Osp 3000L Alarm List

Bulletin Number: SB-E-0068
December 17, 1996

Initiator: Richard Jordan
Classification: OSP
OSP 3000L ALARM LIST
Please see attached alarm list.

OSP 3000L Alarm and Error List
Error No. Error Type Source of Potential Failure Page 2

1010 Servo Alarm Servo motor is overloaded.
The DIFF (error signal) exceeds a OSP position encoder.

certain value for some reason.
Printed circuit board IF12.
1011 Servo Error XA Interface PCB, IF12 for D-A converter (CPU Rack)
The DIFF (difference between R-CON Interface PCB, IF4 for OSP position encoder (Position
(output of function generator) and R- Read) (CPU Rack)
APA (feedback signal) exceeds certain
value (8.4 mm) on X (diameter) or Z- OSP position encoder
axis.
LDU 600 W servo drive unit
DC servo motor
1013 Servo Error ZA See above
1014 Servo Error XB See above
1016 Servo Error ZB See above
1020 Limit Alarm (+) direction CPU
The computed R-CON exceeds a Set value for stroke end (over travel limit) stored in
coordinate value set in positive direction core memory.
1021 Positive soft limit setting error XA Faulty Set value for stroke end.
Faulty zero offset value.

1023 Positive soft limit setting error ZA See above
1024 Positive soft limit setting error XB See above
1026 Positive soft limit setting error ZB See above
1030 Limit Alarm (-) direction
The computed R-CON exceeds a See above.

coordinate value set in negative
direction.
1031 Negative soft limit setting error XA See above
1033 Negative soft limit setting error ZA See above
1034 Negative soft limit setting error XB See above
1036 Negative soft limit setting error ZB See above
1040 Machine Alarm Missing Turret Clamp Signal
No correct signal for tool change or Defective rotary switch on turret, giving more that 2
selection is derived. signals at one time.
1043 Either turret clamped or rotary switch Defective rotary switch (LS3T) on turret.
signal error U turret
Turret Clamp limit switch (LS2T) defective or faulty
In all modes, signals calling for more setting.
than two turret index positions are
generated at one time. Interface PCB, IF3 for EC Input / Output (CPU Rack)
In the TAPE mode, there is no turret

clamp signal and no turret coincidence
signal during the process of function

generation.
1046 Either turret clamped or rotary switch
signal error L turret
1050 Spindle Reversal
Program Error.
M03 is specified wrongly when it should
run in the M04 mode and vice versa.
M03/M04 commands should be

specified after M05 (Spindle Stop ) has
been specified.
The Control operates in the M04 mode

when it should run in the M03 mode
and vice versa.
1060 Chuck Barrier Alarm CPU
The computed R-CON exceeds a Set value for point P1 as stored in core memory.
coordinate value for point P1.
Faulty setting of chuck barrier and program error.
Check coordinate dimensions (X1, Z1) specified in the

G25 mode.

G26 mode.

G27 mode.

G28 mode.
1061 Tool jumped over P1 barrier XA See alarm 1060
1063 Tool jumped over P1 barrier ZA See alarm 1060
1064 Tool jumped over P1 barrier XB See alarm 1060
1066 Tool jumped over P1 barrier ZB See alarm 1060
1070 Chuck Barrier Alarm
Set value for point P2 as stored in core memory.
The computed R-CON is smaller than a
coordinate value for point P2.
1071 Tool jumped beyond barrier P2 XA See alarm 1060
1073 Tool jumped beyond barrier P2 ZA See alarm 1060
1074 Tool jumped beyond barrier P2 XB See alarm 1060
1076 Tool jumped beyond barrier P2 ZB See alarm 1060
1080 Chuck Barrier Alarm See alarm 1060
The computed R-CON falls in an area

occupied by a chuck.
1083 Tool jumped into banned area U See alarm 1060
turret
1086 Tool jumped into banned area L turretSee alarm 1060
1090 DC Motor (Main Motor) Alarm Main drive motor (DC motor)
A Gear Coincide signal is interrupted Spindle DC motor drive unit.

during operation.
Defective relay CRSC1.
Defective limit switch for checking spindle speed

gearshift, LS1S through LS6S
Interface PCB, IF3 for EC Input / Output.
1100 Spindle DC Motor Drive Unit Alarm Spindle drive motor (DC motor)
An error signal is generated and derived Spindle drive unit, SDU

from the Spindle DC Motor Drive Unit.
Check indicating lights on PPS printed

circuit board (pulse phase shifter) of
SDU unit.
1. IF ALARM
Detection of field current
2. PH ALARM
Loss of phase in power supply
3. IOC ALARM
Detection of over-current
4. OS ALARM
Detection of over speed
1120 Chuck Release Alarm Program error.
M03/M04 commands are executed while Operational error.

the chuck is released or unclamped, with
jaws open. Defective relay CRCHC2
This applies to Model LC series 1SC / Faulty setting of limit switch for checking Chuck
2SC units. Clamp.
• M03 / M04 commands specified
while tailstock spindle in Advance Interface PCB, IF3 for EC Input / Output
Hold position.
• M03 / M04 commands specified
while tailstock spindle in Retract &
Inching positions.
1130 M83/M84 Command Error
M83/M84 command is presented while

spindle is rotating.
1150 M55/M56 Command Error Program error.
M55/M56 command is presented while Operational error.

spindle is rotating
1160 M17 Command Error
M17 loader start command is intended


to execute while spindle is rotating.
1170 Axis Motion Disable Error
Axis motion enable signal turns off

while an axis is moving.
1180 Door interlock Alarm
Spindle rotation enable signal turns off

while spindle is rotating.
1190 Rotary switch failure for tool change.
1200 Tool Interference Alarm Program Error.
(Turret Barrier Alarm)
Operational Error.
Tool moves into established barrier.
Only for 2S spec.
1320 Emergency Stop Reset Error
Emergency stop reset push button is

pressed while other than MANUAL
mode. (For LS-N and LH)
1510 A code “Spindle Neutral” is commanded Program Error.
while the spindle is a running. (M40)
Operational Error.
1520 A code “Spindle Forward / Reverse” is
commanded while the “Spindle Neutral” Do.
is called for.
1530 Improper reading from OSP Position CPU
Encoder.
Printed circuit board IF4
Any binary number other than that for
decimals 0 through 9 enters the Control OSP Position Encoder
1531 Position misread XA
1533 Position misread ZA
1534 Position misread XB
1536 Position misread ZB
1540 A computed pitch takes a negative value Program error
when cutting threads with variable
pitches.
1543 Decreasing variable pitch reached
negative U turret
1546 Decreasing variable pitch reached
negative L turret
1550 EC Relay Alarm Machine mounted over travel limit switch.
No O.K. signal is derived from the EC EC relay panel.

Relay Panel.
Tripped circuit breaker (CB ) in EC Power Supply
Check the EC Alarm Check Panel for unit.
contents of error
Tripped OL relay in AC induction motor circuit.
Open thermoswitch in power transformer for DC


motor circuit.
1560 File Memory Check Error, Slot 6 file CPU printed circuit board slot No. 6
memory
Change occurs in data stored in the file

memory.
An error occurs in File memory,

Write/Read Test and Address Test.
1570 Core Memory Check Error Core memory.
Change occurs in data stored in the core Reload executive tapes

memory.
CPU PCB, Slot 3 and 5
When the check sum of data in address
of specified memory is calculated and
the result does not match the check sum
calculated the first time.
1580 F-code command exceeds a maximum Program error
allowable value (6 m/min).
1581 Speed of feed exceeds 6 m/min XA
1583 Speed of feed exceeds 6 m/min ZA
1584 Speed of feed exceeds 6 m/min XB
1586 Speed of feed exceeds 6 m/min ZB
1590 Bar Feeder Error Error of peripheral equipment.
Peripheral Equipment Failure
Trouble with additional equipment such

as bar feeder, Hydrobar
1600 Chuck Unclamped Error Faulty chuck clamp relay.
Chuck is unclamped while rotating

1610 M54 Clamp Off Error
Clamp signal for M54 (Chuck index)

turns off while axis movement.
1620 Loader Error
1640 Touch Sensor Error
Touch sensor protective limit switch is

actuated.
1650 M03/M04 Command Error
M03/M04 command is presented when

tail stock is located at other than sizing
position.
1660 NC start signal from robot turns off.
1670 Spindle Start Command Error
Spindle start command is presented


although loader is not located at stand
by position.
1680 Spindle Drive Motor Overload Error
Spindle drive DC motor protective

overload relay is actuated.
1690 Sensor Head Advance/Retract
Command Error
Sensor head advance/retract command is

presented without sensor head move
permission signal.
1700 Sensor Head Advance Error
Sensor head is intended to advance with

a work piece held in the chuck.
1710 Spec. Code Error (Robot Spec.) Spec. Code Sw
Spec. code switch is changed

1720 Swing Error (Robot Spec.) SW2 LS hydraulic circuit overload
SW2 A/B position LS is not on.

1730 Lathe Interlock Error (Robot Spec.) Program error
C-Axis is going to negative area while Operation error

door is open or robot is not on.
Door LS
1740 A Hand Clamp Error (Robot Spec.) Hand A LS
When open command is executed open Program Error

confirmation LS is already on.
Operation Error
When close command is executed, close
confirmation LS is already on.
1750 B Hand Clamp Error (Robot Spec.) Same as above
Same as 1740 on B hand.

1760 OK signal is turned off from NC while
robot is working (Robot Spec.)
1770 Spindle Lubrication Pressure Error
1780 Oil Tank Pressure Error
Insufficient pressure of hydraulic unit

1790 Air Pressure Error
1800 Tailstock Position Reading-in Error
1810 Tailstock Index Error
Tailstock is intended to index while

spindle is rotating.
1820 Wrist Break Error (Robot Spec.) Break detect Sw
Break wrist

1830 Servo System Safety Device Error
1840 Z-Axis Overload Error
1850 When selecting MANUAL mode,
switches such as SPINDLE FWD has
previously been turned on.
1860 Run out Detection Alarm (Gauge Spec.)
1870 Tool Wear Detection Alarm (Gauge Too much wear
Spec.)
1880 Tool unclamp overtime (Gauge Spec.) Tool (turret) index and clamp problem.
Too much unclamping time

1890 Actual position data is Zero for Tool
number, when the turret is clamp.
(Gauge Spec.)
1900 Complete Machine Stop Alarm (Gauge
Spec.)
1910 Turret Rotation Interlock (Gauge Spec.)
1920 Spindle Motor Over REV. Error Broken TG wire
Spindle drive DC motor runs at a speed

exceeding its allowable highest speed.
1930 C-Axis Engage Alarm
1940 Detection Alarm on Z Direction
1950 Spindle Overload w/MOP Control
1960 Improper G33, 34 and 35 Command
1970 Wrong detection on Z direction while
spindle is rotating
1980 Zero speed signal is turned ON for M-
spindle while rotation command.
1990 Two positions are commanded for
shelter.
2010 Parity Error, Incompatible Symbols Punched paper tape.
• Check tape for contamination / Faulty Tape reader system

damage
• Check tape reader for lamp bulb Program Error
breakage and contamination of
glass cover and lens assembly.
• Codes other than standard tape
codes ISO/EIA are used.
2020 Improper Character Program Error
Wrong Letter
2030 Improper G-Code Program Error
2040 Improper M-Code Program Error
2050 Negative R-COM Program Error
Wrong Zero-Point
2051 Improper zero setting or negative axis
command XA
command ZA

command XB
command ZB
2070 Negative or Zero F (feed) Value Program error
2073 Negative or Zero F command U turret
2076 Negative or Zero F command L turret
2080 Circular Arc Command Value is Zero Program
2083 Zero arc radius U turret
2086 Zero arc radius L turret
2090 In the Taper Thread Cutting, the degree Program error.
command over 45 degrees
2100 Negative data setting on chuck barrier Setting data error.
Error in definition of coordinates for the chuck

barrier.
2101 Negative chuck barrier setting XA
2103 Negative chuck barrier setting ZA
2104 Negative chuck barrier setting XB
2106 Negative chuck barrier setting ZB
2110 Chuck barrier alarm R-COM is over P Program error
2111 Command is beyond chuck barrier P1
XA
ZA
XB
ZB
2120 Chuck Barrier Alarm R-COM is over P2Program error
2121 Command is beyond barrier P2 XA
2123 Command is beyond barrier P2 ZA
2124 Command is beyond barrier P2 XB
2126 Command is beyond barrier P2 ZB
2130 Chuck Barrier Alarm Program error
A command value R-COM falls in an

area occupied by the chuck
2133 Command is in banned area U turret
2136 Command is in banned area L turret
2140 Different S code commands are Operational error
specified for the upper (A) and lower
(B) turret mounted tools during the
process of the MDI mode.
2150 Different M code commands are Do.
specified for the upper (A) and lower
(B) turret mounted tools during the
process of the MDI mode.
2160 A command value R-BCOM exceeds a Program error.
coordinate value set for stroke end (limit
position) in positive direction.
2161 Command (except G00) over positive

soft limit XA
soft limit ZA
soft limit XB
soft limit ZB
2170 A command value R-BCOM becomes Do.
below a coordinate value set for stroke
end (limit position) in negative
direction.
2171 Command under negative soft limit XA
2173 Command under negative soft limit ZA
2174 Command under negative soft limit XB
2176 Command under negative soft limit ZB
2180 Different Speed Range Selection code Operational error
commands (M41-M44) are specified for
the upper (A) and lower (B) turret
mounted tools during the process of the
MDI mode.
2200 Dimension Command Error Program error
A dimension command exceeds the

maximum value of +- 9999.999
2230 Any letter other than N, M, and S is Do.
specified without commanding G13 and
G14.
2280 Sensor Contact Error
In measuring cycle, sensor fails to

contact the objective surface.
2290 Measurement Error
Measured value does not fall within

allowable range
2300 Gauging equipment is +NG area.
(Gauging Spec)
2310 Gauging equipment is -NG area
(Gauging Spec)
2320 NC Mode Error
Machine operation with automatic

loader is intended with other than
AUTO mode selected.
2320 Loader Auto signal is executed under Operation error
wrong NC mode except sequence
continue mode.
2330 Tool Life Over Alarm
2350 No S code command is specified in the Program error
block with the G96 and G97 command
during the process of the Constant
Cutting Speed control mode.

2360 A Thread Cutting mode is specified Program error
during the process of the Constant
Cutting Speed control mode.
2390 Wrong X or Z command is presented in Program error
automatic chamfering mode.
In Auto Chamfering mode, G01

command is not specified.
2393 Zero movement on both X/Z axis under
Auto Chamfering operation (not G01
mode). U turret
2396 Zero movement on both X/Z axis under
Auto Chamfering operation (not G01
mode) L turret
2400 Automatic chamfering is carried out in Program error
other than G01 mode
In Auto Chamfering mode, wrong X and

Z dimensions are specified.
2403 L command is larger than first
movement. U turret
2406 L command is larger than first
movement. L turret
2610 Improper D command is presented in
chamfering for thread cutting.
2620 Both chamfering command and taper
thread cut command are presented in
starting thread cut.
2630 A decimal point is noted for the Do.
command which should not be used with
the decimal point.
2640 Different S code commands are Do.
specified for upper (A) and lower (B)
turret mounted tools during the process
of the TAPE mode.
2650 Different M code commands are Do.
specified for upper (A) and lower (B)
turret mounted tools during the process
of the TAPE mode.
2660 Negative value is put on N, G, S, T, and Program error
M-code
2670 Numerical command is given at the Make sure that there is NO program name in memory!
beginning of a block Tape data should be:
% If format is like:
“ER” is not placed at the head of N100 % Alarm 2670 will
program happen
. Dick.min
. N100
. .
N200 .
M02 N200
M02
2680 Different Spindle Range Selection code Do.

commands (M41 - M44) are specified
for upper (A) and lower (B) turret
mounted tools during the process of the
TAPE mode.
2690 A Tool Offset Number exceeding 20 is Do.
specified.
2693 Tool offset number over 20 U turret
2696 Tool offset number over 20 L turret
2700 A Tool Number exceeding 17 is Do.
specified.
2703 Tool number over 17 U turret
2706 Tool number over 17 L turret
2710 A tool Nose Radius Compensation Do.
Number exceeding 20 is specified.
2713 Tool Nose Radius Compensation
number over 20 U turret
2716 Tool Nose Radius Compensation
number over 20 L turret
2720 Tape Reader Error Tape reader
Tape wind mechanism

2730 Arc Command Error Program error
No command position is located on the Operational error

arc defined by I and K commands.
A starting point for the circular arc path

is at the stroke end or limit position.
2731 Improper G02/G03 command XA
2733 Improper G02/G03 command ZA
2734 Improper G02/G03 command XB
2736 Improper G02/G03 command ZB
2740 M19 (Spindle Orient Stop) command is
presented without gear or pulley
selection command.
2750 Spindle index command is presented
without M19 command.
2760 Improper spindle index angular value is
presented.
2770 L command is presented with I and K Program error
commands in circular interpolation
mode.
2771 Improper arc radius command, I, K, and
L commanded together XA
L commanded together ZA
L commanded together XB
L commanded together ZB
2780 No intersecting point is obtained when Program error
circular interpolation command with arc

radius is given
2783 Improper arc radius ( R ) command U
turret
2786 Improper arc radius ( R ) command L
turret
2790 In commanding an angle, three Program error
commands following address letter “A”,
“X”, and “Z” are presented , or only A
command is presented without X or Z
command.
2793 Improper taper command X, Z and A
commanded together U turret
2796 Improper taper command X, Z and A
commanded together L turret
2800 No intersecting point is obtained in Program error
given angular commands.
2803 Improper taper command, cross point
unable to be found U turret
2806 Improper taper command, cross point
unable to be found L turret
2810 Error in setting parameter program Program error
registering area.
2820 Inhibited M codes (M10, M11 and M31 Program error
are presented within a parameter
program.
Non-registered parameter program

referred
2830 Error in designating parameter Program error
numbers.
Allowable parameter numbers:

1 through 50
Wrong assignment for “Variables”.

2840 Inconsistency in defining a parameter in Program error
a parameter program
Wrong “Variable” is referred

2850 H command Error Program error
“’” code is not preceded by address letter

H.
H word command error for parameter

program or “,” is placed instead of “ER”
2860 A parameter program corresponding to Program error
the designated parameter program
number is not registered.
2870 Overflow in multiple reading out of Program error
parameter programs.

Max. multiple reading-out : 8
Excessive nesting (multi-parameter

programming)
2880 Under flow in multiple reading out of Program error
parameter program.
Program error
G394 is commanded although multiple
reading out is “0”, or G397 is
commanded although multiple reading
out is G396 mode is “0”.
Incomplete nesting (multi-parameter

programming)
2890 Sequence to which jump is to be made Program error
does not exist in a parameter program.
Branch error
2900 Parameter program is called out while Program error
tool nose radius offset mode.
(G395, G396, G397, G313, G314,

G315, G316, G394)
Parameter program is made after

G41/G42.
2910 A parameter program reading out Program error
command is given in LAP program.
(G395, G396, G397, G313, G314,

G315, G316, G394)
Parameter program is made after

G85/G86/G83
2920 When sequence branch for LAP is to be Program error
executed within a parameter program,
no sequence to which jump is to be
made does not exist in the parameter
program.
Seq. No. to be jumped to not found in

parameter program with LAP
2930 Execution of a parameter program Program error
through MDI is intended both on G13
and G14 sides simultaneously.
Note:
Errors concerning parameter program

should be referred to the “Instruction
Manual for Optional Specification”.
Wrong command for parameter program


off MDI
2940 Improper input data in IGF spec. Program error
Operation error
2950 Next program is processed without Program error
execution of END PATTERN.
Operation error
Or After END PATTERN, the pattern
which is not Initial Setting Pattern is
executed. (IGF Spec.)
2960 Wrong program format on G283 Program error
command.
Operation error
2970 Lubricant Under Level Error
2980 S Code Error
(Gear selection command for AC motor)

2990 G13/G14 Selection Error
(Mirror image Spec. , for LS-N & LH)
Inside cabinet temperature over 58

degrees C
3000 Sequence Restart Error Operational error
Sequence restart button is not pushed for

sequence restart function
3010 No G00/G01 commands are specified inProgram error
the first block, in tool nose radius
compensation.
3013 G00/G01 is not programmed with
G41/G42 U Turret
3016 G00/G01 is not programmed with
G41/G42 L Turret
3020 G91 command is executed while
executing Tool Nose Radius
Compensation
3030 No Axis Motion commands are specifiedDo.
in the first block.
3033 No axis movement is programmed with
G41/G42 U turret
3036 No axis movement is programmed with
G41/G42 L turret
3040 An M11 code command (for Do.
simultaneous cuts ) is specified in the
Tool Nose Radius Compensation mode.
3043 M11 is programmed under G41/G42
control U turret
3046 M11 is programmed under G41/G42
control L turret
3050 A value for the radius of the circular arcDo.
is smaller than a tool nose radius.

3053 Arc radius is smaller than tool nose
radius U turret
3056 Arc radius is smaller than tool nose
radius L turret
3060 The same coordinate point is specified Do.
in the program where the tool describes
a circular arc path first and then a
straight line path.
3063 Same point is commanded from arc to
line U turret
3066 Same point is commanded from arc to
line L turret
3070 No intersection point can be defined in Do.
the program where the tool is about to
describe a circular arc first and then a
straight path and vice versa.
3073 Cross point (line to arc or line to line) is
not found U turret
3076 Cross point (line to arc or line to line) is
not found L turret
3080 No intersection point can be defined in Do.
the program where the tool is about to
describe one circular arc first and then
another following circular arc first and
then another following circular arc path.
3083 Cross point (arc to arc) is not found U
turret
3086 Cross point (arc to arc) is not found L
turret
Program Errors Related to Lap Mode of Operation

3110 Too long program Program error
Storage overflow The LAP program is too long for the remaining storage
(lack of data storage area) capacity during the process of part program editing.
3120 The LAP command is specified in Program error
the G41/G42 mode.
Do.
No G40 code command is specified
prior to the G80 code command.
3123 No G40 before G80 U turret
3126 No G40 before G80 L turret
3130 The G81/G82 code commands are Do.
specified while none of the G83,
G84, G85 and G86 code commands
are specified.
3133 G81/G82 before G83/G85/G86 U
turret
3136 G81/G82 before G83/G85/G86 L
turret

3140 The sum of the number of downward Do.
cuts exceeds 10.
3143 Descending sections programmed
over ten times in LAP U turret
3146 Descending sections programmed
over ten times in LAP L turret
3150 The LAP command is specified Do.
during the Incremental mode.
3153 Lap is in incremental mode U turret
3156 Lap is in incremental mode L turret
3160 The M11 code command (for Do.
simultaneous cuts) is specified
during the LAP mode.
3163 M11 is programmed in lap U turret
3166 M11 is programmed in lap L turret
3170 In Lap-2 mode, dimension between Do.
the start point and cutting start point
is smaller than the finishing
allowance.
Operational and Program Errors

Involved in Part Program Storage and Editing
3210 Overflow of core memory and buffer Modify the part program.
3220 No tape data verification is Tape reader
completed during the first and
second tape reading cycle. NC program tape.
3230 Overflow of core memory and buffer Modify the part program.
(insufficient data storage area for
insertion or addition of program
data).
3240 An attempt is made to delete the part Operation error
program data that are not actually
stored in the core memory.
3250 An attempt is made to search the Operation error
program data stored in the core
memory, but no particular data block
or certain sequence number has been
sought.
3260 An attempt is made to punch out the Do.
stored program data onto a new tape
either without setting the punch
range or by depressing the Range Set
switch more than four times.
3280 An attempt is made to clear the Do.
stored program data either without
setting the range of stored program
data desired to remove from the core
memory or by pushing the RANGE
SET key switch more than three
times.
3290 When clearing the stored program Do.
data, a block to be specified by the

second push of the RANGE SET key
switch is ahead of the block to be
specified by the first push of the
same key switch.
Wrong area definition. First defined

area locates below second defined
area.
3300 An attempt is made to punch out the Do.
stored part program data onto a new
tape with the use of the incompatible
or unacceptable tape coding system.
3310 Range set alarm: Range Set is used (Tape Editing Spec.)
over 3 times
3320 Verify Alarm; wrong data is read (Tape Editing Spec.)
3850 Results of reference ring Do.
measurement are not acceptable.
3860 G51/G52/G55 code (measuring 2 saddle spec. only
cycle) is presented while G14 mode.
3870 G45 calling for reference ring
measurement cycle is presented
while chuck is clamped.
3880 A T command is presented while
turret index inhibited provided.
3900 Full count of NC
Work Counter
3910 A J command is presented while
turret index inhibited signal is
provided.
3920 A tool group not assigned with tool
numbers is designated by a J word.
3930 Robot request signal is presented,
while robot ready signal is not
provided.
3940 Improper robot program number is
presented in the block containing
robot request command.
3950 A T command is presented while the
loader is not positioned to standby
position.
3960 Improper sensor contact position.
3970 Improper tailstock indexing.
3980 Simultaneous cuts is intended in
DRY RUN mode.
3990 (from F20C to OSP3000) Tape Programming error
conversion not possible
Operation error
4000 Tailstock over travel (advance) error
4610 Buffer Overflow: For 1 Word Robot Programming error
Command, more than or equal to 17
characters are used.
4620 Error in NC Register Number: Programming error

More than or equal to 21 digits are
used for a Robot Program Register
Number
4630 Error in Switching Programs: Operation error
Without going through CALL
Subprogram command, Robot (SUB- Programming error
) Programs are switched.
4640 Error in Program Number: The Operation error
Number of a Robot Program,
currently in Operation, is input; or in Programming error
a Robot Program the same Block
Number is input twice.
4660 Error in request to SW2: When a Operation error
swing 2 command is made, Swing 2
is not at position A. Programming error
4670 Error in SW2: Commanded robot Operation error
Z/C destination is not within Z/C
(software) limit. Programming error
4680 Error in C-cover: When Robot C- Operation error
coordinate is negative, “Close C-
cover” command is issued Programming error
Improper C-Zero Parameter

4700 Error in Variable Program: Format Programming error
of robot variable defining program,
or format of a variable, in the
program, is improper
4710 Error in Z/C axis procedure: In a Programming error
Block, either C-command is given
before Z-command, or Z/C command
is given twice.
4720 Machine Lock Position Alarm, for
machines with robots
4810 DNC Parameter Not Set: Data Operation error
transmission is commanded, without
setting DNC Parameters.
4820 Error in ISO code: Number of Programming error
characters, between NL and NL, a
DNC code, in ISO format, is odd
(Not even)
4830 At the beginning of DNC Data Programming error
Transmission Command, Neither R
nor V is commanded.
4840 Without DNC Data being Programming error
transmitted, V (verify) is
commanded.
4850 During DNC Data Transmission, Host computer Malfunctioning
Ready display, sent from Host
computer, disappeared.
4860 Error in DNC-RS232C: Overflow or
other malfunctioning
5810 C-axis (milling command) is issued Programming error

during main spindle revolution; or in
a block where C-axis (milling)
command is issued, main spindle
revolution command is also issued.
5820 During main spindle revolution, Programming error
“Clamp C-axis” is commanded; or in
a block where main spindle
revolution is commanded, “clamp C-
axis” is also commanded.
5830 During C-axis (milling spindle) Programming error
revolution, M18 (unclamp C-axis) is
commanded.
5840 In a block, where M18 (unclamp C- Programming error
axis) is commanded, “revolve
milling spindle” or a C-axis
command is issued.
5850 When turret is at turning position, Programming error
“revolve milling spindle” command
is issued.
5860 When C-axis is clamped, C-axis Programming error
(milling spindle) command is issued.
5870 Simultaneous 3-axis cutting Programming error
command (one of which is a milling
spindle command) is issued
5880 C-axis (milling spindle) command is Programming error
issued, under LAP2, Nose Radius
Compensation
6010 Improper Q command while M124
(Chuck positioning range set)
command is presented.;
6020 Call of G380 is intended two times
6030 G380 code is presented while a
parameter program is being
executed.
6040 Improper Q command in G380
mode.
6050 Improper BCD data for image
sensor.
6060 Improper dimensions of a work
piece.
6070 Improper M129 command.
M129 command is not presented in

the program called for by G380.
6080 Incorrect chucking error.
6090 Peripheral related alarm
6130 Under G36 (pulse specified Programming error
threading), Feed Pitch, Q, is not
specified

6140 Error in end locating data setting: Operation error
“OK Value”, which is greater than 5
mm is set.
6150 Tailstock is advancing too far in. Improper software limit value
6160 User Task Related Alarm
6200 Under “Chamfer” command, G01 is Programming error
not issued.
Operation error
6210 In linear chamfering, Tangent Programming error
cannot be computed
Operation error
6220 In linear chamfering, 2 lines are Programming error
actually the same
Operation error
6230 Distance in chamfering is greater Programming error
than distance of traverse.
Operation error
6240 In chamfering, stock removal is 0 Programming error
Operation error
6250 Improper G152 command
6260 No initial W-axis Data
6270 Without X-retreating limit, Tailstock
Quill command is issued.
6280 When W-axis is not clamped, W
traverse is commanded.
6290 In FMS, under tended operation
mode, 2 consecutive NG’s in Work
Piece Gauging are obtained.
6300 In (From BMP to OSP3000) Data
Transmission, O or R specified
program is not compatible with
Editing Mode.
6310 In BMP Search, under O or R, no
program is specified.
6320 In BMP Delete, under O or R, no
program is specified.
6330 After power is turned ON, “BMP
OK” is not displayed
6340 In Directory Data, O or R missing.
6350 In Scheduled Operation under L,
there are 2 L’s of the equivalent
level.
6360 In Scheduled Operation under L, O
search cannot be executed.
6370 In Scheduled Operation, O search
cannot be executed from Table of
Schedules.
6380 Error in O RAM data reading.

6390 Under Parameter Setting Mode,
scheduled operation is commanded.
6400 Robot is under alarm.
6410 Improper Tool Offsetting Number
6420 In FMS, in receiving a program, a
parameter is received, without
NULL.
6440 Too much tie is spent, before M56
(tailstock quill advance) is executed.
6450 Improper P command in program
verification.
6460 Program verification related alarm.
9010 Temperature alarm inside cabinet
over 58 degrees C
9020 Brush wear alarm
DC spindle motor brushes worn out

9030 Returning to zero.
9040 Lubrication oil error Slide lube
9050 Lubrication oil flow error Slide lube
9060 Z-axis overload error
9070 Gear Lubricant Alarm, machine with Lubricant level is low.
6 gears.
9080 Lubrication oil pressure alarm
(Spindle)
9140 Control Unit Cooling or Hydraulic Dirty filter
Fluid Cooler Air Filter Alarm
9150 Transmission fluid level alarm: Fluid level is low.
Alarm is activated when flow switch
is turned off
9160 Lubricant pressure alarm, 2 spindle Lubricant Unit malfunction
machine
9170 MOP alarm 1
9180 MOP alarm 2
9400 No number under O or R
9410 Error, found in verification
9420 Program/Sequence number is not
registered.
9430 Stack overflow
9440 Stack underflow
9450 Error in search
9460 Error in mode selection
9470 Bubble memory overflow
9480 Improper Command
9490 Improper Command
9500 Error in nesting
9510 The same number is used under O

and under R.
9520 Variable Overflow
9530 Feed rate is specified.
9540 Improper coding
9550 Improper code replacement
9560 Improper printer control chain of
command
9570 Improper bubble memory control
9580 BMP is not compatible.
9600 Alarm in BSC data input
9610 Alarm in BSC data output
9620 Command related alarm
9630 Improper machine number
9540 Too much time in completing a cycle
9560 Improper tool number
9700 In FMS, under Tended Operation
Mode, NG is displayed in the first
work piece gauging.
9800 Low coolant level

Osp 3000L Alarm List

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Osp 3000L Alarm List

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Bulletin Number: SB-E-0068

December 17, 1996

OSP 3000L ALARM LIST

Please see attached alarm list.

Error No. Error Type Source of Potential Failure Page 2

The DIFF (error signal) exceeds a OSP position encoder.

Faulty zero offset value.

The computed R-CON exceeds a See above.

In the TAPE mode, there is no turret

Error No. Error Type Source of Potential Failure Page 3

M03/M04 commands should be

The Control operates in the M04 mode

Check coordinate dimensions (X1, Z1) specified in the

Check coordinate dimensions (X2, Z2) specified in the

Check coordinate dimensions (X3, Z3) specified in the

Check coordinate dimensions (X4, Z4) specified in the

The computed R-CON falls in an area

Error No. Error Type Source of Potential Failure Page 4

A Gear Coincide signal is interrupted Spindle DC motor drive unit.

Defective limit switch for checking spindle speed

Interface PCB, IF3 for EC Input / Output.

An error signal is generated and derived Spindle drive unit, SDU

Check indicating lights on PPS printed

1120 Chuck Release Alarm Program error.

M03/M04 commands are executed while Operational error.

M83/M84 command is presented while

M55/M56 command is presented while Operational error.

M17 loader start command is intended

Error No. Error Type Source of Potential Failure Page 5

Axis motion enable signal turns off

Spindle rotation enable signal turns off

Emergency stop reset push button is

No O.K. signal is derived from the EC EC relay panel.

Open thermoswitch in power transformer for DC

Error No. Error Type Source of Potential Failure Page 6

Change occurs in data stored in the file

An error occurs in File memory,

Change occurs in data stored in the core Reload executive tapes

Peripheral Equipment Failure

Trouble with additional equipment such

Chuck is unclamped while rotating

Clamp signal for M54 (Chuck index)

Touch sensor protective limit switch is

M03/M04 command is presented when

Spindle start command is presented

Error No. Error Type Source of Potential Failure Page 7

Spindle drive DC motor protective

Sensor head advance/retract command is

Sensor head is intended to advance with

Spec. code switch is changed

SW2 A/B position LS is not on.

C-Axis is going to negative area while Operation error

When open command is executed open Program Error

Same as 1740 on B hand.

Insufficient pressure of hydraulic unit

Tailstock is intended to index while

Error No. Error Type Source of Potential Failure Page 8

Too much unclamping time

Spindle drive DC motor runs at a speed

• Check tape for contamination / Faulty Tape reader system

Error No. Error Type Source of Potential Failure Page 9

Error in definition of coordinates for the chuck

A command value R-COM falls in an