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CONTENTS

1 (9) 38961 140702

TABLE OF CONTENTS
Sandvik DP1500i
SERIAL NUMBER:38961
1.CONTENTS
* TABLE OF CONTENTS.........................................................................................................................................................
* gensp1 HOW TO READ A SPARE PART SHEET...............................................................................................................

2.LAYOUT & UNIT ID


* UNIT IDENTIFICATION CARD...............................................................................................................................................
* CERTIFICATES OF PRESSURE VESSELS..........................................................................................................................

3.SERVICE PARTS & DRILLING TOOLS


* 552 110 31 SERVICE PARTS................................................................................................................................................ 2
* 552 094 26 FILTER KIT, KITS FOR SANDVIK DPI TIER4 -SERIES RIGS......................................................................... 6
* SANDVIK ROCK TOOLS FOR SURFACE DRILLING..........................................................................................................

4.DIAGRAMS
* 550 759 31 NSS SCHEMATIC, HYDRAULIC, MAIN HYDRAULIC DIAGRAM DPI............................................................. 1
* 551 690 65 NSS SCHEMATIC, AIR CIRCUIT....................................................................................................................... 2
* 550 875 79 HOSING SET...................................................................................................................................................... 4
* 550 892 60 SCHEMATIC, HYDRAULIC................................................................................................................................ 6
* 550 894 05 HOSING SET, HOSES OF THE FEED ON THE BOOM.................................................................................... 10
* 550 831 24 HOSING SET, STABILIZER, WITH HOSE REEL, HL1560............................................................................... 14
* 550 906 16 HOSING SET, ROD GREASING HOSING......................................................................................................... 16
* 551 521 27 HOSE SET.......................................................................................................................................................... 18
* 550 837 51 HOSING SET, RC 1514 WITHOUT ROLLERS.................................................................................................. 20
* 550 862 30 HOSING SET, ROCK DRILL HOSES................................................................................................................ 22
* 550 831 25 HOSING SET, POWER EXTRACTOR, HOSE REEL, HL1560.......................................................................... 24
* 552 142 24 HOSE SET, -....................................................................................................................................................... 26
* 550 884 39 SCHEMATIC, HYDRAULIC................................................................................................................................ 28
* 551 986 77 HOSE SET, CARRIER, HYDRAULIC PUMPS, DPI ENGINE ASSEMBLY........................................................ 34
** 550 594 65 HOSE, HYDRAULIC, SUCTION HOSE, ROTATION...................................................................................... 37
** 550 581 48 HOSE, HYDRAULIC, SUCTION HOSE, PERCUSSION................................................................................. 38
* 552 061 59 HOSE SET, ENGINE COOLER HOSES, DPI TIER4......................................................................................... 40
* 550 884 40 SCHEMATIC, HYDRAULIC................................................................................................................................ 42
* 551 548 38 HOSE SET, JACKS............................................................................................................................................ 44
* BG0 027 4700 HOSE SET, -................................................................................................................................................. 46
* 550 973 84 SCHEMATIC, AIR CIRCUIT............................................................................................................................... 50
** 550 585 69 PIPE................................................................................................................................................................. 51
* 550 925 35 SCHEMATIC, AIR CIRCUIT............................................................................................................................... 54
* 552 021 48 HOSE SET, -....................................................................................................................................................... 56
* 551 515 46 HOSING SET, SAFEMATIC MULTILUBE.......................................................................................................... 58
* 552 273 46 HOSING SET, DPX00I, WITH OR WITHOUT HOSE REEL, FIXED JAW SELE............................................... 60
* 550 748 19 SCHEMATIC, GREASING, SAFEMATIC AUTOMATIC LUBRICATION SYSTEM............................................ 62
** 550 748 35 PUMP UNIT..................................................................................................................................................... 63
* d57 510 -20en0313 HYDRAULIC HOSES, SLEEVES, FITTINGS AND ADAPTERS..........................................................

5.ELECTRIC SYSTEM
* BG0 024 5302 A.1 20 ELECTRICAL DRAWINGS; READING AND SYMBOLS..................................................................
* b75 400 4en0506 ELECTRIC CABLES.................................................................................................................................

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* BG0 038 2969 ELECTRICAL ASSEMBLY, SANDVIK DPI.................................................................................................. 1


** 552 081 95 SWITCHGEAR CABINET ASSEMBLY, MP (MAIN POWER) OF DPI............................................................ 4
*** 551 884 54 CABLE ASSEMBLY, SANDVIK DPI MP CABLING TIER4......................................................................... 12
**** 550 793 81 CABLE ASSEMBLY, 5X1.5, 8 M............................................................................................................. 15
**** 551 714 95 CABLE ASSEMBLY, 23 (5+PE) F / PUR 5X4.0+C / 6 M /...................................................................... 16
**** 550 851 68 CABLE ASSEMBLY, SEALED SENSOR CONNECTOR (SSC).............................................................. 17
**** 551 554 09 CABLE ASSEMBLY, 3-POLE, PUR 3X1.5MM2...................................................................................... 18
**** 551 554 12 CABLE ASSEMBLY, 3-POLE, PUR 3X1.5MM2...................................................................................... 19
**** 550 861 01 ELECTRICAL ASSEMBLY, EMG STOP BUTTON ASM + GLAND........................................................ 20
**** 551 898 97 CABLE ASSEMBLY, W2350.1, ENGINE WIRING HARNESS................................................................ 21
**** 550 564 70 CABLE ASSEMBLY, 8M - PUR 5X1.5.................................................................................................... 22
** 551 850 38 ELECTRICS KIT, POWER RELAYS DPI........................................................................................................ 24
*** 551 874 41 HARNESS, WIRING, WIRING HARNESS, POWER RELAYS, W2351...................................................... 26
** 552 082 65 CONTROL BOX ASSEMBLY, FRONT CARRIER.......................................................................................... 30
*** 550 782 65 CABLE ASSEMBLY, FCC (FRONT CARRIER CONTROLLER) CABLING................................................ 34
**** 550 947 47 ELECTRICAL ASSEMBLY, SIGNAL LIGHT FOR AIR OUTLET CONTROL........................................... 35
***** 104 469 62 HOUSING............................................................................................................................................ 36
** 552 064 57 CONTROL BOX ASSEMBLY, RHC (ROD HANDLING CONTROLLER) OF DPI........................................... 38
*** 550 785 62 CABLE ASSEMBLY, RHC (ROD HANDLING CONTROLLER) CABLING.................................................. 40
** 552 064 59 CONTROL BOX ASSEMBLY, DM ( DRILLING MASTER ) OF SANDVIK DPI............................................... 42
*** 550 781 87 CABLE ASSEMBLY, DPI DM (DRILLING MASTER) BOX......................................................................... 46
**** 552 081 75 CABLE ASSEMBLY, (FEED PRESS. SENSOR CABLES FOR LONG FEED)....................................... 47
**** 552 081 76 CABLE ASSEMBLY, (FEED PRESS. SENSOR CABLES FOR STANDARD FEET).............................. 48
** 551 568 53 ELECTRICAL ASSEMBLY, SANDVIK DPI PPS (POWERPACK SLAVE)...................................................... 49
*** 551 566 67 WIRING HARNESS ASSEMBLY, POWER WIRING HARNESS................................................................. 50
*** 551 566 68 WIRING HARNESS ASSEMBLY, SIGNAL WIRING HARNESS................................................................. 51
** BG0 027 5827 SCHEMATIC, ELECTRICAL, WIRING, DPI FITTING................................................................................ 54
*** 550 596 50 CABLE ASSEMBLY, MAIN CABLES.......................................................................................................... 60
*** 551 652 24 CABLE ASSEMBLY, ENGINE POWER CABLES....................................................................................... 63
*** 550 694 91 CABLE ASSEMBLY..................................................................................................................................... 64
*** 550 626 34 CABLE ASSEMBLY, HUMMEL M23 (5+PE) ME / 8M - PUR 5X1.5 / HUMMEL M2................................... 65
*** 550 790 64 CABLE ASSEMBLY, HUMMEL M23 (5+PE) ME / 10M - PUR 5X1.5 / -..................................................... 66
*** 550 789 93 CABLE ASSEMBLY, HUMMEL M23 (5+PE) ME / 8M - PUR 5X2.5+C / HUMMEL.................................... 67
*** 550 742 95 NSS CABLE ASSEMBLY, HUMMEL M23 (5+PE) M / PUR 3X2.5+C / 1.1 M / M....................................... 68
* 551 944 85 CABLE ASSEMBLY, POWER CABLE.............................................................................................................. 69
* BG0 027 5827B CAN BUS AND POWER CABLING...........................................................................................................
* BG0 027 5914C CIRCUIT DIAGRAM DPI CABIN................................................................................................................
* BG0 027 6121C CIRCUIT DIAGRAM DPI CARRIER...........................................................................................................
* BG0 039 2938A CIRCUIT DIAGRAM DPI DRILLING AND ROD HANDLING.....................................................................
* OPTIONAL EQUIPMENT........................................................................................................................................................ 70

6.ROCK DRILL & SLU


* 551 753 66 ROCK DRILL, HL1560T/PE-90 , OMT500......................................................................................................... 4
** 302 992 31 POWER EXTRACTOR, HL1500PE-90........................................................................................................... 8
*** 303 008 81 BODY, HL1500PE-90 AIR FLUSHING TUBE 87+76.................................................................................. 9
*** 154 245 18 FLANGE, HL1500PE-90 AIR FLUSHING TUBE 87+76.............................................................................. 10
*** 550 151 23 TOOL, SPECIAL, HL1500PE-90 HL1000PE-90 POWER EXTRACTOR TUBE.......................................... 11
** 097 344 48 ACCUMULATOR, 0,3DM3, 4BAR................................................................................................................... 13
** 097 343 18 ACCUMULATOR, 0,3DM3, 50BAR................................................................................................................. 14
** 154 044 38 MOTOR ASSEMBLY, HYDRAULIC, OMT500................................................................................................ 15
** 550 642 39 ACCUMULATOR, -.......................................................................................................................................... 16

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** 550 358 96 SPACER/ ROCK DRILL, -............................................................................................................................... 18


** 550 358 60 HOUSING, -..................................................................................................................................................... 20
** 550 387 95 TOOL KIT, HL1560T....................................................................................................................................... 22
*** 093 333 78 TOOL KIT.................................................................................................................................................... 23
* 551 916 85 SHANK LUBRICATION UNIT, SHANK LUBRICATION FOR DPI..................................................................... 26
** 551 922 71 TANK ASSEMBLY, SHANK LUBRICATION................................................................................................... 28
*** 551 916 92 COVER ASSEMBLY, SLU.......................................................................................................................... 30
** BG0 037 5270 PUMP ASSEMBLY, SHANK LUBRICATION............................................................................................. 31
*** 551 746 40 PUMP UNIT, LUBRICATION 2.00CM3/STROKE, MASTER UNIT............................................................. 34

7.FEED SYSTEM
* 552 005 15 FEED................................................................................................................................................................... 2
** 258 225 43 CYLINDER FEED ASSEMBLY....................................................................................................................... 8
** 322 278 48 WHEEL, IDLER, FRONT ASSEMBLY............................................................................................................ 9
** 550 511 98 WHEEL, IDLER............................................................................................................................................... 10
** 303 822 58 DRILL CARRIAGE........................................................................................................................................... 11
** 550 034 90 GUIDE, STEEL ROPE GUIDE ASSY............................................................................................................. 12
** 550 535 34 GUIDE............................................................................................................................................................. 13
** 237 774 38 HOSE GUIDE ASSY'....................................................................................................................................... 14
*** 233 284 78 ROLLER ASSY'........................................................................................................................................... 15
**** 237 610 48 HOSE ROLLER D 250............................................................................................................................ 16
*** 236 238 68 ROLLER ASSY'........................................................................................................................................... 17
** 551 983 61 DEPTH INDICATOR ASSEMBLY, HOSE REEL............................................................................................. 20
*** 552 061 26 SENSOR ASSEMBLY, DEPTH INDICATOR FOR SANDVIK DPI.............................................................. 22
*** 550 772 97 PULLEY, BELT............................................................................................................................................ 23
*** 550 773 09 CLAMP......................................................................................................................................................... 24
** 550 487 89 HOSE SUPPORT ASSEMBLY........................................................................................................................ 25
** 551 546 82 VALVE ASSEMBLY......................................................................................................................................... 26
*** 551 531 42 BLOCK, VALVE, LOAD CONTROL FOR CYLINDER FEED CONTROL.................................................... 27
** 239 756 92 COVER ASSY/SAFETY CABLE ASSY'.......................................................................................................... 28
*** 550 392 43 WIRE, SAFETY........................................................................................................................................... 30
**** 551 687 83 SWITCH, LIMIT, SAFETY, EMERGENCY STOP PULL-WIRE SWITCH................................................ 31
** 550 224 64 HOLDER, CABLE............................................................................................................................................ 32
* 550 831 78 POWER EXTRACTION ASSEMBLY, HL 1560 WITH HOSE REEL.................................................................. 33
** 550 773 10 VALVE ASSEMBLY, POWER EXTRACTOR.................................................................................................. 36
*** 550 795 21 VALVE ASSEMBLY, POWER EXTRACTOR, ADAPTER ASSEMBLY....................................................... 37
**** 550 737 83 CONTROL BLOCK ASSEMBLY, POWER EXTRACTOR CONTROL BLOCK........................................ 38
** 552 204 93 ELECTRIC COMPONENTS ASSEMBLY, SANDVIK DPI, POWER EXTRACTOR......................................... 39
* OPTIONAL EQUIPMENT........................................................................................................................................................ 40
** 550 574 75 SUCTION HEAD, MOVEABLE........................................................................................................................ 42
*** 550 077 41 CYLINDER................................................................................................................................................... 44
*** 550 566 23 HEAD, SUCTION......................................................................................................................................... 46
**** 550 653 15 SUCTION BOX........................................................................................................................................ 49
**** 550 877 42 CYLINDER............................................................................................................................................... 50
*** 550 004 61 ROD RETAINER.......................................................................................................................................... 51
**** 550 003 10 ARM......................................................................................................................................................... 52
**** 550 004 34 PLATE, FRONT....................................................................................................................................... 53
**** 550 004 38 PLATE, REAR......................................................................................................................................... 54
**** 237 770 28 CYLINDER............................................................................................................................................... 55
** 550 832 10 STABILIZER ASSEMBLY, HL 1560 WITH HOSE REEL................................................................................ 56
** 551 521 25 MODULE, OPTION......................................................................................................................................... 57

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8.ROD CHANGER
* 551 661 51 ROD CHANGER ASSEMBLY, GT65 WITHOUT ROLLERS.............................................................................. 2
** 550 528 79 ROTATION MECHANISM, ROTATION MECHANISM.................................................................................... 6
*** 883 433 49 HYDRAULIC MOTOR.................................................................................................................................. 7
** 550 506 18 FIXED JAW RETAINER.................................................................................................................................. 10
*** 550 675 63 CYLINDER, D63 D32 LMIN340 S105......................................................................................................... 11
*** 550 761 16 PIN............................................................................................................................................................... 12
*** 550 763 72 PIN............................................................................................................................................................... 13
** 550 528 75 HOUSING........................................................................................................................................................ 14
** 551 657 56 SUPPORTING BLOCK ASSEMBLY, GT65, 6 SLOTS................................................................................... 15
** 550 520 73 CYLINDER....................................................................................................................................................... 18
** 550 541 13 LATCH, ASSEMBLY, ROD CHANGER.......................................................................................................... 20
*** 550 521 06 CYLINDER................................................................................................................................................... 22
* 550 768 21 NSS CONTROL VALVE ASSEMBLY, MAIN VALVES OF ROD CHANGER.................................................... 24
** 858 243 69 PILOT CONTROLLED NON-RETURN VALVE............................................................................................... 25
* 551 674 43 JAWS ASSEMBLY, GT 65, WITHOUT ROLLERS............................................................................................ 28
* OPTIONAL EQUIPMENT........................................................................................................................................................ 29
** 550 987 36 MODIFICATION KIT........................................................................................................................................ 29
*** 239 062 08 SUCTION HEAD GUIDE MOUNTING........................................................................................................ 30

9.BOOM
* 550 714 08 BOOM ASSEMBLY............................................................................................................................................ 2
** 258 598 78 NSS ZOOM ASSY'.......................................................................................................................................... 5
*** 258 610 08 CYLINDER................................................................................................................................................... 6
*** 237 562 18 PIN, D80, L374............................................................................................................................................ 7
*** 236 117 98 PIN, D50, L241............................................................................................................................................ 8
** 550 503 63 BULKHEAD...................................................................................................................................................... 9
** 235 711 87 CRADLE.......................................................................................................................................................... 10
** 258 599 08 TURNING SUPPORT WITH BUSHINGS........................................................................................................ 11
** 550 716 89 SWING PIECE, BUSHING.............................................................................................................................. 12
** 136 337 58 CLEVIS ASSY................................................................................................................................................. 13
** 064 825 88 CYLINDER, D160 D80 LMIN1015 S509......................................................................................................... 16
** 258 503 58 CYLINDER, D140 D70 LMIN1056 S554......................................................................................................... 18
** 258 670 68 NSS HYDR.CYL. 100/50, D100 D50, MIN 1800, MAX 3280.......................................................................... 20
** 550 720 42 PIN KIT, PARTS 78, 79 AND 82-88............................................................................................................... 22
*** 236 119 48 PIN, D70, L248............................................................................................................................................ 25
*** 234 861 48 PIN, D50 L192............................................................................................................................................. 26
*** 235 115 28 PIN, D50, L192............................................................................................................................................ 27
*** 236 121 38 PIN, D100, L475.......................................................................................................................................... 28
*** 550 711 34 PIN, D60 L217............................................................................................................................................. 29
** 517 880 33 VALVE, CHECK, PILOT OPERATED............................................................................................................. 30
** 550 710 31 CYLINDER, D160 D80 LMIN1400 S560......................................................................................................... 32
** 238 612 03 CYLINDER, D160 D80 LMIN1143 S225......................................................................................................... 34
** 136 336 28 CROSS............................................................................................................................................................ 35

10.HYDRAULIC SYSTEM
* 552 257 38 TANK, HYDRAULIC, MOUNTING...................................................................................................................... 2
** 551 858 38 HYDRAULIC TANK ASSEMBLY..................................................................................................................... 6
*** 867 271 59 FILTER, RETURN....................................................................................................................................... 7
*** 551 840 03 COVER ASSEMBLY.................................................................................................................................... 8
** 551 788 70 SUPPORTING BLOCK ASSEMBLY............................................................................................................... 9

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** 552 153 10 HOSE SET, HYDRAULIC RECEIVER MOUNTING........................................................................................ 12


* 550 573 70 VALVE ASSEMBLY............................................................................................................................................ 14
** 550 781 52 VALVE ASSEMBLY, DRILLING CONTROL BLOCK, ADAPTER ASSEMBLY................................................ 16
** 550 431 63 CONTROL BLOCK ASSEMBLY..................................................................................................................... 18
*** 550 731 57 COVER, END.............................................................................................................................................. 19
*** 551 753 42 SECTION, MIDDLE INLET ELEMENT........................................................................................................ 20
*** 551 753 32 SECTION, VALVE SECTION FOR CONTROL BLOCK M4-4338.20.......................................................... 22
*** 551 753 37 SECTION, VALVE SECTION FOR CONTROL BLOCK.............................................................................. 24
** 550 864 06 NSS HOUSING, ASSEMBLY.......................................................................................................................... 25
** 551 849 84 VALVE ASSEMBLY, HEATING SECTION ASSY FOR PRESSURE TRANSMITTER.................................... 26
*** 550 112 18 VALVE, DIRECTIONAL, 3/2........................................................................................................................ 27
* 550 773 12 VALVE ASSEMBLY, STABILIZER.................................................................................................................... 28
** 550 781 54 VALVE ASSEMBLY, STABILIZER, ADAPTER ASSEMBLY........................................................................... 29
*** BG0 029 7059 CONTROL BLOCK ASSEMBLY, STABILIZER CONTROL BLOCK....................................................... 32
* 550 877 29 CONTROL VALVE ASSEMBLY, DRILL ROD GUIDE....................................................................................... 33
* 886 388 29 VALVE, DIRECTIONAL...................................................................................................................................... 34

11.CARRIER
* 551 962 47 OSCILLATION ASSEMBLY............................................................................................................................... 1
** 551 970 41 CYLINDER ASSEMBLY, 140/90-190.............................................................................................................. 2
*** 551 546 58 CYLINDER ASSEMBLY, 140/90-190, LMIN=680MM.................................................................................. 4
* 551 722 98 BEAM, CRAWLER, TRACK BEAMS................................................................................................................. 6
* 552 034 84 NSS GEARBOX, LOHMANN.............................................................................................................................. 8
** 552 034 85 FINAL DRIVE ASSEMBLY, LEFT................................................................................................................... 10
*** 887 912 79 FINAL DRIVE.............................................................................................................................................. 11
**** 550 005 00 GEAR, DRIVE.......................................................................................................................................... 14
**** 550 005 01 HYDRAULIC MOTOR.............................................................................................................................. 17
** 552 034 86 FINAL DRIVE ASSEMBLY, RIGHT................................................................................................................. 20
* 551 941 52 NSS IDLER WHEELS......................................................................................................................................... 21
** 814 675 09 WHEEL ASSEMBLY........................................................................................................................................ 22
* 551 964 57 NSS ROLLER SET, TRACK.............................................................................................................................. 23
** 887 939 89 ROLLER, TRACK............................................................................................................................................ 24
* 551 964 24 NSS TRACKS, TRIPLE GROUSER 400MM...................................................................................................... 25
** 550 580 92 TRACK CHAIN, TRIPLE GROUSER 400MM................................................................................................. 26
* 552 228 30 BUSHING, FRAME, DPI FRAME....................................................................................................................... 28
* 551 772 33 VALVE ASSEMBLY, RIGHT.............................................................................................................................. 30
** 550 566 31 VALVE ASSEMBLY, BOOM VALVE............................................................................................................... 37
*** 550 903 90 VALVE, DIRECTIONAL, MAX INLET PRESSURE 350 BAR...................................................................... 38
**** 551 582 13 COVER, END, INLET ELEMENT OF BOOM VALVE M4-7368-20/6M4-12JPSYV.................................. 39
**** 551 676 45 VALVE SECTION, VALVE SECTION M4-12 WITH EPM2 ELECTRONICS........................................... 40
** 550 881 91 VALVE ASSEMBLY, TRAMMING................................................................................................................... 42
*** 550 903 91 VALVE, DIRECTIONAL, 100L/MIN, MAX INLET PRESSURE 350BAR...................................................... 44
** 550 796 97 TRAP, WATER................................................................................................................................................ 45
*** 550 378 36 TRAP, WATER, 3/4 IN 40MICR.................................................................................................................. 46
** 550 692 13 PIPE ASSEMBLY............................................................................................................................................ 48
** 551 718 03 FLUSHING VALVE ASSEMBLY..................................................................................................................... 50
*** 551 729 59 FLUSHING VALVE ASSEMBLY.................................................................................................................. 51
**** 551 715 42 VALVE, PROPORTIONAL, DIRECTIONAL, PMAX 60 BAR................................................................... 52
** 550 674 07 MANIFOLD BLOCK......................................................................................................................................... 53
** 550 566 58 FILTER ASSEMBLY, PRESSURE, HYDRAULIC OIL..................................................................................... 54
*** 858 932 19 FILTER, PRESSURE................................................................................................................................... 55

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** 550 566 59 FILTER ASSEMBLY, COMPRESSOR OIL..................................................................................................... 56


** 550 673 86 MANIFOLD BLOCK......................................................................................................................................... 58
** 550 657 90 VALVE ASSEMBLY, OSCILLATION............................................................................................................... 60
** 550 842 33 ADAPTER ASSEMBLY................................................................................................................................... 61
** 550 673 84 CONTROL VALVE ASSEMBLY, TRAMMING SPEED................................................................................... 62
*** 887 417 79 VALVE, DIRECTIONAL............................................................................................................................... 63
** 551 885 20 NSS BRACKET, MOUNTING.......................................................................................................................... 64
** 551 772 32 PLATFORM, SERVICE................................................................................................................................... 66
* 551 886 91 COOLER, MOUNTING........................................................................................................................................ 68
** 551 886 88 COOLER ASSEMBLY..................................................................................................................................... 70
*** 551 878 41 COOLER, ENGINE COOLER..................................................................................................................... 74
*** 552 002 60 TANK ASSEMBLY, SURGE, SURGE TANK.............................................................................................. 75
*** 551 885 32 MOTOR ASSEMBLY, HYDRAULIC............................................................................................................ 76
**** 551 828 04 MOTOR, HYDRAULIC............................................................................................................................. 77
*** 551 887 00 VALVE ASSEMBLY..................................................................................................................................... 78
**** 550 830 87 BLOCK, VALVE....................................................................................................................................... 79
* 552 125 53 COOLER, OIL, MOUNTING............................................................................................................................... 82
** 550 591 94 COOLER ASSEMBLY..................................................................................................................................... 86
*** 550 746 35 COOLER, OIL, HYDRAULIC / COMPRESSOR OIL................................................................................... 91
*** 550 856 34 ASSEMBLY, HYDRAULIC OIL THERMOSTAT.......................................................................................... 92
*** 550 856 33 ASSEMBLY, COMPRESSOR OIL THERMOSTAT..................................................................................... 93
*** 550 925 28 VALVE ASSEMBLY..................................................................................................................................... 94
** 550 860 70 HOSE FITTINGS KIT, AIR.............................................................................................................................. 95
** 550 976 57 MOUNTING, BIT BRACKET........................................................................................................................... 98
* 552 257 42 COMPONENTS, ASSEMBLY, -.......................................................................................................................... 100
** 552 257 43 SIDE MASK ASSEMBLY, -............................................................................................................................. 104
*** 552 272 42 COVER, SIDE, MOUNTING, LEFT SIDE................................................................................................... 108
*** 550 909 87 PUMP, HAND.............................................................................................................................................. 109
** 550 857 81 MOUNTING, BATTERY................................................................................................................................... 110
** 550 878 71 VALVE ASSEMBLY, COMPRESSOR CONTROL BLOCK............................................................................. 112
*** 550 876 91 VALVE, AIR, AIR COMPRESSOR CIRCUIT.............................................................................................. 114
**** 551 794 27 VALVE ASSEMBLY, AIR KOMPRESSOR CIRCUIT............................................................................... 116
** 550 882 62 VALVE ASSEMBLY......................................................................................................................................... 117
* 552 257 45 COVERS ASSEMBLY, DPI TIER4..................................................................................................................... 118
* 552 271 03 MODULE, FINISHING, FINISHING MODULE.................................................................................................... 120
** 550 860 42 MOUNTING..................................................................................................................................................... 121
** 235 106 48 PRESSURE GAUGE BRIEFCASE.................................................................................................................. 122
** 551 594 74 MIRROR.......................................................................................................................................................... 123
** 551 675 82 ADAPTER........................................................................................................................................................ 124
* OPTIONAL EQUIPMENT........................................................................................................................................................ 125
** 551 966 29 NSS JACK, MOUNTING................................................................................................................................. 126
*** 552 171 21 NSS JACK................................................................................................................................................... 127
**** 551 966 30 JACK........................................................................................................................................................ 128
***** 551 663 39 CYLINDER ASSEMBLY, D80 D50 LMIN1385 S950........................................................................... 130
**** 550 897 64 VALVE ASSEMBLY................................................................................................................................. 132
** 550 746 42 GUIDE, TRACK, 1 PAIR................................................................................................................................. 133
** 551 577 91 CAMERA, REVERSING.................................................................................................................................. 136
*** 551 587 78 CAMERA, REVERSING, INCL. 2 CAMERAS , CABLES & 7" DISPLAY.................................................... 137

12.POWERPACK
* 551 894 56 NSS ENGINE ASSEMBLY, DIESEL, CAT C13, DP1500I................................................................................. 2

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** 552 186 66 SUPPORT, FRONT, MOUNTING CAT C13................................................................................................... 6


*** 551 809 20 DAMPER, ASSEMBLY................................................................................................................................ 8
** 552 124 01 SUPPORT, REAR, MOUNTING, BOTH SIDES.............................................................................................. 10
*** 552 032 58 DAMPER, ASSEMBLY................................................................................................................................ 11
** 552 188 77 ADAPTER, MOUNTING.................................................................................................................................. 14
** 551 829 38 BELT, FLAT, POLYGROOVE, MOUNTING.................................................................................................... 18
** 552 035 23 FILTER ASSEMBLY, MOUNTING CAT C13.................................................................................................. 20
*** 552 026 78 FILTER ASSEMBLY, -................................................................................................................................. 22
** 552 037 75 GUARD, MOUNTING...................................................................................................................................... 23
** 552 191 73 COUPLING, MOUNTING................................................................................................................................ 26
** 551 903 98 NSS GEARBOX ASSEMBLY, DP1500I.......................................................................................................... 28
*** 550 516 07 GEARBOX, TRANSFER, 4382-SAE1......................................................................................................... 30
*** 550 582 06 DOUBLE PUMP, 130CM3/REV 2100R/MIN +28CM3/REV......................................................................... 31
**** 550 589 85 PUMP, GEAR.......................................................................................................................................... 32
**** 550 582 53 PUMP, PISTON, VARIABLE DISPLACEMENT PUMP 130CC............................................................... 33
***** 550 382 39 ADJUSTER.......................................................................................................................................... 36
*** 551 888 46 PUMP, TRIPLE, TRIPLE PUMP ASSEMBLY 85CC + 19CC + 19CC......................................................... 37
**** 550 420 04 PUMP, PISTON, VARIABLE DISPLACEMENT PUMP........................................................................... 38
*** 550 970 74 COMPRESSOR ASSEMBLY....................................................................................................................... 40
**** 308 348 49 COMPRESSOR....................................................................................................................................... 42
**** 223 365 88 SUCTION CONTROL VALVE................................................................................................................. 44
** 551 928 47 HOSE SET, FUEL AND OIL HOSES, CAT C13 ENGINE ASSEMBLY.......................................................... 46
* 552 049 18 NSS SYSTEM, COOLING, WATER, FUEL AND AIR........................................................................................ 48
** 551 977 49 PIPE ASSEMBLY, ENGINE (C13) -> COOLER............................................................................................. 52
** 551 913 56 HOSE SET, COOLING SYSTEM.................................................................................................................... 54
* 551 966 02 NSS AFTER-TREATMENT MODULE, MOUNTING........................................................................................... 58
* 552 257 39 MOUNTING, FUEL TANK.................................................................................................................................. 60
* 551 980 29 MOUNTING, EXHAUST PIPE C13..................................................................................................................... 64
* OPTIONAL EQUIPMENT........................................................................................................................................................ 65
** 551 963 28 MOUNTING, ELECTRICAL FUEL FILLING PUMP......................................................................................... 66
*** 551 964 97 PUMP ASSEMBLY, ELECTRICAL FUEL PUMP........................................................................................ 67
*** 551 964 98 FILTER ASSEMBLY, FUEL FILTER........................................................................................................... 68
*** 550 861 31 ELECTRICAL ASSEMBLY, PUSH BUTTON / SIGNAL LIGHT FOR FUEL FILLING.................................. 69
*** 551 965 30 HOSE SET, HOSES FOR ELECTRICAL FUEL FILLING PUMP................................................................ 72
** 551 729 39 ASSEMBLY KIT, SWICTCH BRACKET FOR OIL PUMP AND FUEL PUMP................................................. 74

13.PNEUMATIC SYSTEM
* 550 750 77 TANK, AIR.......................................................................................................................................................... 2
** 223 423 18 DISHARGE VALVE......................................................................................................................................... 5
* OPTIONAL EQUIPMENT........................................................................................................................................................ 6

14.DUST COLLECTOR
* 552 025 88 DUST COLLECTOR ASSEMBLY...................................................................................................................... 2
** 551 658 71 CYCLONE, PRIMARY..................................................................................................................................... 4
** 235 098 58 WIRING KIT, DUST COLLECTOR HOSE GROUNDING............................................................................... 5
* 550 559 85 COLLECTOR, DUST.......................................................................................................................................... 8
** 551 677 95 COLLECTOR, DUST, SPACER PART OF DUST COLLECTOR.................................................................... 9
*** 552 047 59 VALVE, AIR, 2/2-WAY PULSE-SOLENOID VALVE ,R1",8BAR,24V.......................................................... 10
** 550 560 25 FAN, DC 1550 N............................................................................................................................................. 12
*** 551 880 19 PROPELLER............................................................................................................................................... 13
*** 551 679 87 MOTOR ASSEMBLY, HYDRAULIC............................................................................................................ 14

Sandvik Mining and Construction Oy, Drills Tampere © 2014


8 (9) 38961 140702

**** 858 110 29 HYDRAULIC MOTOR.............................................................................................................................. 16


*** 551 950 75 CYLINDER, AIR, 32/12 STROKE 40(SPRING IN)...................................................................................... 17
*** 550 895 80 VALVE ASSEMBLY..................................................................................................................................... 18
** 550 896 49 VALVE ASSEMBLY, DUST COLLECTOR...................................................................................................... 20
*** 551 523 85 BLOCK, VALVE, FOR DUST COLLECTOR MOTOR CONTROL............................................................... 21
* 551 678 04 COLLECTOR, DUST, BOTTOM PART OF DUST COLLECTOR...................................................................... 22
* OPTIONAL EQUIPMENT........................................................................................................................................................ 23
** 552 134 61 SAMPLING EQUIPMENT................................................................................................................................ 23
*** 552 134 62 SAMPLING EQUIPMENT............................................................................................................................ 26
**** 551 500 64 SAMPLING EQUIPMENT........................................................................................................................ 28
**** BG0 037 5309 CONTROL BOX ASSEMBLY, SDC (SAMPLING DEVICE CONTROLLER)...................................... 32
***** 550 849 60 CABLE ASSEMBLY, SDC................................................................................................................... 33
****** 550 851 29 CABLE ASSEMBLY......................................................................................................................... 34
****** 550 861 01 ELECTRICAL ASSEMBLY, EMG STOP BUTTON ASM + GLAND................................................. 35
**** 550 849 83 VALVE ASSEMBLY................................................................................................................................. 36
**** 550 112 18 VALVE, DIRECTIONAL, 3/2.................................................................................................................... 37

15.CABIN MODULE
* BG0 032 9051 NSS CABIN, MOUNTING.............................................................................................................................. 2
** BG0 023 5946 NSS CABIN, BASIC ASSEMBLY FITTING................................................................................................ 4
*** BG0 034 0429 NSS CABIN, ASSEMBLY....................................................................................................................... 6
**** BG0 023 6097 NSS MOUNTING, GLASSES............................................................................................................. 7
***** BG0 032 5420 NSS GLASS, ASSEMBLY RIGHT.................................................................................................. 10
***** BG0 032 5425 NSS GLASS, ASSEMBLY REAR................................................................................................... 12
***** BG0 032 5427 NSS WINDSHIELD, ASSEMBLY................................................................................................... 13
**** BG0 032 4861 NSS DOOR, MOUNTING................................................................................................................... 16
***** BG0 032 5045 DOOR ASSEMBLY......................................................................................................................... 18
****** BG0 032 7449 SPRING, GAS, GAS SPRING.................................................................................................... 21
**** 551 637 42 NSS WIPER............................................................................................................................................. 22
**** BG0 023 6110 NSS AIR CONDITIONER, MOUNTING............................................................................................. 24
***** 551 707 89 AIR CONDITIONER............................................................................................................................. 26
**** BG0 032 8489 NSS HANDLE, ASSEMBLY............................................................................................................... 27
**** BG0 032 8565 NSS WASHER UNIT, WINDSHIELD................................................................................................. 28
**** BG0 033 8162 NSS GRILL, FRONT, MOUNTING..................................................................................................... 30
**** BG0 023 6106 NSS UPHOLSTERY KIT, ASSEMBLY, PLASTIC.............................................................................. 32
***** BG0 033 9795 NSS PANEL, ASSEMBLY.............................................................................................................. 33
**** 551 663 45 NSS BUMPER......................................................................................................................................... 34
**** BG0 032 9383 NSS COVER, FILTER, MOUNTING.................................................................................................. 36
**** BG0 034 1131 NSS EQUIPMENT, CABIN, ASSEMBLY............................................................................................ 38
***** BG0 034 1250 WEAR COMPONENTS ASSEMBLY.............................................................................................. 41
***** BG0 034 1252 INSULATION, MOUNTING............................................................................................................. 44
***** BG0 036 5496 ASSEMBLY, PLUGS ASSEMBLY.................................................................................................. 45
**** BG0 037 3543 NSS ELECTRICAL ASSEMBLY, CABIN............................................................................................ 48
***** 552 218 90 WIRING KIT, RIGHT SIDEPANEL HARNESS.................................................................................... 49
***** BG0 037 3586 NSS ELECTRICAL ASSEMBLY, CABIN ESG............................................................................... 50
****** 552 220 98 SWITCHGEAR CABINET ASSEMBLY, ESG OF SANDVIK DPI CABIN......................................... 52
***** BG0 037 3600 NSS PANEL, SWITCHPANEL INSTALLATION............................................................................. 54
***** 551 677 08 NSS ELECTRICAL ASSEMBLY, READING LIGHT INSTALLATION.................................................. 55
**** BG0 032 8793 NSS CABIN, MOUNTING................................................................................................................... 58
**** BG0 032 9793 NSS ROOF, ASSEMBLY................................................................................................................... 60
**** BG0 037 3237 NSS MOUNTING, SEAT.................................................................................................................... 62

Sandvik Mining and Construction Oy, Drills Tampere © 2014


9 (9) 38961 140702

***** 551 638 87 SEAT ASSEMBLY............................................................................................................................... 64


****** 551 663 75 SEAT, WITHOUT ARMRESTS........................................................................................................ 65
****** 550 930 96 ARMREST, LEFT............................................................................................................................. 66
****** 550 931 26 ARMREST, RIGHT.......................................................................................................................... 67
****** 550 703 36 PANEL, LEFT.................................................................................................................................. 70
******* 550 841 16 JOYSTICK, 3 BUTTONS............................................................................................................................ 71
******* 550 841 13 JOYSTICK, 2 BUTTONS ON THE HANDLE, 4 BUTTONS ON TOP, LEFT............................................... 72
****** 550 702 55 PANEL, RIGHT................................................................................................................................ 74
******* 550 977 13 JOYSTICK, 2 BUTTONS ON THE HANDLE, 4 BUTTONS ON TOP, RIGHT............................................ 75
**** 551 663 95 NSS MIRROR, ASSEMBLY.................................................................................................................... 76
**** 552 211 24 NSS DISPLAY, MOUNTING.................................................................................................................... 77
**** 551 664 02 NSS BEACON......................................................................................................................................... 78
**** 551 675 02 NSS ACCESSORY KIT, MIRROR AND ARM......................................................................................... 79
**** 551 664 57 NSS PANEL............................................................................................................................................ 80
**** BG0 023 6093 NSS INSULATION, ASSEMBLY........................................................................................................ 81
*** BG0 037 0801 LAMP, MOUNTING, CABIN FRONT LIGHTS MOUNTING, HALOGEN................................................ 82
*** BG0 033 9746 NSS PANEL, ASSEMBLY...................................................................................................................... 83
* OPTIONAL EQUIPMENT........................................................................................................................................................ 84
* BG0 037 8356 AIR CONDITIONER ASSEMBLY, DP1500I, TIER 4I.................................................................................... 86
** 550 858 85 CONDENSER.................................................................................................................................................. 89
** 552 145 94 HOSE SET, AIR CONDITIONING HOSES, REFRICATION........................................................................... 90
* 552 137 26 HEATER, CABIN, -............................................................................................................................................. 91
** 551 947 27 HOSE SET, CABIN HEATING HOSES, DPI.................................................................................................. 92

16.LUBRICATION SYSTEMS
* 550 766 97 LUBRICATION SYSTEM, GREASE................................................................................................................... 2
** 550 581 63 SPRAY GREASER UNIT................................................................................................................................ 3
*** 550 030 31 BLOCK, GREASING.................................................................................................................................... 4
** 550 779 73 VALVE ASSEMBLY, THREAD GREASING.................................................................................................... 5
** 550 030 32 FILLING DEVICE............................................................................................................................................. 6
* 550 748 18 GREASING UNIT ASSEMBLY, CENTRAL........................................................................................................ 7

17.FIRE SUPPRESSION
* 551 520 73 FIRE EXTINGUISHER ASSEMBLY................................................................................................................... 1

18.MEASURING SYSTEM
* 550 890 46 NSS INCLINATION INSTRUMENT.................................................................................................................... 1
** 550 890 51 SENSOR, MOUNTING, FEED ALIGNMENT.................................................................................................. 2
* 550 854 66 SENSOR, MOUNTING........................................................................................................................................ 4
** 550 786 36 CONTROL ASSEMBLY, RHS (ROD HANDLING SENSORS SLAVE)........................................................... 8
*** 551 811 53 CABLE ASSEMBLY, MALE 5-POLE - FEMALE 3-POLE, LENGHT 5.5M.................................................. 9

19.CONTACT INFORMATION
* FEEDBACK.............................................................................................................................................................................

20.INDEX LIST
* HOW TO USE INDEX LIST....................................................................................................................................................
* INDEX LIST.............................................................................................................................................................................

Sandvik Mining and Construction Oy, Drills Tampere © 2014


HOW TO READ A SPARE PART SHEET
1 (4)

1. Spare part sheet


1 2 4

550 443 51 bC
57 PRESSURE SWITCH 060918

Ref. Part no. Description EN Standard designation Qty

1 866 395 09 PRESSURE SWITCH (2-20bar) 1


2 816 701 89 STRAIGHT THREAD ADAPTER 40X-S10-1/4"(9/16-18JIC) 1
3 816 719 09 ADAPTER TEE 9/16-18 JIC 1
4 816 739 29 NUT 9/16-18JIC 1
5 817 642 29 TUBE END REDUCER 9/16X7/16JIC 1
. . .
. .

6 850 778 99 PRESSURE GAUGE CONNECTOR TT4XS10 1/4" 1


7 816 885 99 QUICK DISCONNECT FITTING 1

Sandvik Mining and Construction Oy, Drills Tampere ©2007

Figure 1. Spare part sheet


1. Page number
2. Assembly code/revision
3. Assembly name
4. Date
5. Information

Sandvik Mining and Construction Oy, Drills Tampere © 2013


HOW TO READ A SPARE PART SHEET
2 (4)

2. Parts list revisions


The parts list revisions are determinated as follows:

123 456 78 aBc


basic parts list revision
figure revision
parts list revision

The revision of the parts list and basic parts list is always a lower
case letter. The revision of the figure is always an upper case letter.
The first version of a parts list, figure, or basic parts list has no
revision. All assemblies do not have basic parts lists. Every time
there are changes in the parts list, figure, or basic parts list they
get a new revision. The revisions are given in alphabetical order.

Sandvik Mining and Construction Oy, Drills Tampere © 2013


HOW TO READ A SPARE PART SHEET
3 (4)

3. Parts that need to be ordered separately and parts included in the assembly

550 442 22 a
15 CYLINDER 060918

20 5 13 12 14 11 9 1 16 10 6 8
50 25

51

2 4 ALTERNATIVE MIN MAX


7

2
3

550 442 22 a
100630 CYLINDER 2 (2)

Ref. Part no. Description EN Standard designation Qty


e
1 323 205 08 CYLINDER TUBE D100 1
2 550 460 80 PISTON ROD 1
2.1 817 750 09 PLAIN BEARING GE40 FO 1
2.2 422 275 70 CIRCLIP 68X2,5 2
4 163 877 88 ADAPTER R1/2''XJIC3/4''-16 R1/2"-3/4"-16 UNF, L=115 2
. . . . .
5 322 205 08 FRONT COVER 1
6 155 024 28 PISTON 1
7 817 097 49 PLUG 3/4-16 JIC 2
8 514 010 20 LOCK NUT KM 8 1
9 204 465 68 LIMIT BUSHING 1
. . . . .
1 10
11
817 269 29
803 135 09
PISTON RING
U-SEAL
100 X 75 X 22,4
50x60x10, NI300
1
1
12 814 797 09 PISTON ROD GUIDE RING 3
13 807 823 69 WIPER 50x60x7x10 1
14 522 235 40 O-RING 89,1X5,7-1 1
. . . . .
16 428 702 10 O-RING 49,5x3-1 1
20 445 824 40 HEXAGON SOCKET HEAD SCREW M12X35 m8.8 SFS 2064 20
25 514 408 40 LOCK WASHER MB 8 1
*800 868 170 09 SEAL KIT INCL. PARTS 10-16

Sandvik Mining and Construction Oy, Drills Tampere ©2007

Figure 2. Parts that need to be ordered separately

1. Parts that need to be ordered separately


2. Alternative assemblies for the figure
3. Parts included in the assembly

Sandvik Mining and Construction Oy, Drills Tampere © 2013


HOW TO READ A SPARE PART SHEET
4 (4)

There is an asterisk in front of the reference number for parts that


need to be ordered separately (figure 2). Parts that need to be
ordered separately are not included in the order when it has been
ordered using the assembly code.

Parts that need to be ordered separately are included in the


assembly if they are included in another part that is in the assembly.
If there are parts included in a part that is included in the assembly
the list reads “INCL. PARTS”. In the example above (figure 2) parts
number 50 and 51, plain bearing and circlip, are included in the
piston rod (part no 2).

There are alternative assemblies for the example assembly


550 442 22 a (figure 2). The maximum and minimum lengths of the
cylinder are shown in the alternative table (figure 3).

ALTERNATIVE MIN MAX

Figure 3. Alternative table

4. NSS assemblies

550 768 40 NSS


120830 TURBINE SHAFT ASSEMBLY / GEAR T20000 2 (2)

Ref. Part no. Description EN Standard designation Qty


e
1 560 080 00 TURBINE SHAFT ASSEMBLY INCL. PARTS 2 1
2 046 987 04 CIRCLIP 1
3 046 914 20 BEARING 1
4 046 957 96 SNAP RING 1
5 046 996 33 THRUST WASHER 1
. . . . .
6 047 009 05 CIRCLIP 1
7 560 010 42 PISTON RING 1
8 560 092 66 SUPPORT 1
9 046 910 93 SCREW 6
10 046 967 52 PISTON RING 1
. . . . .
11 887 828 19 BAFFLE INCL. PARTS 12 1
12 046 993 67 SEAL 1
13 884 148 19 SEAL RING 1
14 046 982 42 CIRCLIP 1

Figure 4. NSS assembly

The NSS assemblies are not sold as assemblies but only as separate
components. For example, assembly 550 768 40 NSS (figure 4)
cannot be ordered as an assembly, but the parts included in it can be
ordered separately.

5. Glossary

Ref. Reference number


Part. no. Part number
Qty Quantity/length
NSS Not sold as assemblies
* Needs to be ordered separately

Sandvik Mining and Construction Oy, Drills Tampere © 2013

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