..:.~rl;U:es:
be exceeded.
~f~e~tl 1''''''0'' I I

505

Fig. 17

• Wear ear protection.

Fig. 18

EN ·$icherheit-KKJ1294
Page 8 (WESlfAUA)
SEPARATOR
Putting into operation

In case of frequncy converter op-

eration:
• 00 not under any circumstances
manipulate the frequency converter
to exceed the permissible bowl
speed(see maker's nameplate).
• The separator may only be operated
with an independent device for
speed limiting.

Fig. 19

• 00 not feed product which is sub-

jected to explosion protection regu-
lations.
• The separator must not be used in
areas where explosion protection is
required.

Fig.20

• In case of operation with products

harmful to persons, the correspond-
ing safety regulations must be ob-
served.
• Refer to the safety data sheet of the
product.
• Wear protective c1othing.

Fig.21

• Stop the separator immediately if

unusual noises or vibrations occur.

Fig.22

EN-Sicherheit-KK/1294
 Page 9
Shut-down and "Emergency-Off"

Only in case ot hot operation:

• Product-contacting parts such as
- pipes and hoses.
- hood.
- salids collector reach tempera-
tures over 80 °G.

Fig.23

• The bawl must not run tor langer

than 15 minutes without liquid sup-
ply as otherwise overheating of the
bowl material may occur.

S68

Fig.24

1.5.5 Shut-down and • For shut-down refer to the chapter

"Emergency-Off" 2.3.4.

STOP
S66

Fig.25

EN-S,cherhelt-KK/1294
Page 10
Maintenance and repair

1.5.6 Maintenance and Unfavourable operating conditions may require shorter maintenance intervals.
repair The factors listed below are unfavourable because they either attack the material
of the separator directly or have a negative effect on lubrication/cooling.
• aggressive product (chemical or physical)
• high product temperature
• product with grease decaying properties
• environment: temperature, dust and vapours

Particularly stressed parts such as

bowl lock ring, bowl bottom, bowl top
and other bowl parts with a large
diameter must be checked on a regular
basis to ensure safe and efficient op-

-----~ eration.

----
Fig.26

Timely maintenance and replacement of worn or damaged machine parts is

essential for safe operation of the machine.
Maintenance and repair work may only be carried out by the customer to the extent
as described in this instruction manual.
Maintenance and repair work not described in this manual may only be carried out
by the manufacturer or by "repair shops" authorized by the manufacturer.
We, therefore, recommend in your own interest to have your separator inspected
by our service engineers at regular intervals. Such inspections will keep your
separator working reliably and prevent undesirable shut-downs.

Before maintenance and servicing:

• switch off all electrical appliances via
the main switch,
• secure installation against uninten-
ded re-starting with locking devices.

S33

Fig.27

EN -Sicherheit-KK/1294
 Page 11
Maintenance and repair

Da not loosen any part before the

bowl has come to astandstill.
For checking standstill reter to chapter
2.3.4.

Fig.28

• 00 not climb onto or stand on the

machine or parts of the machine.
• Use a sturdy working platform.

Fig.29

• Place dismantled machine parts on

a suitable base. e.g. rubber mal.
• Take steps to prevent machine parts
from overturning.

Fig.30

Do not heat bowl parts with the

naked flame.
Bowl parts must never be welded.
This also applies for hood and
solids collector parts of steam-
sterilizable separators.
Even during c1eaning the bowl parts the
temperature must not exceed 100 oe.

Fig.31

EN·Sicherheit·KK/1294
Page 12
Maintenance and repair

• Load carrying equipment such as

- lifting devices for bowl or distribu-
tor,
. chains etc.
may only be used for work routines
as described in this instruction man-
ual.
• Do not use damaged or incomplete
load carrying equipment.

SS2

Fig.32

Collect dripping oil to prevent danger of

slipping or product infection.
When handling waste oils note:
• They can be injurious to health,
depending on their chemical com-
position.
• Waste oil must be disposed of in
accordance with local regulations.

Fig.33

EN·Sicherheit·KK/1294
 Page 13
Corrosion

1.6 Corrosion Corrosion can also affect bowl parts made of stainless steel. This corrosion can be
flat-spread or pit- or crack-shaped and merits special attention.
Corrosion on stainless steel bowl material should be examined thoroughly and
documented.
Flat-spread corrosion can usually be measured (reduction of wall thickness)
Pit- or crack-shaped corrosion cannot be measured without the risk of damage. At
the initial stage pit-shaped corrosion is generally caused by chlorine ions.
Depending on the stressing of the part, pit-shaped corrosion can result in
crack-shaped corrosion.
Possible formation of pit-shaped corro-
sion

S35

Fig.34

Such pittings can only be investigated by a materials expert.

In case of crack-shaped corrosion attack with or without superposed flat-spread
and pit-shaped corrosion on main bowl components, the machine must be shut
down immediately.
Contact your nearest Westfalia Separator representative for a thorough examina-
tion.

Pittings
Pittings which are elose together or
form a linear pattern can signify crack
formation beneath the surface.
Such pittings should be investigated by
a materials expert.

S24

Fig.35

EN-Sicherheit-KKJ1294
Page 14 (WESTfAUA)
Erosion SEPARATOR

1.7 Erosion Erosion is caused by solid particles in the process liquid.

These solid particles grind marks into the surfaces with which they come into
contact.
The following factors favour the occurence of erosion:
• hard solids particles
• high throughput capacities
The first signs of erosion should be carefully observed and documented. Erosion
can deepen rapidly, thereby weakening the bowl material.
Contact your nearest Westfalia Separator representative for a thorough examina-
tion. Information on the nature of the damage can be provided by photos, piaster
casts or lead molds.

S40

Fig.36

The surfaces most susceptible to erosion are:

1) the bottom of the distributor, the rising channels and the ribs.
2) the centripetal pump (Cavitation)
3) all surfaces in the area of the solids discharge ports
4) the nozzles

EN-Sicherheit-KK/1294
 Page 15
Erosion

Signs of erosion which you should

immediately report to your nearest
Westfalia Separator representative:
• The bottom of the erosion mark has
radius< 1mm a radius smaller than 1 mm (Iarge
notch effect).
max .1mm • The depth of erosion mark exceeds
1 mm at the deepest point.

~"
Fig.37
541

EN -Sicherheit-KK/1294
 1 Maehine deseription

The maehine deseribed in this manual is a high-speed eentrifuge.

1.1 Applieation
The centrifuge, design -96-, is primarily applied for the clarifieation of diesel engine lube oil
(HO oil), and is equipped with the "self-thinker" system. Water eontent in the lube oil up to
0.2 % by val.
In ease of water eontents exceeding 0.2 % by vol. a eontinuous water discharge is
advantageaus as otherwise the de-sludging intervals will be tao short. In this ease, the
eentrifuge can be easily converted to function as apurifier, design -02-, using an appropriate
conve-fsion kit (on special order).

Purifier operation with the "self-thinker" system is not possible.

1.1.1 LLJBOTRCL-eentrifuge - 96 -

LUBOTRCL -system

This centrifuge is equipped with a self-clean-

ing disc-type bawl and incarparates the " se lf-
thinker" contral sytem. lt is used for the
clarification of diesel enqine lube oil.
The lube oil is conveyed- to the centrifuge via
a separate pump or a pump built on to the
separator. F eed 1 is through a closed Iine
system.
The clarified clean oil is discharged under
pressure 14 by means of centripetal pump 6.
A small amount of product .3 is diverted via
the separating disc 7. It is canveyed by me ans
of the sensing liquid pump 4 through the
pressure switch 2 and throttle valve 16 and is
fed back into the feed line of the centrifuge.
Before separation beg ins, the sludge space 9 is
partially filled with water 1. The dirty oil is
then fed through feed 15.
During the separation process, solids and
water are separated from the ail and collect in
sludge space 9. When the water reaches the
control holes 8, the bypass .3 is interrupted.
The pressure falls off and the pressure switch
1 Make-up water 9 Sludge space 2 sends a pulse to the timing unit type VESA
2 Pressure switch 10 Dirty water di schaqe I-LO 5. The automatie de-sludging program is
J Sensing-liquid flow 11 Operating-water discharge then initiated.
4 Sensing-liquid pump 12 Solids discharge This control system thus monitors the whole
5 Control unit 1) Operating-water feed oil clarification plant.
6 Centripetai pump, 14 Clean oil dischara,=
clean oil 15 Dirty oil feed -
7 Separating disc 16 Throttle valve
8 Control holes

Fig. I/la

2169-100 lila
1.2 Component parts of the centrifuge and centrifuge installation.

The main components of the centrifuge and centrifuge installation are divided up as folIows:

Frame and hood Pre-strainer

Gear Motor
Bowl Gi! pre-heater
Feed pump Timing unit

The centrifuge comprises frame, hood, gear, bowl, centripetal pump, flanged motor and
flanged or separate pump.

A complete centrifuge installation for the application described under section 1.1 comprises:

1 clarifier with self-thinker system

1 feed pump
1 pre-strainer
1 oil pre-heater
1 timing unit (with valves, pressure switch)
pipelines
Tools for operation and maintenance.

2178-500 l/lb
1.3 Technical data

Bowl
Sludge holding capacity (total) • . • . • • • • • • • • • •
3
Speed for densities of the process liquid up to 1050j<g/dm (at
15 0 C) and of the separated solids up to 1400 kg/dm • • • • • 6600 rpm

.....................
Speed for higher densities check with
the factory

Starting time. .......................... 6 - 10 min.

Motor
Output (without pump). • • • • 13.5 kW

Output (depending on pump size) ......... 15 - 18 kW

Speed at 50 Hz • 1455 rpm

Speed at 60 Hz • 1 745 rpm

Type • • • • • • B5

Feed pump (for single operation)

Attached gear pump or
separate gear or screw pump
Required outputs depend on application of the
separator installation (1 300 l/h - 25 000 l/h)
Suction head • • • • • • • ............ 4 mWC

Delivery head, adjustable to 10 - 20 m WC

on centripetal pump
Output at 3 bar max. (depending on bowl design). • 7600 l/h
Deli very head • • • • . • . • • . • . . • • 2 - 3 bar

Weights
Separator without motor and pump 1190 kg
Bowl • • • • • • • . 330 kg
Three -phase AC motor 140 kg
DC motor • . • • • • 243 kg
Gear pump (depending on size) 11 - 46 kg
Pre -strainer (depending on pump output). • • 8 - 26 kg

2169-100 1/2
Capacity of the separator
The capacity of the separator depends on the

viscosity of the product

separating temperature
density of the product
degree of contamination of the product
required degree of purity of the clean oil
bowl speed.

Standard values of the capacities obtained during separation of different fuel oils are indicated
in the attached tables. These tables are valid for separators running at full speed, provided no
other capacities are prescribed, for instance by the manufacturers of Diesel engines.

1.4 Operating principle

The bowl determines the field of application of the" separator.

1.4.1 Clarification

Clarification means the removal of solids from a liquid-solids mixture. It is of fundamental

importance for the process of clarification that the solids and the liquid of the product possess
different densities.

1.4.2 Clarifier bowl with "self-thinker" control system

Prior to clarification the sludge space in the bowl is partially filled with water. The dirty oil is
then fed.

During the separation process, solids and water are separated from the oil and collect in the
sludge space.
When the water reaches the control hole the "self-thinker" system passes a signal to the
control unit for program control via the built-in pressure switch (PSL).

Corresponding programming of the control unit permits continuous monitoring of the sludge
space. The centrifuge therefore utilises the maximum separation time.

1.4.3 Purifier bowl

A set of conversion parts (see "Bowl" in parts list) allows the clarifier bowl with "self-thinker"
control system to be converted into a conventional purifier bowl (without self-thinker contro!).
In that case instruction manual for ass 35-02-.66 applies except for part 4 - spare parts list.

2178-300 1/3
1.4.5 Operating principles of the hydraulically controlled sliding piston

The operating liquid (normally water) rotating with the bowl develops high centrifugal pressure
which is used to operate the sliding piston for opening and c10sing the bowl.

Pressure switch ~
"Self-thinker control"

Pressure gauge ---~

Control centripetal pump --------I...w'~

Sensing-liquid hole

Solids space - _ _ JOO

It~
Sliding piston ~ Discharge hole for
operating liquid

Safety zone Opening chamber

Closing chamber
Operating-liquid feed - - - - - - - - - -

Injection chamber

Separation De-sludging
Bowl, closed Bowl, open

Fig. 1/4
Diagram of self-c1eaning bowl

As shown in fig. 1/4 the sliding piston is situated in the bowl bottam. It rotates at the same
angular velocity as the other bowl parts but can be moved axially.

A2178-000 1/4
Closing the bowl after starting the separator

Upon starting the separator, the manually-operated solenoid valve is briefly opened several
times. The operating liquid flows into the injeetion ehamber of the bowl bottom from where it
is directed, through inlet noales, to the closing chamber beneath the piston.

The liquid pressure developed in the closing ehamber raises the sliding piston and presses it
against the gasket of the bowl top, thus closing the bowl. Through eentrifugal force, the gasket
in the sliding piston seals off the closing ehamber, while the gasket in the eentrifugation
chamber bottom seals off the opening chamber and the eentrifugation ehamber (see also fig.
0/9). Separation ean now begin.

De-sludging of the bowl in operation

During the de-sludging programme the bowl is opened and closed as follows:
The timing unit causes the operating-liquid solenoid valve to open for approx. 5 sec. During
this time the operating liquid flows via the injeetion ehamber into the closing ehamber. When
the closing ehamber is filled, the operating liquid passes on into the opening ehamber. A small
portion of operating liquid eseapes from the qpening ehamber through the discharge nozzle the
diameter of whieh has been so seleeted that the amount of discha"rging liquid is sm aller than
that of the ineoming liquid. The effective surface area of the piston is greater in the opening
ehamber than in the closing ehamber, and so the force aeting to open the bowl due to the area
and the pressure of the operating liquid is greater than the force aeting to keep the bowl
closed. The piston therefore moves downwards and opens the ejection ports in the bowl
bottom.
The de-sludging proeess lasts only a few seeonds. The operating-liquid eonsumption is smalI.
Upon de-sludging, the operating-liquid solenoid valve is shut off. The liquid eontained in the
opening ehamber is ejeeted through the discharge no ale. As the liquid level reeedes, the
opening pressure aeting on the upper side of the sliding piston quiekly deereases. As soon as it
has dropped below the closing pressure aeting on the underside of the sliding piston, the latter
is foreed upwards thus closing the eentrifugation ehamber.
After the de-sludging programme, the operating-liquid solenoid valve is briefly opened aga in
to top up the closing chamber with operating-liquid. This proeedure is repeated every 10
minutes during proeessing, in order to make up for operating-liquid losses due to evaporation,
thus preventing premature opening of the bowl.

A2169-100 1/5
1.4.6 Operating principle of the oil centripetal pump

The oil centripetal pump discharges the clarified oil under pressure. It operates on the reverse
principle from a centrifugal pump.

In the latter case the impeller, which has inc1ined vanes, rotates in a stationary casing. The
liquid being pumped flows out from within the pump through the impeller vane channels.

The reverse is the case with the centripetal

pump. It is fixed to the hood of the separator,
and its disc, which is provided with channels, is
immersed in the oil rotating with the bowl (see
fig. 1/6).

The oil is peeled off by the centripetal pump

and flows into its spiral channels from outside,
its kinetic energy being converted into pressure
energy.

When the backpressure is low, the depth of

immersion of the centripetal·pump in the oil is
small. It can, however, be increased by throt-
tling the valve in the discharge line. In this
way, a good liquid seal is obtained and the
liquid does not come into contact with the air
and remains free of foam. In addition, high
backpressure is obtained, so that deli very heads
of up to 20 - 30 m water column can be
Fig. 1/6 achieved.
Centripetal pump for oil discharge
under pressure

1.4.7 Operating principle of the sensing-liquid pump

The operating principle of the sensing-liquid pump is identical with that of the oil centripetal
pump, except that delivery capacity and backpressure are different.

The pressure switch is set 1.0 bar lower than the pressure in the control circuit line.

The pressure in the control circuit line depends on the viscosity of the oil and can be read off
on the press ure gauge (see fig. 1/4).

Example: Pressure on pressure gauge: 2.0 bar

Setting on pressure switch: 2.0 bar - 1.0 bar = 1.0 bar.

1.4.8 Operating principle of the gear

The separator is driven by a standard motor, type of construction 85, via a centrifugal clutch
acting on the warm wheel shaft.
Power transmission from the warm wheel shaft to the bowl spindie is effected by means of a
worm wheel drive, in which the warm wheel on the worm wheel shaft is the driving member
and the warm on the bowl spindie the driven member.
The attached gear pump is also driven by the worm wheel shaft via a safety coupling.

2169-100 1/6
1.4.9 Operating principle of the centrifugal clutch

The centri fugal clutch gradually brings the bowl to its rated speed, eliminating premature
wear on gear parts and on motor. The acceleration time can be regulated by the number of
clutch shoes inserted. F or further details refer to sect. 3.4.4.

2169-100 1/7
 EROSION
General advice about erosion
on self-cleaning separators

Erosion may occur when solids contained in the

process liquid slide along a surface or strike a
surface while passing through the bowl.

Erosion is characterized in the former case by

grinding marks and in the laUer case by dents or
pits with a granular and bright surface.

Erosion is intensified in some areas by high flow

rates.

Surfaces prone to erosion are, for example (fig. 1):

1. the underside of the distributar, especially in
front of the guide ribs and in the area of the
rising channels;
2. the sealing edge of the piston and the main
gasket in the bowl top;
3. the wear liner in the centrifugation chamber
bottam;
4. the area between the solids discharge ports in
Fig. 1 the bowl bottam.

Carefully observe any signs of erosion. Defects may deepen rapidly and weaken the bowl parts
by reduction of the material cross sections. Pay special attention to the area between the
solids discharge ports.
Consult the Westfalia Separator representative if
1. the bottom radius of the erosion mark is less
than 1 mm at the narrowest point, or coarse
scratches are present (fig. 2);
Fig. 2 2. the deepest erosion mark exceeds 1 mm (fig. 3).

~ Max.lmm

.. Fig. 3

The nature of the defects can be determined by photographs, piaster impressions or

hammered-in lead.
If excessive erosion occurs on the bowl parts, consider the possibility of eliminating the
abrasive solids by suitable pre-treatment of the process liquid (e. g. by settling in a tank).
be fore centrifugation to reduce the wear on the bowl parts.
2 Operating Safety, Operation and Cleaning of
the Separator

2.1 Operating safety of the separator

2.1.1 Hints regarding operating safety

The separator is a high-speed centrifuge which works reliably, provided that it is opera ted and
looked after in accordance with our Operating Instructions.

The bowl speed has been rated so as to ensure the operating safety of the separator. It depends
on the densities of the heavy liquid and of the centrifugally dry so lids. If the densities exceed
those shown on the name-plate of the separator, check with the factory or with authorized
representatives for detailed information, since in the majority of such cases the bowl speed
will have to be reduced by changing the gear parts.

When assembling the bowl, strictly adhere to the instructions of this working manual, to avoid
undue unbalance which may result in heavy damage.

Corrosive liquids and liquids containing abrasive solids, particularly when being processed at
high temperatures, may attack the bowl material after quite a short period of operation, re-
sulting in impaired safety. To obviate the danger arising from impaired safety, keep a regular
check on all bowl components. Special attention must be given to the threads of the bowl
bottom and of the bowl lock ring as weIl as to the area between the sludge ejection ports in
the bowl bottom.

We, therefore, recommend in your own interest to have your separator inspected by our
service engineers at regular intervals. Such inspections will keep your separator working
reliably and prevent undesirable shut-downs.

A2178-000 2/1
2.1.2 Important hints regarding accident prevention

• 00 NOT loosen any part of the separator or of the feed and discharge connections before the
bowl has stopped cOMpletely.
Note that the bowl will not be at rest before revolution indicator disc (fig. 3/3) has ceased
rotating.

• The bowl speed as seen on the name-plate of the separator is rated for densities of the
heavy liquid phase and of the centrifugally dry solids up to the maximum values also stated
on the name-plate. In case of higher densities check with the factory. Be sure to refer to
sect. 3.1.3.

• Check the bowl height for possible re-adjustment before the initial start of the separator,
after re-assembling the vertical ge ar parts, and after exchanging the bowl or the
centripetal pump: see sect. 3.4.3.

• Be sure to follow strictly the instructions of the "Iubrication and maintenance schedule"
(see 3.2.1).

• If the bowl comes up to rated speed as per name-plate of separator in less than 5 minutes
and the motor pulls too high a starting current, re du ce number of clutch shoes to 4. Refer
to sect. 3.4.4.

• Never use blow-torch on bowl parts or expose bowl to heat of open flame.

• When using a water pre-heater, be sure to provide the pre-heater or the hot-water line
between pre-heater and shut-off device with a safety vaive. This safety valve needs to be
checked for cleanliness from time to time, at least twice a year.

• When separating inflammable liquids, e. g. mineral oils of dangerous-materials classes I, II

or III, be sure to refer to page 2/3.

• The Operating Directions supplied with each separator (see pages 2/4 and 2/5) should be
kept within the immediate vicinity of the separator. Details of these directions are des-
cribed in the following chapters of this book.

2.1.3 The health hazards involved when dealing with heavy oUs and lube oUs

As a result of the deterioration in quality of fuel oils, the danger has arisen that the heavy oUs
used on board contain greater amounts of substances injurious to health.
These include:

Polycyclic aromatic hydrocarbons

Lead compounds
Chemical residues

An increased amount of polycyclic aromatic hydrocarbons is also present in used lube oils
(waste oils).

The health hazards for the engine raom staff depend ta a large

extent on the cancentrations of the dangeraus substances

the ambient air (inhalation of ail vapours/ail mist)
the intensity and duratian of the contact with the skin ar mucaus membrane.

A2165-000 2/2a
Possible short-term effects:

Headaches, dizziness, nausea, itching or burning of the skin.

Possible lang-term effects:

Allergie reactions, especially skin allergies

Festering inflammation of the skin pores (oil-acne)
Damage to the central nervous system after inhalation over a long period
Skin cancer caused by direct skin contact over a lang period
Lung cancer or cancer of the digestive organs after inhalation over a
lang period (Not certain as the causes are di fficult to separate from the effects of smoking
and alcohol).

Code of practice and personal protective measures

Avoid skin contact with heavy oUs or lube oils if possible!

Wear suitable protective gloves. Apply a protective ointment to the skin (e. g. ointment no.
76 from the pharmacy on board), especially if no protective gloves are warn!

Avoid breathing in oil vapours if possible!

If possible, improve the air circulation in the room!

Fully open the air regulation flaps in the outlets of the air supply ducts in the centrifuge
and filter area.
Wash affected areas of skin frequently and thoroughly. Apply protective ointment to the
skin!
Personal hygiene is of the utmost importance!

Change dirty overalls regularly!

Exercise special care when carrying out maintenance work on and cleaning heavy oil and
lube oil centrifuges and filters!

A2165-000 2/2b
 Specifications

for the use of WESTF ALIA separators of the OT A and OSA series, intended for the separation
of mineral oils (inflammable liquids) classified under group A (VbF) of the dangerous-materials
classes I, 1I or Ir!.

The manufacturing programme of the Westfalia Separator AG. includes mineral oil separators
of the self -cleaning and non-self -cleaning version, - available with frame and hood of
different designs, depending on the c1assification of the inflammable Iiquids to be processed.

Standard type separators, version "-066"

e.g. self -cleaning type OSA 7 -02 -066
non-self-cleaning type OT A 14-00-066

Separators of the -066 version have an enclosed housing. F or more than 65 years they have
been used for the treatment of mineral oils of the dangerous-materials class A 1lI at
separating temperatures of up to 100 oe. They are normaUy equipped with electric motors of
IP 44 enclosure. Plants comprising such separators are to be provided with electrical
equipment of IP 54 or IP 55 enclosure.

The rooms where the separators are installed should have their own aeration and de-aeration
system.
Standard values for the change of airj
in small closed rooms of up to 100 m : 30 ... 50 times per hour
in haUs: 15••. 20 times per hour
in niches of engine rooms: 50 .•.70 times per hour

Separators with flame-proof sections of the frame

(for brakes end c1utch) - version -566
e.g. self -cleaning type OSA 7 -02 - 566
non-self -cleaning type OTA 14-00-566

Separators of the version -566 have an enclosed housing. Srakes and clutch are arranged in'
flame-proof sections of the frame. The frame has been tested by the Federal German Physical
and Technical Institute (PTS), Sraunsehweig, in aceordance with the requirements of German
specifications VOE 0171, type of enclosure (Ex) d2 "flame-proof". Not subjected to this test is
the separator OTA 2 -00 -566 whieh has neither a centrifugal clutch nor a brake. AU separators
of the -566 version are equipped by WESTFALIA SEPARATOR AG. with eleetric motors of
flame-proof enclosure (Ex) d3n, ignition category G4.

Each separator frame has been tested at a statie pressure of 10 bar. Westfalia separators of
the version -566 are suitable for operation in plants endangered by inflammable materials of
the dangerous-materials classes 1 and 2.

Temperatures measured by WESTF ALIA SEPARATOR AG. on the outside of the separator
housings while the machines were in operation, were found to be below the limit temperature
of 160 e admissible for ignition category G3.

Separators of the version -566 are provided with a fitting for nitrogen blanketing of the
interior space of the machine. This fitting has to be connected by the customer to the nitrogen
supply line. The nitrogen blanketing pressure may range between 100 and 3000 Pa.
Separators of the -566 version are required if inflammable liquids of the dangerous-materials
classes A I end A II are to be treated.

The type of enclosure of the eIectrical equipment necessary to opera te the plant, such as
motor controI, timing unit, electric heater, heater control, and solenoid valves has to be
seleeted so as to meet the requirements for explosion-hazarded areas, otherwise it has to be
instaUed outside the expIosion-hazarded area.

2178-000 2/3
 (This page is blank on purpose).

2170-000 2/4
(This page is blank on purpose).
2.2 TechnicaI Infonnation

2.2.1 Recommended separating temperatures

Optimum separation is obtained when the viscosi ty of the oil to be treated is as low as
possible. Economical operation will be achieved by separating at the following temperatures:
0 0
For lube oils 80 0 - 90 0 C and for turbine oils 65 - 80 C.

F 01' treating emulsified oils the separating temperature must be increased.

The temperature of the incoming product is indicated by the thermometer screwed in to the
hood cover.

A thermostat is required for controlling the oil pre-heater.

2.2.2 Hints for operation with darifiel' bowI

Prior to separation, filling water is supplied (approx. 25 % of the sludge space volume).

The dirty oil is then fed through the feed. The water present in the bowl is not discharged but
accumulates at the periphery of the sludge space.

The water serves as a switching liquid for the continuously operating pressure monitoring of
the "self-thinker" system.

2.2.3 Hints for operation with purifier bowl

The separator can be converted to operate as a purifier (without "self-thinker" control system)
in the first separation stage.

2178-300 2/6
2.2.4 De-sludging of the bowl

During the program sequence the bowl is opened and closed for de-sludgings at full speed by
means of automatie solenoid valve tor operating water.

When operating as a clarifier with "self-thinker l1 system, the de-sludging is carried out either
as a function of the solids level in the bowl or via time contro!. The oil supply is interrupted.
The oil in the bowl is displaced with a very small water volume (approx. 80 seconds). After
displacement there follows a pause in which the rotating liquids can form cylinders. Opening
and closing water terminate the de-sludging eycle. Duration approx. 2 minutes.
Total de-sludging with previous displaeement:

Separation
Waiting
Displacement
Ejection
Filling

When operating as a conventional purifier, the de-sludging time must be determined by

calculation or trom a diagram (see IM OSS 35-02-.066). The value determined must be set on
the control unit.

2.3 A ttendanee

2.3.1 Measures to be taken before starting the separator

2.3.1.1 Before initial start-up
1) Fill gear chamber with oil until oil level is up to upper third of sight glass (see 3.2.2).
2) Give some oil into oil suction pipe of gear pump (if available) to prevent the pump from
seizing.
3) Check height of bowl and of eentripetal pump: see 3.4.3.
4) See 2.3.1.2, Nos. 1 - 5.

2.3.1.2 Before each start-up

1) Release brake by turning handle in clock-

wise direction.
2) Check if bowl can be turned by hand.
3) Close hood and fasten with hex head
screws.
4) Apply a thin film of molybdenum disulfide
paste to guide surfaces and threads of
handle connection piece. Fasten centripe-
tal pump by means of handle connection
piece (left-hand thread). While doing so,
block centripetal pump by means of wrench
404 (see fig. 2/7).
5) Connect water feed line (i f available).
6) Make sure oil level in gear chamber is up
to upper third of sight glass.
Fig.2/7
T ightening the centripetal pump

52169-100 2/7
2.3.2 Starting the separator

1} See sect. 2.3.1.

2} Open shut-off device in dirty oil line.

3} Switch on the motor. Wait 6 -10 minutes until the bowl has come up to its rated speed as
shown on the name-plate. See revolution indicator disco (In the case of a purifier the oil
pre-heater has to be put into operation after starting the motor.)

4} Close the bowl hydraulically by briefly opening the operating-liquid shut-off valve several
times.

5} Open shut-off device in clean oil discharge.

6} Start the oil pre-heater of the clarifier.

7} Switch on the timing unit and start the programme.

8} After automatie opening of the feed valve set the clean oil backpressure to 2.0 bar.

9} Adjust desired throughput by means of the pre-set valve of the purifier. If necessary,
correct backpressure in clean oil discharge.

10} Check sludge and water outlets. No oil should discharge here.

11} Check backpressure of "self-thinker" control system. It should be 1.6 - 1.9 bar.

2.3.3 Stopping the separator

1} Switch off the oil pre-heater. Allow the oil to continue running for a few minutes because
of the thermal inertia of the oil pre-heater.

2} Perform de-sludging programme.

3) As soon as the solenoid valves are closed switch off the separator with main switch.
This prevents the bowl from filling again with liquid.

4) Switch off the separator motor, provided it has not been done under pos. 3.

5} Apply brake by turning the handle counter-clockwise.

Wait until the bowl has come to astandstill. See revolution indicator disco

Never loasen any part of the separator before the bowl has stopped!

2178-300 2/8
2.4 The Bowl

2.4.1 General
The bowl is a clarifier bowl with the "self-thinker" system (standard) for the clarification of
liquids.

2.4.2 Assembling the bowl

2.4.2.1 Assembling the clarifier bowl (unfold page 0/8)

Before assembling the bowl check if contact surfaces of a11 bowl parts are clean.

During assembly make sure that the "0" marks of the bowl parts are aligned.

If the plant has several separators, be careful not to interchange parts of di fferent bowls since
each bowl has been balanced with its component parts. The main parts of the bowl are marked
with the last three digits of the Serial-Number of the separator.

1) on the upper part of worm spindie (thread, cone and

cylindrical guide surface for spindie cap). It must be
possible to move the spindie cap easily up and down on
the spindie.
Then clean and wipe dry the conical part of the spindie
with a smooth rag.

Fig.2/9a

2) Carefully clean the inside of the bowI hub as weIl to

assure proper fitting.
00 NOT grease the conical parts.

Fig. 2/9b

2178-300 2/9
 3) Insert bowl bottom into groove of spindie nut.

Fig.2/10a

4) Remove gasket into spindie nut.

Use socket wrench to screw on spindie nut tightly

(Ieft-hand thread).

Fig. 2/10b

5) Only on special order:

Press wear insert (for protection against corrosion)
between solids discharge ports.

Fig. 2/10c

6) Thoroughly clean grooves in sliding piston for gaskets and

and apply a thin film of grease.
In case the gaskets are new and a bit tao tight stretch
them out evenly aIl the way around until their outer
diameters are almost equal to the outer diameters of the
grooves in the sliding piston. Then insert gaskets and in
grooves of sliding piston. Make sure not to twist the
gaskets.

Fig. 2/10d
2178-050 2/10
 7) Force the insert gaskets with a screwdriver out of the
grooves.
Stick a screwdriver under the gaskets and run it two or
three times around the sliding piston. Tap the gaskets
back into their grooves with a rubber hammer. The
gaskets are now equaHy stretched all the way around
and assure best sealing effect during operation.
If the gaskets have not been removed or replaced (e. g.
when cleaning the bowl) pry them out in one place
with a small flat screwdriver to aHow water which has
collected behind the gaskets to flow out. Then tap
gaskets back into their grooves with a rubber hammer.
Re-installation of the sliding piston (see No. 10) will
Fig.2/11a now be as easy as if new gaskets were used.
The same applies to installation of gasket into
centrifugation chamber bottom.

8) Place pressure piece 3 of jack onto bowl bottom hub.

Make sure that the outer su.rfaces of the pressure
piece are perfectly smooth.

9) Apply a thin film of a mixture of molybdenum

disulfide paste and high quality lubricating grease
(ratio 1 : 4) to guide surfaces of sliding piston and bowl
bottom.

Fig.2/11b

10) With the aid of jack 1 and housing 2 pIace sliding

piston so into bowl bottom that the "0" marks of
sliding piston and bowl bottom are in line with each
other. By turning jackscrew in anti-clockwise
direction lower the piston slowly until arresting piece
of bowl bottom catch into groove of sliding piston. If
necessary, tap gentlyon spindle with a hammer until
sliding piston is properly seated.
Be sure not to damage sealing lip of sliding piston.

Fig.2/11c

2178-050 2/11
 11) Screw jack 1 out of housing 2, then remove housing
from sliding piston. Now use jack (without housing 2)
to install centrifugation chamber bottom.

Fig.2/12a
12) Insert gasket in groove of centrifugation chamber
bottom.
Install this gasket in the same manner as when
inserting gasket into groove of sliding piston (see
No. 7).

Fig.2/12b
13) Apply a thin film of amixture of molybdenum
disulfide paste and high quality Iubricating grease
(ratio 1 : 4) to guide surfaces of centrifugation
chamber bottom.
Sy means of jack 1 place centrifugation chamber
bottom so into sliding piston that the "0" marks of
both parts are in line with each other.
Sy turning jackscrew anti-c1ockwise lower centrifu-
gation chamber boUom until arresting pins of bowl
bottom catch into grooves of centrifugation chamber
bottom. If necessary, bring the centrifugation cham-
ber bottom in its correct position by shaking it or by
lightly hammering on the spindie.
Fig.2/12c

2178-050 2/12
 14) Insert gasket 2 in groove of threaded ring 1. Apply a
thin film of a mixture of molybdenum disulfide paste
and high quality lubricating grease (ratio 1: 4) to
guide surfaces and thread of ring.
Then screw this ring onto bowl bottam, by hand.

Fig.2/13a

15) Tighten threaded ring with wrench (lett-hand thread).

Rap with a mallet against handle of wrench until the
"0" marks on centrifugation chamber bottom and
threaded ring are in line with each other.

Fig.2/13b

16) Use wrench to tighten up spindie nut (lett-hand

thread).

Fig.2/13c

17) Insert wear liner.

Fig. 2/1.3d

2178-050 2/13
18) Stack discs onto neck of distributor in numericalorder, beginning with No. 1.

19) Place on compensating discs (not slotted, without spacers). This disc is only used if a disc
with an overall thickness less than that of the normal disc is required to obtain the
necessary pressure in the disc stack (see 3.3.1.4, No. 1c).
It is furnished as second spare disc unless it is already contained in the bowle The
compensating disc, when being used, must always be placed on top of the disc set directly
below separating disco

20) With the aid of device pIace distributor together with

the disc stack so into centrifugation chamber bottom
that the arresting pin of the distributor catches into
the groove of centrifugation chamber bottom.
The "0" marks of both parts must be in line with each
other.

Fig.2/14a

21) Place separating disc on neck of distributor.

Fig. 2/14b

22) Fit gasket over neck of separating disco

Fig. 2/14c

2178-050 2/14
 23) Oil gasket lightly. Insert gasket in groove of bowl
top.
For installing the Polyamid gasket refer to 2.4.7.2.

Fig.2/15a

24) Lightly grease the contact surfaces of bowl top and

of bowl bottom with the mixture mentioned under
No. 14.
By means of device place bowl top carefully into
bowl bottom so that the "0" marks of both parts are
in line with each other and that the arresting pin of
distributor catches into groove of bowl top.

Fig.2/15b

25) Clean threads of bowl bottom and bowl lock ring and
apply a thin film of a mixture of molybdenum
disulfide paste and high quality lubricating grease
(ratio 1: 4) to guide surfaces of centrifugation
chamber bottam.
Then screw bowl lock ring (left-hand thread) into
bowl bottam, by hand, and tighten it lightly with
annular wrench. Ta facilitate thorough tightening of
the bowl lock ring compress disc stack by means of
device:
a) Screw bolt of device all the way down in to neck
of distributar.
Fig. 2/15c Make sure that the threaded area in the
distributor neck is clean.
b) Then use wrench to firmly tighten hexagon nut.
While doing so, the handle of annular wrench
should rest before the support.

Fig. 2/15d

2178-050 2/15
 26) Now tighten bowl lock ring by rapping against handle
of annular wrench until "0" marks on lock ring and on
bowl bottom are in line with each other.
Then loosen hexagon nut of compressing device,
unscrew bolt and remove device.

Fig. 2/16a

27) Insert gasket 1 in groove of bowl top.

Fig. 2/16b

28) Insert gasket 2 into groove of bowl top.

Fig.2/16c

29) Apply a thin film of grease to the threads of the oil

centripetal pump. Insert gasket 1 in the groove of the
oil centripetal pump.
Install oil centripetal pump.

Fig. 2/16d

2148-010 2/16
 30) Install centripetal pump chamber cover.
Watch for proper posi tioning.

Fig. 2/17a

31) Insert gasket in the groove of the centripetal pump

chamber cover.

Fig.2/17b

32) Place sensing-liquid pump on oi! centripetal pump

and press it down.

Fig.2/17c

33) Place on centripetal pump chamber cover.

Fig. 2/17d

2148-010 2/17
 34) Apply a thin film of a mixture of molybdenum
disulfide paste and high quality lubricating grease to
threaded areas of bowl top and lock ring.

Then tighten small lock ring, using annular wrench

(Iett-hand thread).

Fig.2/18a

2.4.2.2 Assembling the purifier bowl

Note: The parts needed for the purifier bowl are not part of the standard supply schedule.

The purifier bowl has to be assembied ln the"same manner as the clarifier bowl (2.4.2.1).

1) After placing on the centripetal pump chamber cover

unscrew the four threaded pins 1.

2) Place distance sleeve 2 with fitted gaskets on the oi!

centripetal pump and press it down.

Fig. 2/18b

3) Fit the regulating ring selected from the set of

regulating rings (see 2.4.3).

Fig. 2/18c

2148-010 2/18
2.4.3 The Regulating Ring (only by rebuild from OSS 35-96-066 in OSS 35-02-066)
The regulating ring is supplied on special order together with a conversion kit. This enables the
clarifier bowl to be converted into a purifier bowle

2.4.3.1 Purpose of the regulating ring

aus containing water can only be de-watered in a perfect manner if the bowl is accurately
adjusted to the difference in densities of oil and water. The regulating ring with the proper
inner diamenter, i. e. with the diameter that corresponds to the difference in densities of the
oil-water mixt ure to be treated, should therefore be inserted in the bowle This ring can be
chosen from the set of regulating rings (with different inner diameters) furnished with the
separator. The inner diameter of the ring to be chosen can be determined by calculation (see
sect. 2.4.3.2) or by experiment (see sect. 2.4.3.3). The general rule is:
smaH diameter regulating ring when treating heavy oil,
large diameter regulating ring when treating light oil.

2.4.3.2 Determining size of regulating ring by calculation (diagram) (Page 2/21)

For a given separating temperature, the inner diameter of the regulating ring and, if desired,
the density of the oil can be deter.mined from the diagram, provided that the density of the oil
at a temperature ranging between 15 e and 90 0 e is known.
0

Example:
0 3
Given: Density of oil at 20 e p Oi! 20 0 e = 0.873 kg/dm
= 70 e
0
Separating temperature t

To be
determined: Inner diameter of regulating ring d =?
Density of oil at 70
0
e p Oil 70 0 C =?
Determined: Inner diameter of regulating ring
according to diagram, page 2/21 d = 126 mm
Density of oil at 70 e 0
3
according to diagram, page 2/21 p Oi! 70 0 C = 0.838 kg/dm

If no regulating ring of the determined inner diameter is available, check by experiment (see
sect. 2.4.3.3) whether the regulating rings available are suitable for perfect de-watering. If
that is not the case, machine a sm aller diameter regulating ring to the required dimension.
In general, the regulating rings furnished with the machine are adequate.

2.4.3.3 Determining size of regulating ring by experiment

T 0 avoid emulsification begin the test by inserting a large diameter regulating ring and then
change over to the next smaller one. If the inner diameter of the regulating ring is too large
the water discharging from the water outlet will contain oil; if the diameter of the ring is too
small, the oil will tend to emulsify, or the oil discharging from the clean oil outlet will contain
water.
The milky or dirty appearance of the water is quite normal; it results from the oil washing
process.
During operation a separation zone between the light and heavy liquid will form in the bowl.
The middle of this zone, referred to as separation line, should be close to the large diameter of
the discs (see fig. 2/20a).
The separation line between water and oil can mostly be seen on the underside of the
separating disco

A2178-000 2/19
 Correctly chosen regulating ring

The regulating ring has been chosen cor-

rectly, when the separation line between
water and oil is close to the large diame-
ter of the dises.
The position of the separation line is to be
seen on the underside of the separating
disc (fig. 2/20a).

Result:
The discharging clean oil is free of water.
The discharging water is free of oil.

Fig.2/20a
Position of separation line when inner
diameter of regulating ring is correct

Inner diameter of ring too large

The inner diameter of the regulating ring

proves to be too large, if the separation
line between water and oil is found to be
too large
outside of the disc stack and too close to
\ the large diameter of the separating disc
(fig. 2/20b).

Result:
The discharging clean oil is free of water.
The discharging water contains oil 01' the
oil breaks the water seal.

Fig. 2/20b
Position of separation line when inner
diameter of regulating ring is too large

Inner diameter of ring too small

The inner diameter of the regulating ring

proves to be too small, when the separa-
too small tion line between the liquid components,
instead of being near the large diameter
of the dises, is found to be nearer to the
small diameter of the discs (fig. 2/20c).

Result:
The discharging clean oil contains water.
The discharging water is free of oil.

Fig.2/20c
Position of separation line when inner
diameter of regulating ring is too small

A2178-000 2/20
 Diagram for determining correct size of regulating ring

Separating temperature
60 80 100 120 140 160 180 190 -212°F
! ! ! ! I "

15 20 30 40 50 60 70 80 90 -100 o e
1,00 ~
F:: r-....... 1-_
- r------ - Q -Water
,
1,00

0,98
...............
r-
............... f--.
~

-- --
-r----- -- , ~- - -
Q .......
__ -Gil
t.e......
~~
~-

~ tJ ""'-
"'-
0,98 ........
1"'\
E

0,96
...............

...............

...............
r-
'-

r........
~

-
r---.. -
--r------ -- r------ -r::. F:::::r-- r-.. ~----.::
...............
........
'-

"'-.;;

--..;;;;
""""- ~
~~

--..92
95 ~ ~
:---. ........
r--. i"-- ~
...........
~
""'-
0,95
"0

~
'-"
C'I

Q.J

~
0,94 ...............
r-.. ........... --=--- -........ I--..
........
--.;;;;
~~
~ ........ -- --. :---.......
-........ ........... ----.::
...::::::: ~ .......
-........
:---.......
, 0,94

- -:::::
----- -- -........ t-..104 tJ -:::: :---. --.
...............
r-- r-....... ~
0,92 0,92
~ ...........
...............
r---- ........... r........
-..::::
:::::: ::::: t- --.;;
r--- r-... ......
r--::: r---
::-- r--- 110 -,...... r---.. ~~
......
~
-...-
-, ............... r--. K

r---- :---....... ...... ....... 0,90

-
0,90
,............. ............
r---.. r-....... -...::::
:::::::: ~ ;:::: :::::-
0,88 -- ---- rr , --
.;: t--
r---- r-
r--....
...............
r---
-........
...............
-........ '- ~
r--- J:7
-........
r........
--...;

0,88

--
--- -- - --
..... r-,._
- --- -
r---- - :::::: .....:
r-...- I---......
-....:
-........ r-... ~ ~
r-........ -........
r--.
-........
:---"""'r-..

-- -------. -------
0,86
.........
r- r--- r--. 0,86
-........ ........... r-_ -........ ...........
............... .................
r---.. ~~

--- --- -
r- ... r--. -,......
...............
-........ r---. -........ 126 ..... 1--.. . . r-.. -........
0,84 ...........
~ - ........
-.,.. :---.......
r--- r-........ ....
r---- >- ~
~ ......
0,84

---- --- -- r----

-
r--....
...............
...........
~
........
-...: ~ ~~
h..

r-.. :---.......
-- I--
r-.............

--
0,82 r--.... 0,82
............

----- ---- ---

-........ r---.
...............
:---....... 1---, -........ '- ~~
--- r---..
r--. :---.......
~8 r 1--.. . . I--r-..
-........

-- ---- ---- --
0,80 0,80
r---- r---. I~ -........ -........
~- I-- I-- ........ -""""r-..
...............
r---- r-....... t:--- r-........

---- --- -- -- --
...............
I---...... ...... r-............. ....... ~~ -........ ......
0.78 0,78
r---... ...............
;i--- r--. ...........,

----- ---- -- --
............... r-- :---....... ~ r-- ~
...............
:---....... r---.... ~
r- :---....... ........
0.76 0,76
15 20 30 40 50 60 70 80 90
i i i I i i i
60 80 100 120 140 160 1BO 190-212°F
Example: Separating temperature

Tobe determined: Diameter of regulating ring and Poil 700C

3
Given: Poil 200C = 0.87.5 kg/dm , separating temperature 70°C
Determined: 3
Diameter of regulating ring = 126 mm, Poil 700C = 0.838 kg/dm

2178-100 2/21
 2.4.5 Dismantling the bowl

1) Screw on the small lock ring (Ieft-hand thread).

Fig.2/22a

2) Use a screwdriver to force off centripetal pump

chamber cover.

Fig.2/22b

3) Remove centripetal pump chamber cover.

Fig.2/22c

4) Screw handle connection piece into centripetal pump

Oeft-hand thread) and force off centripetal pump
(double centripetal pump) including centripetal pump
chamber cover by means of handle connection piece.

Fig. 2/22d

2148-010 2/22
 5) Compress disc stack:
a) Screw compressing device by hand on bowl cover.

Fig.2/23a

b) Screw bolt of compressing device down into

distributor neck.

Fig.2/23b

c) Sy means of wrench fighten hexagon nut of

compressing device.
While doing this, the handle of annular wrench
should rest against the support.

Fig. 2/23c

6) Unscrew lock ring Oeft-hand thread) by rapping with

mallet against handle of annular wrench.
Remove lock ring.

Fig. 2/23d

2148-010 2/23
 7) Loosen hexagon nut of compressing device by means
of wrench.
Unscrew boit of distributor.

Fig.2/24a

8) With the aid of device lift up bowl top.

Place bowl top on a rubber mat or wooden surface.

Fig.2/24b

9) Force the separating disc out of the bowl top with

screwdriver.

Fig. 2/24c

10) By means of device remove distributor together with

the disc stack.

Fig. 2/24d

2148-010 2/24
 11) Undo threaded ring (left-hand thread) by rapping wi th
mallet against handle of wrench.
Unscrew threaded ring by hand.

Fig.2/25a

12) Lightly grease the outer surface of pressure piece

with molybdenum disulfide paste. Make sure the
surface is perfectly smooth.
Place on pressure piece.

Fig. 2/25b

13) Screw in lock ring, by hand.

The lock ring will keep the sliding piston in its place
while the centrifugation chamber bottom is removed.

Fig.2/25c

14) Sy turning jackscrew clockwise force centrifugation

chamber boUom out of the sliding piston.

Fig. 2/25d

2148-010 2/25
 15) Remave centrifugation chamber baUam.
Unscrew lock ring.

Fig. 2/26a

16) With the aid of a smaH screwdriver litt gasket

carefully out of its groove.

Fig.2/26b

17) Screw jack 1 tagether with housing 2 onto sliding

piston. By turning jackscrew clockwise force off
sliding piston.

Fig.2/26c

18) Force off sliding piston by turning jackscrew clock-

wise.

Fig. 2/26d

2148-010 2/26
 19) Lift sliding piston out of bowl bottam. With the aid of
a small screwdriver remave the gaskets from their
grooves.

Fig. 2/27a

20) Use wrench to unscrew spindie nut Oeft-hand thread).

Fig.2/27b

21) With the aid of lifting device force bowl bottom off
the spindie cone and lift it out of the frame.

Fig. 2/27c

2178-050 2/27
 (This page is blank on purpose).

2178-050 2/28
 2.4.6 Removal of the complete bowl

1) For removing the complete bowl from the separator

frame proceed as follows:
After unscrewing the small lock ring and removing the
I centripetal pump undo spindie nut by means of socket
wrench (left-hand thread) and remove it.

---.

Fig.2/29a

2) Use device to force the bowl off the spindie cone and
to lift it out of the separator frame.

Fig.2/29b

2178-050 2/29
 2.4.7 Removal of the Polyamid gasket into bowl top

2.4.7.1 Removing Polyamid gasket

1) For about 10 minutes warm up gasket with a

70 - 1000e hot water jet or steam jet.

2) Use chisel to cut a small triangular piece out of the

gasket.

Fig.2/30a

3) Sy means of the chisei litt a few inches of the gasket

out of the groove.

Fig.2/30b

4) Put the lifted-up end of the gasket through the hole of

tool and by means of this tool roll up the gasket.

Fig.2/30c

2178-050 2/30
2.4.7.2 Installation of the Polyamid gasket

1) Thoroughly clean gasket groove in bowl top and wipe dry.

2) Keep Polyamid gasket in BOoe water for about 5 minutes to warm it up.
Wipe gasket dry and insert it in groove of bowl top.
Due to heating, the gasket has become enlarged. Therefore let gasket cool down until it
can be fitted into groove of bowl top.

3) To drive the gasket into its groove take a hard wooden

block and place it on the gasket and hammer it into
the groove.

Fig. 2/31a

NOTE: If you can press the gasket in by hand without using a hammer, the gasket will fit tao
loosely. In that case put it into hot water and let it expand for about an ho ur. Then install it.

4) The gasket may protrude from the groove by 0.5 mm.

E
E
l()

Fig.2/31b

T 0 make sure that the gasket fits tightly in the groove proceed as follows:
Start the separator but do not feed water or oil to the bowl to prevent liquid from seeping into
the gasket groove. When the bowl has come up to its operating speed, elose and open it
hydraulically 10 to 20 tim es. By the movement of the sliding piston the gasket will be pressed
evenly into the anchor grooves.

2178-050 2/31
 2.4.7.3 Re-machining of main bowl seal (special design)

1) Plastic gasket A in bowl top and the sealing surface of

the sliding piston or the hard-faced sealing surface of
the exchangeable sealing ring B in sliding piston C
ensure perfeet sealing of the bowle

r:

Fig.2/32a

2) The sealing surface of the sliding piston or

sealing-ring can be re-machined several times when
worn (up to 1.0 mm in total) before replacement of the
sealing ring or sliding piston becomes necessary.

IMPORTANT: Re-machine sealing surface as soon as

there are the slightest traces of erosion (of 0.2 - 0.3
mm depth), i. e. as soon as the bowl starts leaking.
After re-machining the sealing surface, gasket A must
be replaced (see 2.4.7).
When re-machining the sealing surface, make sure
that it is perfectly smooth and that the shoulder on
diameter "x" is at least 1. 0 mm high.
Fig.2/32b

3) Note: When re-machining the surface note the 50

angle shown in the drawing.

Guide values for re-machining the sealing surface:

Tool: carbide-tipped tool of M30 or K20 ISO

quality
Speed: 10 - 12 rpm
Depth of cut: max. 0.15 mm
Rate of feed: max. 0.1 mmlrevolution

2178-050 2/32
 2.4.8 Fitting the wear inserts into the bowl bottom
(special design)

Before installing the sliding piston, the wear inserts must

be fitted between the solids discharge ports as shown in
fig. 2/33a.

Fig.2/33a

NOTE: Carefully observe any signs of erosion between solids discharge ports in the bowl
bottom. Defects may deepen rapidly and weaken the material, especially when the operating
conditions involve the danger of severe erosion. The same applies even if wear inserts are
fitted.

2178-050 2/33
2.5 Cleaning

2.5.1 Cleaning the bowl

In general, self-cleaning bowls need not be dismantled for cleaning at the end of a run, unless
the nature of the product to be processed makes bowl dismantling necessary or the separator" is
to be shut-down for an extended period.

IMPORTANT: From time to time, however, the bowl should be dismantled (see 2.4.5) for
inspection and cleaning. This should be done after 3 000 working hours at the latest, but never
wait langer than 6 months.

Never use meta! scrapers and meta! brushes

for cleaning the discs and bowl parts.

Remove gaskets from the bowl parts and clean grooves and gaskets to prevent grooves from
corroding. Replace damaged and swollen gaskets immediately.

The gaskets in centrifugation chamber boUom and sliding piston which have been frayed
through abrasion can be re-used after grinding them with an emery wheel. Be careful not to .
damage the sealing surfaces. Thereafter, the gaskets can be re-installed upside down into the
grooves.

Special care should be taken in cleaning the small orifices in bowl boUom and sliding piston for
feed and discharge of operating water (see fig. 1/4) to ensure trouble-free performance of the
de-sludging process.

Be sure to remove dirt which has accumulated in the distributor neck, using brush. Dirt
accumulation in the distributor neck will hinder the feed, which may result in overflow.

After having cleaned and wiped dry guide surfaces and threads of bowl parts grease them
lightly with a mixture of molybdenum disulfide paste and high quality lubricating grease (ratio
1 : 4).

Re-assemble bowl immediately after cleaning (see 2.4.2).

2.5.2 Cleaning the upper section of the frame

The inside of the upper section of the frame must be cleaned from time to time. F or this
purpose, disassemble the bowl (see 2.4.6). While cleaning, make sure that no wash liquid seeps
into the gear chamber since it would ren der the gear lubricating oil unserviceable.

2.5.3 Cleaning the strainer and the operating-water feed system

Depending on water and operating conditions, the strainer and the smaH orifices in the
operating-water feed system must be cleaned every 3 - 6 months.
In case of calcification a chemical cleaning agent should be used. The cleaned parts must then
be throughly rinsed with water.

A2178-000 2/34
2.5.4 Cleaning the gear chamber

When making an oil change, clean gear chamber thoroughly with kerosene and be sure to
remove all metal particles from walls and corners.
00 not use fluffy cleaning rags or cotton waste.

2.5.5 Cleaning the pre-strainer in the suction Hne of the pump

If a pump is attached (e. g. for purifier operation), the pre-strainer in the suction Hne of the
pump must be cleaned from time to time. The cleaning intervals depend on the solids content
of the processHquid. To remove it, proceed as follows:
Close the shut-off device, undo hex head screws 342 and remove cover .341. Then take out
strainer 345 and clean it. Before re-assembly, check gasket 343 and replace it, if necessary.

2.5.6 Cleaning befare a lang-term shut-down af the separator

Inadequate or negligent maintenance may lead to corrosion of the bowl parts soon after
shutting down the separator.

Before shutting down the separator for a longer period of time clean the separator thoroughly
(see sect. 2.5.1 and 2.5.2). The clean bowl parts and all unvarnished machine parts should be
wiped dry and greased to avoid corrosion.

When shutting down the separator for a longer period of time, it is recommended that the
clean bowl be kept in a dry place.

Drain the lubricating oil and fill corrosion-preventing oil, e. g. SHELL Ensis Oil 30, into gear
chamber. Oil level must be up to middle of sight glass. Let separator run without bowl for
approx. 10 minutes to make sure that all gear parts are sprinkled with corrosion-preventing
oil. Then drain the oil. Special measures for the removal of the coating of corrosion-prevent-
ing oil need not be taken.

Check water shut-off devices for leakage. If necessary, remove connecting plpmg between
faulty shut-off device and separator to avoid damage which may be caused by drip water.

Before re-starting the separator, fill in lubricating oil as specified on page 3/6. Oil level must
be slightly above middle of sight gl ass. Let separator run without bowl for about 10 minutes.

A2178-000 2/35
3 Installation, Maintenance, Assembly and
Disassembly of Gear Parts

3.1 Installation

3.1.1 Installing the separator

When installing the separator make sure that there is sufficient room for hinging up the hood
and for installing and removing the motor and the pump.

Stud
rl-Ir-'b_---- Hexagon nut

-->---
Cup springs

Separator foot
Upper cap
;-- Rubber cushion -Hl--- Anchor bolt

Lower cap

Fig.3/1a Fig. 3/1b

F astening the separator F astening the 'Separator
aboard ships in land installations

Centrifuges for shipboard operation are fastened with 4 studs (fig. 3/1a); centrifuges for land
operation with 4 anchor bolts (fig. 3/1b).
Place the cup springs on the 4 screws in the order shown in fig. 3/1a. Screw hexagon nuts onto
each of the screws. Then .use a wrench to tighten the hexagon nuts by one turn. Finally counter
the hexagon nuts with a second nut. Sy this means optimum noise and vibration damping is
achieved.
Ta avoid damage to bearings make sure that the foundation has no contact with foundations of
other units (e. g. auxiliary Diesel engine, or pumps).
Connect feed and discharge lines as shown in fig. 0/6. The sludge and water discharge lines
should have sufficient fall and no sharp curves. Choose pipe lines with sufficiently large
diameters. The pump suction line has to have the same inner diameter as the pump inlet.
Da not install a shut-off valve in the line which will be connected to the operating-water
outlet. The line should have a 65 mm 1. D. It should have sufficient fall and must not be tao
lang to allow the operating-water to flow off freely, since otherwise the water will rise and
enter the upper section of the frame, resulting in slowing down of the bowle It can also seep
through the neck bearing into the gear chamber and damage the bearings and the other gear
parts.
It is recommended that beside shut-off valve 15 (fig. 3/14) a second shut-off device be
installed in the operating-water line to prevent infiltration of water as a result of unintended
opening of shut-off valve 15 during shut-down of the separator.
The water is supplied through the feed line.
When using a water pre-heater, a safety valve has to be installed in the feed line between
shut-off valve and pre-strainer. This safety valve is to be checked from time to time, at least
twice a year.

A2178-000 3/1
When using an oil pre-heater, the heater or the oil line between pre-heater and shut-off valve
has to be equipped with a safety valve. 00 not install a shut-off valve between pre-heater and
separator when the oil pre-heater is heated electrically.

3.1.2 Motor connection

3.1.2.1 Connecting the three-phase AC motor

2000;.

100'1.
150 90
80
70
,......
100 -- 60~
:::e
,...... "'CI
(LJ
....0
O'
........ 50 8-
....c (Il

(LJ 1.03
''""''
::l
0
CI)
(J
50 30
"0
....co
(LJ

20
er:
10

20 1.0 60 80 100 % 0 255075100%

___-.....1 Separating De-sludging Separating-

Starting period
w}it:ng- period period period
period

Diagram showing current and speed characteristic curves

M 0 t o r
Bowl Moment Starting De-sludging Capacity 5 pe e d
speed of inertia period period Type of
Separator Separator construction at at
2 with::ut p.rnp with pump 50 Hz 60 Hz
GD 2
rpm kp m min sec kW kW rpm rpm

6550 45.15 6 - 10 50 13.5 15 B5 1 500 1 800

A2178-000 3/2
The separator is powered by a three-phase AC motor of type 85, type of enclosure IP 44, via a
centrifugal clutch. The motor can be started across the line.

The rated power figures include sufficient reserve to cover the increased starting load. After
the starting per iod, the power demand drops, so that overloading of the motor during operation
is eliminated.

The starting time depends on the moment of inertia of the bowl as weIl as on the number and
condition of the clutch shoes. The starting current can reach 1.8 times the. value of the rated
current (see diagram on page 3/2). This is to be considered when dimensioning switches,
lead-in wires and fuses.

The motor has to be protected against undue temperature rise either by thermal releases or by
means of a device which ensures fuH motor protection.

Protection of the motor by means of thermal releases has to be ensured as follows: during
operation, by arelease adjusted to the rated current and during start-up by means of arelease
adjusted to 1.4 times the value of the rated current. The release adjusted to the rated current
must be bridged during the starting time.

Full motor protection can only be ensured when PTC resistor type temperature feelers are
incorporated in the winding of the motor. The temperature feelers are to be connected to a
commercial tripping device. External voltage higher than 2.5 volts must not be applied to the
terminals of the temperature feelers. When testing for continuity do not use a test lamp, but
only an ohmmeter.

If, apart from the motor control, the plant comprises other contraI systems, e. g. timing unit,
heater control, alarm device, these systems have to be interlocked with the motor control.
Circuit diagrams will be furnished on demand.

3.1.2.2 Connecting the OC motor

When selecting OC motors take into account that after the start, the power demand often
drops to about two thirds of the rated figure resulting in increase of the speed. For this reason,
the speed/loading characteristics have to be taken into consideration.

Shunt wound motors (or compound wound motors) may only be used in connection with the
separator.

NOTE: At 2/3 of the fullioad the speed of the DC motor must not exceed 1500 rpm.
A 1430 rpm motor is therefore recommended.

3.1.2.3 Checking the direction of rotation of the bowl

NOTE: The motor must never be star ted before the gear chamber is filled with oil. Dil level
must be up to the upper third of sight giass (see 3.2.2).

The bowl must rotate Ir. clockwise direction when looked at from above. The direction of
rotation is correct when revolution indicator disc (fig. 3/4) rotates clockwise; it can be
reversed by interchanging two lead- in wires.

2178-000 3/3
 3.1.3 Speed and starting time of the bowl

The bowl speed has been rated so as to ensure the operating safety of the separator. It depends
on the densities of the centrifugally dry solids and of the heavy liquid.

For dPfsities of the heavy liquid up to 1.05 kg/dm 3 and of the separated solids up to 1.4
kg/dm ,the bowl speed is 6600 rpm.

If the densities exceed those specified above, the gear must be changed to reduce the bowl
speed. In this case be sure to check with the factory. Gears for 1455 and 1745 rpm motors are
available.

Before the initial start of the separator and after changing the gear parts, check the number
of revolutions of the spindie (rpm of bowI) with a hand tachometer before installing the bowl
(see fig. 3/4).

The rotating revolution indicator disc shows

that the bowl is rotating and in wh ich direc-
tion (see 3.1.2.3). It also allows checking the
revolutions of the bowle

The bowl has reached its full speed, when

after start-up of the bowl, the revolution
indicator disc makes the following revolutions:

65 rpm at a motor speed of 1455 rpm,

78 rpm at a motor speed of 1745 rpm.

Speed variations up to 5% are permissible.

The starting time of the bowl is 6 - 10

minutes.

Make sure that the bowl comes up to its rated

Revolution speed (as per name-plate of separator) within
indicator disc the starting time and that this speed is main-
tained during operation (see 3.3.1.1 - 3.3.1.3)

~
I

Fig. 3/4
Checking the spindie with
a hand tachometer

A2178-000 3/4
11 Westfalia Separator AG

3.2 Maintenance and lubrication

3.2.1 Lubrication and maintenance schedule - ose 35
after following operating hours at the latest every
OPERATIONS 3 6 1 2
750 1500 4000 8000 16000 monlhs monlhs yesr yssrs

LUBRICATION

• weekly
First oil change after initial start-up. III
Check oil level.
• weekly

• When using mineral oil: lZl

Oil change and thorough c1eaning of gear chamber. III •
• When using synthetic oil: lZl
Oil change and thorough cleaning of gear chamber. III •
whenever dismantling Grease sliding and guide surfaces of main bowl parts. ~
•
• Remove, clean and grease[1J the bowllock ring, and re-in-
stall it. •
MAINTENANCE

Cleaning

when required -
product-dependent Clean filter in suction line of product pump.
•
when required
Clean strainer in operating-liquid line and on water-pres-
sure reducer. •
• When using mineral oil: lZl
Clean gear chamber (oil change). •
• When using synthetic oil: lZl
Clean gear chamber (oil change). •
• Remove bottom bearing, and check and clean all parts tho-
roughly. •
• Remove bowl and clean inside of upper section of frame.
Dismantle the bowl.
•
• Clean all bores, nozzles and chambers of hydraulic system.
When fitting, the cones of the spindie and bowl must be dry
and clean.
•
Inspection

• Remove and replace bowl gaskets.

Check gasket grooves for corrosion after cleaning. •
• Check starting time.
Check thickness of clutch Iinings. •
• Check thickness of brake linings.
•
• Check ball bearings of spindie.
•
• Check cylindrical pressure springs in neck bearing.
•
• Check gearing of worm gear through inspection hole after
removing the revolution indicator housing. •
Key:
1Il = Whenever ehanging oil, clean gear ehamber thoroughly.
l2l = see section 3.2.2 - oil quality
~ = see section 3.2.3 - lubrication ehert
I!J = We recommend the synthetie grease Mobilith SHC 100 or SHC 460 for greasing this part; It has given goOO results in praetiee.

8403-9000-000 I 0395
3/5 a
 Westfalia Separator AG 111

after following operating hours at the latest every

OPERATIONS 3 6 1 2
750 1500 4000 8000 16000 month. month. year ~

Inspection

• Check it monitoring system tunetions correctly.

•
• Check spindie speed (bowl): In case of rotary eurrent
(only after changing the gear). •
Replacement
• Check spindie speed (bowl): in ease of dlreet eurrent
(only after changing motor and gear). •
• Clutch shoes
•
• Ball bearings on spindie
•
• Ball bearings on worm wheel shaft
Equip the machines with new vibration absorbers.
•
after 40 000 operating hours We recommend having the machines checked by a WS after 5 years
service engineer.

On your daily round - especially during the first 1500 operating hours - pay attention to the following:

• Oillevel
• Temperatures
• Pressures
• Leakages
• Vibrations
• Power consumption
• Starting time

Key:
rn = Whenever changing oil, clean gear chamber thoroughly.
(2J = see section 3.2.2 - oil quality
13l = see section 3.2.3 - lubrication chart
l!l = We recommend the synthetic grease Mobilith SHC 100 or SHC 460 tor greasing this part; it has given good results In practice.

8403-9000-000 I 0395
3/5b
3.2.2 Lubrication

All bearings and gear parts are splash lubricated from a central oil bath.

FILLING OF OlL, OlL LEVEL

Before the initial start-up of the separator fi11
gear chamber with oil through the fi11ing hole
until oil level is slightly above middle of sight
glass. About 7 litres of oil are required for one
filling.
Ouring operation oil level must never be
aUowed to sink below middle of sight gl ass;
refill oil whenever necessary.

OlL CHECK
Check oil level once a week. From time to
time check if oil contains water. To do this,
loosen oil drain screw and a110w a sma11
amount of oil to drain.
An immediate oil change becomes necessary
when the oil shows a milky colouring (emulsifi-
Fig. 3/6 cation).
OlL CHANGE

Make first oil change after about 750 operating hours; then change oil every 1500 working
hours. However be sure not to wait longer than 6 months to change the oil.

Each time when carrying out oil change, thoroughly clean gear chamber and flush with
thin-bodied oU, prior to filling in new oil.
Remove a11 metal particles from inner waUs and corners of the gear chamber. 00 NOT use
fluffy cleaning rags or cotton waste. The sight glass should also be cleaned, as a layer of oil
will probably have deposited on the inner side of the glass and this is easily mistaken for the
oil level.

LUBRICATING OlL

As lubricating oil use only high grade solvent refined mineral oils designated, according to OIN
51502,
C220 (SAE 40, 50, 90)
of the viscosity
220 ~ 22 m /s (cSt) at 40 0 C
2

This lubricating oil shall meet the requirements specified tor lubricating oils C according to
OIN 51517.

NOTE: Bear in mind that the viscosity groups SAE 40, 50, 90 cover a larger viscosity range
than that stated above. However, the oils used for the lubrication of the separator may only
have the viscosity specified above.

EP oUs (oUs with high pressure additives) may only be used if they have no corrosive effect on
copper base alloy (see table of lubricating oUs).

For the part-number of the lubricating oil furnished with the separator, refer to page 4/18.

For re-greasing the motor ball bearings reter to the instructions of the motor manufacturer.

A2178-0l0 3/6
3.2.3 Lubrieation ehart
r----- - - - - - - - - - - - - - -
I
5&---' I
I
I I
I
I I
I I
I 6
I IC22
01
I
4 I
{} I
LDI
I
II
I 7
I

3
I
I & I
I
& I
I
I
L----2 ~-------1 ____ -.J

No. Lubricant F" requency of lubricBtion

in Designation Label I) after Amo....t of LubricBting LubricBtion
F"ig. accordinq to DIN per year werk inq hours Jubricant method points

,
~
GeBr oil C 220
J leer rdinq to
DINSJS17
~ ochre Zx 1500 h 7000 cm Geer chamber

1\ ,
~
2)
2
W 2g v,olet when requlred }) 0.1 cm Clutch shoes

, Sall hearing 20000 h

,
grease 120
accordinlJ to
DIN Sl82S
& 'k "olet (i f re ·greasing
IS possihle)
60 cm
1
I
I
~ Motor bearings

!\ I

M
2)
4 Thread. and sliding
W 2g v,olet Jx when required JSO cm'
I surfaces of bowl

1\
2)
,
s

Gear oil C 220

W 2q violet when reQuired 10 cm
M Threads of fittings

ManuBlly-operated
le 220 I
6 according to
DIN 51S17

2) 1\
ochre 2x when reql.ii red 10 cm 3
M parts such as
lock screws, etc.

M
7 Neck bearing
20 cm 3
ffi 2g v,olet when requi ren
springs anrl
spring pistons

Check oil level regularly through slght glass.

This lubricating chart has been prepared in I) F or 1 shi ft per day.
accordance with .pecifications of DIN 86S9. 2) ~ Mixture of ball bearing grease
/2-~ \
and molybdenum disulfide
~ (ratio 4 : II
}) see 1.4.4.', POL S
"""'0 ("\nn
3.3 Trouble Shooting

3.3.1 General

Troubles Causes Remedies

3.3.1.1 Brake is on. Release brake by turning

The bowl does handle in clockwise direction.
not come up to
rated speed or Motor is incorrectly connected. See wiring diagram.
takes too long
to do so. Friction surfaces of clutch Wipe friction surfaces dry.
shoes are oily. 00 not use benzine, nor tri-
chlorethylene, nor any other
solvent.

Linings of clutch shoes are Renew clutch shoes (see 3.4.4.2

worn. and 3.4.4.3).

Insufficient number of clutch Add one or two clutch shoes.

shoes. See sect. 3.4.4.3.

Bowl is too high or too low and Adjust to proper bowl height
thus rubs against centripetal (see 3.4.3).
pump.

Liquid or sludge has accumulated Check operating-water outlet:

in upper section of frame, re- liquid must run out freely
sulting in slowing-down of the (see 3.1.1).
bowl. Clean interior of upper section
of frame (see 2.5.2).

Clamp plate is not tight; worm Tighten long hex head screws
wheel slips on worm wheel shaft. on worm wheel evenly and
firmly (see 3.4.9).

3.3.1.2 Friction surfaces of clutch Wipe friction surfaces dry. 00

The bowl speed shoes are oil y. not use benzine, nor trichlor-
drops during ethylene, nor any other sol-
operation. vent.

Motor speed drops during opera- Check line voltage and inspect
tion. motor.

3.3.1.3 Tao many clutch shoes are used. Reduce number of clutch shoes
The bowl comes to 4. Make sure thev are
up to rated speed Note that the driving effect of equally distributed (see
tao fast (in less new clutch shoes will improve 3.4.4.3).
than 5 minutes). after several starts.
Motor pulls too
high a starting
current.

52178-000 3/8
Troubles Causes Remedies

3.3.1.4 1) Bowl is out of balance due to Stop separator. Apply brake.

Uneven run of the the fo11owing possible causes Close dirty-oil supply and
separator. (see 1a - 1d): clean-oil discharge.
00 not de-sludge the bowI since
atherwise the vibrations
occurring during sIowing-down
of the bowI will increase.
If the bowlleaks, open make-up
water supply line a11 the way.
See No. 1a-1d.

1a) The separated solids have de- See No. 1.

posited unevenly in the bawl. Clean the bawl (see 2.5.1).

1b) Bowl is incorrectly assembled See No. 1.

or parts of different bowls
(if plant has several separa- Assemble bowl properIy (see
tors) have been interchanged. 2.4.2 or 2.4.4).

1c) Pressure in disc stack has See No. 1.

slackened. Make sure bowI lock ring is
screwed on tightly (see 2.4.2,
No. 23).
Check disc count.
If necessary, add spare disc
or compensating disc (see
2.4.2, No. 16).

1d) Bowl parts are damaged. See No. l.

Send bowl to factory ar autha-
rized factory repair shop. Da
not attempt to make your own
repairs. Never weId or solder.
Bowl is made of heat-treated
steels.

Neck bearing springs are fa- Replace a11 9 neck bearing

tigued or braken. springs.

Cup springs or cylindrical pres- Insert new cup springs ar cy-

sure spring in bottom bearing lindrical press ure spring. Re-
are broken. Bawl is tao low in adjust bawl height (see 3.4.3).
the frame.

Ball bearings are warn. Install new bearings.

NOTE: As spindie bearings use

anly bearings as stated in the
List of Parts.

2178-000 3/9
Troubles Causes Remedies

3.3.1.4 Gear parts are in bad condition Thoroughly clean gear chamber
Uneven run of as a result of (see 2.5.4).
the separator Replace worm wheel assembly
(cont'd.). 1. normal wear, and at the same time worm
spindie (never replace only
2. premature wear caused by: one part).
- Be sure to refer to sect.
a) lack of oil, in general, 3.4.9.
recognizable
by blue tem- Change the oil (see 3.2.2). If
b) oil of too > pering co- necessary, change oil more
low a vis- lour of gear often.
cosity, parts
-
c) metal abrasi ves present in
the lubricating oil due to
the following possible
causes:
- viscosity of oil tao low,
- oil has not been changed
in time,
- gear chamber has not been
cleaned.

d) replacement of one gear Regarding infiltration of water,

part only instead of both
parts,
e) infiltration of water be-
cause operating-water pres-
sure is too high or be-
cause shut-off device was
open for a langer period
during shut-down of the
separator.
the following should be kept in
mind:
The operating-water pressure
must range between 2.0 and 4
bar.
Make sure that shut-off device
is always closed during shut-
down of the separator. If neces-
sary, provide a second shut-off
device.

3.3.1.5 Dirty-oil pump is defective. Check sealing rings and gaskets

Dirty-oil pump on pump shaft.
does not suck in. Check spill valve;
if necessary, re-adjust valve.

Suction lines are clogged or Clean or seal suction lines.

leaking. Check foot valve.

Pre-strainer is clogged or Clean pre-strainer (see 2.5.5).

leaking. Rene\'! gasket in cover.

A2178-000 3/10
3.3.2 Bowl performance (unfold page 3/14)
Troubles Causes
3.3.2.1 The feed ducts in bowl bottam,
The bowl fails to Ieading from injection chamber
close. to sealing chamber, are clogged
or injection chamber is clogged.
Discharge outlet in sliding pis-
ton, through which the water
flows out of the opening chamber,
is clogged.
A rim of dirt has formed in the
opening chamber which prevents
the sliding piston from reaching
its end position.
Gasket in centrifugation chamber
bottom or in sliding piston is
damaged or its edges have been
frayed through the up- and down-
movement of the sliding piston.
3.3.2.2 Gasket in centrifugation chamber
The bowl does not bottom or in sliding piston does
close properly. not touch the outer guide surfaces
a11 around.
Gasket in bowl top is damaged.
Gasket in centrifugation chamber
bottom or in sliding piston is
uneven in height.
5ealing edge of sliding piston
is damaged.
5hut-off device for operating
water does not close properly.
Bowl is placed tao high, thus
tao sma11 an amount of operating
water gets in to injection chamber.
52178-000 3/11
Remedies
Remave bowl bottam.
Clean feed ducts and injec-
tion chamber.
Remave sliding piston.
Clean discharge outlet. Be
sure not to enlarge the dia-
meter of the outlet (1.5 mm)
while cleaning.
Dismantle the bowl (see 2.4.5)
and clean the opening chamber.
Replace damaged gasket.
If, however, only the edges
of the gasket are frayed and
the gasket is not damaged
otherwise, it can be re-used
after grinding off the edges
with an emery wheel.
If gasket fits tao tightly,
stretch it. Before inserting
the gasket, lightly grease
groove in centrifugation cham-
ber bottom or in sliding piston
(see 2.4.2, No. 5 and 10).
Replace damaged gasket.
Insert gasket which comes up
to required dimension.
The gasket must not differ in
height by more than 0.25 mm.
Face sealing edge of piston
lightly or send piston to
factory for repair (2.4.7.3).
Install a new shut-off device.
Adjust to proper bowl height
(see 3.4.3).
Troubles Causes
3.3.2.3
The bowl daes not The amount of operating water
open at aH or not available per unit of time is
completely. tao smaH.
Filter in operating-water line
is clogged.
Gasket in operating-water line is
damaged. Part of operating water
seeps away.
Passage section of operating-water
line has become tao narrow due to
dirt accumulation or damage. Tao
smaH an amount of operating-water
is injected.
Dry dirt or rubber particles have
become lodged between centrifuga-
tion chamber bottom and sliding
piston or between sliding piston
and bowl bottam.
The sealing chamber is filled
with mud.
Polyamid gasket fits loosely in
groove of bowl top. Liquid which
has infiltrated in the groove,
behind the gasket, presses the
latter out of the groove while
the piston is moving downwards, so
that there is no gap for sludge
ejection.
3.3.2.4 The bowl has cIosed tao soon.
Incomplete de- Solid particles which could not
sludging of the be ejected have gradually accu-
bowle Part of the mulated in the bowl and hardened
sludge remains in through the long time of centrifu-
the bowle gation.
Discharge bore in sliding piston
through which the water leaves
the opening chamber, has been en-
larged (due to cleaning or ero-
sion). The sliding piston moves
down too slowlYi part of the
sludge remains in the bowle
52178-000 3/12
Remedies
Check water pressure.
If necessary, increase pres-
sure. Required operating-wa-
ter pressure: 4 bar.
Clean the filter.
Replace gasket in operating-
water line.
Clean or replace operating-
water line.
Clean bowl parts.
Round off edges of gaskets.
Replace damaged gaskets.
Apply a thin film of molyb-
denum disulfide paste to
guide surfaces.
Dismantle the bowl (see 2.4.5)
and clean the sealing chamber.
InstaH new Polyamid gasket
(see 2.4.7).
Clean the bowle
Leave operating-water valve
open for about 10 seconds.
If necessary, carry out flush
de-sludgings after de-slud-
ging (see 2.3.3),
Reduce diameter of discharge
bore to 1.5 mm. This is done
by drilling up the bore to 4
mm, then closing it by driving
in a pin and re-boring to pro.;.
per diameter or reduce diame-
ter of bore by beating.
Troubles Causes Remedies

3.3.2.4 Pressure in disc stack has Add spare disc or compensa-

lncomplete de- slackened or press ure is tao low ting disc (see 2.4.2 No. 16).
sludging of the because of an insufficient number
bowl. Part of of dises. As a result, discs Re-shape deformed discs.
the sludge have deformed. lf neeessary, replaee them.
remains in the
bowl (cont'd.).

3.3.2.5 80wl hasclosed tao soon. Leave shut-off device for ope-
Gasket in bowl top Solids have been pressed into the rating water open for about 10
shows premature gasket by the rising piston. sec.
wear.
The feed liquid eontains abra- Pre-strain feed liquid.
sive solids.

3.3.2.6 The amount of operating water in Replace manually-operated

The bowl opens the sealing chamber has lessened shut-off valve for operating
after a long sepa- during a long separating period water by a solenoid valve
rating time. (due to evaporation, etc.). which is opened briefly at
pre-set intervals by an elec-
tronic timing relay.
i
I
13.3.2.7 The bowl has not been cleaned Before removing centri fugation
IThe bowl does not thoroughly before the long-term chamber bot tom and sliding
I
: close or open shut-down of the separator. piston, dissolve the scale by
iI properly after a Seale has formed between eentri- means of citric acid. I
I lang-term shut-down
of the separator.
fugation chamber boUom and
sliding piston or between sliding
Then dismantle the bowl and
clean it thoroughly (see
!
I

I
piston and bowl bottom. 2.5.1). I
I
3.3.2.8 Impurities of high density (e. g. Clean distributor neck (see
0\ ~rflow of the rust from tanks and pipe lines) 2.5.1).
bowl, recognized have aecumulated in the distribu-
by dirty oil dis- tor neck. Feed to bowl is hindered,
eharging at the resulting in overflow.
clean-oil outtet.

I
I

S2178-000 3/13
 Bowl and operating-water feed assembly
shown with regard to possible operating troubles

o v 0-

s- _

/
....------:...;..;;"'----:::7'

--'

1 Injection chamber 10 Bowl bot tom

2 Feed ducts 11 Gasket in bowl top
3 Vent holes 12 Polyamid gasket in bowl top
4 Gasket in sliding piston 13 Gasket in operating-water line
5 Feed holes 14 Operating-water feed line
6 Discharge holes 15 Shut-off device
7 Gasket in centrifugation chamber bottom 16 Strainer
8 Sliding piston 17 ""ozzle, 8 mm dia.
9 Gasket in sliding piston

Fig. 3/14

The operating water should be cold and clean and should meet the following requirements:
hardness: 6 - 100 English hardness
chlorine ions: ~ 100 mg/l
pH value: 6.5 - 7.5

Operating-water line: t'.1"/ 20

Operating-water pressure: 2 - 4 bar
Amount of operating water: 10 1110 sec. 8t 3 pressure of 2 bar
The amount of operating Vlater can be adjusted to suit the
üperating-'::ater pressure by a!tering the bore of nozzle 17.

A2178-000 3/] !l
3.4 The Gear Parts

3.4.1 Removing the vertieol gear ports

Fig. 3/l5b Fig. 3/l5c

Fig. 3/15a
Undo hex head screws 48 and Remave spindie cap 184.
After having removed the
bowl (2.4.5), loosen oil remave operating-water feed-
drain screw and let oil ing deviee 49.
drain into oil pan.

Fig. 3/15e Fig. 3/15f

Fig. 3/l5d
Remave neck bearing protec- Use three hex head screws
Loosen tab vIasher 195.
tion cap 194. DIN 933 - r·J! 10x70-8.8 to
Undo hex head screws 196.
press neck bearing bridge
187-191 off the frame .

. :
, ..-:::I
--- . . " I
........_ _--.L_-===::.=:=.:....-----!

Fig. 3/15g Fig. 3/15h

Detach neck bearing b,idt;1e .After h2ving removed the
fram ball benring hy !]cntly "'/orm v.'l-eel (see 3.LI.8)
hammering on the spinc~le. out the "',arm spinelle.

A217G-02fJ 3/15
 Fig. 3/16a Fig. 3/16b
Remove securing ring 178 Use a two-armed puller to
from the spindie. remove bearing sleeve and
bearing from the spindie.
Then use a mandrei to drive
angular contact ball bea-
ring out of the sleeve.
Fig. 3/16d Fig. 3/16e
After unscrewing bottom bearing cap 161 and removing
gasket 162, unscrew bottom bearing threaded piece 163
and remove it together with the spring column.
2169-020 3/16
Fig. 3/16c
Remove ball hearing pro-
tection ring 180 and
grooved ball bearing 182.
Fig. 3/16f
Undo hex head screws 172
and push bearing cover 170
together with bearing hou-
sing 176 and spherical plain
bearing 174 out of the seat
and remove them from below.
3.4.2 Assembling the yertical gear parts

For assembly of the yertical gear parts proceed in reverse order of removal (see 3.4.1)
according to the following instructions:

1) Thoroughly clean gear chamber (see 2.5.4) before assembling the vertical gear parts.

2) Check ball bearings before re-fitting.

NOTE: Use only the ball bearings specified in the Parts List:
Grooved ball bearing with increased accuracy of running of quality P6;
Angular contact ball bearings for installation in pairs.
The two angular contact ball bearings must always be replaced together.

Note!
• The two angular contact ball bear-
ings may be loaded axially in one
direction only.
• They must be fitted so that the small

B
rim of the outer ring of each bearing
ison top.
• Faulty mounting will inevitably result
in damage to bearings.

A2142001

3) Before fitting, heat ball bearings, ball bearing protection rings 182 and 183 in 80°C hot oil.

4) It must be possible to mount the worm spindie 181 with fitted-on angular contact ball
bearings and bearing sleeve 177 into spherkal plain bearing 174 without having to rap on
the upper spindie end, and to moye it axially by hand. Watch for proper location.

5) When installing neck bearing bridge assembly 187 - 191 ensure that gaskets 186 and 193 are
not damaged. First check whether the neck bearing bridge on the grooved ball bearing and
the counter ring 192 in the neck bearing bridge can be moved axially. If not, smooth the
parts with a very fine emery cloth.

6) When installing a new worm spindie, the entire worm wheel assembly (225) should be
replaced at the same time, because this assembly is no longer in perfeet condition either
and would thus cause premature wear to the new worm spindie.

7) NOTE: After re-installation of the vertical gear parts, check bowl height for possible
re-adjustment (see 3.4.3).

3.4.3 Re-adjustment of bowl height

NOTE: For reasons of operating safety, the bowl height should be adjusted with great care.

The bowl height is adjusted at the factory be fore the separator is shipped. It must be checked
for re-adjustment before the initial start of the separator, after re-assembling the vertical
gear parts, after exchanging the bowl or the centripetal pump or when the centripetal pump
shows any grinding marks.

Correct bowl height adjustment can only be made when the bowl is properly closed, i.e. when
the "0" marks on bowl lock ring and on bowl bottom are in Une with each other.

A2178-020 3/17
 After unscrewing bottom bearing
cap adjust bowl height by turning
boUom bearing threaded piece 163
until there is a elearance of 38-
40 mm between upper rirn of. inner
trame waU and upper rirn of bowl
lock ring (fig. 3/18a).
A full turn of the boUom bearing
threaded piece to the Right or to
the Left raises or lowers the bowl
by 2 mm.

T move
After bowl height adjustment,
centripetal pump 334 axially
in the pump chamber and in doing
so, measure the total play "A"
min.
which is about 12 mm.
Then elose the hood and fasten it
with Allen screws 129.
Apply a thin film of molybdenum
disulfide paste to guide surfaces
and thread of handle connection
piece 137. Sy means of handle con-
nection piece fasten the centripe-
tal pump (teft-hand thread). While
doilJg so, block centripetal pump
with wrench 404 (see fig. 2/9).
Then loosen the centripetal pump
so that it comes to rest on the ribs
Battom hearing threaded piece of the separating disc and that the
I shoulder of the handle connection
piece is flush with the upper edge
of hood.
Now lift handle connection piece
Fig. 3/18a until centripetal pump touches the
Adjusting the bowl height gasket in the hood cover. Measure
I
axial play A/2. The elearance
above and below the centripetal
pump in the pump chamber is cor-
reet if the measure A/2 is 5 - 7
mm (see fig. 3/18a and 3/18b).

check free play' wrong adjustment correet adjustment

Fig. 3/l8b
Checking the play above and below the centripetel pump

IMPORTANT: After removing the bowl, check whether there is a distance of at least 1 mm
between spindie cap and neck bearing protection cap. A distance of 1 - 5 mm is normal. If the
distance is less than 1 mm, the spindIe cap might rub against the neck bearing protection cap.
Therefore raise the bowl by 1 mm by giving the boUom bearing threaded piece half a turn to
the Right.

After adjustment, replace boUom bearing cap which serves as a lock nut. Make sure that
bottom bearing threaded piece does not turn while screwing on the bearing cap.

A2178-000 3/18
3.4.4 The Centrifugal Clutch

3.4.4.1 General

The centrifugal clutch gradually brings the bowl up to its ra ted speed, eliminating premature
wear on gear parts and motor. The acceleration time can be controlled by the number of
clutch shoes used.

When fe wer c1utch shoes are used, the friction moment will be lower, the starting time longer,
and wear on gear parts and motor less. Only 2 or 3 or 4 c1utch shoes may be used, depending on
the motor power to be transmi tted.
The clutch shoes are to be fitted - evenly distributed - into the clutch driver (see 3.4.4.3).
Note that the driving effect of new c1utch shoes will improve after several starts.

Smoking of the clutch during the first few starts is quite normal and will disappear after a
short time of operation.

If the bowl comes up to rated speed as per name-plate of separator in less than 5 minutes, the
motor will pull too high a starting current. This condition can be easily overcome by reducing
the number of clutch shoes to 3 or 2. Be sure to keep the shoes evenly distributed (fig. 3/20a).

Check condition of clutch shoes from time to time (see lubrication and maintenance schedule
on page 3/5). Be sure to replace the clutch shoes before their linings Glre worn down to the
rivet heads, to avoid damage to the contact surface of the ring of the clutch drum. Such
damage would result in premature wear of the c1utch shoe linings. To avoid unbalance, all the
c1utch shoes have to be replaced as soon as one of their linings is worn. Never replace clutch
shoes individually.

3.4.4.2 Removing the clutch shoos

Fig. 3/19a Fig. 3/19b Fig. 3/19c

Undo hex head screws 11 Undo screw 207, using wrench and push ring 206 towards drive
and remove brake housing. side. PuH out clutch shoes 208 towards drive side.

A2129-000 3/19
 ..
I
. I
!

3.4.4.3 Installation of clutch shoes

Fig. 3/20a Fig. 3/20b Fig. 3/20c

Clutch driver with clutch Clutch driver with one Clutch shoe
shoes (seen from clutch shoe
motor side)

1) Put clutch shoes 208 (either 2, 3 or 4 shoes) - equally distributed - into slits of clutch
driver 204 in such a manner that they will be pushed by the driver and NOT pulled (see figs.
3/20a, b, d). Make sure that the clutch shoes have a slack fit in the slits of the clutch
driver.

2) Push clutch cover 206 forward until it rests on the centering rim of the clutch driver end
tighten hex head screw 207 in clutch cover, using a socket wrench.

3) Put brake housing back into its place and fasten with screws.

4) In case the clutch emits disturbing noises during the acceleration period, apply a very thin
film of molybdenum disulfide paste to the lips "a" of the clutch shoes Cfig. 3/20c). 1f tao
much paste is applied, there is the chance that sm all particles of paste might be
centrifugally thrown on to the friction surfaces, Ieading to clutch slippage.

A2178-000 3/20
3.4.5 Removing the motor

1) Remave lead-in wires from motor terminals.

2) Remave clutch shoes (see sect. 3.4.4.2).

Fig. 3/21a Fig. 3/21b Fig. 3/21c

Undo hexagon nuts on flan- Remave motor together with Unscrew hex head screw 204
ge and remave lock washers. clutch driver. on clutch driver. Use puller
406 to remave clutch driver
from motor shaft end.

3.4.6 How to fit the motor

For fitting the motor proceed in reverse order of removal and according to the instructions
given in sect. 3.4.6.1.

3.4.6.1 Mounting the clutch driver

J
fl
Dimension in mm

\ Fig. 3/21d Fig. 3/21e

A B C 0 E d
8 124 5,5:!:. 0,5 180 MI0 7

\.
1-' t :

i I i
1
I I
\ ;

-I ]-IW'l~;~~.~dt -~+
i. J~ ;~--' I

I I '
l~~ ~

Fig. 3/21e Fig. 3/2lf

Fastening the clutch driver on the Tolerance between axis of clutch
motor shaft driver and motor shaft

52129-000 3/21
The motor power is transmitted to the worm wheel shaft of the separator via a centrifugal
clutch. For proper functioning of the eentrifugal eluteh, fit the elutch driver onto the motor
shaft end as shown in figs. 3/21d and 3/21c. Make sure to fit it in such a manner that after
mounting the motor the clutch shoes rest completely on the inner surface of the ring of the
clutch drum (fig. 3/21d).

For fitting the clutch shoes, refer to sect. 3.4.4.3.

Fasten clutch driver on motor shaft by means of hex head screw (fig. 3/21e). Head of screw
must rest on spot-faced surface of clutch driver.

After having fastened the clutch driver, check tolerance between axis of clutch driver and axis
of motor shaft. The tolerance must not exceed 0.05 mm Cfig. 3/2lf).

For eonnecting the motor proceed according to the instructions given in sect. 3.1.2. Then
check the direction of rotation, speed, and starting time of the bowl (see 3.1.2.3 and 3.1.3).

3.4.7 Removing the gear pump and the pump clutch

1) Remove ventilation grid from separator, on pump side.

356

®
~ 354

~
Fig. 3/22a Fig. 3/22b Fig. 3/22c

2) Loosen threaded pin 355 and push clutch half on pump shaft end towards pump side and
remove flexible coupling 354 Cfig. 3/22a).

3) Loosen flange joints.

4) Undo fastening scre ws and remove pump and elutch half Cfig. 3/22b).

5) Remove clutch half from pump shaft end.

6) After having unscrewed hex head serew 236, remove clutch half with flanged fan wheel
fram worm wheel shaft end, using pulling device (fig. 3/22c).

A2178-000 3/22
3.4.8 Remaving the warm wheel
Remove gear pump and pump clutch (see 3.4.7).
Fig. 3/23a
Loosen oil drain screw and
let oil drain into oil cup.
Fig. 3/23c
Unscrew hex head screw 236.
Undo hex head screws 235 on
bearing cover 233. Use hex.
head screws to press off the
bearing cover. Then remove
the cover together with sea-
ling ring 232.
2179-000
Fig. 3/23b
Remove revolution indicator
housing 21 after having un-
Fig. 3/23d Fig. 3/23e
Remove clutch half with flan- Take fan wheel out of the
ged fan wheel from worm wheel frame.
shaft end, using pulling device.
Use wrench 412 to unscrew nut
231. While doing so, hold worm
wheel to prevent worm wheel
shaft from turning.
3/23
r
!

Fig. 3/24a Fig. 3/24b

After having unscrewed the fastening
screws, press bearing cover 228 off the
centering rim. To do this, use three
screws of the size DIN 933 M 10x50. Then
remove bearing cover tagether with ball
bearing and gasket. Finally remove ball
bearing protection ring 229 from the
shaft.
Unscrew hex head screws 244 out of
warm wheel. While doing so, hold
clutch drum to prevent warm wheel
shaft from turning. Use two hex head
screws to press warm wheel off the
warm wheel shaft cone.

3.4.9 Mounting the warm wheel

For mounting the warm wheel proceed in reverse order of rem oval (see 3.4.8). The following
should be kept in mind:

1) After having fitted ring 229 onto warm wheel shaft, fit large bearing cover 228 with gasket
227, ball bearing 230 and screwed-on small bearing cover 233 onto warm wheel shaft and
flange the assembly to the separator frame. Make sure that the parts are locked in
position. Then remave the small bearing cover and screw nut 231 tightly on the shaft end,
using wrench 412, and re-install the small bearing cover.

2) The warm wheel must be firmly clamped to the worm wheel shaft. This is accomplished by
tightening hex head screws in worm wheel with torque wrench 402. Be sure to tighten the
screws evenly by giving each screw single consecutive turns. Give final tightening at 44 Nm
on the torque scale.

3) IMPORTANT: When toothed rim is worn and needs replacement, the entire worm wheel
assembly 225 has to be replaced. It is recommended that worm spindie 181 be replaced at
the same time, since this part, also worn down to some extent, would cause premature
wear to the new worm wheel.

4) After having mounted new gear parts, install the bowl and adjust it to proper height (see
3.4.3).

5) Fill gear chamber with oil as specified in sect. 3.2.2 until oil level is up to upper third of
sight glass.

6) NOTE: Ta prevent the gear pump from rotating while the gear parts are being run in, check
to be sure that flexible coupling 354 has not been inserted in the pump clutch.

7) Check spindie speed with a hand tachometer (see 3.1.3) and check direction of rotation of
bowl (see 3.1.2.3).

8) To run in new gear parts let the separator run, without bowl on spindie, for about one hour.
During this time switch the motor on and off several times.
A2178-000 3/24
3.4.10 Remaving the clutch drum and warm wheel shaft

1) Remove the motor (3.4.5).

2) Remove gear pump and pump clutch (3.4.7).

Fig.3/25a Fig. 3/25b Fig. 3/25c

3) Remove brake housing (see fig. 3/25a)

4) With the aid of a wrench unscrew Allen screw 211 (fig. 3/25b). While doing so, hold clutch
drum with the aid of a screwdriver to prevent worm wheel shaft from rotating. Remove
fan-type lock washer 210 and centering disc 209.

5) By means of pulling device 406 press clutch drum 203 off the worm wheel shaft end Wg.
3!25c).

Fig. 3/25d Fig. 3/25e

6) 'Nith the aid of mounting tool 406a and a hoist remove clutch drum from the worm wheel
shaft end.

7) Remove worm wheel (3.4.8).

8) Unscrew hex head screws 212 from bearing cover. Use hex head screws to press off the
bearing cover. Then remove it together with sealing ring 216 end gasket 215.

9) Hold a hard wooden block against worm wheel shaft and hammer it lightly to drive out
shaft together with ring 229 and angular contact ball bearing 230 towards pump side (fig.
3/25e). Then pull out the shaft (fig. 3/25f).

A2178-000 3/25
3.4.11 Installation of the worm wheel shaft and the clutch drum

For re-installation of the worm wheel shaft and the clutch drum proceed in reverse order of
removal (see 3.4.10). The following should be kept in mind:

1) The conical part of the shaft has to be cleaned and wiped dry with a smooth rag and the
inside of the clutch hub is to be cleaned as weIl to assure proper fi tting.

2) The Allen serew 211 has to be tightened at 150 Nm on the seale of the torque wreneh 402
(see fig. 3/25b).

3.4.12 Installation of the sealing rings (''Huth'' rings)

When fitting new sealing rings into the bearing covers, apply some oil to the sealing surfaees
of the rings (never use grease).

Sealing rings whieh have dried out or hardened during too long a storage time should be put
into 70 0 e hot oil for about 20 minutes before being installed.

Ouring installation, the side of the ring with the designation "Huth"-Ring on it must always
face the fitter. Be careful not to damage the sealing surfaees of the rings.

The sealing rings are to seal properly. However, the sealing lips of the rings should not fit on
the shaft too tightly. It must be possible to rota te the shaft easily by hand.

3.4.13 Final check-up

3.4.13.1 Before starting the separator

Before starting the reconditioned separator the following has to be checked:

Sect.

1) Bowl height • 3.4.3

2) Oil level in gear chamber 3.2.2
3) Oireetion of rotation of bowl 3.1.2.3
4) Speed of bowl 3.1.3
5) Starting time of bowl 3.1.3
6) Smooth run of separator 3.3.1.4
7) Tightness of suction line of dirty-oil pump
8) On purifier bowl: correct size of regulating ring. 2.4.3
On elarifier bowl: regulating ring of smallest inner diameter • 2.4.4

3.4.13.2 Ouring start-up of the separator

During start-up of the reeonditioned separator the following has to be eheeked:

1) Temperature of feed liquid. 2.2.1

2) Temperature of make-up water 2.2.2.2
3) Adjustment of pre-set valve 2.3.2.1
4) Outlets for water, sludge, and oil to be sure that bowl functions properly

A2178-000 3/26
4 List of Parts

IMPORTANT!

When ordering parts, please state the fo11owing:

1) Model
of the Separator:
2) Serial-No.
80th designations are shown on the name-plate of the
separator. The Serial-No. also appears on the frame
rim.

3) Description
of the part to be replaced:
4) Part-No.
For details refer to List of Parts.
The Part-No. is also shown on a11 major parts.

5) Bowl Serial-No. (only required when ordering bowl parts):

The Bowl Serial-No. appears, in large figures, on bowl

lock ring and on bowl bottom.

6) Model
of the gear pump:
7) Serial-No.
(only required when ordering parts for gear pump and
pump connection).
80th designations are shown on the name-plate of the
gear pump.

Part-Numbers ending with letter "L" (e. g. 3158-1021-U designate parts which are available in
different designs for the separator concerned. To ensure correct delivery of these parts,

Model and Serial-No. of the Separator MUST be stated.

A2178-000 4/1
 Lower seetion of frame

No. in Qty. Part deseription

Part - No.
Fig.

3037-1021-L 1 Intermediate flange assembly (1-6)

1 3037-1028-L 1 Intermediate flange
2 0013-0282-400 4 Hexagon nut DIN 934 - M 16
3 0026-1330-190 4 Lock washer DIN 127 - A 16
4 0019-7726-150 4 Stud DIN 939 - M 16x40
5 0019-7038-400 4 Hex head screw DIN 933 - M 16x45
6 0026-1330-190 4 Lock washer DIN 127 - A 16
2179-1031-000 1 Brake bolt assembly (7-9)
7 2179-1039-000 1 ~Brake bolt
8 0021-4060-880 2 * Brake lining 135x8
9 0026-1263-550 4 * Countersunk rivet DIN 661 - 4x15
0026-1086-030 1 Cylindrical pin DIN 7 - 6h8x14
10 0006-4234-160 1 Cylindrical pressure spring
11 0019-6935-150 3 Hex head serew DIN 933 - M 10x25-8.8
12 2179-1038-000 1 Brake housing
13 0021-3527-000 1 Handle DIN 99 - M 125
14 0007-1796-550 1 Gasket DIN 7603 - A 27x32
15 0019-8910-030 1 Lock serew, DIN 910 - R3/4in
(oil drain screw)
16 0004-2199-750 1 Gasket 55/75x2
17 0001-0028-800 1 Sight glass 80/70
18 0019-6845-150 3 Hex head screw DIN 933 - M 6x25-8.8
19 0004-5056-740 1 Gasket 70/80x2
20 2179-1124-000 1 Flange
3117-3495-000 1 Revolution indieator assembly (21-28)
21 3117-3493-000 1 Housing
22 0007-2502-750 1 Gasket 12/3
23 3117 -3488-010 1 Shaft
24 3117-3497-010 1 Revolution indicator dise
25 0026-1049-030 1 Cylindrieal pin DIN 7 - 3h8x24
26 3117-3487 -010 1 Worm wheel
27 0026-1049-030 1 Cylindrical pin DIN 7 - 3h8x24
28 0019-1741-800 1 Handle screw
29 0004-5358-700 1 Gasket 165/202x1
30 0019-6935-150 3 Hex head serew DIN 933 - M 10x25-8.8
31 2178-1085-000 1 Ventilation grid
32 0019-6933-150 3 Hex head serew DIN 933 - M 10x20-8.8
33 2169-1085-000 1 Ventilation grid
34 0019-6966-150 2 Hex head serew DIN 933 - M 12x20-8.8
35 0019-6971-150 2 Hex head serew DIN 933 - M 12x35-8.8
36 0004-5457-740 1 Gasket 52/80x122x2
2178-1045-020 1 Frame drain, eomplete
37 2178-1047-000 1 "* Frame drain
38 0026-1556-150 1 "* Cylindrieal pin DIN 1473 - 4x25
39 2178-1160-000 1 * Cover
40a 0018-3817-300 1 Hose clamp 71-114
40b 0001-0182-030 1 Flange 40
40e 2178-1124-020 1 Flange
41 0019-6972-150 2 Hex head serew DIN 933 - M 12x40-8.8
42 0001-0146-000 1 Welded flange 2in
43 0013-0280-150 2 Hexagon nut DIN 934 - M 12-8
45 2179-1001-010 1 Lower seetion of frame

"* This part is included in the preeeding eomplete part, but it is also available as separate
item.

A2178-000 4/2
 No. in Qty. Part description
Part - No.
Fig.

46a 0013-0284-150 8 Hexagon nut DIN 934 - M 20-8

46b 0006-4402-010 12 Cup spring DIN 2093 - A 45
46c 0026-2130-030 4 Cap 78
46d 0021-3031-750 4 Rubber cushion
46f 0026-2129-030 4 Cap 75
46g 0019-7799-150 4 Stud DIN 939 - M 20x110
(for shipboard operation)
46g 0019-4871-000 4 Anchor bolt DIN 529 - FM 20x250
(for land installation)
47 0007-2571-750 1 Gasket 297/4
48 0019-6901-150 6 Hex head screw DIN 933 - M 8x15
49 2179-1219-000 1 Operating-water feeding device

38 "- 36
"-
39

37

40a

34

33
40c
32
42 31
43
28
4S 30

29

2S

3 4 S

" }
•
" -46a

~
~-46b öl
46c
.... _~-46d
Fig. 4/1
\.~~r-46f
46g

2179-000 4/3
 L 0 wer sec t ion 0 f fra m e (view from below)

~~~~--!-~----50a

50b

==~:tL~ __ --50C

s-----------_SOd

Fig.4/la

No. in Part - No. Qty. Part description

Fig.

50a 0019-6901-150 4 Hex head screw DIN 933 - M 8x15

50b 2179-1120-000 1 Cover plate
50c 2179-1120-010 1 Cover plate
50d 0019-6839-150 5 Hex head screw DIN 933 - M 6x10

2179-000 4/3a
 La wer section of f ra me (
_ _ _ _ _ _ _ _ _ _- Version -566 view from below)

Fig.4/3b

No. in Part - No. Qty. Part description

Fig.

50a 0013-2554-400 1 Hexagon nut R 1/2in

50b 2179-1120-020 1 Cover plate
50c 0019-6839-150 4 Hex h ea d screw DIN 933
Non-return v I - M 6x10-8 B
50d 0018-3469-030 1 a ve DIN 23 •
(for nitrogen co nnection)
53 - DL 15-5T •

2179-000 4/3b
 Upper section of frame

No. Qty. Part description

Part - No.
in Fig.

51 2179-1002-000 1 Upper section of frame

52 0019-6973-150 4 Hex head screw M12x45 DIN 933
53 2170-1126-000 1 Support
54 0019-5196-150 2 Hex head screw AM 10x30 DIN 561-8.8
55 0019-6202-150 8 Allen screw M16x45 DIN 912-8.8
56 0007-2335-750 1 Gasket 80/95x15
57 0019-4547-090 2 Knurled screw M8x30 DIN 464
58 2178-8851-000 1 Inspection cover
59 0007-1845-750 1 Gasket 106x7
2169-1121-000 1 Flange assembly (60-65)
60 0018-3824-030 1 Hose clamp 155-190
61 0019-7039-150 8 Hex head screw M16x50 DIN 933-8.8
62 0026-0216-040 1 Washer
63 2169-1124-030 1 Flange
64 0001-0773-000 1 Welded flange 125/133 DIN 2631
65 0013-0282-150 8 Hexagon nut M16 DIN 934
66 0004-5460-740 1 Gasket 65/100x140x2
67

68
69
70a
70b
0019-6971-150
2178-2775-020
2178-2776-020
0018-0991-260
0018-3804-300
2178-1124-010
2
1
1
1
1
1
[i
Hex head screw M12x35 DIN 933-8.8
Siphon, complete (68-70c)
phon
Plug

Flange
3/4" T9 DIN 2950
Hose clamp 71-114

70c 0001-0188-030 1 Flange SO

71 0001-0147-000 1 Welded flange 2"
72 0019-6972-150 2 Hex head screw M12x40 DIN 933
73 0013-0280-150 2 Hexagon nut M12 DIN 934
74 0007-2507-750 1 Gasket 16/3,5
75 0018-4063-600 1 Nozzle (glued in with Loctite)
76 0019-6122-150 2 Allen screw M8x20 DIN 912
77 2179-1177-010 1 Bend
78 0004-5274-740 1 Gasket 12/19x3
2168-8769-000 1 Hose, complete (79-83)
79 0018-3064-600 1 rose connection R 1/2"/10
81 0018-3816-~00 2 Hose clamp 8x22
82 0018-2786-758 1 Hose 13x200
83 0018-1796-600 1 Hose connection R 1/2"/12
84 0018-1712-630 1 Ball-type valve 1/2"
85 0018-0934-260 1 Double nipple 3/4"xl/2" N8 DIN 2950
86 0018-2523-600 1 Strainer R 3/4" 1 NI
86.1 0018-2523-300 1 * Strainer insert
87 2179-1795-000 1 Baftle
88 0007-3032-750 1 Gasket 568/6
89 0007-2548-750 1 Gasket 640/4
90 0005-1038-000 1 Pressure monitor assembly 900 23 77
91 0018-2483-030 1 Angular screw coupling DIN 2353 - GL 8
92 0019-2233-400 2 Cheese head screw DIN 84 - M 5x12

* This part is contained in strainer 86, but it is also available as separate item.

2179-000 4/4
 57

58

59

51 60

61

~-----62
54-------u
88

~::
53'- - - ..... nlI'

91
~65
90 66
92/ 5 2 -_ _ _ ."""!"

r
.=:j;.:~ . 67
>~;;:~~~.--_.
68
51----__+_
~~....._---708

70c

74 75 76 77 78 79 81 86 86.1

Fig. 4/2

2179-000 4/5
 Hood

No. Part - No. Qty. Part description

in Fig.
2169-2805-060 1 Junction assembly (104a-111)
2169-2832-010 1 Expansion joint, cpl. (104a- k)
104a 2169-2831-020 1 Expansion joint with coupling nut
104b 2178-1108-000 1 Plate
104c 0013-0291-150 2 Hexagon nut DIN 985 - M 8
104d 0018-0990-260 1 Plug DIN 2950 - 1/2" T9
104f 0018-4845-010 1 Gasket holder 50
104g 0018-4845-750 1 Gasket 50
104h 0018-4845-020 1 Clamp 50
104k 2169-2831-030 1 Expansion joint
105 0013-0280-150 8 Hexagon nut DIN 934 - M12
106 0004-2216-740 1 Gasket DIN 2690 - 50 ND6
108 0019-6973-150 8 Hex head screw DIN 933 - M 12x45
109 0018-1394-500 1 Straight-way valve 50
110 0001-0772-000 1 Welded flange DIN 2631 - 50/60.3
2169-2805-070 1 Junction assembly (l05-111)
105 0013-0280-150 4 Hexagon nut DIN 834 - M 12 - 8
106 0004-2216-740 1 Gasket DIN 2690 - 50 ND6
108 0018-6973-150 4 Hex head screw DIN 933 - M 12x45 - 8.8
110 0001-0772-000 1 Welded flange DIN 2631 - 50/60.3
111 2169-2832-010 1 Expansion joint assembly (for part-nos. of
individual parts refer to items 104a-k)
115 0007-2148-750 2 asket 50/66x8
116 2170-1222-000 1 Hinge sleeve
117 0007-1937-750 5 Gasket 69.2/5.7
118 0019-0235-150 4 Hex head screw M 12x50 - 8.8
119 0007-2544-750 1 Gasket 731/10
2169-8800-120 1 Hood assembly (120 - 146)
2169-8815-010 1 Lower section of hood, compt. (120 - 128)
120 2169-8801-010 1 Lower section of hood with inserted bushes
121 0019-0805-000 4 Threaded bush M 22 / M 12x16
0019-1131-000 6 Bush M 8 / M 12x1.5x15
122 2163-8850-040 1 Inspection cover, compl.
123 0007-2114-750 1 * Gasket 106/114x6
124 0019-4548-090 2 Knurled screw DIN 468 - M 8x40
126 0026-5856-170 2 Securing ring DIN 471 - 12x1
127 0026-2095-020 1 Bow
128 0026-0721-090 1 Bolt
0026-0012-030 1 Handle
129 0026-1839-300 1 Washer
130 0007-2631-750 1 Gasket 440/4
132 0019-6125-150 4 Allen screw DIN 912 - M 8x30
133 0007-2334-750 2 Gasket 60x75x15
134a 0018-1440-000 1 Low-pressure hose 10x500
134b 0013-2000-400 1 Coupling nut DIN 3870 - AL 10
134c 0018-3459-400 1 Clamp ring DIN 3861 - L 10
134d 0018-3540-030 1 Adjustable L-type connection EVL 10 L with
built-in orifice plate 2179-2021-000
134f 0018-2461-030 2 Screw coupling DIN 2357 - DL 10
134g 2178-8472-010 1 Bend
134h 0004-5273-720 2 Gasket 13/18x1.5
135 2178-8802-020 1 Hood cover (135a-f)
135a 0019-6124-400 3 illen ,crew DIN 912 - M 8x25
135b 2178-8813-000 1 Ring
135c 2178-8472-000 1 Bend
135d 0018-2461-030 2 Screw coupling DIN 2353 - DL 10
135f 0004-5273-720 2 Gasket 13/18x1.5

2169-100 4/6a
 No.
Part - No. Qty. Part description
in Fig.
136 0007-1944-750 2 LGasket 44.2/3
137 2170-2191-010 1 Handle connection piece
146 see page 4/7a 1 Make-up water connection, compl.
2178-8769-000 1 Hose, camp!. (147 - 150)
147 0018-1797-600 2 rose connection R 3/4"/20
148 0018-3814-300 2 Hose clamp 25 - 40
150 0018-2793-758 1 Hose 19
152 0001-0576-600 1 Flow meter 2,500 l/h
152a 0007-2099-850 1 Gasket 5/11x4
153 0004-1660-280 2 Gasket 5.4x9.3x3.2
154 0001-0304-600 2 Pressure gauge DIN 16063 - 0 - 10.0 bar
AR 6316
156 0001-0326-280 1 Thermometer (0 - 120 oe / 32 - 250 0F)
157 0004-5030-590 1 Gasket 21/32x2

* This part is included in the preceding "complete" part, but it is also available as separate
item.

2169-100 41Gb
 147
148 50.

~;J-J.
147

..
~
146
see page 4/7 a

156

1341
134d

134e

134a

123

133

121

120

119

110 105 106 109 108 104g 1041 104b 104e 104a 104d

Fig. 4/3

2169-100 4/7
 Water supply li ne

No. in Part-No. Qty. Part Description

Fig.

8 2178-8816-040 1 Water supply line complete (8.1 - 8.13)

8.1 2168-8840-000 1 Sight glass hausing campl.
8.2 0004-1915-780 2 Gasket 38x45,5x1,5
8.3 0001-0040-820 2 Sight glass disk 45,5x2,5
8.4 0019-1621-030 2 Threaded ring M 48x1,5 - 38x7
8.5 0013-1006-260 1 Caupling nut DIN 2950 - l/2in PI
8.6 2178-8448-000 1 Pipe
8.7 0004-5283-740 1 Gasket 21x30x3
8.8 0018-4273-600 1 Nan return valve 3/4in TO 1200
8.9 0004-5283-740 1 Gasket 21x30x3
8.10 2178-1092-000 1 Oisk
8.11 0018-2016-000 1 Sreather 3/4in
8.12 0018-0023-260 1 Send OIN 2950 - 92 - 1in
8.13 0018-0872-260 1 Reducing nipple DIN 2950 - 241-1x3/4in

2178-500 4/7a
 8.10

8.4

8.1

8.5

2118
8.6

Fig.4/ 3 a

2178-500 4/7b
 Vertical gear parts

No. Qty.
Part - No. Part description
in Fig.

161 0010-8003-230 1 Bottom bearing cap

162 0004-5316-740 1 Gasket 80/95x2
163 0010-7202-000 1 Bottem bearing threaded piece
0010-7220-000 1 Spring celumn, complete (164-169)
164 0026-5868-170 1 Securing ring DIN 471-16xl
165 0026-2385-400 1 Supporting disk
166 0010-7209-000 1 Disk
167 0006-4265-160 1 Cylindrical pressure spring
168 0006-4331-010 8 Cup spring
169 0010-7206-000 1 Guide bolt
170 2179-3378-010 1 Bearing cover, complete
171 0007-2586-750 1 Gasket 108xlO
172 0019-6973-150 3 Hex head screw M12x45 DIN 933
173 0026-1328-190 3 Lock washer A12 DIN 127
174 0011-8071-000 1 Spherical plain bearing GE 80 ES
175 0007-2379-750 1 Gasket 129x4
176 2179-3131-000 1 Bearing housing
see page 4/12 1 *** Warm spindie assembly (177-185)
177 0010-7205-000 1 Bearing bush
178 0026-5863-170 1 Securing ring 30xl,5 DIN 471
179 0011-7306-100 2 Angular contact ball bearing 7306 BMPUA
DIN 628
180 0008-3008-050 1 Ball bearing protection ring
181 see page 4/12 1 *** Warm spindie .
182 0011-6211-110 1 Grooved ball bearing 6211 P6 DIN 625
183 0008-5508-050 1 Ball bearing protection ring
184 0008-5501-720 1 SpindIe cap
185 0007-2592-750 1 Gasket 53/3,5
0008-5500-130 1 Neck bearing bridge assembly with covering
(186-196)
186 0004-1657-770 1 Gasket 148x218xO,3
0008-5510-170 1 Neck bearing bridge assembly (187 -191)
187
188
0019-1429-150
0006-4389-090
9
1
rhreaded plug M38xl,5/30,6x39
Set of neck bearing springs
189 0026-2225-110 9 Spring piston 30,6/24,5x40
190 0008-5506-140 1 Neck bearing bridge
191 0008-5507-080 1 Neck bearing pressure ring
192 0008-5514-070 1 Counter ring
193 0004-1658-770 1 Gasket 162/208xO,3
194 0008-5502-250 1 Neck bearing protection cap
195 0026-5894-600 3 Tab washer 17 DIN 93
196 0019-6614-150 3 Hex head screw M16x90 DIN 931

*** The number of this part depends on the motor speed as well as on the bowl speed as
stated on the name-plate of the separator (see table on page 4/12). In case of reduced
bowl speed be sure to refer to sect. 3.1.3.

IMPORTANT: When replacing this part, the warm wheel 225 should be replaced at the
same time.

2179-000 4/8
 :::--~--l

1 8 1 - -_ _-JL

171
185

184
196
194
195
193

192

191

165 190

164

163

162

161 Fig.4/4

_.. -
2179-000 4/9
 Horizontal ge ar parts

No. in Qty. Part description

Part - No.
Fig.

2179-3385- 1 ++) Centri fugal clutch, complete (203- 208)

203 2179-3370-000 1 Clutch drum, complete
204 0019-0167 -030 1 Hex head screw M10x15-4.6
205 2179-3469-L 1 * [ClutCh driver, complete
206 2179-3367-000 1 Ring
207 0019-6907-150 1 Hex head screw DIN 933 - M 8x30
208 see page 4/12 +) Clutch shoe
209 0026-1243-300 1 Centering disk 18x60
210 0026-5682-170 1 Fan-type lock washer 16.5
211 0019-6202-150 1 Allen screw DIN 912 - M 16x45
212 0019-6935-150 3 Hex head screw DIN 933 - M 10x25
213 0026-1337-190 3 Lock washer DIN 127 - A 10
214 2179-3375-000 1 Bearing cover
215 0007-2607-750 1 Gasket 90/3.5
216 0004-5773-910 1 Sealing ring 55/75x10
217 0011-6211-110 1 Grooved ball bearing DIN 625 - 6211 P6
218 0008-5508-060 1 Ball bearing protection ring
221 0026-6011-170 1 Securing ring DIN 471 - 60x2
222 2179-3447-000 1 Clamp plate with toothing
223 2179-3400-000 1 Worm wheel shaft
224 0026-1744-160 1 Key A6x6x35
225 see page 4/12 1 *** Worm wheel assembly
227 0007-2572-750 1 Gasket 250/4
228 2179-3378-000 1 Bearing cover
229 2170-3305-000 1 Ring
230 0011-3208-470 1 Angular contact ball bearing DIN 628 - .
3208B.TVH
231 0013-3137-060 1 Nut M40x1.5
232 0004-5770-910 1 Sealing ring 35x52x10
233 2170-3375-040 1 Bearing cover
234 0026-1337-190 3 Lock washer DIN 127 - A 10
235 0019-6935-150 3 Hex head screw DIN 933 - M 10x25
236 0019-6907-150 1 Hex head screw M 8x30
237 0026-1402-030 1 Washer
238 2169-3323-000 1 Clutch half (separator side)
239 0021-3038-000 1 Fan wheel
240 0019-6841-150 4 Hex head screw DIN 933 - M 6x16
241 0007-2608-750 1 Gasket 85/3.5
242 0019-6938-300 6 Hex head screw DIt'1 933 - M 10x35
243 0026-1337-190 6 Lock washer DIN 127 - A 10
244 0019-6522-150 3 Hex head screw DIN 931 - M 10x90

254 }
255 see page 4/17
256
+) The number of clutch shoes (2 or 3 or 4) depends on the driving force required for the
separator as weIl as on the motor speed.
++) See page 4/11.
* When ordering this part, please state also diameter of motor shaft end and width of key.
*** The number of this part depends on the motor speed as weIl as on the bowl speed as
stated on the name-plate of the separator (see table on page 4/12). In case of reduced
bowl speed be sure to refer to sect. 3.1.3.
IMPORTANT: When replacing this part, the worm spindie 181 should be replaced at the
same time.

2179-010 4/10
N
......
-.J
\D
I
o
......
o

+.

212

--
."
p lO
...... 223
...... P
V1

2178

355
353

203
 Avsilsble gesr parts

Pos. Fig. Part-No. Part-No. Part description

50 Hz 60 Hz

Motor speed Motor speed

n = 1 455 RPM n = 1 745 RPM
Bowl speed Bowl speed
n = 6440 RPM n = 6540 RPM

- 4/4 2179-3429-000 2179-3429-010 Warm spindie, camp!. 11

181 4/4 2179-3420-000 2179-3420-010 Warm spindie 1I

225 4/5 2179-3440-000 2179-3440-010 Warm wheel. camp!. 11

Motor rating Motor rating

15 kW 15 kW

208 4/5 0021-3051-000 0021-3070-000 Clutch shoe 1)

(4 pieces) (3 pieces)

Motor rating Motor rating

18.5 kW 18.5 kW

208 4/5 0021-3070-000 0021-3051-000 Clutch shoe 1)

(6 pieces) (3 pieces)

11 The part-number of this part depends on the motor speed and on the bowl speed as stated on the name-plate
of the centrifuge!
Important:
Worm spindie and warm wheel must always be replaced at the same time.

2179-000 4/12
 B 0 w 1 a n d C e n tri pet alP u m p (with erosion protection)

No. in Part - No. Qty. Part description

Fig.
2179-6600-L 1 Bowl, complete (304 - 333)
2179-6604-L 1 * Bowl bottam, complete
304 Cylindrical pin DlN 7 - 12h8x14
304/1 0026-0986-400 3 +)
304/2 0026-0682-400 1 +) Pin
305 2179-6453-010 30 +) Wear insert
307 0007-1674-750 2 Gasket 393 ~ lx407 , lx7
308 2169-6627-L 1 Threaded ring
309 0007-2849-910 1 Gasket 425x15.3
310 2145-'66JI-L 1 * Lock ring
2145-6610-L 1 * Bowl top, complete
311 Cylindrical pin DIf'.! 7 - 8h8x12
312 0026-1106-400 2 +)
313 0007-2940-750 1 Gasket 140/4
314 0007-2023-750 2 Gasket 172/6
316 2169-6631-020 1 Lock ring
2178-6642-L 1 Centripetal pump chamber cover
317 Centripetal pump chamber cover
318 2178-6642-030 1
2179-6620-L 1 * Distributor
319 Cylindrical pin DIN 7 - 12h8x14
320 0026-0986-400 1 +)
2169-6500-L 1 Sliding piston assembly
321
2169-6469-030 1 +) Ring
0007-2636-750 1 +) Gasket 410/3
.0007-1890-750 1 Gasket 367.7/381.7x7
322 Centrifugation chamber bottom
323 2179- 6430-L 1
324 2169-6492-030 1 * Wear liner
0007-1893-750 1 Gasket 430.6/441.2x5.3
325
326 0007-2641-750 1 Gasket 135/5
327 0007-2631-750 1 Gasket 440/4
328 0007-2925-750 1 Gasket 36.2/3
329 0013-3294-300 1 Spindie nut
2169-6660-L 1 Set of discs (330 - 331)
330 2169-6663-L ++) DiSC
331 2170-6666-L 2
1
LCompensating disc (not slotted)
Separating disc
332 2169-6650-L *
333 0007-2078-750 1 Gasket 120/7
2169-2213-030 1 Centripetal pump, compl. (334/1 - 334/5)
334/1
334/2
0007-1943-750
0007-2479-750
1
1
,aSket 32.2/3
Gasket 61/3.2
334/3 2169-2337-010 1 Sensing-liquid pump
334/4 0007-1944-750 1 Gasket 44.2/3
334/5 2169-2252-000 1 Centripetal pump

Set of parts required for convertion of ass 35- 96 - into ass 35-02-: (for Da treatment)
2169-3200-190 1 Set of conversion parts (318/1 - 338)
318/1 2178-6691-000 1 ~et of regulating rings on request
336 0007-1943-750 1 Gasket 32.2/3
337 0007 -2479-750 1 Gasket 61/3.2
338 2178-2239-000 1 Distance sleeve

-L For part-numbers ending with "L" refer to page 4/1.

* This part can only be replaced by one of our service engineers or by a special repair shop authorized by
us, because of special re-fitting to machine and possible re-balancing of bowl.
+) This part is included in the preceding "complete" part, but it is also available as separate item.
++) The number of discs to be used depends on the bowl design.

2169-100 4/13
 Set of parts required for conversion of
ase 35- 96 - into ass 35-02-:
336

337

'"1fp;;;;~1F-----338
on request

318
334/1

334/2

334/3

334/4

312

334/5

331

330

332

311
310
30412
309
319

325 308

324
307
323
326
321

322

304/1 320

Fig.4/6

2179-200 4/14
 Pr e - st r a i ner (on request)

The pre-strainer protects the dirty-oil gear pump from coarse impurities.
(On special order only)

343

344

+ I
345

346

347

348

Fig. 4/7

Part - No.
No.in
Fig. up ta 2000 l/h 3()()()4 500 l/h 5000-7200 l/h abore 10.000 IJh Oty Part Oeseription

NN 25 NW40 NW 50 NW 65 I
-
341
8821-2110-100
8821-2115-010
8822-2110-040
8821-2115-010
8823-2110-150
8823-2115-030
8823-2110-160
8823-2115-030
1
1
Pre-strainer (341-348)
Cover
342 0019-6937-150 0019-6937 -150 0019-6937-150 0019-6937-150 3 Hex head screw M 10x30 OIN 933 - 8.8
343 0007-2170-750 0007-2170-750 - - 1 Gasket 130/5
343
344
-
8821-2114-000
-
8821-2114-000
0007-2029-750
8823-2114-040
0007·2029-750
8823-2114-040
1
1
Gasket 189,3/5,7
Housing
345 8821-2119-000 8821-2119-000 8823-2119 -0 70 8823-Z119-070 1 Strainer insert
346 0004-5454-740 0004-5454-740 - - 2 Gasket 44/70x11ZxZ
346 - - 0004-5460-740 0004-5460-740 2 Gasket 65/100x140xZ
347 0001-0163-000 - - - 2 Flange 1"
347 - 0001-0146-000 - - 2 Flange 1 1/2"
347 - - 0001-0147-000 . 2 Flange 2"
347
348
-
0019-6970-150
-
0019-6970-150
- 0001-0490-000 2
4
Flange Z I/Z"
0019-6970-150 0019-6970-150 Hex head screw M 12x30 DIN 933 - 8.8

2178-000 4/15
 S i n 9 1e G e a r P um p Oncluding part-numbers for pump connections)

345

Fig.4/8a

C~ity Set Set at P.."p eonnectiono

Type of pump Port-number s-ling ring VoJveoprlng
at rpm of 98"'<eu bearinq~ (tor components re- Pipe
1455 No. 345 345 _ } 4 6 No. 348
1 745 No. 347 fer to poge 4/17)

R2S/16 FL-D81-A 8068-9100-150 1 JOO 1600 0004-1975-750 8068-9125-000 8068-9120-000 8068-9858-000 2178-1159-100 1"
R2S/20 FL-D81-A 8068-9100-160 1 650 2000 0004-1975-750 8068-9125-000 8068-9120-000 8068-9858-000 2178-1159-100 I"
RJS/2S FL-D81-A 8068-9100-170 2000 2 500 0004-1948-750 8068-9125-010 8068-9120-010 8068-9858-010 2178-1159-110 1 112"
RJS/)I.5 FL-D81-A 8068-9100-180 2600 Jl50 0004-1948-750 8068-9125-010 8068-9120-010 8068-9858-010 2178-1159-110 1 112"
RJS/40 FL-D81-A 8068-9100-190 )300 4000 0004-1948-750 8068-9125-010 8068-9120-010 8068-9858-010 2178-1159-110 1 112"
RJ5/S0 FL-D81-A 8068-9100-200 4000 5000 0004-1948-750 8068-9125-010 8068-9120-010 8068-9858-010 2178-1159-120 2"
RJS/6J FL-D81-A 8068-9100-210 5200 6 JOO 0004-1948-750 8068-9125-010 8068-9120-010 8068 -9858-010 2178-1159-120 2"
R4S/80 FL-DBI-A 8068-9100-220 6600 8000 0004-1949-750 8068-9125-020 8068 -9120-020 8068-9858·020 2178-1159-130 2"
R4S/1oo FL-D81-A 8068-9100-230 8000 10000 0004-1949-750 8068-9125-020 8068-9120-020 8068-9858-020 2178-1159-130 2"
R4S/12S FL-DBI-A 8068-9100-240 10000 12500 0004-1949-750 8068-9125-020 8068-9120-020 8068 - 9858-020 2178-1159-140 2 1/2"
R4S/160 F"L-DB1-A 8068-9100-250 13 000 16000 0004-1949-750 8068-9125-020 8068 -9120-020 8068-9858-020 2178-1159-140 2 1/2"
R6S/2oo F"L-DB1-A 8068-9100-260 16500 20000 0004-1932-750 8068·912S-0JO 8068-9120-0JO 8068-98S8-0JO 2169-I1S9-0JO J"
R6S/2S0 FL-DBI-A 8068-9100-270 20500 2S 000 0004-19J2 - 750 8068-9125-0JO 8068-9120-0JO 8068-98S8-0JO 2169-11 S9-0JO J"

Only the itemised parts can be supplied as spare parts. If the existing pump na langer achieves
the desired capacity, it is recommended that a new pump be installed since repairs would be
too expensive.

2178-060 4/16
 Pump Connections for 5 n 9 1e Ge a r Pump

351
352

~\
353

367

212e

Fig. 4/8b
360

""-
Port-No. ror pump e<:n'1O<:llorw
10' pump; ror pump. rar_ for pump: ror_
R25/16 FL·DeI·A R35125 FL·DeI-'" R35/~ FL·DeI-A R~5/80 FL-DeI.A R~5/125
FL·DeI·" R651200 FL·DBI-A
No. In
R25120 FL·DeI·'" R35/31.5 FL·DBI·A R35/63 FL·DeI·A R~5/l00 FL-Del.~ R.5/160 FL·DBI-A R65/250 FL·DBI-A Qty. Part deseription
F19- R35/.0 F"L-DBI.A

-
351
-
352
353
35.
355
356
.
2178·1159·100
0026·17"·160
ZI78.3320.010
0019·5063-150
ZI7S·3323.010
0021·.795·890
0019-9063·150
217S·3323·020
2168-2805·100
2178-1159·110
0026-17"·160
2178-33Z0·020
0019-9063·150
217S·3323·010
0021·~795-890
0019.9063-150
2178·3323·030
2178·Z805·200
2178·1159·120
0026·17"·160
2178· 3320·0Z0
0019-9063·150
2178·3323·010
0021·~795·S90
0019.9063·150
2178-3323·030
2178·2805·210
2178-1159.130
0026·17"·160
217S·3J20·030
0019.9063·150
217S·3323·010
0021·4795·890
0019.9063·150
Z178·3323·040
Z178·2805·210
2178·1159-1.0
0026-174.-160
ZI7S·3320·030
0019.9063-150
2178·3323·010
00ZI·4795-890
0019-9063·150
217S·3323-040
ZI69-ZS05-1I0
2169·1159·030
0026·17"·160
2169-3320·000
0019.9063-150
2169·3323·000
0021·.797·890
0019.9063-150
ZI69-3323·010
·
I
I
I
I
I
I
1
I
2
r-',.
Pump connectiol", complete OSl - 372)
Key A 6 )( 6 x }S
Pump clutch Issombly 052 • 356)

0'"'" . '" .,,"

Clutch half (sec_rltor side)
lex ible coupling
Threeded pi" OIN 916 - AM BdO
Clutch half (pomp !lide)
JunClion .ssembly (}60 - HO)
360 0019·6512·150 0019·6973·150 0019-6973·150 0019·697'·150 0019·6973·150 · S Hex heed screw
361 0001·082S·000 oool·0S25·0oo 0001·08l0·000 0001-0S30·000 0001·08Z9·000 · 2 r:-lange
l6Z 000.·5~26.7.0 0004·5.75· 7.0 0004-5.7••740 000.·l474.740 000.·5.Z7·7.0 · 2 Ga,itet
·
.
36l 00!J·0279·15O 0013·0280·150 001 3-0280·150 0013·02S0·1l0 001'·0280·150 S Hexagon nut
. 2168·Z832·0Z0 217S-28l2·060 217S-28l2·05O ZI78·28lZ·0l0 2169·28l2·020 2 Expansion joint ISsembly 064 - nm
36. ZI68·28l!·110 217S·Z831·1I0 2178·28ll·080 Z178.2Sl1-0S0 ZI69·2811-050 Z r~ p ..ntinn joil"l
l6l 00IS·48.2·020 00IS·4S4••020 00IS-48.l-020 0010-.8.5-020 00IS-.846-020 2 rlamo
366 00IS·~8.2·750 0018·.S••• 750 00IS.~S.l. 750 001S·.S45-750 0018·.846·750 2
l67 0018 ••S.Z.010 00IS.4S4••010 0018 ••S45·010 00IS-.S.5-010 00IS-.8.6-010 2 rr..,.kel
'·o' holrler
l6S 2178·1I0S-000 2178·1108-000 217S·1I08·OOO ZI7S·1I0S·OO0 2I7S·1I0S·000 2 Plet!!
369 001l.029!.1l0 00!J·029!·150 001l·0291·050 001 l.029i ·050 00\3·0Z91·150 · 4 He.aqnn nut
370 216S.2Sl1 ·100 2I7S·2Sll·100 ZI78-2811·000 2178·28}!.090 2169-28'1-040 Z )lp""!Iinn joint
371 0019·6145_150 0019·6166-150 0010·6166·nO 0010·6166·llO 001?-6166·150 B r.ylindrit=1l1 srrew
'72 000.·5426-740 000.·5.75· 7.0 0OO4~'50474.740 0004·'j474·J.:aO OOO.-S4Z7-740 2 r.8,kl'!l

2178-060 6./17
 Tools and accessories

No. in Qty. Part description

Part - No.
Fig.

401 0003-0102-000 1 Annular wrench

402 0003-0590-000 I Torque wrench 20-150 Nm
402a 0003-0615-000 1 Extension B 12,7x250 DYN 3123
403 0003-0603-320 1 Socket 14
403 0003-0579-320 1 Socket 17 DIN 3124
404 0003-0058-000 1 Wrench (for centripetal pump)
405 2169-9960-010 1 Jack (for sliding piston and centrifugation
chamber bottom)
405a 2169-9805-000 1 Pressure piece (for 405)
405b 2169-9958-000 1 Housing (for sliding piston) (for 405)
406 2179-9910-000 1 Pulling device (for c!utch)
406a 2179-9861-000 1 Mounting tool (for clutch drum)
407 0003-4297-110 1 Wrench 60
408 2169-9855-000 1 Wrench (for threaded ring/centrifugation
chamber bottom)
409 0003-3998-000 1 Annular wrench (for centripetal pump
chamber lock ring)
410 2169-9970-000 1 Lifting device (for bowl bottom)
411 2169-9820-010 1 Disc stack compressing device
412 0003-4174-030 1 Socket wrench 50
413 0003-3778-320 1 Allen wrench 10 DIN 911
414 0003-0210-950 1 Scraper 25
416 0003-4195-030 1 Socket wrench 27
418 0003-0216-000 1 ehisel 4x330
419 0003-0200-000 1 Mallet
421 0003-4690-960 1 Brush 35x125x285
422 0019-6945-150 3 Hex head screw Dlf\! 933 - M 10x70-8.8
(for pressing the neck bearing bridge
off the lower section of the frame)

0015-0113-010 1 Lubricating grease KSB 8, 75g

0015-0014-080 3 2.5-litre can of lubricating oil CLP 220

2179-000 4/18
 402~ p'-_--'
;

I
402a
I
I
I

i
403~ 404

.c07
408 40Sa

'--'-_. .-_._.
t-
I
410
I
I 0

d>

1
413
414 416 418 419 421 422

Fig. 4/9
2179-000 4/19
 010000
9997-3558-020 /02.93

~ ~ ;:: ~lß~lß~
00 10.. . 010 000 010 00
om»zmoo»»z>mm~
~~~o~~~~~~~o~~~~

~~
;~i
WWl\Jrvl\.J WW-WW~A~~-~-~WN-
U10000 (,/'I OCD 0
....
... 0
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~o
-."
0"'1 ••• 1110'1
z~ c
...g- -"~':11 - .... ~~ :;'l
<J) <J) -<
.,,<.e ....
...
1
~ ~ ~ >- ~<J)<J)<J) >- eU'l ,... .....
<; '"
0
0
z 8888
>->->-
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0
!l !l!l!l ~~o~
»zz
..... "" ~ I ~ ~~:-r
~
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3- ~ ..... V1U1WW CD ....
""-- I\J""'~_ 0
~~
... sg ~~~ 9'-öl
~ 3 '"
! .. u:
0
äi ...
0000
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':!! o In 0
m- ;:-pI , " ' ..
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.: . ä: ~ "'''''''''' '" '" '" ' " ' " <Tl
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n~~p ~~~ ~~t
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•
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lOS "'/a bei 4O'C .\rol ATLAHTA !WIllE 30
~

~ 100 "'/a bei 4O'C .\rolllOTAHll. 1«100 RI~

~;
c "'
lOS .'/a bei 4O'C
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1220 "'/a bei 4O'C .\rol EP\)lA Z 220 83
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100 "'/a bei 4O'C
100 "'/a bei 4O'C
llP
llP
Enot'gol HlP 100
Enot'gol GR-XP 100
0 ...
r= ;.
"'... !.
t
;;;
Z
114 .'/s bei 4O'C
153 "'/a bei 4O'C
.'/a be i 4O'C
llP
llP
llP
Enet'gol Ol-llP 30
Enorgol Ol-llP 40
Enet'QOl GR-XP 220
EJ ~
<<0
r;:
<
Il

,...n 110 "'/a bei 4O'C ESSO EXX-1Wl XP

~~

®
~ 100 .'/s bei 40'C ESSO NUTO H 100 ... 'g
'" 100 .'/a bei 4O'C ESSO SPARTAH EP 100 j i
~ l?2O "'/$ bei 4O'C ESSO SPARTAH EP 220 "'l{'
<!; i
~"
4O'C lIobil D.T.E. OilHOO;/ . - <>
I lC:
~
4O'C lIob Il lIob IlqaNI 312
4O'C lIob i l lIob Ilgo<r 630 I 0
117 3"
40'C IIobllllobilqaNl412 I
=
104 .'/a bei 4O'C Sholl Godinia Oil 30
100 .'/$ bei 4O'C Sholl Vitr. . Oil 100
"'/$ bei 4O'C Sholl Oaala Oil 220
.'/s bei 4O'C Sholt Tellus Oil 220
~@

I'v.> -," .., "" ••...., AU ..... ;IV I!E>

f!J
i
rUJ _.'" ~, .u v u.~" .. JU'J I~

L~~ -:-~: ~~"~ ~"~~:':"" "":'~ =:.: I fi

100 .'/$ bei 4O'C G5T Oll 100

100 .'/$ boti

108 .2/5 bei
~{r
104 ..'/. bei 40'C OeLa 3000 ".. ino Oil 30

~~
1220 "'/$ bei 40'C Hl Go.. ~ 220
95 "'/$ bot; 4O'C GuLf Hor.."... 100
ä ~~
110 .z/s btti 40·C GuU V.,.itas 30
-19 "'/$ bei 4O'C Gulf EP Lubricont 220 W
~~
40'C INA HIORAOL
40'C IHA CIRt:OL 225
40'C INA HIORAOL HO 225
11) 70
m
I
-fr-
0-
,,:b
 WESTfAL'A
SEPARATOR
Anmerkungen zur Schmieröl- Tabelle
für WESTFALIA Mineralöl - Separatoren

Für einen einwandfreien Betrieb der Separatoren ist die richtige Auswahl eines geeigneten Schmieröles von
größter Wichtigkeit, da ein gutes, den sehr hohen Anforderungen entsprechendes Öl den Verschleiß auf ein
Mindestmaß herabsetzt und somit die lebensdauer und Betriebssicherheit des Separators erhöht.
Zur Schmierung unserer Mineralöl - Separatoren empfehlen wir, die von uns getesteten Marken - Mineralöle,
die in der Schmieröl - Tabelle zusammengestellt sind, zu verwenden.
Falls andere Schmieröle gewÜnscht werden, sind nur hochausraffinierte Solventraffinate zu wählen.
Für die einzelnen Seporatorentypen und Ölsorten schreiben wir die in der Schmieröl - Tabelle aufgeführten
Viskositätsbereiche vor.
Die genannten Separatorentypen haben Tauchschmierung. Der Antrieb erfolgt über Schneckengetriebe, bei
denen die Zahnbelastung relativ hoch ist. Die Separator - Betriebstemperatur liegt in der Regel über 80 oe.
Deshalb ist grundsätzlich zu beachten, daß keine dünnflüssigeren Schmieröle verwendet werden sollen als in
der Schmieröl - Tabelle angegeben. Zu dünnflüssige Öle führen durch die geringere Tragföhigkeit des
Schmierfilmes zu einer Mischreibung und höherem Verschleiß. Dagegen ist eine geringfügige Überschrei-
tung des vorgesch(iebenen Viskositätsbereiches zulässig.
Man beachte, daß die Viskositätsklassen SAE 30, 40 und 50 (SAE = Society of Automotive Engineers) sich
über größere Viskos itätsbere iche erstrecken. Es dürfen aber die in der Tabe Ile angegebenen unteren Grenzen
der für die einzelnen Seporatorentypen eingeengten Viskositätsbereiche keinesfalls unterschritten werden.
EP-Öle (EP =Extreme Pressure), also Öle mit Hochdruckzusätzen, dürfen nur dann verwendet werden, wenn
sie auch be i Eindringen von Wasser ins Ölbad ke ine korrodierende Wirkung hoben. Versuchserfahrungen mit
verschiedenen Marken-EP-Ölen ergaben, daß die beabsichtigte Wirkung ausgeprägter Grenzflöchenaktivi-
tät und -aggressivität der EP - Zusätze auf Zahnräder aus Bronze sehr unterschiedlich ist. Deshalb dürfen
EP - Öle nur eingesetzt werden, wenn sie Bronze nicht angreifen.

Comments on Table of Lubricating Oils

for WESTFALIA Mineral Oil Separators

Faultless functioning of separators very much depends on the proper type of lubricating oil used, since a
high grade oil, selected to meet all requirements of service, will minimize the wear, thus extending the
service life and increasing the operating safety.
For the lubrication of WESTFALIA mineral oil separators, the standard types of minerol oil as specified on the
attached table should be used. They have been tested in service and proved to meet all requirements.
If such types of oil are not available, be' sure to select only high grade solvent refined products.
For the viscosity ranges of the. different types of oil to be used for WESTFALlA separators, refer to the attached
table.
The separator types listed on the table are splash lubricated. Power is transmitted to a worm gear with a
relatively high tooth load. The operating temperature af the separator generally exceeds 80 C.
Therefore, be sure not to use lubricating oils with viscosities lower thanthose specified on the attached table.
As a matter of fact, because of the pouibility ol the oil film breaking down, oils of too low 0 viscosity will
give insufficient lubrication, resulting in increased wear. Oils with 0 slightly higher viscosity than specified
may, however, be used.
Bear in mind that the viscosity groups SAE 30, 40 ond 50 cover larger viscosity ranges and be sure to select
lubricati~g oils with viscosities not lower than the minimum values of the viscosity ranges restricted for the
different separator types.
EP oils, i.e. oils with high press ure additives, may only be used if they have no corrosive effect even in the
event of water seeping into the oil sump. Since tests carried through with various types of standard EP oils
have shown that there are great differences in the intended effect of morked interfacial activity and aggressive-
neu of EP additives on bronze toothed wheels, EP oils may only be used if they do not attack bronze.
 20010-5

".
CWESTFALlA) Optimalleistungen von Mineralöl-Separatoren in Schiffs- und Kraftwerkanlagen
SEPARATOR Optimum Capacities of Mineral Oil Separators in Marine and Power Plants 03/94
Mineralöltechnik
Dieselöl CD Schweröl (2) Schmieröl (?) Turbinenöl
Mineral Oil Technique DieselOil Heavy Fuel Oil Lubricating Oil Turbine Oil
Kinematic Viscosity (mm2/s) GOIMDO MDO IF 40 IF80 IF 180 IF380 IF420 IF500 IF 600 IF 700
mild legiert
milk alkaline
I
legiert (HO)
Oetergenl Oil
Kinematic Viscosity at 40 oe S 7,5 S 15 - - - - - - - -
Kinematic Viscosity at 50 oe - - 40 80 180 380 420 500 600 700

Kinematic Viscosity at 100 oe - - 10 15 25 35 40 45 50 55

RMA10 RMG35 RMH45
ISO (Standard 8217) ISo-F OMX OMB RMB10 RM010 RME25 RMH35
RMK45 RMK55
OMA OMC RMC10 RMF25 RMK35
RML45 RML 55
RMl35

BSI M2 M4 M 7 M 8 M 9
M1 M5 M6
(BS MA 100:1982) elass M3 M 10 M 11 M 12
Uke Al0 G35
elMAe (Recommendations) Bl0 015 E25 H35 H45 H 55
ISO 8217 C 10 F25 K35 K45 K 55

Separierungstemperatur, empfohlene
Separating Temperature, recommended
20 oe 35-60 oe 75 oe 80-98°e 9O-98°e 95-98°e 98 oe 98 oe 98 oe 98 oe 85-90 oe 90 -95 oe 65 -75 oe

Separator Nennlelstu~ Einstufen-Separierung

Trommel Rated Capaclty Single-Stage Separation
Typ Bowl
Modell Vh Vh Vh Vh Vh Vh 1/11 Vh 1/11 Vh I/h 1/11 I/h I/h

OTB 1 "0 800 650 490 490 490 - - - - - - -290 -220 520

OTB 3 1:1§~
16.s
.!J c
2000 1570 1220 1220 1220 - - - - - - -730 -550 1300
f - - - - - - f----------
OT8 9 C 1Il:::!: C
B .9l
5700 4400 3400 3400 3400 - - - - - - - 2100 - 1550 3600

OTA 18 1l ()
9300 7100 5500 5500 4500- 5500 3500- 4500 2600-2750 - - - - 2800- 3100 2000-2300 6000

ase 4/3 2000 1450 1100 1100 950- 1100 720- 950 550- 580 500 390 360 320 600- 660 440- 500 1200

ase 4/4 2400 1800 1400 1400 1200- 1400 900- 1200 670- 700 600 480 440 400 720- 790 530- 600 1450

ase 4/ 5 3100 2300 1800 1800 1500- 1800 1100- 1500 850- 890 770 620 570 510 930- 1000 680- 770 1900

OSA 7/7 4400 3100 2400 2400 2000- 2400 1500- 2000 1150-1200 1100 850 780 700 1350- 1450 970-1100 2600
"O2l..
OSA 7/8 ~~ 6000 3900 3300 3300 2800- 3300 2050- 2800 1550-1650 1470 1150 1040 940 1800- 1950 1300-1450 3450
8l.~
OSA20/14
im
ti-
.o~
8900 6300 4800 4800 4000- 4800 3000- 4000 2300-2400 2200 1700 1600 1400 2700- 2950 1950-2200 5200

OSA20/20 12000 8500 6600 6600 5600- 6600 4200- 5600 3200-3350 3000 2300 2100 1900 3600- 3950 2650-3000 7000
ilP=
lJIe1l
OSA20125 16100 10500 8850 8850 7500- 8850 5500- 7500 4200-4400 4000 3100 2800 2550 4850- 5300 3550-4000 9400

OSB30/30 18400 13000 10000 10000 8300-10000 6700- 8300 470D-4950 4600 3450 3150 2850 5500- 6100 4000-4600 10500

OS835/35 22600 16000 12300 12300 10500-12300 7900-10500 6000-6300 5650 4400 4000 3550 6800- 7500 5000-5650 13300

OS835140 30200 21400 16600 16600 14000-16600 10600-14000 8()()()-8400 7600 5800 5300 4800 9000-10000 6700-7600 17600

(j) Für Separatoren Typ OTA gi~: o Die Leistungen erhöhen sich um 15% bei zweistufigem Betrieb. (3) Die Leistungen gelten für die konti- Änderungen in Konstruktion
und Ausführung vorbehalten.
Bei star1< schäumendem Dieselöl sol~e die Leistung um 20% reduziert werden! The capacities increase by 15% in !wo stage operation. - nuierliche Reinigung im Nebenstrom.
The followlng applles to separators type OTA: The capaclties apply for continuous
With heavlly foaming dieselolls the capacity should be reduced by 20%! c1eaning 01 the product In the by-pass.
9997-9382-050/0394 Stu
Trommel-Feststoffräume, Motordaten, Zahnradpumpen, Nennweiten und Gewichte
WESTFAt.'A
Bowl Sludge Spaces, Motor Data, Gear Pumps, Nominal Pipe Width and Weights
SEPARATORt
t

erfo.rderlicher Zur VertOgung stehende Nennweiten Nelto-Gewichte

Antnebsmotor Zahnradpumpen Nominal .
Drlving Motor Gear Pumps AvaJlable Pipe Width Net-Welghts
Separator Bauart B 5, Drehzahl (min' 'I: Motor tür
1455 oder 1745 klein groß Separator rn.
Qj Type; B 5, Speed (rpm); small large '" gr. Pumpe
S ~
E
E 1
tE ill
14550r 1745
Leistung
Motor Power Förderteistung 0 bei Motor-
~ ~ ;g!
.e:.. iO'
tE &
0.
E 8. 0.
E §
8. ~
§&
8. §
E
0. 8. ~
§&S
~
';; -"
~~
.. iO'
Motor tor
Separator
Wllh Large
~ Ö '5,,, Drehzahl (min ') ~ 5l' ~ & '5 5. Q. ~~ ~ Q. %~ .g ~ 5l' ~ Pump
~ fl ~ € ~.c. 2';; Pump Capacities at rpm of motor
D
.~ ez .~ ~ ~ ~ ~~ li '*' ~ .g ~~ li .gj!? ez .;; iE ~ Drehstrom
:J 8.

~ CJl
E 8>
!/! -g
1"'l
~.~
2 g
0.
E
0.
E
'E}
g I~ g g&
11
0.

I 18.1'"
'E

E
.~ ~

~
1455 1745 1455 1745
g Q:
klein
small
Ci r=.

klein
small
'5 15 .~
12~ l"'g~::I!
~ '2
E dl
g~ 1;
'
dj ~

1iI 9 .
kle,n
88
'--
w~
.__..
groß
88
.".
g d:
~ __ ,_
klein
small
,1j ~
__
klein
small
.g
~~
E-
~ ~
Threephase
Current

Typ ~ LC ül & & & j 50 Hz 60 Hz 50 Hz 60 Hz groß groß -:s 1iI 8! U5 small large groß groß t" dl 3-
Model ~l I kW kW kW 50:~s.. 6O:les 5O:1es 60:les,~f!...._~~ kg --kg -kg"- ---kg-- ·--'kg--- --kg- __ 'a~~e_ - Ia~~e 'k9 ... 'kg

-g 8.
OTB 1
i'::-' 03 11
, 11
" 11 -- -- 460
650
550
780
25 ,{." 70 10 -- -- 10 - 8 15
'
-- 6

OTB 3 5;,r 0,8 1,1 1,1 1,1 :~~ ~:~ 1150 1380 25 ,{." 90 16 10 -- 11 -- 8 1,5 - 6

OTB 9 ~G 20 3 3 3 1300 1600 2600 3150 25 40 190 38 8 __ 12 __ 8 10 -- 25

I--------j ~ ~ , 2000 2500 3300 4000 40 12 10
OTA 18 ~~ 5,5 4,5 5,5 6 5000 6000 10000 12000 ~~ :~ 500 125 33 50 46 76 26 ~~ 45 66

ose 4/ 3 09 3 3 3 320 400 650 800 25 25 '/ " 188 44 7 __ 7 __ 8 15 -- 25

, 410 500 800 1000 25 25 • 7 7 '
ose 4/ 4 09 3 3 3 410 500 1000 1250 25 25 '{." 190 46 7 _ 8 __ 8 15 -- 25
• 650 800 1650 2000 25 25 7 8 '
ose 4/ 5 09 3 3 3 520 630 1300 1600 25 25 '/." 192 48 7 __ 8 __ 8 15 -- 25
, 820 1000 2000 2500 25 25 7 12 '
650 800 1650 2000 25 25 7 8 6 8 10 42
OSA 7/7 1,5 3 3,7 3,7 1000 1250 2600 __ 25 40 25 300 55 8 -- 12 -- ~ --

OSA 7/8 '0 ~ 15 3 37 37 1000 1250 2000 2500 25 40 25 305 58 8 __ 12 __ 8 10 10 -- 42

5i~' "1300 1600 2600 3150 25 40 8 12

OSA20114
l!;
5i m 4,2 8,5 8,5 8,5
1300
2000
1600
2500
4000
6600
5000
8000
25
40
50
65
25
25
40
50 920 158
11
14 --
14
18 --
8
10
26
26
10
10
18
21 --
114

1lt? 1650 2000 5200 6300 25 50 25 40 11 15 8 26 10 16 114

OSA20120 5i~ 4,2 8,5 8,5 8,5 2600 3150 8000 __ 40 65 25 50 925 163 14 -- 18 -- 10 26 10 21 --
2600 3150 8000 10000 40 65 25 50 14 18 10 26 10 21 114
OSA20125 4,2 8,5 8,5 8,5 4000 5000 10000 _ 50 65 40 50 930 168 15 -- 20 -- 26 26 18 21 --
8,5 2600 3150 8000 10000 40 65 25 50 14 18 10 26 10 18 114
OSB30130 4,2 8,5 8,5 10 6600 8000 13000 16000 65 80 50 65 935 173 18 -- 20 -- 26 51 21 30 -
15 3300 4000 10000 12500 40 65 25 50 14 20 10 26 10 18 155
OSB35135 11 13,5 15 18,5 8000 10000 16500 20000 65 80 50 65 1190 330 18 -- 34 - 26 51 21 30 -- ~-
15 4000 5000 13000 16000 50 80 40 65 15 20 26 51 18 30 135
OSB 35140 11 13,5 15 18,5 10000 12500 20500 __ 65 80 50 65 1200 340 20 -- 34 - 26 51 21 30 - 155
o Die Pumpenleistungen fOr die Separatoren Typ OTA beziehen sich auf
die Förderung von 01 mit der Viskosität 40 -- 80 mm'!s Im Betriebszustand.
Die Pumpenleistungen tOr die Separatoren
Typ OTB, OSA und OSB sind Nennleistungen.
(~ The pump outputs for separators type OTA reler to olls
with viscosities of 40 - 60 mm'/s in operating mode.
The pump outputs tor separators type OTB, OSA
and ass are raled capacities. The effective
Leistungstoleranz ± 5%, Die tatsächlichen Fördermengen können CapacIty tolerances ± 5%. pump outputs are given in the specificalions,
Bei abweichenden Viskositäten gelten die Förderstromtoleranzen nach den Drucksachen-Nr. 9997-8614 bis For vlscoslties diflering trom the alm values refer to the f10w print-no. 9997-6614 109997-8632.
VDMA 24284, Gruppe 11. 9997-8632 entnommen werden. tolerances specified according to VDMA 24284, group 11.
 Seite 111
Anhang Abschnitt 1
Seite IV
Abschnitt Anhang

Mineral Oil Separator Service

Worldwide
EUROPE
AUSTRIA A·1234 V1enna Westfalia Separator Austria Tel.: (0222) 694621-0
Gesellschaft m.b.H. Telefax: (0222) 694621 45
Wallackgasse 4 Telex: 131 519
Gable: WESTFALIA WIEN

BELGIUM 8-2900 Schoten T. B. Verhoeven N.V. Tel.: (03) 6800211

Braamstraat 229 Telefax: (03) 6582462
Telex: 33872
Gable: Westfalia Antwerpen

CROATIA HR-41 000 zagreb UNIKOMERG Tel,: (041) 435444

P.O.Box 871, Sektor IV Telefax: (041) 434642
Amruseva 10 Telex: 21187
Gable: UNIKOMERG ZAGREB

CYPRUS CY·Umassol M.I.E. Services Ud. Tel.: (357-5) 362118

Metropolis Tower One, Athens Street Telefax: (357-5) 362655
P. O. Box 6952 Telex: 6127

OENMARK OK-8355 Solbjerg Scan-De AlS Tel.: (086) 927600

Östergaardsvej 276 Telefax: (086) 927044
Telex: 68767
Gable: SGANDEAS

GERMANY 0·59302 Oelde (Westfalen) Wesl1alia Separator AG Tel.: (02522) 77-0

Werner-Habig-Straße 1 Telefax: (02522) 77-2488
Telex: 89474
Gable: Westfalia Oelde

Branches: 0.21031 Hamburg Wesl1alia Separalor AG Tel.: (040) 739156 to 59

Osterrade 18 a Telefax: (040) 738 OS 85
Gable: Separator Hamburg

0-85551 Kirchheim b. München Wesl1alia Separator AG Tel.: (089) 909971-0

Weißen felder Str. 4 Telefax: (0 89) 9099 71-34
Gable: Westfalia München

0-73257 Köngen b. Stuttgart Westfalia Separator AG Tel.: (07024) 8993

Schlosserslr. 31 Telefax: (07024) 84182
Gable: Westfalia Stuttgart
0-068470essau Westfalia Separator AG Tel.: (0340) 2026
Mannheimer Slraße 14 Telefax: (0340) 2026

ANLANO SF-Q0100 Helsinki 10 Slructor Oy Tel.: 04401 46

Museokatu 32 Telefax: (040) 8582
Telex: 1 24751 Struc SF

FRANCE F.Q2407 Chäteau-Thierry cedex
Branches: F-13852 Aix en Provence cedex 3
F-35510 cesson-Sevjgne
F-33702 Merignac-Gedex
Westfalia Separator France S.a.r.1. Tel.: (023) 848130
P.O.Box 120 Telefax: (023) 709576
18. Avenue de I'Europe Telex: 1 40611
Gable: Westfalia CHATY
Westfaiia Separator France S.a.r.1. Tel.: (042) 600244
Pole d'acllvites d'Aix les Milles Telefax: (042) 242796
Telex: 420650
Westfalia Separator France S.a.r.! Tel.: (099) 834232
Immeuble Atalis Telefax: (099) 834240
1, Rue de Paris
Wesl1alia Separator France S.a.r.1. Tel.: (056) 474400
Immeuble Saphir Telefax: (056) 974104
8, Ave. de Bourranville. P.O. Box 20 Telex: 550041 la ranention de WSI
 Seite V
Anhang Abschnitt

EUROPE
GREAT BRITAIN
GB-Milton Keynes MK 12 5PV Westfalia Separator Ud. Tel.: (0908) 313366
Old Wolverton Aoad Telefax: (0908) 31 1384
Telex: 82167

GREECE GR-18531 P1raeus Greenwood Maritime Inc. Tel.: (01) 4113916

Technava SA
6, Loudovikou Square, P.O.8ox 86012
IREUND IRL·Ballincollig Cork Westfalia Separator Ireland Ud.
Telefax: (01) 4122450
Telex: 212568, 241 006
Cable: Technaves
Tel.: (021) 870559
Telefax: (021) 870616

ITALY 1-20126 Milano Westfalia Separator Italiana S.r.l. Tel.: (02) 2576741-42
Via Privata Miramare, 10 Telefax: (02) 2574626
Cable: WESTFALIA Milano
1-34018 Trieste Fincantieri Tel. (0 40) 3 19 3111
Cantieri Navali ftaUani S.p.A. Telefax: (040) 3195647
Divisione Grandi Motori Telex: 460274 FINCGM I
Sagnoli della Rosandra 334
NETHERlANOS
NL·5430 AJ Cuijk Westfalia Separator Nederland S.V. Tel.: (08850) 95911
Hoogveld 16 Telefax: (088 50) 22211
Postbus 375 Telex: 30853 WS NL

NORWAY N-0486 0510 Westfalia Separator AS Tel.: (22) 183044

Gjerdrums vei 12 b Telefax: (22) 182323
Telex: 76907

PORTUGAL P-1200 Liaboa Westfalia Separator de Portugal Tel.: (01) 3466931,3469650

Mäquinas Industrlais Centrifugadoras Telefax: (01) 3474802
Lda. Telex: 18528
Travessa do Alecrim, 3-4

SWEDEN 5-40225 Göteborg Westfalia Separator AS Tel.: (031) 357545

Wond Trade Center Telefax: (031) 164200
P.O. Box 5264

SWI1ZERLAND
CH-3063 Ittigen Westfalia Separator AG Tel.: (031) 9213161
WorblentalstraBe 28 Telefax: (031) 9217709
Postfach 14

SPAIN E-08400 Granollers (Barcelona) Westfalia Separator lberica S.A. Tel.: (03) 8494211, 8494521
Apartado de Correos No. 187 Telefax: (03) 8 49 44 47
Pollgono Industrlal deI Gongost Telex: 52190
Avda. de San Julian sln Cable: WEFA

TURKEY TR·80090 Gümüssuyu Istanbul TRAKMAK Tel.: (212) 2511331,2510870

TraktOr ve Makine Tic. A.S. Telefax: (212) 2516282
Inönü Cad. 92-94 Telex: 38052 MKTL TA

ASIA
CHINA HK·Hongkong Westfalia Separator (China) Ud. Tel.: (00852) 8660009
HONGKONG 1103 East Town Bldg. Telefax: (00852) 5 200432
41, Lockhart Road Telex: 71 541 WSCN HX
Wanchai

INDIA New Delhi 110046 Westfalia Separator India Pvt. LId. Tel.: (0'1) 5500538
201, Competent House Telefax: (011) 5594439
2, Nangal Raya Business Centre Telex: 76299 WSIN
Seite VI
Abschnitt Anhang

ASIA
INDONESIA RhJakarta 11 240 P. T. Separindo Permai (Subsidiary of Tel.: (021) 714835, 714895
Westfalia Separator Singapore) Telefax: (021) 71 4802
Kebayoran Center Block B-1
Jalan Kebayoran Saru
ISRAEL Herzliya B 46722 Hirshberg Brothers & Co. Tel.: (052) 521666
Machinery Ud. Telefax: (052) 543654
18 Galgalei Haplada Road Telex: 33584 hima iI
P. O. Box 400 Cable: Chemhirsh

JAPAN J-Minato-Ku, Tokyo 105-91 Far East Westfalia Separator K.K. Tel.: (03) 34346551
Shuwa Onarimon Building Telefax: (03) 34 34 7329
1-1, Shimbashi 6-Chome Telex: 2424255 fewest j
P.O.Box Shiba 233

KOREA, R.O. Seoul Westfalia Separator Korea Ud. Tel.: (02) 5140291,0292
A-Ram Bldg. 3rd Floor Telefax: (02) 5140294
29-3, Jamwon-Dong Telex: 0801-29111
Seocho-Ku/Seoul

MALAYSIA MAL-47 400 Petaling Jaya Westfalia Separator Malaysia SON. BHO. Tel.: (03) 7185611/7185886
(Subsidiary of Westfalia Separator Singapore) Telefax: (03) 717 70 84
710.1 Jalan SS 21/37
Damansara Utama

PAKJSTAN Lahore Centritech Pvt. Ud. Tel.: (042) 844393

114 - B, Seetor A 1 Telefax: (042) 844394
Township Telex: 44017

PHIUPPlNES RP-Makati - Metro Manila Centrifuge Services Inc. (Subsidiary of Tel.: (02) 888406
Westfalia Separator Singapore) Telefax: (02) 8178763
5th Roor, Electra Hause Bldg. Telex: 66457 (cfw pn)
115 - 117 Esteban Street, legaspi Village

SINGAPORE Slngaponl 2678 Westfalia Separator (S.EA) Pte. Ud. Tel.: (45) 64805
134 Tagore lane, Block 5 Telefax: (45) 64576
Mailing Adelresa Telex: 34326 WSSEA
Ang Mo Kio Central P. O. Box 0911
Singapore 91 56

TAIWAN TaIpei Taiwan Benefit Co. Tel.: (02) 3913212. 3912366

Textile Bldg 4th Floor, Telefax: (02) 3224470
5, Tsing Tao E. Rd. Telex: 20982 Taibeeo
P.O.Box 671 Cable: Taivelop Taipei

THAILAND T-Bangkok 10240 SEPATECH Tel.: (02) 3744596,3744672

Engineering Services Co. Ud. (Subsidiary Telefax: (02) 3 744506
of Westfalla Separator Singapore)
2188/163-164 Ram Khamhaeng Road
UAE UAE-Sharjah TURBO MOT Tel.: (06) 545774
Marine Engineering Co. Telefax: (06) 373802
P. O. Box 3178

MIDULE- AND SOUTH·AMERICA

ARGENTINA RA-1196 Buenos Aires Westfalia Separator Argentina SA Tel.: (01) 871749, 894700
Sarmiento 3540-44 Telex: 21 538 wsa ar
Telefax: (01) 86502 79

BRAZlL BR-13170 Sumare-SP WestfaUa Separator da Brasil Uda. Tel.: (0192) 421555
Rodovia Campinas, Monte Mor ..,. Km 12 Telefax: (0192) 421812
Mailing Address Telex: 1 91 078
Caixa Postal 975, 13001 Campinas-SP Cable: WEFABRAS

CHILE RCH-Santiago de Chile Westfalia Separator Chile S.A. Tel.: (02) 2318938
Av. 11 de Septiembre 1860 01. 62 Telefax: (02) 2520548
Providencia Casilla 3663 Telex: 241165 EKO PCl
(WESTfALIV
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Abschnitt
VII

MIUUlE· AND SOUTH·AMERICA

COlOMBIA CQ-Bogota West/alia Separator de Colombia Uda. Tel.: (01) 2143183
Calle 108-A No. 27-51 Telefax: (01) 21431 83
Apartado Aereo 25 36 99, Bogota 8

ECUADOR EC-Ouito Codan Comercial Danesa Cia. Uda. Tel.: (02) 437047
Edf. Gabriela 3, Oficina 302, 3er Piso Telefax: (02) 436942
Avda. Republica de Salvador 733 y Portugal Telex: 22336
P.O. Box 17-01-2437

MEXICO MEX-62430 CUem8vaca, West/alia Separator Mexicana. S.A. Tel.: (073) 193327, 201088
Mor. Calle 9-E, ESQ. Andador Central Telefax: (073) 190987
Fraccionamiento Industrial CIVAC Telex: 1 73392
Mailing Address
Apartado Postal 442-0

PERU PE-Uma 18 Westfalia Separator Peru SA Tel.: (014) 4661 63

Atahualpa 362. Miraflores Telefax: (014) 466163
P.O. Box 18-1638

VENEZUELA VV-Garacas 101o-A West/alia Separator de Venezuela CA Tel.: (02) 2921021, 2922638
Calle 13 con 13-1. Residencias EI Prado Telefax: (02) 2921725
Local Comercial
La Urbina. Caracas

NORTH·AMERICA
USA and CANAOA
USA-Northvale, N. J. 07 647 CENTRICO. INC. Tel.: (0201) 7673900
100 Fairway Court Telefax: (02 01) 7 67 34 16
P.O. Box 178 TWX: 710-991-9754

USA-Fost8f' City, Calif. 94 404 CENTRICO, INC.• Western Div. Office Tel.: (0415) 3498900
3400 Third Avenue Telefax: (0415) 3494590

USA-Winter Haven, F1. 33 880 CENTRICO, INC., Florida Regional Office Tel.: (0813) 299-3900
360. Sixth Street. S.W. Telefax: (0813) 2998925

USA-Elgin, Il 60123 Centrico. Inc., Mid-West Regional Office Tel.: (0708) 742-0800
725 Tollgate Road Telefax: (0708) 742-1075

AFRICA
EGYPT Er -Gairo 11511 Office 01 Eng. Adly Abadir Youssef Tel.: (02) 766900
P.O. Box 474, 26th July Street 15. Telefax: (02) 766800
5th Floor Telex: 93935
Tel.: (02) 312319
MOROCCO MA-Gasablanca S.E.T.I.MA
Telefax: (02) 312889
42, Avenue de I'Armee Royale
Telex: 22739

SOUTH-AFRICA West/alia Separator (SA) (Pty.) Ud. Tel.: (011) 3150871

ZA-Halfway House 1685 Midway Park. 31 Gallagher Avenue Telefax: (011) 3151293
Midrand Telex: 420756
Mailing Address
P.O. Box 1915

SOUTH- PAGI FI C
AUSTRAUA AUS-Tullamarine, Vic. 3043 Westlalia Separator Australia Pty. Ud. Tel.: (03) 3351533
P.O. Box 398 Telefax: (03) 3351515
Unit 8, 67-75 Garden Drive

NEWZEALAND Westfalia Separator NZ Ud. Tel.: (09) 6341280

NZ-Penrose, Auckland Unit 5, 343 Church SI. Penrose Telefax: (09) 6341284
P. O. Box 12-008
 Westfalia Separator AG
Unternehmensbereich
ProzeBtechnik

Werner-Habig-Str.1 • 0·59302 Oelde • Telefon +49(0)2522177-0 • Telefax: +49(0)2522n7-2488