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PERMISSION OF MITSUBISHI MOTORS CORPORATION.
1/16

SPEC NO.
MATERIAL SPECIFICATION ES-X60410

TITLE: FLAMMABILITY
NO OF INTERIOR MATERIALS

NK PY
CO
S ING

U TJ2021 CHANGE OF TEST METHODS 2-4,6,8-10,13-15 '16.10.03 T.NAKANO

T TJ2015 CHANGE OF TEST METHODS 2-8,11-13 '16.07.18 T.NAKANO

S PJ2004 '12.03.12 H.ISOMURA

NJ2011 7 H.ISOMURA
R 1:1 '11.03.21
:1
REV.
REV. LET DESCRIPTION OF CHANGE 10 TREV. PAGE DATE REV. BY
SYM /06
/12
16 REVISION
20
APPENDIX 文
APPROVED BY CHECKED BY PREPARED BY
恒
松 T.TANAKA T.NAKANO H.IKUTA
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ES-X60410

U Contents

1. Scope ・・・ 3
2. Target Parts ・・・ 3
3. Requirements ・・・ 3
4. Test methods ・・・ 4
5. Conclusion of Test Results ・・・ 8
6. Evaluation Standard ・・・ 8
7. Test Report ・・・ 9
8. Supplier's responsibility ・・・ 10
9. Designation in Drawings ・・・ 10
10. Others ・・・ 10
Applying SPECs and standards list ・・・ 16
NO

NK PY
CO
S ING

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ES-X60410

U 1. Scope
This specification defines flammability of interior materials used in vehicle which apply to
flammability regulations of each country.
Remark 1: The standards quoting in this specification are shown in Applying SPECs and Standards
list.

U 2. Target Parts
2.1 Target parts are a single or composite material which is within 13mm of the occupant
compartment air space and luggage air space.

2.2 In addition to section 2.1, the parts, the components and the similar of the parts in Table 1
are target parts. (Parts that do not exist within 13mm is also target parts.)

2.3 The parts made from obviously incombustible materials such as metals are excluded from
target parts.

Table 1 Example of Target Parts

Parts name or parts The example of Parts name
Seat cushion, Seat back
NO

Seat belts
Headlining
NK PY

Convertible top Canvas top (Canvas)

Arm rest
CO

All trim panels including Door, Front, Rear, and Instrument Panel, Center Panel, Door Trim,
S ING

Side Panels Cowl Side Trim, Back Door Trim,

Tail Gate Trim,
Front, Side, and Rear Pillar Trim,
Quarter Trim, Scuff Plate, etc.
Compartment Shelf Rear Shelf, Tonneau Cover, etc.
Head restraint
Floor covering Floor carpet, Floor mat, etc.
Sun visor
Curtain
Shade Sun roof shade, Glass roof shade, etc.
Wheel housing cover Wheel house cover, etc.
Any other interior materials, including padding and Instrument Panel Pad, Steering wheel center
crash-deployed elements, that are designed to Pad, Horn Pad, Bag air bag, Knee bolster, etc.
absorb energy on contact by occupants in the
event of a crash

3. Requirements 17
1:
R 3.1 General Requirements 10
: 1
6
(1) Flame resistance processed on2/materials shall have high durability and not be lost
0
1
6/ production (such method as steam process which will be
easily by a process applied in01part
2
applied to seat materials恒before
文 they are sawn together) or fatigue which such part will be
subjected to after it is松installed in a vehicle.
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ES-X60410

(2) Materials processed for flame resistance shall be free from defects which are detrimental to
the performance. They shall also satisfy the requirements given in Parts and Material
Specifications.

U 3.2 Detailed Requirements

The test specimens shall be tested by the method specified in section 4 and satisfy the
requirements shown in Table 2.

Table 2 Detailed Requirements

Test
Symbols Flame retardants Burning rate
methods
ES-X60410-E1 Prohibition of the 80mm/min 1) If the burning do not reach line A,
use of brominated or less requirements are satisfied.
flame retardants (Incombustibility)
2) If the burning exceed line A and
extinguishes less than 50mm and
Section 4
ES-X60410-E2 60 seconds, requirements are
satisfied. (Self-extinguishable)
－ 3) If the burning reach line A less than
NO

15 seconds, requirements are not

satisfied. (fail)
NK PY

Flammability test report shall be reported according to Table 5

CO

4. Test methods
S ING

U 4.1 Extraction of Test Specimen

5 test specimens shall be extracted from or made in the following procedure.
The extraction conditions shall be filled in the remarks column of Table 5.

U (1) In Case of Possible to Extract Standard Test Specimen

Dimension of standard test specimen :
[Width] 100mm
[Length] 356mm
[Thickness] The thickness shall be fitted the thickness of the parts. If the thickness of the
parts are larger than 12mm, it shall be sliced with a uniform 12mm thickness.

If a specimen can not be extracted from a flat surface, it shall be done so from a
surface of a smallest curvature. The thickness of specimen, in such case, shall not exceed
12mm in any spot, however, if different materials are joined together at a depth shallower
than 13mm, specimens shall be extracted by the following methods depending on whether
they are joined by adhesion or not.
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(Ⅰ) Whole contact surface is joined by adhesion (Fig.1)

A specimen shall be extracted to a depth of 12mm from the inner surface of passenger
compartment with a thought that 2 different materials are inseparable.

(Ⅱ) Not all points in contact are joined by adhesion (Fig.1)

A specimen shall be extracted from a material located on an inner side of passenger
compartment and another one extracted from another material to 12 mm depth from the
joined surface.

Inner surface of Passenger Compartment

To be extracted independently.
Material A
12mm
(Surfaces are not joined by adhesion)

Material B
12mm
Surfaces are joined

To be extracted with a thought that 2 materials

by adhesion Material C

are inseparable.

(Materials shall be sliced at this point.)

Figure 1 Example of extraction of test specimens

NO

＜Explanation on Figure＞
NK PY

(Ⅰ) A specimen shall be extracted independently since materials A and B are not
joined together by adhesion.
CO
S ING

(Ⅱ) As the material B is located at a depth shallower than 13mm from the inner surface
of passenger compartment and material B and C are thoroughly joined by adhesion,
a specimen shall be extracted with a thought that they are inseparable. Such
specimen shall be sliced with a uniform 12mm thickness.

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U (2) In Case of Impossible to Extract Standard Test Specimen

The following dimensions of the test specimens shown from (a) to (c) shall be studied about
possibility of extracting from the parts. Therefore 5 test specimens required to flammability test
shown in table 3 shall be extracted.
The thicknesses of the test specimens shown from (a) to (c) shall be same as the test parts.
If their thicknesses are more than 12mm, the test specimens shall be sliced uniformly in
12mm.
If the test specimens of pattern from 1 to 4 shown in Table 3 can’t be extracted from the
parts, the flat plates shall be made of the same material composition, production processes
and production conditions as the parts.
The thicknesses of flat plates are two types which are the most flat portion and the thinnest
portion of the part. Therefore 5 test specimens of dimension shown (d) shall be extracted
from the flat plates.

< Dimension of a test specimen which extracted from the parts >
(a) [Width] 25mm or more
[Length] 293mm or more
(b) [Width] From 3mm or more to less than 60mm
[Length] 356mm or more
NO

(c) [Width] 60mm or more

[Length] 138mm or more
NK PY

< Dimension of a test specimen which extracted from the flat plate >
CO

(d) [Width] 100mm or more

S ING

[Length] 356mm or more

Table 3 Extraction pattern of the test specimens

Pattern (a) (b) (c) The result of the required flammability test
1

(a) and (b)
2

(a) and (c)
3
(b)
4
(c)
5
(d)*
6 (d)*

: The appropriate dimension can be extracted from the parts.
Blank : The appropriate dimension can't be extracted from the parts.
＊ : The flat plates shall be made.

(3) Burning Direction

If burn speed of a material in different direction is not same due to directional structure of
material, 5 pieces of specimen for each direction
17 shall be extracted.
1:
:1
10
(4) Surface Conditions 6
/0
/ 12
Materials lined with feather01or6 tufts shall be combed twice in an opposite direction to fluff by
2
a comb having 7 or 8 teeth
恒
文 in 25mm length before a specimen is extracted from them.
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ES-X60410

4.2 Test Equipment and Conditions

(1) Test Equipment
Combustion test equipment shall comply with the specification given in JIS D 1201-1977
“Flammability Test Methods on Organic Materials for Interior Trimming of Motor Vehicles" or
have an equivalent performance to it. Each dimension and tolerance shall be as shown in
Fig.2.

T (2) Environmental Conditions

(a) Test Specimen
Specimens shall be conditioned under the following conditions before they are tested.
・ Normal Condition：They shall be left for 24 to 168 hours in a controlled atmosphere of
23±2℃ and 50±5% relative humidity.

(b) Laboratory
A test in a laboratory shall be preformed under a temperature and relative humidity
respectively at 20±5℃ and 50±5%.

(3) Fitting of specimen

Specimen shall be fastened by 2 holders specified in JIS D 1201-1977 (shown in Fig.3). If a
NO

width of specimen is too small to be held by the holder or if it will be sagged down and difficult
to be retained in a level condition due to softening or bending of specimen by burning, the
NK PY

lower holder can be replaced by a wired holder specified in the same JIS standard (shown in
Fig.4). A front end of specimen, under such circumstances, shall be placed in line with the
CO

holder’s opening and a narrower specimen shall be placed on the center of wired holder.
S ING

(4) Others
(a) Reference lines shall be provided on a holder in a place 38mm apart from the opening
and 254mm further apart from such place respectively.

(b) Inner diameter of Bunsen burner outlet used for an ignition on specimen shall be
9.5±0.5mm.

(c) A natural gas having 35,000～38,000kJ/m3 (8,361～9,078kcal/m3) gross calorific value

or liquefied petroleum gas (LP gas) having an equivalent calorific value shall be used for a
Bunsen burner.

4.3 Test Procedures

A test shall be performed in the following procedures.

(1) A free end of specimen shall be fitted correctly in line with an opening of specimen holder.
A specimen shall be fitted by placing a surface
17 corresponding to an inner surface of passenger
1:
compartment faced to lower side in a 1way
0: that Bunsen burner flame is applied to it directly.
1
6
/0
/ 12
(2) A specimen held by holders 16shall be placed in a level condition in a center of holding table in
20
the center of burning test
恒
equipment which will be retained in a position where it will give
文
19mm clearance between 松 the centers of specimen’s free end and Bunsen burner’s outlet.
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ES-X60410

(3) Bunsen burner shall be placed on a level support and it up while air intake opening is closed.
The height of flame shall be adjusted to 38mm from burner’s tip by gas regulating valve. (Fig.5)

U (4) Bunsen burner shall be placed in the burning test equipment in a place which satisfy the
condition given in 4.3(3) above.

(5) After applying Bunsen burner flame to a specimen for at least 15 seconds, the flame shall be
extinguished immediately.

T (6) Time measurement shall be commenced at an instance when burning reaches reference
line A (38mm apart from specimen’s free end) and an elapse of time until it reaches line B
(254mm apart from line A). If burning ceases before it reaches line B, an elapse of time as well
as a length of burning until the ceasing shall be measured.
Note (1) : Burning rate shall be counted even when a flashing takes place; however, a flashing
on a surface newly produced by an extraction shall be omitted.
(2)： An elapse of time of burning from line A to a predetermined line shall be measured on
a specimen which does not have the specified length.
(3)： If burning does not reach line B in 20 minutes, the burning may be terminated
artificially and a test completed at this point. An elapse of time until the artificial
NO

termination and the length of burning shall be measured in this instance.

NK PY

(7) Burning gas in a test chamber shall be discharged at each test so that a normal condition is
restored.
CO
S ING

5. Conclusion of Test Results

Burning rate shall be calculated by the following equation.

B = 60×D/T B： Burning rate (mm/min)

D： Burning length (mm)
T： Burning time (sec)

6. Evaluation Standard
6.1 Definition of burning condition
(1) A material which commences burning but extinguishes before reaching line A shall be
defined as incombustible.

(2) A material which commences burning even getting across line A, at a point not more than
50mm beyond line A as well as in less than 60 seconds shall be defined as
self-extinguishable.

6.2 Evaluation on Test Result 17

1:
T (1) A maximum value in 5 specimens exposure
10
: 1 tests shall be reported and an evaluation shall
0 6
be made in comparison with the requirements shown in section 3 above.
2/
/1
16
20
U (2) If the burning reach line
恒
文A less than 15 seconds, requirements are not satisfied. (fail)
In this case, the test
松 result shall be filled E in the Result column of Table 5.
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6.3 Disposal on Measurements (Shown in entry example in P15.)

U (1) Burning distance shall be rounded up to the integer unit.

U (2) Burning time shall be rounded down to the integer unit.

U (3) Calculation of burning rete shall be rounded up to the integer unit.

U (4) In case of incombustible, the test results which shall be filled are shown the following.
- Symbols “/” shall be filled in the Burning distance column and the Burning time
column in Table 5.
- Test result “A-0mm/min” shall be filled in the Result column in Table 5.
In case of self-extinguishable, the test results which shall be filled are shown the following.
- Symbols “-” shall be filled in the burning distance column and the burning time
column in the Table 5.
- Test result “B” shall be filled in the result column in the Table 5.
Self-extinguishing between line A to line B, if the test results do not meet the section 6.1(2),
test result “C- burning rate mm/min” shall be filled in the results column.
If burning arrives at line B (Including a test that was discontinued in 20 minutes.), test result
“D-burning rate mm/min” shall be filled in the result column.
NO

(5) The maximum value of the burning rates shall be filled in max value column in Table 5.
NK PY

U
If test results "0" are filled in all burning rate column, "incombustible" shall be filled in max
value column. If symbols "-" are filled in all burning rate column, "self-extinguishable" shall be
CO

filled in max value column. If "0" and "-" are filled in all burning rate column, "self-
S ING

extinguishable" shall be filled in max value column.

6.4 Record of Test Condition

(1) Temperature and relative humidity shall be recorded by an automatic recorder during whole
range of normal and high temperature exposure tests and max. and min. figures shall be filled
in a test report. Similar procedures shall be taken in combustion test. Fraction shall be omitted.

T (2) Time of exposure shall be counted from a commencement of exposure to the end and a
minimum one and maximum one shall be reported. Fraction shall be omitted.

U 7. Test Report
Supplier shall submit a specification confirmation test report (Table 5) which proves that the
material satisfies all the items required in this specification to Mitsubishi Motors Corporation prior to
fixed date. In addition to the above mentioned, the supplier shall also submit to the affected
Designing Department its own test report of the specification (test results, not nominal values), the
processing conditions, the material designation and trial production parts or materials for Mitsubishi
Motors Corporation evaluation. 17
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ES-X60410

U 8. Designation in Drawings
This specification shall be designated in drawings as follows.

(Display example of ES-X60410-E1)

MATERIAL
ES-X60410-E1#U
FLAMMABILLTY OF AUTOMOTIVE MATERIALS

T 9. SUPPLIER'S RESPONSIBILITY
Prior to making any change in the properties, composition, construction, color, or processing of
the material originally approved under this specification, whether of not such changes affect the
material's ability to meet the specification requirement, the supplier shall notify Mitsubishi Motors
Corporation and must get written approval.

U 10. Others
Any questions relative to the interpretation of the specification shall be addressed to and
consulted with Material Engineering Department, Research & Development Office, Mitsubishi
Motors Corporation.
NO

NK PY
CO
S ING

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ES-X60410

Table 4 Equipment parts name

No Name
① Thermometer
② Gas Discharge Slit
③ Observation Window(Heat Resisting Glass)
④ Specimen Holder
⑤ Specimen
⑥ Specimen retaining Board
⑦ Calibration Plate
⑧ Burner
⑨ Flame Height Gage
⑩ Flame Attached Door
⑪ Specimen Door
⑫ Ceiling board
⑬ Support for Ventilation
⑭ Air Inlet
⑮ Barrier Board(Detachable)
⑯ Support Pillar
NO

NK PY
CO
S ING

Sect b-b' Sect a-a'

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ES-X60410

Remark 2: The unit shall be structured by metal pieces and the dimensions Indicated are the interior
ones.
3:The ceiling board shall be detachable for gas discharge and cooling after a test.

Reference line A

Unit:mm
Reference line B

Specimen

Electric heating

wire(0.26mm)

Figure 3 Specimen holders Figure 4 Wired specimen holder

Remark 4: Material shall be higher than SUS 304 designated in JIS G 4305 or metal which Iis applied
with a corrosion resisting process.
NO

5:Reference line A and B shall be engraved on a holder.

NK PY

Reference line B
Unit:mm
Reference line A
CO
S ING

Specimen
8
3
9
1

Figure 5 Relative position of Burner and specimen

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ES-X60410
U Table 5 Flammability test report No.
Date
・Specimen specification and test condition
Vehicle Model, Dest. Supplier's Name
Part Name
Drawing No,(Color) Approved Checked Person in
Material by by Charge
Quality Grade (Single material ･ Compound material)
Delivery Routing
Weight, Thickness g/m2 ・ g/Piece Evaluation Accepted ･
mm Not Accepted
Flame retardants Use ･ Not use
Note
Deca-BDE Use ･ Not use
Brominated flame Production Date
Use ･ Not use
retardants Wired Holder Applicable ･
Specimen Size Length mm,Width mm Not Applicable
Thickness mm Lot No.

・Conditions for Specimen ・Ambient Condition in Laboratory

Conditions of Dest. 23±2℃,50±5%RH,24-168Hr Conditions of Dest. 20±5℃,50±5%RH
NO

Date ～ Date
Temp. 21 ～ 25 ℃ Temp. 15 ～ 25 ℃
NK PY

Relative Humidity 45 ～ 55 %RH Relative Humidity 45 ～ 55 %RH

Time of Exposure 24 ～ 168 Hr
CO
S ING

・Test Result
Burning Burning Burning
ri Distance
Dn Time Rate Result
(mm) (sec) (mm/min)
la 1
ind 2 Max
uti 3 value
gn
oL 4
5
1
la 2 Max
re
ta 3 value
L4
5
Evaluation Accepted ･ Not Accepted
Remark 6: Example of description data in next page.
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U Remark 6: Example of description data

・ If the burning reach line A less than 15 seconds, requirements are not satisfied. (fail)
In this case, the test result shall be filled E in the Result column of Table 5.
・ Burning distance shall be rounded up to the integer unit. (Example: 200.1→201)
・ Burning time shall be rounded down to the integer unit. (Example: 218.2→218)
・ Calculation of burning rete shall be rounded up to the integer unit. (Example: 55.3→56)
・ In case of incombustible, the test results which shall be filled are shown the following.
- Symbols “/” shall be filled in the Burning distance column and the Burning time column in
Table 5.
- Test result “A-0mm/min” shall be filled in the Result column in Table 5.
In case of self-extinguishable, the test results which shall be filled are shown the following.
- Symbols “-” shall be filled in the burning distance column and the burning time
column in the Table 5.
- Test result “B” shall be filled in the result column in the Table 5.
Self-extinguishing between line A to line B, if the test results do not meet the section 6.1(2), test
result “C- burning rate mm/min” shall be filled in the results column.
If burning arrives at line B (Including a test that was discontinued in 20 minutes.), test result
“D-burning rate mm/min” shall be filled in the result column.
・ The maximum value of the burning rates shall be filled in max value column in Table 5.
NO

If test results "0" are filled in all burning rate column, "incombustible" shall be filled in max value
column. If symbols "-" are filled in all burning rate column, "self-extinguishable" shall be filled in
NK PY

max value column. If "0" and "-" are filled in all burning rate column, "self-extinguishable" shall be
filled in max value column.
CO
S ING

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U Table 5 Flammability test report No. ＊＊＊
Date 30-Jun-16
・Specimen specification and test condition
Vehicle Model, Dest. ＊＊＊＊＊＊ Supplier's Name
Part Name ＊＊＊＊＊＊ ＊＊＊＊＊＊
Drawing No,(Color) ＊＊＊＊＊＊ Approved Checked Person in
Material ＊＊＊＊＊＊ by by Charge
Quality Grade (Single material ･ Compound material) ＊＊＊ ＊＊＊ ＊＊＊
Delivery Routing ＊＊＊＊＊＊
Weight, Thickness 500 g/m2 ・ g/Piece Evaluation Accepted ･
2.0 mm Not Accepted
Flame retardants Use ･ Not use Specimen cut out from
Note
Deca-BDE Use ･ Not use shaped sheet.
Brominated flame Production Date 22-Jun-16
Use ･ Not use
retardants Wired Holder Applicable ･
Specimen Size Length 356mm,Width 102mm Not Applicable
Thickness 2.0mm Lot No. ＊＊＊＊＊＊

・Conditions for Specimen ・Ambient Condition in Laboratory

Conditions of Dest. 23±2℃,50±5%RH,24-168Hr Conditions of Dest. 20±5℃,50±5%RH
NO

Date 23-Jun-16 ～ 30-Jun-16 Date 30-Jun-16

Temp. 21 ～ 25 ℃ Temp. 15 ～ 25 ℃
NK PY

Relative Humidity 45 ～ 55 %RH Relative Humidity 45 ～ 55 %RH

Time of Exposure 24 ～ 168 Hr
CO

Example of description
S ING

・Test Result
Burning Burning Burning
ri Distance
Dn Time Rate Result
(mm) (sec) (mm/min)
1 201 218 56 C-56mm/min
2 200 1200 10 Max D-10mm/min
3 Some No. Some No. 49 value
4 Some No. Some No. 48 56
5 Some No. Some No. 47
1 ／ ／ 0 A-0mm/min
2 ／ ／ 0 Max
3 ／ ／ 0 value
4 ／ ／ 0 Incombustible
5 ／ ／ 0
1 － － － B
2 － － － Max
3 － － － 17 value
1:
4 － － － 10: 1 Self-extinguishable
5 － － － 6
/0
/ 12
1 ／ ／ 16 0
20
2 ／ ／ 恒文 0 Max
3 ／ ／松 0 value
金
4 － 社 － － Self-extinguishable
会
5 － 株 式 － －
条
Evaluation 本 発 Accepted ･ Not Accepted
Ditribution Day：2017.4.10
日 FROM NHK MITSUBISHI MOTORS CORPORATION
 ES-X60410 16/16

Applying SPECs and standards list

NUMBER CL NAME

FLAMMABILITY TEST METHODS ON ORGANIC MATERIALS FOR INTERIOR TRIMMING

JISD1201 97 OF MOTOR VEHICLES

NO

NK PY
CO
S ING

7
1:1
:1
10
6
/0
12
16/
20
文
恒
松
金
社
会
式
株
条
発 MITSUBISHI MOTORS CORPORATION
Ditribution Day：2017.4.10
日
本 FROM NHK