Requirements Nominal Max Size of Agg. 10mm (MoWHC-Series 6000) Design Compressive Strengh (28days) 20 MPa Trial Mix Mean Target Strengh (28days) 20+ (1.65 X 8.0) 33.0 Mpa Max.water/cement ratio 0.5 Min.cement content 330
Mix Design Data Specific gravity of cement 3150
(Lab test data) Bulk specific gravity,SSD(5/10) kg/m³ 1905 Bulk specific gravity,SSD(0/5) kg/m³ 1651 Loose Unit weight (5/10) kg/m³ 1422 Loose Unit weight (0/5) kg/m³ 1547 Water abso.agg.(5/10) 0.20% Water abso.sand(0/5) 1.22% Adpoted water cement ratio 0.50 Cement used(42.5N) 330 165 Cement (42.5 N) As supplied Coarse Aggregates As supplied Material sources Natural Lake sand As supplied Water laboratory water Absolute Vol. of cement 330/3150= 0.105 m³ Water 165/1000= 0.165 m³ Batching weight per Entrapped air (considering) % 2= 0.020 m³ cum on apparent So total volume of paste = 0.290 m³ specific gravity and Therefore,soild volume of aggregate = 0.710 m³ corrected weight Blending portion of 5/10 ,0/5 = 57% s Therefore,volume of 5/10 = 0.405 m³ Volume of 0-5 = 0.305 m³ Batching weight per cum Volume Density Weight in kg per m³ Corrected Weight in material of concrete on SSD m³ kg/m3 of concrete kg per m³ of concrete condition and Cement 0.105 3150 330.0 330.0 corrected weight Water 0.165 1000 165.0 173.9 Coarse agg.(5-10) 0.405 1905 771.2 769.2 Fine agg.(0-5) 0.305 1651 504.2 497.3 Void 0.020 Total Wt. 1.00 1770 1770 Lab batch for volume in m³ for Final lab mix Materials concrete blocks lab batch proportion, m³ 3 blocks each 0.016m³ Cement 0.0089 0.0089 total fresh concrete Water 0.0045 0.0045 is 3*0.016=0.048m³ Coarse aggregate (5-10) mm 0.0209 0.0209 Fine aggregate (0-5) mm 0.0137 0.0137 Total volume. 0.0480 0.0480 Weight in 1 Materials Weight in kg bag of Loose densities Absolute volume in 1 bag of cement Volume ratios cement Site Batching using a Cement 330.0 50 3150.0 0.016 1 Gauge box of Water 173.9 26.3 1000.0 0.026 26.3 litres 0.3*0.4*0.3 = 0.036m3 Coarse agg.(5-10) 769.2 116.5 1422.0 0.082 2 Boxes Fine agg.(0-5) 497.3 75.4 1547.0 0.049 1 Boxes Total Wt. 1770 268 Test results 7 day average compressive strength th Mpas 28th day average compressive strength Mpas Average unit weight, kg/m³ Observed Slump, mm mm Water/Cement Ratio Contractor Engineer Lab.Tech: Lab.Tech: Materials Engineer: Materials Engineer: