Professional Documents
Culture Documents
TABLE OF CONTENTS
Sandvik DP1500i
SERIAL NUMBER:38961
1.CONTENTS
* TABLE OF CONTENTS.........................................................................................................................................................
* gensp1 HOW TO READ A SPARE PART SHEET...............................................................................................................
4.DIAGRAMS
* 550 759 31 NSS SCHEMATIC, HYDRAULIC, MAIN HYDRAULIC DIAGRAM DPI............................................................. 1
* 551 690 65 NSS SCHEMATIC, AIR CIRCUIT....................................................................................................................... 2
* 550 875 79 HOSING SET...................................................................................................................................................... 4
* 550 892 60 SCHEMATIC, HYDRAULIC................................................................................................................................ 6
* 550 894 05 HOSING SET, HOSES OF THE FEED ON THE BOOM.................................................................................... 10
* 550 831 24 HOSING SET, STABILIZER, WITH HOSE REEL, HL1560............................................................................... 14
* 550 906 16 HOSING SET, ROD GREASING HOSING......................................................................................................... 16
* 551 521 27 HOSE SET.......................................................................................................................................................... 18
* 550 837 51 HOSING SET, RC 1514 WITHOUT ROLLERS.................................................................................................. 20
* 550 862 30 HOSING SET, ROCK DRILL HOSES................................................................................................................ 22
* 550 831 25 HOSING SET, POWER EXTRACTOR, HOSE REEL, HL1560.......................................................................... 24
* 552 142 24 HOSE SET, -....................................................................................................................................................... 26
* 550 884 39 SCHEMATIC, HYDRAULIC................................................................................................................................ 28
* 551 986 77 HOSE SET, CARRIER, HYDRAULIC PUMPS, DPI ENGINE ASSEMBLY........................................................ 34
** 550 594 65 HOSE, HYDRAULIC, SUCTION HOSE, ROTATION...................................................................................... 37
** 550 581 48 HOSE, HYDRAULIC, SUCTION HOSE, PERCUSSION................................................................................. 38
* 552 061 59 HOSE SET, ENGINE COOLER HOSES, DPI TIER4......................................................................................... 40
* 550 884 40 SCHEMATIC, HYDRAULIC................................................................................................................................ 42
* 551 548 38 HOSE SET, JACKS............................................................................................................................................ 44
* BG0 027 4700 HOSE SET, -................................................................................................................................................. 46
* 550 973 84 SCHEMATIC, AIR CIRCUIT............................................................................................................................... 50
** 550 585 69 PIPE................................................................................................................................................................. 51
* 550 925 35 SCHEMATIC, AIR CIRCUIT............................................................................................................................... 54
* 552 021 48 HOSE SET, -....................................................................................................................................................... 56
* 551 515 46 HOSING SET, SAFEMATIC MULTILUBE.......................................................................................................... 58
* 552 273 46 HOSING SET, DPX00I, WITH OR WITHOUT HOSE REEL, FIXED JAW SELE............................................... 60
* 550 748 19 SCHEMATIC, GREASING, SAFEMATIC AUTOMATIC LUBRICATION SYSTEM............................................ 62
** 550 748 35 PUMP UNIT..................................................................................................................................................... 63
* d57 510 -20en0313 HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS..........................................................
5.ELECTRIC SYSTEM
* BG0 024 5302 A.1 20 ELECTRICAL DRAWINGS; READING AND SYMBOLS..................................................................
* b75 400 4en0506 ELECTRIC CABLES.................................................................................................................................
7.FEED SYSTEM
* 552 005 15 FEED................................................................................................................................................................... 2
** 258 225 43 CYLINDER FEED ASSEMBLY....................................................................................................................... 8
** 322 278 48 WHEEL, IDLER, FRONT ASSEMBLY............................................................................................................ 9
** 550 511 98 WHEEL, IDLER............................................................................................................................................... 10
** 303 822 58 DRILL CARRIAGE........................................................................................................................................... 11
** 550 034 90 GUIDE, STEEL ROPE GUIDE ASSY............................................................................................................. 12
** 550 535 34 GUIDE............................................................................................................................................................. 13
** 237 774 38 HOSE GUIDE ASSY'....................................................................................................................................... 14
*** 233 284 78 ROLLER ASSY'........................................................................................................................................... 15
**** 237 610 48 HOSE ROLLER D 250............................................................................................................................ 16
*** 236 238 68 ROLLER ASSY'........................................................................................................................................... 17
** 551 983 61 DEPTH INDICATOR ASSEMBLY, HOSE REEL............................................................................................. 20
*** 552 061 26 SENSOR ASSEMBLY, DEPTH INDICATOR FOR SANDVIK DPI.............................................................. 22
*** 550 772 97 PULLEY, BELT............................................................................................................................................ 23
*** 550 773 09 CLAMP......................................................................................................................................................... 24
** 550 487 89 HOSE SUPPORT ASSEMBLY........................................................................................................................ 25
** 551 546 82 VALVE ASSEMBLY......................................................................................................................................... 26
*** 551 531 42 BLOCK, VALVE, LOAD CONTROL FOR CYLINDER FEED CONTROL.................................................... 27
** 239 756 92 COVER ASSY/SAFETY CABLE ASSY'.......................................................................................................... 28
*** 550 392 43 WIRE, SAFETY........................................................................................................................................... 30
**** 551 687 83 SWITCH, LIMIT, SAFETY, EMERGENCY STOP PULL-WIRE SWITCH................................................ 31
** 550 224 64 HOLDER, CABLE............................................................................................................................................ 32
* 550 831 78 POWER EXTRACTION ASSEMBLY, HL 1560 WITH HOSE REEL.................................................................. 33
** 550 773 10 VALVE ASSEMBLY, POWER EXTRACTOR.................................................................................................. 36
*** 550 795 21 VALVE ASSEMBLY, POWER EXTRACTOR, ADAPTER ASSEMBLY....................................................... 37
**** 550 737 83 CONTROL BLOCK ASSEMBLY, POWER EXTRACTOR CONTROL BLOCK........................................ 38
** 552 204 93 ELECTRIC COMPONENTS ASSEMBLY, SANDVIK DPI, POWER EXTRACTOR......................................... 39
* OPTIONAL EQUIPMENT........................................................................................................................................................ 40
** 550 574 75 SUCTION HEAD, MOVEABLE........................................................................................................................ 42
*** 550 077 41 CYLINDER................................................................................................................................................... 44
*** 550 566 23 HEAD, SUCTION......................................................................................................................................... 46
**** 550 653 15 SUCTION BOX........................................................................................................................................ 49
**** 550 877 42 CYLINDER............................................................................................................................................... 50
*** 550 004 61 ROD RETAINER.......................................................................................................................................... 51
**** 550 003 10 ARM......................................................................................................................................................... 52
**** 550 004 34 PLATE, FRONT....................................................................................................................................... 53
**** 550 004 38 PLATE, REAR......................................................................................................................................... 54
**** 237 770 28 CYLINDER............................................................................................................................................... 55
** 550 832 10 STABILIZER ASSEMBLY, HL 1560 WITH HOSE REEL................................................................................ 56
** 551 521 25 MODULE, OPTION......................................................................................................................................... 57
8.ROD CHANGER
* 551 661 51 ROD CHANGER ASSEMBLY, GT65 WITHOUT ROLLERS.............................................................................. 2
** 550 528 79 ROTATION MECHANISM, ROTATION MECHANISM.................................................................................... 6
*** 883 433 49 HYDRAULIC MOTOR.................................................................................................................................. 7
** 550 506 18 FIXED JAW RETAINER.................................................................................................................................. 10
*** 550 675 63 CYLINDER, D63 D32 LMIN340 S105......................................................................................................... 11
*** 550 761 16 PIN............................................................................................................................................................... 12
*** 550 763 72 PIN............................................................................................................................................................... 13
** 550 528 75 HOUSING........................................................................................................................................................ 14
** 551 657 56 SUPPORTING BLOCK ASSEMBLY, GT65, 6 SLOTS................................................................................... 15
** 550 520 73 CYLINDER....................................................................................................................................................... 18
** 550 541 13 LATCH, ASSEMBLY, ROD CHANGER.......................................................................................................... 20
*** 550 521 06 CYLINDER................................................................................................................................................... 22
* 550 768 21 NSS CONTROL VALVE ASSEMBLY, MAIN VALVES OF ROD CHANGER.................................................... 24
** 858 243 69 PILOT CONTROLLED NON-RETURN VALVE............................................................................................... 25
* 551 674 43 JAWS ASSEMBLY, GT 65, WITHOUT ROLLERS............................................................................................ 28
* OPTIONAL EQUIPMENT........................................................................................................................................................ 29
** 550 987 36 MODIFICATION KIT........................................................................................................................................ 29
*** 239 062 08 SUCTION HEAD GUIDE MOUNTING........................................................................................................ 30
9.BOOM
* 550 714 08 BOOM ASSEMBLY............................................................................................................................................ 2
** 258 598 78 NSS ZOOM ASSY'.......................................................................................................................................... 5
*** 258 610 08 CYLINDER................................................................................................................................................... 6
*** 237 562 18 PIN, D80, L374............................................................................................................................................ 7
*** 236 117 98 PIN, D50, L241............................................................................................................................................ 8
** 550 503 63 BULKHEAD...................................................................................................................................................... 9
** 235 711 87 CRADLE.......................................................................................................................................................... 10
** 258 599 08 TURNING SUPPORT WITH BUSHINGS........................................................................................................ 11
** 550 716 89 SWING PIECE, BUSHING.............................................................................................................................. 12
** 136 337 58 CLEVIS ASSY................................................................................................................................................. 13
** 064 825 88 CYLINDER, D160 D80 LMIN1015 S509......................................................................................................... 16
** 258 503 58 CYLINDER, D140 D70 LMIN1056 S554......................................................................................................... 18
** 258 670 68 NSS HYDR.CYL. 100/50, D100 D50, MIN 1800, MAX 3280.......................................................................... 20
** 550 720 42 PIN KIT, PARTS 78, 79 AND 82-88............................................................................................................... 22
*** 236 119 48 PIN, D70, L248............................................................................................................................................ 25
*** 234 861 48 PIN, D50 L192............................................................................................................................................. 26
*** 235 115 28 PIN, D50, L192............................................................................................................................................ 27
*** 236 121 38 PIN, D100, L475.......................................................................................................................................... 28
*** 550 711 34 PIN, D60 L217............................................................................................................................................. 29
** 517 880 33 VALVE, CHECK, PILOT OPERATED............................................................................................................. 30
** 550 710 31 CYLINDER, D160 D80 LMIN1400 S560......................................................................................................... 32
** 238 612 03 CYLINDER, D160 D80 LMIN1143 S225......................................................................................................... 34
** 136 336 28 CROSS............................................................................................................................................................ 35
10.HYDRAULIC SYSTEM
* 552 257 38 TANK, HYDRAULIC, MOUNTING...................................................................................................................... 2
** 551 858 38 HYDRAULIC TANK ASSEMBLY..................................................................................................................... 6
*** 867 271 59 FILTER, RETURN....................................................................................................................................... 7
*** 551 840 03 COVER ASSEMBLY.................................................................................................................................... 8
** 551 788 70 SUPPORTING BLOCK ASSEMBLY............................................................................................................... 9
11.CARRIER
* 551 962 47 OSCILLATION ASSEMBLY............................................................................................................................... 1
** 551 970 41 CYLINDER ASSEMBLY, 140/90-190.............................................................................................................. 2
*** 551 546 58 CYLINDER ASSEMBLY, 140/90-190, LMIN=680MM.................................................................................. 4
* 551 722 98 BEAM, CRAWLER, TRACK BEAMS................................................................................................................. 6
* 552 034 84 NSS GEARBOX, LOHMANN.............................................................................................................................. 8
** 552 034 85 FINAL DRIVE ASSEMBLY, LEFT................................................................................................................... 10
*** 887 912 79 FINAL DRIVE.............................................................................................................................................. 11
**** 550 005 00 GEAR, DRIVE.......................................................................................................................................... 14
**** 550 005 01 HYDRAULIC MOTOR.............................................................................................................................. 17
** 552 034 86 FINAL DRIVE ASSEMBLY, RIGHT................................................................................................................. 20
* 551 941 52 NSS IDLER WHEELS......................................................................................................................................... 21
** 814 675 09 WHEEL ASSEMBLY........................................................................................................................................ 22
* 551 964 57 NSS ROLLER SET, TRACK.............................................................................................................................. 23
** 887 939 89 ROLLER, TRACK............................................................................................................................................ 24
* 551 964 24 NSS TRACKS, TRIPLE GROUSER 400MM...................................................................................................... 25
** 550 580 92 TRACK CHAIN, TRIPLE GROUSER 400MM................................................................................................. 26
* 552 228 30 BUSHING, FRAME, DPI FRAME....................................................................................................................... 28
* 551 772 33 VALVE ASSEMBLY, RIGHT.............................................................................................................................. 30
** 550 566 31 VALVE ASSEMBLY, BOOM VALVE............................................................................................................... 37
*** 550 903 90 VALVE, DIRECTIONAL, MAX INLET PRESSURE 350 BAR...................................................................... 38
**** 551 582 13 COVER, END, INLET ELEMENT OF BOOM VALVE M4-7368-20/6M4-12JPSYV.................................. 39
**** 551 676 45 VALVE SECTION, VALVE SECTION M4-12 WITH EPM2 ELECTRONICS........................................... 40
** 550 881 91 VALVE ASSEMBLY, TRAMMING................................................................................................................... 42
*** 550 903 91 VALVE, DIRECTIONAL, 100L/MIN, MAX INLET PRESSURE 350BAR...................................................... 44
** 550 796 97 TRAP, WATER................................................................................................................................................ 45
*** 550 378 36 TRAP, WATER, 3/4 IN 40MICR.................................................................................................................. 46
** 550 692 13 PIPE ASSEMBLY............................................................................................................................................ 48
** 551 718 03 FLUSHING VALVE ASSEMBLY..................................................................................................................... 50
*** 551 729 59 FLUSHING VALVE ASSEMBLY.................................................................................................................. 51
**** 551 715 42 VALVE, PROPORTIONAL, DIRECTIONAL, PMAX 60 BAR................................................................... 52
** 550 674 07 MANIFOLD BLOCK......................................................................................................................................... 53
** 550 566 58 FILTER ASSEMBLY, PRESSURE, HYDRAULIC OIL..................................................................................... 54
*** 858 932 19 FILTER, PRESSURE................................................................................................................................... 55
12.POWERPACK
* 551 894 56 NSS ENGINE ASSEMBLY, DIESEL, CAT C13, DP1500I................................................................................. 2
13.PNEUMATIC SYSTEM
* 550 750 77 TANK, AIR.......................................................................................................................................................... 2
** 223 423 18 DISHARGE VALVE......................................................................................................................................... 5
* OPTIONAL EQUIPMENT........................................................................................................................................................ 6
14.DUST COLLECTOR
* 552 025 88 DUST COLLECTOR ASSEMBLY...................................................................................................................... 2
** 551 658 71 CYCLONE, PRIMARY..................................................................................................................................... 4
** 235 098 58 WIRING KIT, DUST COLLECTOR HOSE GROUNDING............................................................................... 5
* 550 559 85 COLLECTOR, DUST.......................................................................................................................................... 8
** 551 677 95 COLLECTOR, DUST, SPACER PART OF DUST COLLECTOR.................................................................... 9
*** 552 047 59 VALVE, AIR, 2/2-WAY PULSE-SOLENOID VALVE ,R1",8BAR,24V.......................................................... 10
** 550 560 25 FAN, DC 1550 N............................................................................................................................................. 12
*** 551 880 19 PROPELLER............................................................................................................................................... 13
*** 551 679 87 MOTOR ASSEMBLY, HYDRAULIC............................................................................................................ 14
15.CABIN MODULE
* BG0 032 9051 NSS CABIN, MOUNTING.............................................................................................................................. 2
** BG0 023 5946 NSS CABIN, BASIC ASSEMBLY FITTING................................................................................................ 4
*** BG0 034 0429 NSS CABIN, ASSEMBLY....................................................................................................................... 6
**** BG0 023 6097 NSS MOUNTING, GLASSES............................................................................................................. 7
***** BG0 032 5420 NSS GLASS, ASSEMBLY RIGHT.................................................................................................. 10
***** BG0 032 5425 NSS GLASS, ASSEMBLY REAR................................................................................................... 12
***** BG0 032 5427 NSS WINDSHIELD, ASSEMBLY................................................................................................... 13
**** BG0 032 4861 NSS DOOR, MOUNTING................................................................................................................... 16
***** BG0 032 5045 DOOR ASSEMBLY......................................................................................................................... 18
****** BG0 032 7449 SPRING, GAS, GAS SPRING.................................................................................................... 21
**** 551 637 42 NSS WIPER............................................................................................................................................. 22
**** BG0 023 6110 NSS AIR CONDITIONER, MOUNTING............................................................................................. 24
***** 551 707 89 AIR CONDITIONER............................................................................................................................. 26
**** BG0 032 8489 NSS HANDLE, ASSEMBLY............................................................................................................... 27
**** BG0 032 8565 NSS WASHER UNIT, WINDSHIELD................................................................................................. 28
**** BG0 033 8162 NSS GRILL, FRONT, MOUNTING..................................................................................................... 30
**** BG0 023 6106 NSS UPHOLSTERY KIT, ASSEMBLY, PLASTIC.............................................................................. 32
***** BG0 033 9795 NSS PANEL, ASSEMBLY.............................................................................................................. 33
**** 551 663 45 NSS BUMPER......................................................................................................................................... 34
**** BG0 032 9383 NSS COVER, FILTER, MOUNTING.................................................................................................. 36
**** BG0 034 1131 NSS EQUIPMENT, CABIN, ASSEMBLY............................................................................................ 38
***** BG0 034 1250 WEAR COMPONENTS ASSEMBLY.............................................................................................. 41
***** BG0 034 1252 INSULATION, MOUNTING............................................................................................................. 44
***** BG0 036 5496 ASSEMBLY, PLUGS ASSEMBLY.................................................................................................. 45
**** BG0 037 3543 NSS ELECTRICAL ASSEMBLY, CABIN............................................................................................ 48
***** 552 218 90 WIRING KIT, RIGHT SIDEPANEL HARNESS.................................................................................... 49
***** BG0 037 3586 NSS ELECTRICAL ASSEMBLY, CABIN ESG............................................................................... 50
****** 552 220 98 SWITCHGEAR CABINET ASSEMBLY, ESG OF SANDVIK DPI CABIN......................................... 52
***** BG0 037 3600 NSS PANEL, SWITCHPANEL INSTALLATION............................................................................. 54
***** 551 677 08 NSS ELECTRICAL ASSEMBLY, READING LIGHT INSTALLATION.................................................. 55
**** BG0 032 8793 NSS CABIN, MOUNTING................................................................................................................... 58
**** BG0 032 9793 NSS ROOF, ASSEMBLY................................................................................................................... 60
**** BG0 037 3237 NSS MOUNTING, SEAT.................................................................................................................... 62
16.LUBRICATION SYSTEMS
* 550 766 97 LUBRICATION SYSTEM, GREASE................................................................................................................... 2
** 550 581 63 SPRAY GREASER UNIT................................................................................................................................ 3
*** 550 030 31 BLOCK, GREASING.................................................................................................................................... 4
** 550 779 73 VALVE ASSEMBLY, THREAD GREASING.................................................................................................... 5
** 550 030 32 FILLING DEVICE............................................................................................................................................. 6
* 550 748 18 GREASING UNIT ASSEMBLY, CENTRAL........................................................................................................ 7
17.FIRE SUPPRESSION
* 551 520 73 FIRE EXTINGUISHER ASSEMBLY................................................................................................................... 1
18.MEASURING SYSTEM
* 550 890 46 NSS INCLINATION INSTRUMENT.................................................................................................................... 1
** 550 890 51 SENSOR, MOUNTING, FEED ALIGNMENT.................................................................................................. 2
* 550 854 66 SENSOR, MOUNTING........................................................................................................................................ 4
** 550 786 36 CONTROL ASSEMBLY, RHS (ROD HANDLING SENSORS SLAVE)........................................................... 8
*** 551 811 53 CABLE ASSEMBLY, MALE 5-POLE - FEMALE 3-POLE, LENGHT 5.5M.................................................. 9
19.CONTACT INFORMATION
* FEEDBACK.............................................................................................................................................................................
20.INDEX LIST
* HOW TO USE INDEX LIST....................................................................................................................................................
* INDEX LIST.............................................................................................................................................................................
550 443 51 bC
57 PRESSURE SWITCH 060918
The revision of the parts list and basic parts list is always a lower
case letter. The revision of the figure is always an upper case letter.
The first version of a parts list, figure, or basic parts list has no
revision. All assemblies do not have basic parts lists. Every time
there are changes in the parts list, figure, or basic parts list they
get a new revision. The revisions are given in alphabetical order.
3. Parts that need to be ordered separately and parts included in the assembly
550 442 22 a
15 CYLINDER 060918
20 5 13 12 14 11 9 1 16 10 6 8
50 25
51
2
3
550 442 22 a
100630 CYLINDER 2 (2)
4. NSS assemblies
The NSS assemblies are not sold as assemblies but only as separate
components. For example, assembly 550 768 40 NSS (figure 4)
cannot be ordered as an assembly, but the parts included in it can be
ordered separately.
5. Glossary