25 MMBTU/HR

READY FOR DEPLOYMENT

TECHNOLOGICAL INNOVATION IN THERMAL EOR

Available

TECHNICAL ATTRIBUTES STEAM GENERATOR NK57-SMT

Nakasawa offers a state-of-the-art technology for steam PRODUCTION INCREASE 300 to 400%
injection, supported by a high-performance robotized
super-factory line. This Steam Generation System meets
and exceeds the specifications of design, performance
and safe operation, required by international engineering
standards. The Super Matroid Technology Generation
System (NK57-SMT) is made up by an advanced and fully
automated Cyclonic Separator, designed to operate
effectively with high Total Dissolved Solids (TDS up to
10,000). With its ability to deliver an exceptional steam
quality (≥ 95%), the NK57-SMT significantly enhances the Steam injection rate: 11.5 Ton/Hr
efficiency and cost-effectiveness of any CSS thermal
process (TEOR). Steam Generator available for immediate Deployment

The NK57-SMT is a fully pre-assembled unit at the factory

for easy transportation. Its operation is fully automatic
and it has a dual burner (gas/liquid) with a single pass
forced draft (OTSG) of 25 MM BTU/HR, 12.5 Ton/hr at
high steam quality. The discharge pressure range in
operation mode is: 500-1800 psig, for a maximum of 2500
psig. Additionally, it is equipped with combustion and
flame safety controls, a Programmable Logic Controller
"The effectiveness of the Thermal EOR
(PLC) and a fully instrumented Burner Management
projects depends on a high steam
System (BMS). The equiment can operate without loss of
quality delivered to the reservoir" 300
to 400 % Extra Production,
condensate and thermal energy; therefore the total mass
goes from the system outlet to the injection point.

NK57-SMT
“High Steam Quality without loss of condensate
and thermal energy”

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TECHNOLOGICAL INNOVATION IN THERMAL EOR

NK57-SMT DESIGN INNOVATION:

The balanced thermal-hydraulic design ensures high thermal
efficiency, adequate pressure drop, and high operational
reliability over a wide flow range.

We have designed the coils bundle considering a

conservative value of heat load rate (Heat Flux). This value is
obtained by the arrangement of a large number of tubes
installed in the radiant and convective sections of the
generator, minimizing the risk of premature failure and
maximizing equipment life.

MANUFACTURING STANDARDS:

The integral steam generation system is designed and manufactured

in a modern robotic factory under strict and high quality standards in
accordance with the following regulations:

• ASME Standard: Design and manufacture of pressure vessels.

• API Standard: Design and manufacture of pressure vessels.
• IBR Standard: Design and manufacture of pressure vessels.
• Design and manufacture of Boilers / Class A Generators.
• Design and manufacture of Grade III pressure vessels.
• ISO 9001 (Quality), ISO 14000 (Environment), ISO 45001 (Safety).

TECHNICAL ATTRIBUTES OF THE STEAM GENERATOR:

DESCRIPTION VALUES - RANGES

Steam Generation Capacity (MMBTU/Hr steam output) 25 MMBTU/Hr
System type Portable equipment on wheels
Heating Capacity / Design pressure (Psig) (Bar) / 26.59 MMBTU/Hr; 6.7 (MM Kcal/h)/Hr;
Operation Pressure Max (Psig) (Bar) 2750 Psig (189.6 Bar); 2500 Psig (172.4 Bar)
Steam injection rate - Capacity (Evaporation rate, 11.5 Ton/Hr;
Ton/Hr) (up to 25,000 Lbs/Hr)
Steam Quality 85% - 98 %
Steam Temperature 354 ºC (669 °F) @ 2500 Psig
Combustion efficiency
88% - 92%
(MMBTU/Hr steam output per MMBTU/Hr fuel input
Fuel type 74.5 Lts, per 1 TON/Hr steam output (Diesel)
(can use NG, LPG, LNG, Diesel, Blended or Fuel Oil) 31.5 Nm³, per 1 TON/Hr steam output (LPG)
Control mode PLC + Touch screen + IPC
Total H (CaCO3) ≤ 0.1; Dissolved Oxygen ≤ 0.05;
Feed water quality (Fe) ≤ 0.05; Silica (SiO2) ≤ 50; Oil ≤ 2; ph at 25 °C:
t.5 - 11; TSS ≤ 2; TDS ≤ 10000

Year of manufacture: 2022

Hours of Operation: 2793 Maintenance executed 100%

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TECHNOLOGICAL INNOVATION IN THERMAL EOR

OTHER ASSOCIATED EQUIPMENT:

PORTABLE WATER TREATMENT PLANT (WTP)

The Steam Generation System is accompanied by a fully
automated Portable Water Treatment Plant, which includes
the following processes: Filtration, Ionic Exchange and
Chemical Conditioning. It is a portable plant installed on a
trailer, and consists of 2 filter trains or lines, each one of 13.2
m³/Hr (60 gpm), which guarantees a continuous production
of 13.5 m³/Hr of treated water round the clock, regardless of
filter backwashing and ion exchange resin regeneration
needs. WTP Components: Dual impurities removal filter
(Multi-layer bed) ; Dual (Series type) water softeners; Three
chemical injection systems; Two feed pumps, one brine
pump, PLC control panel with HMI, and motor control panel.

The WTP is equipped with automatic valves, as well as

indicators, switches, pressure and flow transmitters, online
nalyzers and all the necessary instrumentation to operate
fully automatically through a Programmable Logic Control
(PLC) system, with the option of semi-automatic or manual WATER TREATMENT TRAINS (CAP.: 60 GPM each)
operation according to the client's requirement. Manufacturing standards: ASME, API, ISO.

TECHNICAL ATTRIBUTES OF THE WTP:

DESCRIPTION VALUES - RANGES

60 Gal/Min for each train or 13,2
Design Flow:
m³/Hr
System type Portable equipment on wheels
Operating temperature (range) 25 °C - 35 °C
Design Pressure / Operating Pressure (Range) 150 Psig / (58,5 psi - 60 psi)
Maximum operating pressure 116 Psig
Water consumption and operating pressure of the Sand Filter 13 Ton/Hr - 58,5 psi
Water consumption and operating pressure of the primary and secondary
13 Ton/Hr - 58,5 psi
softener
Primary and secondary softener resin exchange capacity 1600 mg/I
Primary and secondary Softener Particle Size 0,5 - ,125 mm
Primary and secondary softener resin bed volume and height 0,91 m³ - 1,16 m
Chemical for resin regeneration NaCl 10%
Consumption per cycle (resin regeneration) 80 - 120 Kg
Brine Pump Flow 3,11 m³/Hr
Brine Pump Working Pressure 100 psi
Outlet Pressure of Treated Water 60 psi
Outflow of Treated Water 13,2 m³/Hr

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TECHNOLOGICAL INNOVATION IN THERMAL EOR

PORTABLE OFFICE-LABORATORY TRAILER

In addition, Nakasawa offers a 3-axis Office-Lab. chassis
trailer (37 x 8 feet), made up by three separate divided areas.
Area 1: Laboratory section for the analysis of water samples;
Area 2: constituted by a meeting area for operators as a
control room; and Area 3: constituted by a bedroom with a
bathroom. All sections are equipped with office furniture, air
conditioning, air extraction system, plumbing (wastewater
treatment plant with capacity for 2000 Liters max.), interior
and exterior doors, windows and 110V and 220V explosion-
proof electrical power system.

AUTOMATION & MONITORING SYSTEM

The Steam Generator and the WTP are provided with a
communication and data transmission system designed to
meet client needs. The necessary devices for remote
monitoring are incorporated, with transmission and data
reception from the steam injection operation to the client's
network through its servers in real time.
Telecommunications links and equipment are supported
under the latest technology standards in radio
communication and current security guidelines.

Both the NK57-SMT Steam Generator and the WTP are

equipped with a Programmable Logic Controller (PLC), which
allows different ways of communication, such as: WIFI, GSM, RADIO
MODEM SATELLITE
SCADA, Radio, Optical Fiber, USB or Ethernet. The system has
the ability to receive analog and digital inputs and integrate
the signals from the well sensors, if available, (surface and
bottom sensors) to monitor and control all variables from the CELLULAR SCADA
MODEN SYSTEM
reservoir to the Steam Generator. On the other hand, the
system has the versatility to download data to generate daily
reports for subsequent analysis and construction of trend
curves. DATA TRANSMISSION
SYSTEM

PLC SYSTEM ARCHITECTURE

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TECHNOLOGICAL INNOVATION IN THERMAL EOR

LPG FUEL SYSTEM

In addition, Nakasawa offers a complete LPG SYSTEM.
Introducing our advanced LPG system: compact, efficient,
and safe. Our 425 KG installation conforms to international
CE norms and requires minimal space compared to
traditional systems. With fewer leakage points and easy
operation, it outperforms LOT, VOT, and Bulk systems.
Optionally, our system includes an advanced gas
management system with automated leak detection and
flow metering for precise control (additional cost based on
demand). Equipped with a multifunctional valve meeting
NFPA 58 requirements, our system ensures enhanced safety
and offers both liquid and vapor withdrawal. Upgrade to
LPG SYSTEM - 425 KG installation
efficiency and uncompromising safety with our state-of-the-
art LPG solution.

TECHNICAL ATTRIBUTES OF LPG SYSTEM:

N SPECIFICATIONS Qty DESCRIPTION
o.
1 LPG Manifold of Seamless Sch 80 Manifold- for cylinders (2x8) QRC
Suitable 1000 Kg/Hr Flowrate (12 Nos)
H P Liquid Hoses (16 Nos) Non-Return
8
Valves (16 Nos) Fabricated Support
(50X5) angle Socket weld Ball Valve (16
Nos)
2 Active & Stand by PRS Station Flanged End Ball Valves - 04
Flanged End – 1000 Kg/Hr Flanged End Gas Filter - 02
Inlet Pressure – 17 Kg/cm2 Flanged End Regulator - 02
1
Outlet Pressure - 1.5Kg/cm2 Flanged End Slam Shutoff Valve - 01
Pressure Gauges 4" Dial, Bottom Entry (0 -
3 Bottom Entry, 4” Dial Size 20 kgf/cm2) – 11 (0-4
BSP Threading – ½” Size kgf/cm2) - 01
12
Isolation Valves for individual Gauge 1/2" Socket Weld Isolation Valve – 12
4 Interconnecting Piping for Complete LOT System with Seamless 1 Interconnecting Piping for Complete LOT System for Main
Sch. 80 Pipe, Forged & Socket Weld Fittings such as Tees, Elbows, Header, Vaporiser inlet / Outlet
Etc. of Socket PRS Connections, Outlet of PRS, Till Main Isolation Valve of LPG Ya d
5 ISOLATION VALVES 2 1" Flanged End Ball Valve – 02
FLANGED END 8 1.5" Flanged End Ball Valve – 08
3 4” Flanged End Ball Valve – 03
6 VAPORISERS
Most Advanced Electrical Water Bath Type Vaporizer
Capacity – 1000 Kg/Hr
DISPLAY – Digital
Heaters – 120 Kw ENCOLLOY MOC SS 2 Nos
Coil – for LPG
Temperature & Pressure Safety Interlocks.
7 Safety Relief Valves 12 Nos

8 Flanged End Strainer in 2 Nos

Upstream of vaporizer.
9 Moisture Separator 2 Nos
Capacity – 1000 Kg/Hr
Baffle Plate Type
Bottom Drain Point with Isolation Valves
10 Vent Line & Outlet Pressure Sensing 1 MS Seamless Sch -80 Pipeline
SRV Line – ½”
Slam Shut Off Valve
Pressure Switch
11 Hardware Item 1 Consumable, Nut Bolts, Gas Ket
Teflon Tape, 'U' Clamps
12 Instruction Board 1 Set
Testing and Painting as per IS Code with one coat of red oxide and two
13 1 Job
coats of yellow and red paints as per rules.
14 Supervision, Erection and Commissioning for entire system. 1 Job
15 Leak Detection System - 8 Channel 1 As mentioned below
16 Most Advanced PLC Based Auto Change Over Facility 1 As mentioned below
17 SMS ALERTS Facility 1 -
18 Electrically Operated Scissor Lift 1 For cylinders Loading & Unloading
19 Hand Pallet Truck 1 For Cylinders Movement

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TECHNOLOGICAL INNOVATION IN THERMAL EOR

PORTABLE EQUIPMENT - MOBILE - EASY TRANSPORTATION

Advantages of Trailer-Mounted Steam Generators for On-the-Go Oil Field Operations

and CSS Projects.

1. Mobility: Oil field operations often necessitate frequent equipment relocation

between wells. The inherent mobility of trailer-mounted steam generators allows
companies to swiftly move units as required, reducing downtime and improving
operational efficiency.

2. Rapid Deployment: Trailer-mounted can be effortlessly transported and set up at new

locations, enabling prompt adaptation to fluctuating project requirements. In the fast-
paced oil and gas industry, this rapid response capability can prove to be a valuable
asset.

3. Lower Transportation Costs: The easy towing ability, eliminates the need for heavy
lifting equipment, subsequently reducing transportation costs.

4. Flexibility: Trailer-mounted units offer increased flexibility in accommodating changes

in steam demand or project scope. This is particularly beneficial in the oil and gas
sector, where projects often have diverse requirements and timelines. No need for a
solid foundation and proper positioning.

5. Easy Maintenance: Designed for hassle-free transport, Steam Generator Mobile

provide easy access to internal components. This streamlines maintenance procedures
and minimizes downtime, ensuring smooth operation in the field, also decrease
equipment failures that occur between wells. More effectiveness less costs.

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 25 MMBTU/HR
TECHNOLOGICAL INNOVATION IN THERMAL EOR

STEAM GENERATOR (IMMEDIATE AVAILABILITY)

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TECHNOLOGICAL INNOVATION IN THERMAL EOR

SUPER MATROID TECHNOLOGY (IMMEDIATE AVAILABILITY)

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TECHNOLOGICAL INNOVATION IN THERMAL EOR

WATER TREATMENT PLANT (IMMEDIATE AVAILABILITY)

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 25 MMBTU/HR
TECHNOLOGICAL INNOVATION IN THERMAL EOR

PORTABLE OFFICE-LABORATORY TRAILER (IMMEDIATE AVAILABILITY)

LPG FUEL SYSTEM (IMMEDIATE AVAILABILITY)

Contact:
Info@nakasawaresources.com
www.nakasawaresources.com

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