【Preface】

Thank you for using our E&M&ED -series vertical packing machine.

This instruction manual introduces operation methods and matters needing

attention of Vertical Form Fill Seal Packing Machine (E&M&ED-series) for you. In

order to operate this machine in a better way, operation staff and related persons

should study and do operation training. Correct use, safe operation, periodical

maintenance, cleaning and overhaul can guarantee machine normal operation. So

please read the instruction manual carefully before operation. In this way, it can

ensure the machine perform its functions properly.

October 2018 reversion

1
 【Request】
● Current machine is managed as per its model. If you want to inquire, please inform

us related machine model.

● When you want to order spare part, please send us fax or email and tell us the spare

part’s name, model, and purchase order number etc.

● Regarding to emergency contact on night and rest day, please send us fax or email.

● If there is any question about operation, please contact our after-sales service

department.

【Applicable Machine Model】:

E series：E3220 / E4230 / E5235 / E6240 / E7245 /
E8260/E9265/E105070

M series：M4230 / M5235 / M6240 / M7245

ED series：ED4230

【Contents】
【Chapter 1】Installation Condition and Notice................................................................................................４
2
 1-1 Installation Condition................................................................................................................................４
1-2 Notes..........................................................................................................................................................４
【Chapter 2】Mechanical properties..................................................................................................................５
2-1 Summary....................................................................................................................................................５
2-2 Machine Specifications..............................................................................................................................５
2-3 Application.................................................................................................................................................７
2-4 Advantages.................................................................................................................................................７
【Chapter 3】Safe Operation...............................................................................................................................８
3-1 Notes and Warning.....................................................................................................................................８
3-2 Danger signs..............................................................................................................................................９
【Chapter 4】Use of Machine and Parameter setting....................................................................................１１
4-1 Pneumatic Components Adjustment......................................................................................................１１
4-2 speed control of film releasing...............................................................................................................１４
4-3 Date code printing adjustment (ribbon printing)....................................................................................２８
4-4 Deviation adjustment.............................................................................................................................３０
4-5 Eye mark tracking adjustment...............................................................................................................３２
4-6 Servo Motor Parameter Setting..............................................................................................................３５
4-7 Sealing roller Adjustment......................................................................................................................３８
4-8 Film Pulling Adjustment........................................................................................................................４３
4-9 Replace the film.....................................................................................................................................４７
4-10 Replace bag former..............................................................................................................................４８
4-11 Temperature control meter adjustment.................................................................................................４９
【Chapter 5】Electric Box Panel Functions and Power Switch....................................................................５１
5-1 Electric Box Panel Functions.................................................................................................................５１
5-2 The introduce of power switch function................................................................................................５３
【Chapter 6】Touch Screen Functions Introduction.....................................................................................５４
6-1 Start-up page for touch screen...............................................................................................................５４
6-2 Main interface........................................................................................................................................５８
6-3 Parameter Setting Interface....................................................................................................................６０
6-4 Manual Interface....................................................................................................................................６７
6-5 Auto Running Interface..........................................................................................................................６８
6-6 Temperature Setting...............................................................................................................................７０
6-7 Alarm Set...............................................................................................................................................７３
【Chapter 7】Analysis of common malfunction.............................................................................................７６
【Chapter 8】Application taboo and maintenance of machine.....................................................................７８
8-1 Application taboo of the machine..........................................................................................................７８
8-2 Machine maintenance............................................................................................................................７８

【Chapter 1】Installation Condition and Notice

1-1 Installation Condition
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● The machine must be installed on rigid, horizontal ground.

● Do not expose the machine to water vapor.

● Do not install the machine in a corrosive or dusty environment.

1-2 Notes
● When install and adjust the height of machine, please adjust the four feet, and let

the machine in level position.

● Make sure the machine is connecting effectively to the earth, in case of leakage or

electrostatic generation.

● After installation, please check related connected parts are tight.

● Keep the surrounding environment clean before starting the machine.

● The operator should wear protective clothing and safety helmet before working.

● Please close the door when the machine is running, and do not touch any running

parts.

● Any modification on the machine is not permitted, as it may lead to machine

breakdown and human injury.

【Chapter 2】Mechanical properties

2-1 Summary

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 ● Mechanical principle

After film-pulling, the film is delivered into bag former through arrays of roller, and

film-pulling once is a bag length. The bag former will change the film’s form

gradually into tubular bag type, and then the vertical and horizontal sealing roller

(heat seal) seal the bag simultaneously to form a closed space. Meanwhile the

measuring equipment has been ready and discharged material which has been

weighed according to needed weight. The material dropped into bag through bag

former. After a repeated film-pulling, horizontal (vertical) sealing, material filling,

finally the horizontal sealing knife cut the made bag to complete once packaging.

2-2 Machine Specifications

① E Series Model Parameter List

E3220 E4230 E5235
Film width 140～320mm 160～420mm 180～520mm
Bag size L*W=（60～200mm）*（60 L*W= （ 60 ～ 300mm ） * （ 70 L*W=（60～350mm）*（80～
～150mm） ～200mm） 250mm）
Max packing 70bags/min 65bags/min 60bags/min
speed
Power 2.5KW/220V/50（60）HZ 3.4KW/220V/50（60）HZ 3.4KW/220V/50（60）HZ
requirement
Gas Pressure 0.6～0.8MPa 0.6～0.8MPa 0.6～0.8MPa
Gas 0．5 m³/min 0．6 m³/min 0．6 m³/min
consumption
Machine size L*W*H=1158mm*930mm*12 L*W*H=1465mm*1040mm*14 L*W*H=1540mm*1160mm*160
13mm 70mm 0mm(E)
Machine weight 350Kg 420kg 500kg
E6240 E7245 E8260
Film width 180～620mm 200～720mm 200～820mm
Bag size L*W=（80～400mm）*（80 L*W=（100～450mm）*（90 L*W=（60～600mm）*（90～
～300mm） ～350mm） 400mm）
Max packing 60bags/min 55bags/min 50bags/min
speed
Power 3.8KW/220V/50（60）HZ 3.8KW/220V/50（60）HZ 4.2KW/220V/50（60）HZ

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requirement
Gas Pressure 0.6～0.8MPa 0.6～0.8MPa 0.6～0.8MPa
Gas 0．8 m³/min 0．8 m³/min 1．0 m³/min
consumption
Machine size L*W*H=1640mm*1226mm*1 L*W*H=1640mm*1314mm*18 L*W*H=2380mm*1620mm*194
709mm 55mm 0mm
Machine weight 580Kg 650kg 820kg
E9265 E105070
Film width 250～920mm 300～1050mm
Bag size L*W= （ 60 ～ L*W= （ 100 ～
600mm）*（100～450mm） 800mm）*（140～510mm）
Max packing 40bags/min 5-40bags/min
speed
Power 6KW/220V/50（60）HZ 6.5KW/220V/50（60）HZ
requirement
Gas Pressure 0.6MPa 0.6MPa
Gas 1．2 m³/min 1．2 m³/min
consumption
Machine size L*W*H=2456mm*1716mm*2 L*W*H=2341mm*1786mm*27
153mm 85mm
Machine weight 850Kg 1100Kg

②M Series Model Parameter List

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 M4230 M5235
Film width 160～420mm Film width 180～520mm
Bag size L*W= （ 60 ～ 300mm ） * （ 70 ～ Bag size L*W= （ 60 ～ 350mm ） * （ 80 ～
200mm） 250mm）
Max packing speed 65bag/min Max packing speed 60bag/min
Power requirement 3.4KW/220V/50（60）HZ Power requirement 3.4KW/220V/50（60）HZ
Gas Pressure 0.6～0.8MPa Gas Pressure 0.6～0.8MPa
Gas consumption 0.6m ３/min Gas consumption 0.6m ３/min
Machine size L*W*H=1400mm*1100mm*1560mm Machine size L*W*H=1514mm*1154mm*1590mm
Machine weight 500kg Machine weight 550kg
M6240 M7245
Film width 180～620mm Film width 200～720mm
Bag size L*W= （ 80 ～ 400mm ） * （ 80 ～ Bag size L*W= （ 100 ～ 450mm ） * （ 90 ～
300mm） 350mm）
Max packing speed 60bag/min Max packing speed 50bag/min
Power requirement 3.8KW/220V/50（60）HZ Power requirement 3.8KW/220V/50（60）HZ
Gas Pressure 0.6～0.8MPa Gas Pressure 0.6～0.8MPa
Gas consumption 0.8m ３/min Gas consumption 0.8m ３/min
Machine size L*W*H=1640mm*1226mm*1720mm Machine size L*W*H=1640mm*1305mm*1850mm
Machine weight 600kg Machine weight 650kg

③ED Series Model Parameter List

ED4230

Film width 160～420mm

Bag size L*W=（60～300mm）*（70～200mm）

Max packing speed 65bag/min

Power requirement 2.9KW/220V/50（60）HZ

Gas Pressure 0.6～0.8MPa

Gas consumption 0.6m ３/min

Machine size L*W*H=1302mm*1040mm*1282mm

Machine weight 380kg

2-3 Application
 Applicable bag type: Pillow bag, Gusset bag, M type bag.
 Applicable film materials: A variety of laminated films, single-layer PE film，

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film thickness range 0.03mm-0.15mm.
 Applicable packing materials: A variety of recreation food, frozen food, milk
Powder, coffee, oatmeal, granulated sugar, salt, rice, small hardware etc.

2-4 Advantages
 Program memory for various products packing
This machine can pack different kinds of products and it can save 30 kinds of
products’ packing data. As long as find “product number” in the catalogs, the
machine will carry out related product package work immediately. Because the
packing parameters corresponding to the product number is in memory. Input the
“product number”, and the packing parameters will be shown. Resetting the packing
parameter is unnecessary.

 Auto identification function

Such as: Non-film alarm, Code printer ribbon exhaustion alarm, Material clamp on

horizontal sealing roller alarm, Automatic stop function when doors are opened and

so on functions can be detected by machine.

 Safety protection function

The machine has 10 kinds of auto protection functions, which can effectively protect

the safety of operator and machine from being damaged.

【Chapter 3】Safe Operation

3-1 Notes and Warning
● Please confirm the installation position of “Emergency stop switch”, so that it can

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work in emergency.

● Before operate the machine, please check each driving parts to ensure the machine

is in normal status.

● Before operate the machine, make sure to confirm nobody or obstacles are in

machinery dangerous area.

● When the machine is in operation, any forms of machine adjustments should be

strictly forbidden.

● When the machine is in operation, please close the door, and forbid to touch any

machine position which may cause injure or harm.

● Be cautious that the sealing roller and printer are in high temperature, so as not to

be scalded.

● Before maintenance for the machine, power must be completely cut off.

● When malfunction occurs, please refer to the alarm information on touch screen to

eliminate the malfunction as soon as possible, and find out the reason to avoid the

same malfunction happening again.

● Please put on protective clothing and safety helmet to prevent accident.

● Take good care of Human Machine Interface touch screen, do not get it scratched

or heavily polluted.

3-2 Danger signs

 The symbol in figure 3-2.1 warns the danger of electric, please operate

carefully.
9
 〖figure 3-2.1〗
 The symbol in figure 3-2.2 warns the danger of high temperature. Do not touch.

〖figure 3-2.2〗
 The symbol in figure 3-2.3 warns the danger of electric. Do please keep the

ground wire connected when the machine is running.

〖figure 3-2.3〗

 The symbol in figure 3-2.4 warns the danger of the rolling gear. The operation

staff must keep a clear mind and avoid being hurt.

10
 〖figure 3-2.4〗

 The symbol in figure 3-2.5 warns the danger of conveyor belt.

The operation staff must keep hands away and avoid being hurt.

〖figure 3-2.5〗

 The symbol in figure 3-2.6 warns this is a dangerous zone. Operation staff must

keep away from here.

〖figure 3-2.6〗

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 【Chapter 4】Use of Machine and Parameter setting
4-1 Pneumatic Components Adjustment
 Filter regulator lubricator adjustment

Through the filter regulator lubricator, the compressed air will be conveyed to each

pneumatic component of packing machine. The filter regulator lubricator is used for

controlling the air pressure, removing the water and particle, and lubricating the

cylinder piston. Please fill up the lubricator and adjust the air pressure, ensuring air

pressure value reach 0.6Mpa, as is shown in figure 4-1.1.

Air pressure regulator

Pressure gauge

lubricator

filter

〖figure 4-1.1〗

 Air pressure regulator adjustment

As is shown in figure 4-1.2, film pulling cylinder and film releasing brake cylinder

(only in H4230) are equipped with independent air pressure regulator. The air

pressure regulator can reduce the air pressure of cylinder. Before using the machine,

please check the air pressure value first. It is better to set the value at 0.2Mpa.

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 The air pressure regulator of film
pulling cylinder

The air pressure regulator of film

releasing brake cylinder

〖figure 4-1.2〗

(Attention: Only M4230 machine film releasing is equipped with pneumatic

brake and pressure regulator, while other models are not available)

 Exhaust throttle valve adjustment

As is shown in figure 4-1.3,exhaust throttle valve is used for controlling the

compressed air flow of the cylinder through adjust knob. So it can control the

intensity and speed of the cylinder push forward or backward. Twist the adjust knob

clockwise, the air flow will be reduced. Otherwise, air flow will be increased.

cylinder

exhaust throttle valve

adjust knob

〖figure 4-1.3〗

●Horizontal sealing Air cylinder buffering adjustment:

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Please refer to 〖 Figure 4-1.4 〗 the air cylinder with buffering quality standard, to

avoid inertia impact force from the horizontal sealing roller moving, and get a benefit

of smooth and stable machine running, reducing the machine running vibration and

noise. Each air cylinder with the buffering adjustment screws, one screw for adjusting

the buffering progress, one screw for adjusting the return buffering. If you spin the

screw at clockwise, it increase the buffering resistance, if you spin the screw at

counterclockwise, it decrease the buffering resistance.

Adjustment screw for

return buffering

Adjustment screw for

progress buffering

〖Figure 4-1.4〗

4-2 speed control of film releasing

 Frequency transformer adjustment：

When the motor of film releasing is three phase asynchronous motor, the speed of

film releasing is controlled by frequency transformer.

Applicable machine model：M4230/E7245/E8250

1、Frequency transformer panel 〖figure 4-2.1〗

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 Parameter display area

Up and down key

Function confirm key/ “Mode”key

Data Confirm / “PROG” key

Run/Stop key

Speed control knob（the third

section speed ）

〖figure 4-2.1〗

2、Parameter setting process of frequency transformer：

① Press “MODE” key, the figure 4-2.2 will appears.

〖figure 4-2.2〗

② Then press “PROG” key, the figure 4-2.3 will appears. This is major parameter

code setting. At this moment, press the “up” key to set other parameter codes. Like

“1” or other greater values.

Major parameter code

15
〖figure 4-2.3〗

③ Then press “PROG” key again, the figure 4-2.4 will appears. This is small

parameter code setting. At this time, press the “up” key to set other parameter codes.

Like “01”or other greater values. After that, the parameter code is set well.

Small parameter setting

〖figure 4-2.4〗

④ Press “PROG” key again, then figure 4-2.5 will appears. This is code

corresponding parameter value setting. Press “up” or “down” key to set the parameter

value. Then press “PROG” key, the data will be saved.

Code corresponding parameter value

〖figure 4-2.5〗

⑤ Repeat the above steps to set another group of parameter.

3、 Frequency transformer parameter setting recommended list

Parameter Function Setting range Recommend Note
ed value
1-00 Maximum operation d50-d400HZ 50
Freq.
1-01 Maximum setting d50-d400HZ 50
Freq.
1-07 Upper bound of freq. d1-d110% 50
1-09 Accel time 1 (Tacc1) d0.1-d600sec 1
1-11 Accel time 2 d0.1-d600sec 1
1-12 Decel time 2 d0.1-d600sec 1
d0：Linear Accel/Decel
d1：Auto accel, linear decel
1-16 Auto-accel/decel d2：Linear accel, auto decel, 0

16
 d3： Auto Accel/Decel
d4：Linear accel. Auto decel, stall
prevention during deceleration
d5： Auto accel. Auto decel, stall
prevention during deceleration
d0：Digital keypad
d1： 0 -10V from AVI
2-00 Source of frequency d2：4 - 20mA from AVI 3
command d3：Controlled by V.R on drive
d4：RS-485 communication interface
d0：By digital keypad
d1：By external terminals, keypad STOP
2-01 Source of operation enable 2
command d2：By external terminals, keypad
d3：By RS-485 communication interface,
keypad
STOP enable
d4：By RS-485 communication interface,
keypad
STOP disable
2-02 Stop method d0： Ramp stop 0
d0：Coast stop
2-04 Reverse operation d0：Enable reverse 1
inhibit d1：Disable reverse
d2：Disable forward
4-04 Multi-function input d0： not used 1
terminal1 (M1) d1：M0: FWD/STOP, M1: REV/STOP
(d 0-d 20)
4-05 Multi-function input d2：M0: RUN/STOP, M1: FWD/REV 7 d9-d20
terminal 2(M2) d3：M0, M1, M2: 3-wire operation control command is
mode d4：External fault, normally open (N.O.) omitted, as
4-06 Multi-function input d5：External fault, normally closed (N.C.) 8 per standard
terminal 3(M3) d6：RESET regular
(d 0, d 4-d 20) d7：multi-step speed command 1 setting is
d8：RESET command 2 enough
5-00 2nd step speed freq. d0.0-d400HZ 25 adjusting
knob is
available
5-01 3rd step speed freq. d0.0-d400HZ 35
5-02 1st step speed freq. d0.0-d400HZ 60-90

★ Notice:

17
1. Only user parameter can be set, some default parameter can not be set.

2. Don't change the parameters which are not listed above, to avoid causing

unnecessary trouble.

3. For more details about the frequency transformer, please refer to the instructions of

frequency transformer.

 Built-in speed controller parameter setting: when film releasing motor is

single-phase induction motor,the speed of the film-releasing motor is controlled

by built-in speed controller .

①Built-in speed controller panel (as is shown in figure 4-2.6)

Parameter display area

“MODE”button

Parameter setting button: “Up” and “Down”

Knob, function is cancelled,

useless

Confirm button “ENTER”

〖figure 4-2.6〗

18
② Built-in speed controller with brake (SKB type)

Applicable model: E3220/E4230/E5235/E6240

19
20
21
22
23
③ Built-in speed controller without brake (SK type)

Applicable model: M5235/M6240/M7245

24
25
26
★Notice: Other parameters of Built-in Driver are set as the factory setting. Do not

change them randomly.

27
● Film releasing three step speed frequency control: As is shown in the figure

〖4-2.7〗, “electric-eye tracker 3”, “electric-eye tracker 4”, “electric-eye tracker 5”

control three different speed frequency respectively. The speed from high to low,

there are “1st stage speed,”, “2nd stage speed,” and “3rd stage speed,”. (Note: E3220

model is two-stage speed, other models are three-stage speed)

 No film detection: As is shown in the figure 〖4-2.7〗,“electric-eye tracker 1”

and

“electric-eye tracker 6” are no film detection electric-eye trackers. When packaging

film runs out, the roller will drop to the lowest place or be pulled to the top. When the

roller in the lowest place, it can detected by “electric-eye tracker 1”. In the top, it can

detected by the “electric-eye tracker 6”.

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 Sliding
滑杆 rod

Electric-eye
电眼 6，无膜报警 tracker 6, no film alarm

Electric-eye tracker 5,
电眼 5，三段速
3rd step speed freq.

Electric-eye tracker 4 ， 2nd step

电眼 4，二段速
speed freq.

Metal
金属感应件 induction element

Electric-eye
电眼 3，一段速 tracker 3，1st
step speed freq.

Electric-eye
电眼 2，放膜电机停 tracker 2 ， film
releasing motor stop

Electric-eye
电眼 1，无膜报警 tracker 1, no film
alarm

Movable rod
游动辊筒（或游动杆）

〖figure 4-2.7〗

4-3 Date code printing adjustment (ribbon printing)

Coding printing temperature control:
value display area

White tick mark

Adjustment knob

〖figure 4-3.1〗

As is shown in 〖 figure 4-3.1 〗 , there is a control knob is in the back of packing

29
machine electric box, which is called date code printing temperature control knob.

Rotate the temperature control knob and let the white tick mark point to the value.

The larger the value is, the higher date code printing temperature will be. According

to different film materials, the date code printing temperature value are set at 3-5. The

thicker the film is, the higher date code printing temperature will be.

1、 The horizontal adjustment of the printing position

film

Code printer

The printer head

slider

Fixed screw

Sliding rod

〖figure 4-3.2〗
Method: Loose the screw (do not screwed down), then the code printer can move

along with the sliding rod. Move the code printer and match the printer head with the

horizontal printing place of the bag. Then fix the screw. Maybe you need to repeat

this step 2-3 times until make it well.

★ Notice: The above is only applicable to our company's standard type of date
30
code printer.

2、The vertical adjustment of the printing position

Printer head

Code printing adjusting roller

Fixed handle

Chute

film rack

〖figure 4-3.3〗

Method: As is shown in〖figure 4-3.3〗, loose the fixed handle, then code printing

adjusting roller can move in the chute. When the code printing adjusting roller

moves, the packing film will move too. Move the adjusting roller and match the

printer head with the vertical printing place of the bag. Then tighten the fixed handle.

Maybe you need to repeat this step 2-3 times until make it well.

4-4 Deviation adjustment

●Manual deviation adjustment: (applicable model:

E3220/E4230/E5235/E6240/E7245/E8250)

31
 Fixed handle

Sliding rod

Adjusting screw rod

Regulating handle

〖图 4-4.1〗
〖figure 4-4.1〗

Method: As is shown in the figure 4-4.1, loose the fixed handle and then rotate the

regulating handle, the film rack( or just the film releasing axis) can move along with

the sliding rod. It will stop when the film arrive at the preset position. Then tighten

the fixed handle. Maybe you need to repeat this step 2-3 times until vertical sealing

meets the requirement.

●semi-automatic correction adjustment: (applicable model:

M4230/M5235/M6240/M7245)

Sliding rod

correction motor

Film rack

correction screw rod

32
〖figure 4-4.2〗

As is shown in〖figure 4-4.2〗, correction motor is controlled by two buttons. One

button controls the normal transfer while the other one controls the reverse transfer.

When pressing a button for a long time, correction motor starts to run and drive the

correction screw rod to run. At the same time, the film rack and film move along with

the sliding rod. Releasing the button when the film arrives at the preset position, then

the motor will stop. At this time, the adjustment is finished. Maybe you need to repeat

this step 2-3 times until vertical sealing meets the requirement.

4-5 Eye mark tracking adjustment

●Overview: As is shown in the figure 4-5.1,the black squares in the film edge are

the eye mark. The size of mark is L*W=10*5（mm). The distance between two eye

marks is one bag length. Adjust the relative position between photoelectric eye and

eye mark: When the photoelectric eye match to the eye mark, the length of film

between photoelectric eye to horizontal sealing cutter is just equal to the integer times

of bag length (it means that the cutter must cut in the eye mark position).

33
 Eye mark
photoelectric
eye position

photoelectric
eye
Cutter
positio
n

〖4- 5.1〗

●Correlation electric eye: As is shown in figure 4-5.1,the correlation electric eye

discriminate the eye mark position through receiving intensity of the Infrared light.

But it is only applicable for the transparent or semi transparent packaging film. The

structure includes transmitter(optical fiber head)+ receiver (optical fiber

head) + amplifier.

1、optical fiber head adjustment: adjust the distance between optical fiber head

and eye mark in 10-15mm.

2、Amplifier adjustment:

① fiber amplifier panel, as is shown in the figure 4-5.2.

34
★Notice: More detail, please see the electric eye manual.

● SLR electric eye: As is shown in figure 4-5.2, SLR electric eye determines

color coding by detecting the reflected light intensity. SLR electric eye can apply to

transparent film and opaque film, as long as the color coding of packaging film is

more visible aberration with other parts of the film, electric eye will be able to tell

them.

① The distance from Sensing head to color coding: under 10mm.

35
② The sensitivity adjustment: adjust the side knobs of electric eye to control

sensitivity.

Sensing head

Led will be blink

alternately when
working.

Sensitivity knob

〖Figure 4-5.2〗
★Notice: More detail, please see the electric eye manual.

4-6 Servo Motor Parameter Setting

Servo motor parameters are set as the factory settings, do not change it. Under normal

circumstances, only motor positive inversion and command pulse often need to adjust

parameters.

● Setup Panel introduction: as the figure 4-6.1 shows.

36
 Display area

Numeric decimal key

Numerical increase key

Numerical decrease key

Set key

Mode switch button

〖Figure 4-6.1〗

● Parameter setting process:

① Press “S”, the figure 4-6.2 will appear.

〖Figure 4-6.2〗
② Secondly, press the mode switch key "M", a function code "Pr0.00" appears. If

you need to select other function codes, press the number increases key, the code will

become "Pr0.01", "Pr0.02", "Pr0.03", ... ... "Pr0.08"、。。。。。。as the figure 4-

6.3 shows.
Function code
display area

〖Figure 4-6.3〗
③ Confirmed function code, press "s" again, parameter value corresponding to

function code will appear (Figure 4-6.4). Firstly press " Numeric decimal key", red

light points will move forward, confirm the number you need to change, then press

37
"numerical increases key" or "numerical decrease small key" to change parameter

value. Please set function code corresponds to parameter value.

Decimal red spot display

〖Figure 4-6.4〗
④ After setting parameters, press "s" for 5 seconds until the display area returns to

the second step function code display.

⑤ Then pressing “M”, it will appear the figure 4-6.5.

〖Figure 4-6.5〗

⑥ Pressing the “s” again, the figure 4-6.6 appears.

〖Figure 4-6.6〗

⑦ Press "Numerical increase key" for 10s until figure 4-6.7 displays, then setting

is finished, the parameter will be remembered.

〖Figure 4-6.7〗

⑧ Back to the initial setting, repeat the above operations, set other parameter

values of function code.

● Parameter Adjustment:

① code Pr0.00: control motor forward and reverse, "0" is forward while “1” is

reverse. When the motor needs reversing, do not need to change the wiring, directly

change its parameter setting.

38
② Code Pr0.08: Command pulse number of motor rotates once. It is inversely

proportional to motor speed, the larger it is, motor speed more slowly, otherwise the

motor is faster. Generally, film servo command pulse number is set as "1650";

Special note:

Film pulling servo "command pulse number" is related to bags length, in the

bags making process, the actual packaging bags length often does not match to the

bag length setting value in the interface, if excluded other factors, please adjust the

value of "command pulse number": When the actual bag length is longer than the

setting one, please set "command pulse number" at a greater value; When the actual

bag length is shorter than the setting one, please set "command pulse number" at a

smaller value.

4-7 Sealing roller Adjustment

● Horizontal sealing material clamping stop and electric eye position

adjustment:

Overview: Horizontal sealing material clamping stop is one of automatically

recognition

functions of packaging machine, which is used to detect horizontal sealing whether

clamp material as Figure 4-7.1 shows.

39
 Metal Sensor chip

Electric eye of horizontal

sealing material clamping
stop

〖Figure 4-7.1〗
The electric eye of clamp material stopping position adjustment method:

close the horizontal sealing roller and move electric eye of clamp material stopping,

let the electric eye sense the metal sensors ( electric eye indicator light will be off

when sense the metal chip), then fix the electric eye. The adjustment is finished.

Please see the figure 4-7.1.

●The adjustment of horizontal sealing roller: A pair of horizontal sealing rollers

will be installed, as the figure 4-7.2 shows.

Horizontal sealing rollers

Insulated pad

Fixed screw

〖Figure4-7.2〗

Adjustment Method：

① Loosen the fixed screws of horizontal sealing roller, then manually close the

roller (power off) and let the gear of the sealing roller match together.
40
② locking the fixed screws of horizontal sealing roller, put two pieces of white

paper with a printed blue paper in the middle of two rollers (be cautious, do not place

your hands in it), and then connect to the power and seal once.

③ Cut off the power and take out the paper. Check the depth of the embossing

on the paper. If the depth is consistent, it means it is qualified and the roller force is

uniform. Otherwise, the roller force is not uniform and it need to be adjusted.

④ Loosen the fixed screws of sealing roller and adding the copper gasket to the

shallow embossed side(choose copper gasket according to thickness of copper sheet),

matching roller gear, and then locking rollers, try to set again as the 2nd step. Maybe

it need to repeat two or three times until the roller embossing depth are consistent.

● Vertical Sealing (double pole supporting) distance adjustment:

When replacing the bag forming tube, the diameter of feeding tubes’ size are

different, straight-line distance from vertical sealing roller to the outer surface of the

feeding tube also change, which requires adjusting the distance between the vertical

sealing roller and the center line of feeding tube, as the figure 4-7.3 shows.

Fixed handle of locking

shaft seating

Locking Shaft seating

Fixed handle of adjusting screw

Hand wheel

〖Figure 4-7.3〗
41
Specific methods:

① Loosen the fixed handle of the vertical sealing on both sides and the handle of

adjusting screw.

② Turn the hand wheel: vertical sealing will backward when rotating clockwise;

otherwise, vertical sealing will move forward when rotating counterclockwise.

③ When the vertical sealing roller reaches the suitable position(joint sealing: When

the cylinder was pulled back, distance between vertical sealing roller joint surface to

the joint surface of feeding tube is 10-15mm. Clamp Sealing: the distance between

sealing roller to the outside the arc surface is 2-3mm.), stop turning the hand wheel,

tighten the fixed handle of the adjusting screw and then lock the fixed handle of the

vertical sealing, then the adjustment is finished.。

● Vertical sealing roller (clamping sealing) adjustment:

clamping sealing roller is installed in pairs, on one side is fixed and the other side is

driven by cylinder, as the figure 4-7.4 shows. The Specific methods are as follows:

①Loosen two fixed screws of the vertical sealing seat. So the vertical sealing seat

can move within the long hole. Move the vertical sealing seat so that the sealing

surface of fixed side roller sealing is matched to the central line of the bag former.

②Adjust 4 adjusting screws of the vertical sealing seat and the installation plane of

the vertical sealing seat so that vertical roller sealing edges parallel to the middle line

of the feeding tube.

③ When steps ① and ② are completed, lock the fixed screws of the vertical

sealing seat.
42
④ Loosen the fixed screw of the vertical sealing roller and manual close the

sealing roller(cut off the power and gas) so that the gears of both vertical sealing

roller are matched.

⑤ Adjust the sealing force of all part in the sealing roller to be uniform, as the

adjustment method mentioned in figure 4-7.2.

⑥ Adjust distance between sealing rollers and bag former as the method in figure

4-7.3.After that, the adjustment is finished.

Fixed vertical sealing roller

Active vertical sealing rollers

Vertical sealing seat

Adjusting screw

Fixed screw

Push cylinder

〖Figure 4-7. 4〗

●Vertical sealing roller adjustment(joint sealing): joint sealing is individual

sealing rollers, driven by cylinders back and forward, as the figure 4-7.5 shows.

43
 Sealing roller

Fixed board of sealing roller

Upper Adjusting screw

Fixed screw

Lower Adjusting screw

Sealing
cylinder

〖Figure 4-7. 5〗

①Loosen the fixed screws of the sealing roller fixed board. So the vertical sealing

roller can move within the long hole. Move the vertical sealing roller so that the

sealing surface of vertical sealing is matched to the vertical sealing mouth of the bag.

① Using two adjusting screws from upper and lower to adjust installation plane

of sealing roller fixed board, so sealing surface of vertical sealing roller is parallel to

the feeding tube’s and then lock the fixed screws of the vertical fixed board.

③Double cylinder structure is shown in figure 4-7.5.Please adjust the exhaust throttle

valve of the upper and lower sealing cylinder, make sure that the speed of both

cylinders are the same.

④Try to make some bags, perhaps need to repeat two or three times before the

vertical sealing meets the requirements.

4-8 Film Pulling Adjustment

●Common film pulling adjustment: the structure are as follows.

44
 Film pulling belt

Close wheel

The supporting board of close wheel

Fixed screw of supporting board

Feeding tube

Screw of the
film pulling belt

Lock nut of the

screw

Film pulling seat

Fixed screw of the film

pulling supporting board

〖Figure 4-8.1〗
Adjusting method:

① Film pulling belt tension: loosen lock nut of the film pulling belt, rotate the

screw clockwise, the film pulling belt will be tension.

② The parallel adjustment between the film pulling belt and the feeding tube:

loosen the fixed screw of film pulling support plane, Support plates swing angle can

be adjusted through the screw hole clearance (only little tuning), make sure that

synchronous belt is parallel to the feeding tube.

③ Close wheel adjustment: loosen the fixed screw of supporting board, which can
45
be adjusted in the context of long-hole. Move the close wheel so that the gear of

wheel is matched to the gear of synchronous belt.

④ Try to make some bags. If they don’t meet the requirements, you need to repeat

it again.

 Vacuum film pulling adjustment: vacuum pumps (or vacuum generator)

produces negative pressure, make packaging film adsorbed on the synchronous belt,

when the synchronous belt runs downward, it will drive the packing film to move

synchronous, that is called vacuum film pulling, as the figure 4-8.2 shows.

Adjusting method:

① Film pulling belt tension: as the common film pulling adjusting method.

② The parallel adjustment between the film pulling belt and the feeding tube: as

the common film pulling adjusting method.

③ The adjustment of vacuum chamber: loosen fixed screw between vacuum

chamber and film pulling support board, vacuum chamber (front room and back

room) can move back or forward or swing angle through the long hole. Move vacuum

chamber so that suction plane of vacuum chamber’s front room is matched to alveolar

medial plane of vacuum film pulling synchronous belt. Lock the fixed screw of the

film pulling supporting board when it is adjusted.

④ Limited block position adjustment: there is one limited block in both sides,

limited cushion is in above (Buffer), which is used to adjust the lateral clearance

between the film pulling belt and feeding tube. Generally, the lateral clearance is

0.5mm.Touch screen interface manually, click on "manual SV", the film pulling will
46
be closed and limit pads of limited block will resist above film. Access the lateral

clearance of film pulling first and then adjust. Open the film pulling belt and loosen

the fixed screws of limited block. And limited block can be moved on the slider.

Move limited block to the predetermined position and then tighten the fixed screws.

⑤ Try to make some bags. If they don’t meet the requirements, you need to repeat

it again.

Front room

Back room

The fixed screw hole

of the back room

Limited cushion

Limited block

〖Figure 4-8.2〗
47
4-9 Replace the film
Our packaging machine film releasing axis is air axis. There are claw in the axis,

claw is pushed under the pressure when it is charging and blow film roller tube, then

the film is fixed on the film releasing axis. When it is exhausting, the claw will be

pulled back, the film can be easily removed from the film releasing axis, as the figure

4-9.1 shows.

Film receiving board

Charging handle

Film

claw

Air bulge axis

Charging connector

〖Figure 4-9.1〗

Replace method:

①Remove film: when a roll of film runs out, press the charging connector of the air

bulge axis, and the air bulge axis discharges. when the claw is fully received, remove

the film.

② Change the film and charging: Set the new film in the air bulge axis and notice

the mark on the air bulge axis. Make sure the film is in the center of air bulge

axis. Then take the charging handle in hand, aimed the charging connector of the

charging handle at the charging connector of air bulge axis and then press the
48
 charging connector. At this time, the claw will be pushed out and blow the film

roller tube. Then the charging is done.

③Connect the film: connect the new film head to the previous film tail (after no

film stop, the previous film tail will stay at the film receiving board) by the magnet.

Then cut the film with cutter and then paste the film by packing tape.

4-10 Replace bag former

As figure〖4-10.1 shows〗.
Struts

Bag forming tube

Press board

Fixed board

Press handle

Vertical sealing handle

Vertical sealing

〖Figure 4-10.1〗

Step of replacement:

①Open the vertical sealing handle and open outwards the vertical sealing more than

90 degrees.

②Steer the press handle up and fixed board of bag former will lift.
49
③ Hold the struts in hands and remove the bag former.

④ Hold the braces on both sides of the new bag former and place them on the

support plate of the frame. At this time, the fixed holes on the lower fixed plate of

the bag former should be in direct alignment with the limited step axle of the bag

former pressing plate, pull down the pressing handle of the bag former, and the

pressing plate will be pressed and replaced by the lower fixed plate of the bag

former.

4-11 Temperature control meter adjustment (Temperature control

meters are available for special models, but not for general models)
●temperature control meter Panel display: as the figure 4-11.1 shows.

Control the Measured value display area

output light:
green "OUT"
light

Setting value display area

Auto-Tuning
instructions Alarm
light:green light ：
"AT" light Red“ALM”li
ght

Set key

Function key

〖Figure 4-11.1〗
● Temperature Setting

50
① Press the “function key” in the temperature control interface. “5P” will display

in the PV display area, as the figure 4-11.2 shows.

〖Figure 4-11.2〗
②Then press “Set key” to set the temperature parameter of the sealing roller. When it

is set, press the “function key”. Then the parameter setting is finished.

Note: When using laminated film, the temperature of horizontal sealing is set as 135

while the vertical sealing temperature is set as 130. When using PE film, the

temperature of horizontal sealing is set as 150-180 while the vertical sealing

temperature is set as 140-160.

●Temperature alarm settings

①Press the “function key” for 5s until the figure 4-11.3 shows.

〖Figure 4-11.3〗

② Then click the “function key” three times, the figure 4-11.4 will appear.

Alarm value display“-5” ， it means that it

will alarm when the measured value is lower
than 5 degrees.ALM light is on.
〖Figure 4-11.4〗
Press the “Set key” to set the alarm value. After inputting the value, press the

“function key” for a long time until the display area back to the temperature display

(initial state).Then the setting will be done.

Notice: 1. Alarm values are one-way, or too high temperature alarm, or too low

51
temperature alarm. 2. Please select the alarm of low temperature, and the alarm value

is usually set between the range of "-2 to -5" range.

Settings for the temperature correction value (RT display): This setting has been

done before shipment.

● Temperature self-tuning function: This setting has been done before shipment.

【Chapter 5】 Electric Box Panel Functions and Power Switch

5-1 Electric Box Panel Functions
●Human-machine interface ： As is shown in the figure 5-1.1, human-machine

interface (touch screen) is the operational system of the whole packing machine. It is

located on the top of electric box so that it is easy for touching.

Touch screen

〖Figure 5-1.1〗
●Running Button ： As is shown in the figure 5-1.2,running button controls

functions of the machine. There are red (stop),yellow(make one bag) and blue(fill and

run)buttons.They are under the touch screen.

52
 “Run” Button

“Stop” Button

“Make one
bag” Button

〖Figure 5-1.2〗

① Blue “Run” Button: This function is the same as the “fill and pack” button in

the human-machine interface. When press the button, the packing machine is in the

filling and packing status. When the system is running, for example, it includes the

combination weigher equipment, this button can only control the packing machine

and can not control other equipment.

② Red “Stop” button: No matter the packing machine is in what status, this

button can stop the packing machine(but the packing machine is still power on).When

the system is running, for example, it includes the combination weigher equipment,

this button can only control the packing machine and can not control other

equipment.

③ Yellow “Make one bag” button: Press this button can make one bag, but it can

not make empty bag.

● Emergency Stop Switch: As is shown in the figure 5-1.3, when the machine

runs abnormal or will hurt somebody, press this button, the packing machine will

53
stop(but still connect to the electricity).When the packing machine is equipped with

other equipment, all the equipment will stop running. What’ more, the combination

weigher will not only stop but also power off.

Emergency stop switch

〖Figure 5-1.3〗

●Buzzer：As is shown in the figure 5-1.4,there are so many protection functions in

the packing machine. When the machine is in abnormal status, it will alarm. The

buzzer is a louder, which can make a noise to inform us that there are something

wrong with the machine.

Buzzer

〖Figure 5-1.4〗

5-2 The introduce of power switch function

Open the electric box, there is a row of power switch in it, which control the power

on or off.

54
 Master control switch

A group of independent control switches

〖Figure 5-2.1〗

Before the power is on, the "master control switch" must be switched on first. At this

time, apart from the electrical appliances controlled by the "independent control

switches" (e.g. exhaust fan, servo motor and driver, speed controller or frequency

converter), other electrical appliances will turn on the power supply, and then turn on

the "independent control switch" one by one, exhaust fan, servo motor and frequency

converter. Electrical appliances such as drivers, governors or frequency converters

are powered on separately. If one of "independent control switch" is turned off, only

one section of the machine controlled by it will be powered off by electrical

appliances. If the "master control switch" is turned off, the whole machine will be

powered off.

【Chapter 6】 Touch Screen Functions Introduction

6-1 Start-up page for touch screen
①Turn on the power, the following page will appear.

55
 Permission display area

Password setting area

〖图 6-1.1〗

1. No password, privilege display "0":

[Automation] and [Manual] pages are operational.

[Temperature control] Switch button is operable.

[Fault alarm] The abnormal reset button can be operated, and the alarm

switch button with display can also be operated.

[Parameter Settings] Page free port function switch button, "color mark

tracking" switch button, and "code selection" switch button are all operable.

[Language] Menu hiding;

The parameter values in the page are not modifiable.

"Fault alarm" page "access control alarm" and "alarm master switch"

hidden.

[parameter recovery] button hiding;

[Temperature Control] Page temperature values are not modifiable.

2. Primary password "181818", permission display "1": add the following

56
permissions on the basis of permission "0":

The parameter values in the page can be modified.

3. Secondary password "282828", permission display "2": add the following

permissions on the basis of permission "1":

The "alarm master switch" in the page can be displayed and operated.

4. Three-level password "XXXXXX" (internal use, generally not provided to

customers), permission display "3": on the basis of permission "2", add the

following permissions:

The button is displayed and operated.

[Modify password] Operational, can modify the default password of level 1

and 2.

5. The fourth level password "XXXXXX" (internal use, generally not

provided to customers), permission display "4": add the following

permissions on the basis of permission "3":

The "Access Guard Alarm" switch in the page shows and can be operated.

[Language] Menu is displayed and operated.

Click the password setting area, then pop up the numeric input keyboard, enter the

six-digit password "181818" or "282828" from the numeric key, and press "Enter"

to confirm. At this time, the permissions are displayed as "1" or "2", and then

press " " to enter other pages, as shown in 〖Figure 6-1.2〗.

57
 Permission display area

Digital input area

〖 Figure 6-

1.2〗

③When you enter a level 4 password, the language menu will be displayed in the

upper right corner of the interface, and you can choose the language you want, as

shown in Figure 〖6-1.3〗

Language Menu

〖 Figure 6-

58
1.3〗

6-2 Main interface

As is shown in 〖figure 6-2.1〗, press “ ”, it will enter the main interface.

〖Figure 6-2.1〗

There are seven functional buttons on the main interface, which are 〖 Auto 〗 ,

〖Manual〗,〖Parameter〗,〖Alarm〗,〖Temperature〗,〖Parameter Recovery〗,

〖Change Password〗.One “Exit” “ ” button, and press“ ”can return to the

previous page.

〖Auto〗: Click on the "Auto" button, then jump to the〖Auto〗operation page.

〖Manual〗: Click on the "manual" button, then jump to the 〖manual〗operation

page.

〖Parameter〗: Click on the " Parameter " button, then jump to the " Parameter 1"

59
operation page.

〖 Alarm 〗 : Click on the " Alarm " button, then jump to the 〖 Alarm 〗 operation

page.

〖 Temperature 〗 : Click on the " Temperature " button, then jump to the "

Temperature " operation page.

〖Parameter Recovery〗: This function must be a level 4 password before it can be

operated. Click on the〖Parameter Recovery〗button, then jump out of the 〖Figure

6-2.2〗selection page:

〖 Figure 6-
2.2〗

Select "confirm", then the selected parameter group will be automatically restored to

the factory settings; select "cancel", then exit the operation.

〖 Change Password 〗 : This function can only be operated if it is a level 3 or 4

password. Click the " Change Password " button, then jump out of the page 〖Figure

6-2.3〗:

60
 〖Figure 6-2.3〗
Our standard level 1 and level 2 password setting can be revised

6-3 Parameter Setting Interface

●“Program 1”Page: Click on the〖Parameter〗 in the main interface. It will appear

“Program 1”Page. There are 11 parameter settings, one additional shortcut window

button, one inverted triangle button and one EXIT “ ”button in this page.
〖Figure 6-3.1〗has description of each parameter in detail:

〖Figure 6-3.1〗
〖 Product No. 〗 ： Click on the digital settings area, a digital input keypad will
61
appear, as the figure 6-1.2 shows. Input Product No.(choose from 1-30, total 30), and

then confirm, the setting is finished. Product No. is the number of the product being

produced, the packing machine can remember it. After finishing input product No.

and set the parameters(

include parameters of “Parameter Set 2”, “Parameter Set 3”), product number and the

corresponding parameter values will be remembered. If you want to change the

packing products, you only need to input the product number and then the

corresponding parameter will appear, it is no need to reset parameter again.

〖Prod. Name〗: In order to distinguish different products, each product has its own

name or code. Click on the product name setting area, the input keypad will appear.

And it is only allowed to input Arabic numerals or letters in the keypad. Input

corresponding product name or code and then confirm, the setting is finished.(Note:

the following parameter setting is the same as this setting way).

〖 Packing Speed 〗 : It means the figure setting for bag making speed. The value

generally is set between 10~60 packs per minute, which can directly affect the

production speed. However, the setting of this parameter is subject to the following

limitations:

①This parameter cannot be larger than the speed parameter of measuring equipment

(weighing).

②Film pulling servo motor frequency must meet the packing speed requirements.

③Horizontal sealing gas cylinder must meet the packing speed requirements.

④Material fluidity should be fully considered and in case that horizontal sealing will
62
clamp the material.

If the parameters do not match the setting, the actual speed may be less than the

setting speed value.

〖 Vertical Seal Length 〗 : That refers to the sealing length of the vertical sealing

rollers. Setting parameters of vertical sealing length ≥setting parameters of bag length

for film pulling once. When pulling film twice, the vertical sealing length parameter

should be set to half of the bag length parameter.

〖Package Delay〗: The period from the time when the packing machine receives

the baiting signal of the metering machine to the time before the packing machine

starts to operate. When the material fluidity is poor and the baiting time is too long,

the delay time should be set. In general, non delay packing is needed and the setting

should be "0".

〖Materal Delay〗: refers to the delay between the receiving of the request material

baiting signal by the metering equipment and the actual material baiting.

〖 Eye Mark Move Length 〗 : refers to the distance from which the photoelectric

eye senses the color marks on the packing film and then instructs the packing film to

move forward. Generally, by moving (or relative moving) the position of the electric-

eye, the film length between the position of the electric-eye color-sensitive

punctuation point and the position of the horizontal sealing cutter is just an integral

multiple of the bag length, and the offset is set to "0". If the color mark point of the

packing bag is not in the position of the horizontal sealing cutting blade edge, the

color mark can be set by setting the color label. The distance between the sensing
63
color mark point and the horizontal cutting blade is changed by the amount until the

two coincide.

Note: When the synchronous belt slips, the offset of the color mark will increase

the deviation of the bag length and the offset distance.

● 〖 Bag Length 〗 : Refers to the length of packaging bag and the bag length

depends on the product requirements. Pull the film once, bag length L≤vertical

sealing roller length-20. The bag length is controlled by the eye mark of the film,

the set bag length must be 30-50mm longer than the actual bag length.

● 〖 Discharge Count 〗 ： It means that how many times do the weighing

equipment need to discharge for packing one bag. Generally the parameter is set

as “1”, which means that weigh once pack once.

● 〖Sequent Bags〗: It refers to packing several bags continuously. In the packing

process, the first few bags are not cut off completely except the last bag. The

horizontal sealing cutter cylinder of sequent bags is dual-stroke cylinder, the

packaging bag is not completely cut in the first stroke while is completely cut in

the second stroke. Non sequent bag, the parameter is set as “0”. N sequent bags,

the parameter is set as “N”.

● 〖 Mark Pull Film Actual Length 〗 : no need to set parameter, it means

automatically identify the distance of eye marks then generate a value.

● Note: If the above parameters are set too small, the alarm will be false. If the

setting is too large, sometimes cannot detect material clamping, so please be

careful.
64
● When all parameters have been set, the parameters are automatically saved. Press

the page key to enter “Parameter Setting 2” and press the “Exit” key to return to

the previous page.

● “Program 2” page: Press next page button in the “Program 1”, it will enter to

“Program 2:. There are 10 parameters in this page, thereinto, “Pull Film Time” is

the parameter setting of PLC, which can be displayed but cannot not be set. Other

9 parameters need setting, as〖figure 6-3.2〗shows.

〖Figure 6-3.2〗

〖Film Pulling Delay〗：It refers to the time that film pulling motor from receiving

the running messages of packing machine to start running. If you don’t need film

pulling delay, this parameter can be set as “0”.

〖Vertical Seal Close〗：The time that vertical sealing roller use for heating the bag

mouth (it is also called closing time). It is usually set as 0.2-0.5s. Note: packing speed

is mainly achieved by reducing the closing time.

65
〖 Horizontal Seal Delay 〗 : The time that from packing machine receiving a

discharge signal of measuring machine and the machine starts running to horizontal

sealing begins to close. Generally, this parameter is set as 0.3-0.8s.

〖Horizontal Seal Close 〗: The time that horizontal sealing roller use for heating

the bag mouth (it is also called closing time). It is usually set as 0.25-0.6s. Note:

packing speed mainly achieved by reducing the closing time.

〖 Cutting 〗 : It refers to the time cutter from push to return. Generally, this

parameter is set as 0.2s.

〖 Printing 〗 : It refers to the time that coding cylinder from push to return.

Generally, this parameter is set as 0.2s.

After all the parameters are set, the parameters are automatically saved.

〖 Film Pulling Frequency 〗 : The frequency used when the film servo motor is

running,

generally set between "10000 ~ 16000". The higher the frequency is, the faster the

film is pulled, otherwise, the slower the film is pulled. The setting of the film pulling

frequency is related to the packaging speed and the length of the bag. Under the

condition of the specified bag length, as long as the package speed can be satisfied,

do not set it too high.

〖Pull Film Acceleration Time〗: It represents the time taken by the film pulling

servo motor from start to acceleration. Generally set to 0.1S.

〖Pull Film Deceleration Time〗: It represents the time taken by the film pulling

servo motor from running speed to decelerate to 0 (stop). Generally set to 0.3S.
66
● “Program 3” page: on the “Program 2” page, press the page turning key,〖figure

6-3.3〗will come out.

〖Figure 6-3.3〗

There are 3 free port and 3 function switches in the interface (when functions

increase, we will expand the modules for more free ports).

〖Free port〗: It is also called alternate port.

〖 Function 〗 :It is also called the preset optional function. It includes gusset, PE

sealing, horizontal seal blowing, bag supporting and other 6 functions. Click the

function display area can change the optional function. If you don’t need the optional

function, you can choose “No output” and “ OFF” switch (If the optional function is

chose, the “Manual” interface will appear).

〖Delay〗:The time from the optional function receiving the discharge message to

the function begins to work.

〖Time〗:The time optional function spent on finishing one action.

67
〖Printer〗:It can be “OFF”, if you don’t use the coding printer.

〖Eye Mark〗:It can be “OFF”, if you don’t use the it.

When all parameter are set, press the SAVE button, the parameter will be saved. Now,

the entire packing parameters are set. Press “EXIT” to back to the home page.

〖Copy〗: To copy the current product number to the specified number of products

6-4 Manual Interface

Click on the “Manual” in the home page, following interface will appear, shown

as〖Figure 6-4.1〗.

〖Figure 6-4.1〗

In〖figure 6-4.1〗page, there are nine basic manual functions (when the free port has

alternative functions, it will be displayed on the manual page, at this time, the manual

operation items will have additional entries). Following are annotations on nine

standard manual functions:

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〖One Bag Film〗:Press this button once, the film pulling servo motor synchronous

belt runs once.

〖Make One Bag〗:Press this button once, each part of the packing machine runs

once and make one empty bag (the weigher does not discharge).

〖Pull bag Clamp〗:Press this button, the film pulling cylinder will push or pull the

film belt.

Notice: When the machine is automatic packing, if the film pulling cylinder does not

push the film belt, it will alarm.

〖Vertical Seal〗:Press this button, it will finish vertical sealing once.

〖Print〗:Press this button, the printer will finish once coding print.

〖Pull Film〗:Press this button for a long time, film releasing servo motor will run.

Release the button, it will stop.

〖Horizontal Seal〗:Press this button, the sealing roller will gradually from opening

status to closed status. Press this button again, the sealing roller will from closed

status to opening status.

〖Cut〗:Press this button, the horizontal sealing cutter will be reset again according

to the setting time.

〖One Discharge〗:Press this button once, it will send a message to the combination

weigher or other measuring equipment to discharge in the packing machine once. It is

also used for testing the connection signal.

6-5 Auto Running Interface

Click the “Auto” in the home page, the page in〖Figure 6-5.1〗will appear.
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〖Figure 6-5.1〗

The five parameters in this interface are display parameters, which are “packing

speed”, “bag length”, “product No.”, “product name” and “net weight”. The

parameter set before are shown in this interface.

〖 Total Discharge 〗 :The quantity of accumulate bags when filling and bagging.

Press “Reset”, it will back to 0 and start counting from zero.

〖Total Bags〗:The quantity of accumulate empty bags when testing. Press “Reset”,

it will back to 0 and start counting from zero.

Fill the Bag〖Run〗：Press this button (or the blue one in the electric box panel),

the packing machine will be filling and packing. At this time, the weigher will

discharge the material in the bags through the bag forming tube. When the packing

machine receives the discharge message from the weigher, it will run as the preset

parameter.

Fill the Bag〖Stop〗:Press this button (or the red one in the electric box panel), the
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packing machine will stop.

Empty Bag Testing 〖 Run 〗 : Press this button, the packing machine will make

empty bags. But the packing machine has no signal connection with other

equipments.

Empty Bag Testing 〖Stop〗: Press this button (or the red one in the electric box

panel), the packing machine will stop.

6-6 Temperature Setting

Click on the "Temperature " button in the home page interface, that is, pop-up page

〖Fig. 6-6.1〗. When using the thermometer to control the temperature, click on the

temperature control switch button, select "ON" heater in the heating state, and select

"OFF" heater to stop working.

〖Fig. 6-6.1〗

The following will introduce the parameter setting and function choice of the

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temperature control module.

〖Position〗:The first line in the interface is the specific heating positions controlled

by temperature. It includes “V Seal”, “Inside of H Seal”, “Outside of H Seal” and

“Alternate”. “V Seal” means the temperature controlling point of the vertical sealing

roller. “Inside of H Seal” means the temperature controlling point of horizontal

sealing roller, which closes to the inside of machine. “Outside of H Seal” means the

temperature controlling point of horizontal sealing roller, which closes to the outside

of machine. “Alternate” means the temperature controlling point which is reserved

for other optional heating components.

〖 Alarm Enable 〗 : " Alarm Enable " functions in the second line are the alarm

selected switches for the "position" temperature controlling point. “ON”means open

the alarm, “OFF”means close the alarm. But this function work by inputting the 4-

level password (permission is 4). Notice: no matter choose “ON” or “OFF”, as long

as open the master temperature control switch, the heater will work.

〖 Set Value 〗 :This third line in the interface is the temperature setting area of

“position”. Click the digital display area, the numeric keypad will appear. Input the

temperature value you need and press the “confirm” button, the temperature is set.

Generally, the temperature of horizontal sealing is set as 135 while the vertical one is

set as 125.

〖 Over Wt 〗 :The fourth line in the interface is the upper temperature alarm

deviation of each “Position”. Generally, it is set as 5.

〖 Under Wt 〗 :The fifth line in the interface is the lower temperature alarm
72
deviation value of each “Position”. Generally, it is set as 5.

〖 Process Value 〗 :The sixth line in the interface is actual temperature value

measured by thermocouple (temperature sensors) of each “position”. Normal

operation this value is always in a state of fluctuation, and close to the setting value.

〖Heating〗:The seventh line in the interface shows whether each “position” is in

heating state. When it is heating, the green indicator light flashes. When heating is

finished, the green led indicator light turns off and no display.

〖TC Error〗:The eighth line in the interface shows whether each “position” is in

the thermocouple disconnection state. Thermocouple disconnection means that

thermocouple is in normal working state or a disconnected state. No light display in

the normal working condition while the red one flashes in the disconnected state.

〖 Alarm 〗 :The ninth line in the interface shows whether the temperature of each

“position” is in alarm state. When the temperature difference between the measured

value and the setting value is greater than the upper and lower deviation values, the

“position” temperature is in the alarm state and red indicator light is on. When the

temperature difference between the measured value and the setting value is less than

the upper and lower deviation values, the “position” temperature is in the normal

state and no light display.

〖 Self Tuning 〗 :The measured value of thermocouple can reflect the actual

temperature only when each “position” temperature of the temperature control

module is self tuning. And the discrepancies between measured value and the setting

value can be controlled to the minimum. The specific methods are as follows.
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① machine in cold condition (sealing roller in the before heating state and

temperature control module will stop running for more than 4 hours), input 4-level

passwords (permission is 4) to enter the temperature-controlled interface.

② Click on each “position” self tuning switch button, when all "OFF" turns to

"ON", the temperature control module is in self-tuning state.

③ Open each "position" heating switch and "temperature control" master switch,

all "position" heater start heating.

④ keep above state until the measured value reaches setting value (Note: the

setting value is required about 20 degrees higher than usual). At this time,

measurements will fluctuate up and down (compared with setting values). Wait more

than 20 minutes, measured values become stable. When measurements are the same

as the setting values, the self tuning is finished.

⑤After that, turn off the "position" self-tuning switch and exit the temperature

control interface.

Note: Temperature self-adjusting is done by the commissioning staff in the factory,

and it is finished by the user, and it is unnecessary for the second setting after the

module has been set.

6-7 Alarm Set

In order to use the Packing machine safely and timely and accurately judge the

machine problems, this series packing machine alarm page set up 9 alarm functions.

It includes one general alarm switch (If user requires, alarm switch can be hided, only

show under permission 4), 4 independent alarm switches (If user requires, "unopened
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door alarm" independent switches can be canceled, the default always on), one error

reset switch and one EXIT switch. As the 〖figure 6-7.1〗 shows, the following will

introduce each alarm functions.

〖Figure 6-7.1〗

● Introduction of alarm functions:

〖Printer Alarm〗: In the production process, when coding ribbon runs out, electric

eye of ribbons coding printer senses it and sends the alarm signal to the packaging

machine to stop running.

〖No Film Alarm〗: In the production process, when packing film runs out, electric

eye senses it and sends the alarm signal to the packaging machine to stop running.

〖Door Alarm〗: When the packing machine is power on, if open the glass door of

packing machine, electric eye senses it and sends the alarm signal to the packaging

machine to stop running.

〖Eye Mark Failure Alarm 〗: When the packing machine moves a distance (bag

length distance) from one eye mark, but the electric eye fail to sense the next eye
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mark, then it will send alarm message to the packing machine to stop running.

〖 Low air pressure Alarm 〗 (optional function): When air pressure of packaging

machine’s fluctuation range is greater than the air pressure alarm allowable deviation

value, pressure alarm senses and sends alarm message to packing machine to stop

running.

〖Temperature Alarm〗: When actual deviation value of temperature control meter

or temperature control module is greater than setting deviation value, temperature

control meter or temperature control module will send alarm signal to packaging

machine to stop running.

〖 Hor. Seal Clamp Alarm 〗 : When the material is clamped in the horizontal

sealing, the electric eye senses it and sends alarm signal to packaging machine to stop

running.

〖 Pull Bag Clamp Alarm 〗 : It alarms when film pulling synchronous belt is not

closed but the machine is automatic running.

〖 Emergency Stop Alarm 〗 : It alarms when emergency stop is not open but the

machine is automatic running.

〖Film Pulling Servo Alarm〗: It alarms when film pulling servo motor is overload

or a fault occurs.

●Introduction of General Switch:

〖General Alarm〗: Turn off this switch (OFF), all the alarm function will be off;

Turn on this switch (ON), all alarms can be opened.

〖 Independent alarm switches 〗: Open "General Alarm" first, and then open the
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"Independent alarm switches". Only in this way, the alarm function under their

control will be opened.

〖Error Reset〗: It means to cancel the alarm. When alarm works, the machine can

not start. Only by pressing the "Error Reset" to cancel alarm, the machines can

restart. Notice: When the servo motor has ever used overload alarm, the error reset is

invalid. The alarm can be canceled only when the machine restart.

【Chapter 7】 Analysis of common malfunction

Serial
Malfunction Potential malfunction Analysis
number
Machine can not start 1. the machine is not connected to the power or gas source.
1
2. Not all the power switches are open.
Actual packing speed 1.Measuring speed of metering device is too low.
is lower than the 2.Servo motor frequency of lateral sealing or film pulling is
2
setting speed. too low.
3.The command pulse number of servo motor is too high.
In the case of no eye 1.The command pulse number of film pulling servo motor is
mark, actual bag not suitable.
3
length is not the same
as setting bag length
1.film pulling belt skid.
4 Bag length error 2.the pressure of film pulling cylinder is too low.
3, Film pulling belt is not parallel with bag forming tube.
1.Sealing torque of the sealing servo or the pressure of
sealing cylinder setting is too low.
Bag leakage and the 2.Roll temperature setting is too low, insufficient sealing
5 bag is not fully close temperature.
3.Roll temperature setting is too high, bag is hot breaking.
4.sealing time of roll is too short.
5.Roller is not adjusted, the joint surface is not uniform.
6 Temperature table (or 1.Temperature table (or temperature control module) is not
Temperature control auto-tuning or auto-tuning is not completely.
module) measured

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 temperature value is
different from setting
temperature and the
value is fluctuating.
the actual 1.Thermocouple is not installed well, led to large error of
temperature of roll detection temperature .
always higher (or 2.Compensation values of temperature table is not set.
lower) than 3.Temperature table (or temperature control module) is not
7
temperature table (or self-tuning or self-tuning is not fully.
temperature control
module) values, and
quite different.
Frequent temperature 1.Temperature alarm deviation value is set too low.
8
alarm
Horizontal sealing 1.Alarm electric eye is located on the critical
material clamp point.Sometimes it can feel the metal,but sometimes not.
9
alarms when no 2.The time that horizontal sealing look for the original point
material clamps. is set too low.
1.Alarm electric eye is not installed properly and inductive
It does not alarm metal over-sensing
10 when material 2.The time that horizontal sealing look for the original point
clamps. is set too low.
3.Alarm function is closed.
Bag vertical sealer Forming tube’s collar is not in the right place.
11 (or line)
misalignment
1.The feeding tube of bag forming device is not in the right
Bag mouth is fold place.
2. The mouth of bag is so wide and is not equipped with the
12
bag open parts.
3.The product is so heavy that packaging film is
deformed(need to be equipped with a bag support device).
Horizontal roller is 1. The parameter of “horizontal sealing starting”is set too
over-opened and led great and the electric eyes in the horizontal sealing open
13
to spare parts limiting position is set unreasonable or the electric eyes are
collision. broken.
14 The film runs too fast 1.The speed of film releasing motor is too fast that the motor
starts frequently.
2. The frequency of film pulling motor is set too high and the
inertia of film pulling is too large.
1. Pulling force of both side film pulling belts are uneven.
15 Deviation of the film 2. The bag forming device is not adjusted properly or the
collar is not making well.

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 3.The film runs too fast.
1.Package film runs too fast.
2. The color of color mark is too light or the difference
16 Color mark tracking between surrounding colors is too small.
does not work, and it 3. Transparency of film does not fit with the color mark
often alarms. electric eye.
4.Color mark’s mode, sensitivity, light and sensor head and
the sense distance of film haven’t adjusted properly.
1.Coding time is not suitable. The packaging film does not
17 Coding pattern is not completely stop.
clear 2.The temperature of coding is too low or too high.
3. The setting of coding time is too short.
18 Packaging machine 1.Signal cable is not connected correctly with a measuring
can not receive signal device.

【Chapter 8】 Application taboo and maintenance of machine

8-1 Application taboo of the machine
●Non professional personnel is not allowed to operate the machine. The machine

operating personnel must be trained and qualified to do this job.

●Do not change the parameter of the machine or set the machine parameter beyond

the scope of use in the case of unknown reason or method of operation.

●Do not operate machine overload. It means that not to use the machine for long time

or in extraordinary speed.

●Do not run the faulty machine: machines must be immediately repaired. Avoid any

big accidents caused by small problems.

●Never use water to wash machine.Electrical enclosures and boxes should be wiped

with a damp towel.

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8-2 Machine maintenance
●Daily cleaning
①Machines must be cleaned daily and the working environment must be keep clean.

The body of machine should be wiped with dry towel and the horizontal roll teeth

should be cleaned with wire brush.

②The shutters-filter of cabinet exhaust fan should be cleaned to prevent blocking,as

the figure 8-2.1 shows.

Shutters

White cotton

exhaust fan

〖Figure 8-2.1〗

● Gas maintenance

① Regularly eliminate water from the air compressor tank.

② Regularly eliminate water from filter and change the oil of oil feeder, as the figure

8-2.2 shows.

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 Oil feeder

filter

〖Figure 8-2.2〗

③Timely replace damaged pipe, leaking pipe connector and so on.

④When using the vacuum pump, periodically clean its air filter.

● Lubricating

① Regularly lubricating horizontal sealing linear guide rails and linear bearing (in
case of allowed), as the figure 8-2.3 shows.

linear bearing

horizontal sealing
linear guide rails

〖Figure 8-2.3〗

② Regularly lubricating vertical sealing linear guide rails and linear bearing, just
81
need to lubricate little oil, as the figure 8-2.4 shows.

vertical sealing linear

guide rails

Vertical sealing
linear bearing

〖Figure 8-2.4〗

③Regularly coat lubricating grease on film pulling bevel gear, as the figure 8-2.5

shows.

film pulling bevel gear

〖Figure 8-2.5〗

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④Regularly replace lubricating oil for film pulling worm gear and endless screw

reducer, as the figure 8-2.6 shows.

film pulling worm gear

reducer

〖Figure 8-2.6〗

83