AUTOMATIC WEB ALGINER AND

TENSION CONTROL SYSTEM

MANUAL BOOK

LUM MACHINERY

(HEBEI LINCHENG PACKAGING MACHINERY MANUFACTURING CO.LTD)

 CONTENT

1、 Deviation correction control

1.1 deviation correction operation

1.2 deviation correction maintenance and

exception handling

1.3 deviation correction circuit diagram

2、 Tension control

2.1 tension operation

2.2 tension maintenance and exception handling

2.3 tension circuit diagram

I. WEB ALIGNER

操作侧电眼按钮 驱动侧电眼按钮 纠偏太阳轮升降按钮

操作侧微调按钮 驱动侧微调按钮 有无面纸切换开关

纠偏导正太阳轮 纠偏太阳轮压纸底板 电眼感应器

调压阀与气压表 纠偏总气压表 正确穿纸方式

1.1 WEB ALIGNER
1.1.1 operation mode
1.2 A. Opposite side mode - phase - the opposite side mode can be used for
the production of paper with the same door width. If the door width is
different or the belt paper is large, the production using the
opposite side mode will be unstable, especially when changing the
paper / door width, the overpass tile paper will swing back and forth,
resulting in more waste of paperboard
1.3 B. Centering mode - phase - the centering mode can be used under the
same door width or different door widths. The advantage is that the
tile paper always swings back and forth in the center of the overpass
by the deviation correction guide wheel (remember that the face paper
must be placed in the center of the paper rack) is relatively stable,
and there will not be too much waste when changing paper or different
door widths
1.4 1.1.2 mode switching
1.5 A、 Center to edge switching
1.6 The centering and edge alignment modes can be switched freely. The
overpass tile paper is guided according to the face paper as a
reference. Each layer can be switched to edge alignment or centering
production freely
1.7 B、 With face paper -- no -- face paper switching
1.8 If it is necessary to switch to the second / fourth / sixth layer of
paperless production during the third / fifth / seventh layer of
production, first turn on the "paperless switch" and then cut off the
paper. Remember not to cut off the paper first and then turn on the
"paperless switch". The switching mode with or without paper can only
be used in the centering state, but not in the opposite side state.
The switching with / without paper will not be affected when changing
the large and small door frames
1.9 C、 No face paper --- yes face paper switching
1.10 During the production of two / four / six layers, if it is necessary
to switch to the production of three / five / seven layers with face
paper, first put the face paper into the pressing plate, and turn off
the "no face paper switch" after the face paper is tensioned. Remember
not to turn off the "no face paper switch" first, and then put the
face paper into the pressing plate, and switch between no face paper
and face paper
1.11 It will not be affected when changing large and small door frames
1.12 1.1.3 alignment adjustment
1.13 A. The electric eye scans the width and position of the door width
of the paper through the sensor, and the system calculates and
forwards the signal to the motor. The motor drives the sun wheel bogie
to synchronize the tile paper with the face paper sensor to realize
the guiding alignment. In this guiding process, the accurate alignment
will be affected by mechanical deviation through the hot cylinder,
wrap angle wheel and pasting wheel. It needs to be slightly adjusted
through the deviation correction "fine adjustment button"
1.14 B、 In the production process, there are great differences due to
different paper sizes and moisture. If there is a deviation when
changing the face paper / tile paper after the original guide
alignment, the startup personnel shall observe more and make fine
adjustment in time
1.15 1.2 deviation correction maintenance and exception handling
1.16 1.2.1 check the sun gear every month for dirt and deformation, and
keep the surface clean
1.17 1.2.2 check whether the soleplate of the sun gear is seriously worn
or broken every month. If the surface is greatly worn, please replace
it in time
1.18 1.2.3 clean the dust on the surface of wide infrared electric eye
every day. Do not wipe it with water or corrosive liquid
1.19 1.2.4 the paper pressing pressure of the sun wheel is 0.15Mpa ~
0.25mp (a 1.5kg ~ 2.5k) g
1.20 1.2.5 the total barometer pressure is 6kg and above
1.21 1.2.6 the width and offset of the screen display paper. After work,
press the left and right fine adjustment buttons to clear the offset
on the screen
1.22 1.2.7 fault inspection 1: input voltage is 220V and output voltage
is 24V. If there is no 24V output, please check whether the fuse is
burnt out
1.23 1.2.8 fault inspection 2: in case of fault deviation during
production, please check the lower, middle and upper layers of the
control motherboard (from left to right)
1.24 Which of the following states is the error code displayed on the LED
display: 1 = supply voltage < 20Vdc, 2 = supply voltage > 30VDC, 3 =
over cut-off, 4 = heat sink temperature > 70 ℃, 5 = encoder error, 6
 = encoder signal reversed phase, 7 = no right eye signal, 8 = no left
eye signal, 10 = motor line interruption, 11 = incomplete motor output
stroke, 12 = motor output bit order error, 13 = the motor is blocked,
14 = the proximity switch has several switching points, 15 = the
incoming switch at the end of the motor stroke is missed, and 16 = the
external voltage output is overloaded; If there is a fault code,
please power off and restart, and the system will recover
automatically (if it cannot be solved, please contact the customer
service). Do not plug and unplug the circuit board connector with
power.
1.25 1.2.9 fault inspection 3: check whether the total air pressure is
stable; Check whether the air pressure of the sun wheel is too low;
Check whether the electric eye sensor is dusty; Check whether the
paper threading is correct; Check whether the bottom plate is
seriously worn; Check whether the sun gear is seriously worn; Check
whether the temperature of the deviation correction electric cabinet
is too hot (e.g. the direct sunlight temperature is high)

1.3 ELECTRIC LAYOUT

II.TENSION CONTROL SYSTEM

TENSION CONTRO SWITCH MANUAL/AUTO SWITCH MAIN MOTOR SWITCH

TENSION- TENSION + TENSION ON/OFF

2.1 tension operation

2.1.1 manual and automatic
A. Manual brake directly controls the brake of the brake through the
manual pressure regulating valve
B. Automatic braking is based on the change of vehicle speed and paper
material. The vehicle speed is fast, the tension needs to be reduced and
the material is poor
Tension needs to be increased and vice versa
2.1.2 brake release
When the paper receiving joint is close to the tension of 3 ~ 5m, close
the "tension button" switch, and start the "tension button" switch after
the joint enters the pressing plate
2.1.3 "+" and "-" buttons
The vppe proportional valve can be electrically adjusted to control the
required brake size, and the touch screen can also be used to adjust the
increase or decrease of long-span tension
2.1.4 unidirectional paper threading motor
When the overpass personnel wear paper, they can press the "paper
threading motor button" on the overpass to continuously rotate the
tension wheel to assist in paper threading. When the hot plate of the
paste machine is turned on, they can use the "paper threading motor
switch" to turn on the auxiliary paper feeding, which can reduce the
waste of paper breaking
2.2 tension maintenance and exception handling
2.2.1 clean and dust the brake every week
2.2.2 check the bearing every month and add grease, and keep the gears
and sprockets of each layer lubricated
2.2.3 check the gas circuit and gas cylinder every month for air leakage
or moisture and dirt deposition
2.2.4 fault inspection:
Check whether the motor operates and whether the chain is intact
Check whether the one-way bearing is intact
Check whether the air circuit is smooth and whether there is air leakage
Check whether the brake is stuck, whether the brake pad is worn, and
whether the speed measuring proximity switch is normal
2.3 tension circuit diagram
图 2、
枫源机械
图 3、