드럼브레이크 라인 이관 스케줄

Comme Manufacturing
rcial Tryout/completion KBI Mando

24-Feb Mar-24 Apr-24 May-24

목차 세부내용 담당 Res Dept Lead Time
W1 W2 W3 W4 W5 W5 W6 W7 W8 W9 W9 W10 W11 W12 W13 W14 W15 W16 W17 W18

Wheel cylinder clean room, drum assembly line

KBI Mr.Babu Maint 9 Weeks
4MApproval
Tranformer(現 1600KVA > 2000KVA) +30days
KBI Mr.Babu Maint 12 Weeks
Compressure(100HP) KBI Mr.Babu Maint 12 Weeks
Utility EB panelexpansion KBI Mr.Babu Maint 10 Weeks Phase 1 Phase 2 Phase 3
Plumbing, electrical equipment KBI Mr.Babu Maint 1 month
TN EB Licensing for Machine addtion KBI Mr.Babu Maint 1 month
TN EB demand increase(KVA) KBI Mr.Babu Maint 1 month
FG stock declaration Mando Mr.Naresh Sales TBC
Inventory
Mando child part stock details Mando Mr.Naresh Purchase TBC
LAY-OUT 4M approved Mando confirmation required
KBI Mr.Tamil Prodn 1 month
Line layout marking in shop floor KBI Mr.Tamil Prodn 5 days KBI shop floor
completion
Line dismantling and movement Mando 3 days

LAY-OUT On-site line installation Mr.Babu

KBI Mr.Tamil Maint/Prodn 3 Weeks
Ensure existing machine wise programming Mando 3 days

Mr.Babu
Line T/O Mr.Shiva
Mando/KBI Mr.Tamil Maint/Prodn 2 days
Initial operator recruitment of 20 people,
including 2 staff KBI Mr.Dheena HR/IR 2 month
Man power
Recruitment of 85 people including 4
management staff in KBI KBI Mr.Dheena HR/IR 2 month

20 people, including 2 management staff, training in

MAIL Mr.Shiva
Mando/KBI Mr.Tamil QA/Prodn 1 month
Training
Mass production training (production, quality, Mr.Babu
maintenance) Mr.Shiva
Mando/KBI Mr.Tamil Maint/QA/Prod 1 month
Jig/Fixture Take over of jigs, tools, checkers, spares Mr.Shiva
Mando/KBI Mr.Tamil QA/Prodn 1 Week

WIP And process bins Mr.Tamil Prodn/

Logistics KBI Mr.Naresh Purchase 1 month
Dispatch Trolley KBI Mr.Naresh Sales TBC
 Production
D/Brake & Wheel Cyl man power ratio
50% 40% 10%
Trainee Naps Ex E Total
14 14 14 42 21 17 4 42
11 11 11 33 17 13 3 33
4 4 4 12
2 2
2 2

Trainee Naps Ex E Total

21 17 4 4
17 13 3 3
 Production
D/Brake & Wheel Cyl man power ratio
50% 40% 10%
Trainee Naps Ex E Total
21 17 4 42
17 13 3 33
Naps Ex E Total
17 4 42
13 3 33
 No of tasks Project
Department
Target Actual completion %

Maintenance 5

Sales 3

HR 2

Production 2

Quality 4

Quality+Production 3

Quality+Production+Maintenance 1

Production+Maintenance 1

Production+Sales 1
Total tentative task 22
 Initiation Factors to
Content Details Target
Drawing Approval Work scope

Wheel cylinder clean room, drum assembly

2.5 months Need
line

Tranformer(現 1600KVA > 2000KVA) 2.5 months N/A

Utility Compressure(100HP) 2.5 months N/A

EB panelexpansion 2 months Need

Plumbing, electrical equipment 1 month Need

 Factors to consider Process
Remarks
Supplier Quotation Draft Approval Completion
Lead time
Name Date Date Date status
 Initiation

Content Details Target

Share KBI
Mando voice FG location
internal

30 days FG stock declaration TBC E-mail

Inventory
Mando child part stock details TBC E-mail
Logistics Dispatch Trolley TBC E-mail
 Factors to consider

Completion
Child Remarks
Model wise Empty trolley Trolley Trolley status
partstorage Transport facility
BOM storage location counting Identification
location
Remarks
 Initiation

Content Details Target Gender wise

Approval Interview
vacant details

Initial operator recruitment of 20 people,

2 months Need
including 2 staff
Man Power
Recruitment of 85 people including 2
2 months N/A
management staff in KBI
 Factors to consider
Completion
Induction PPE Transport Remarks
Uniform Food Scope status
Training status scope
 Initiation Factors to con
Content Details Target
Share KBI
Drawing Approval
internal

LAY-OUT 4M approved 1 month Need

Layout
Line layout marking in shop floor 5 days N/A
 Factors to consider
Remarks
Supplier Draft Approval Completion
Work scope
Name Date Date status
Quality supporting activites

Sl No Description
1 Latest revision drawing collection from mando for all applicable models
2 Mando current running part each one number store in KBI inside as master sample
3 Moving lines control plan audit need to done along with mando QC person
4 Ensure FMEA Sample rediness while machine movement from Mando
Res Target Status
 Initiatio

Content Details Scope KBI Res Target Starting date

confirmation

20 people, including 2 management staff, training Mr.Shiva

KBI/Mando 1 month
in MAIL Mr.Tamil
Training
Mass production training (production, quality, Mr.Babu
KBI/Mando Mr.Shiva 1 month
maintenance)
Mr.Tamil

Initiation

Content Details Scope KBI Res Target Mando

confirmation

Mr.Shiva
Jig/Fixture Take over of jigs, tools, checkers, spares KBI/Mando 1 week
Mr.Tamil

Content Details Scope KBI Res Target Bin requirment

discuss with
Mando

Mr.Tamil
Logistics WIP And process bins KBI/Mando 1 month
Mr.Naresh

Initiation

Content Details Scope KBI Res Target Ensure machine

layout position

Mr.Babu
Layout On site line installation KBI 3 Weeks
Mr.Tamil

Content Details Scope KBI Res Target

Control plan audit

Mr.Shiva
Layout Line T/O KBI/Mando 2 Days
Mr.Tamil
 Initiation Factors to consider

Mando Evaluate Internal Customer

Information share Evaluate process Error proof
Representative product complaint complaint
to KBI HR knowledge awareness
details knowledge history history

Factors to consider
Checker
Ensure Ensure working KBI Storage
Get masterlist calibration
identification condition Location
details

Factors to consider

If new rack need Draft Approval

Rack requirment Rack desin Bin design
material purchase Date Date

Factors to consider

Fabrication Avalablity of Quote Draft Approval

Fabrication supllier
material purchase Fork lift/Crane Date Date Date

Factors to consider

Part dimension
Run and rate Audit Line Approval
verification
der

machine Completion
Remarks
Final test breakdown status
history

Completion
Remarks
status

Completion
Remarks
status

Completion
Remarks
status

Completion
Remarks
status
Need to start immediately Target Response Dept

Wheel cylinder clean room, drum assembly line

Tranformer(現 1600KVA > 2000KVA)
Utility Compressure(100HP) Mar-15-2024 Mr.Babu Maintenance
EB panelexpansion
Plumbing, electrical equipment
ManPower Initial operator recruitment of 20 people, including 2 staff Feb-25-2024 Mr.Dheena HR/IR
Latest revision drawing collection from mando for all applicable models
Quality Updated inspection standard and control plan FMEA received from mando Feb-20-2024 Mr.Shiva Quality
Mando current running part each one number store in KBI inside as master sample

Need to start immediately

Whe e l cyl i nder cl e an r oom, dr um a s s e mbl y l i ne

Tr a nf or me r ( 現 1600KVA > 2000KVA)
Ut i l i t y Compr e s s ur e ( 100HP)
EB panel e xpa ns i on
Pl umbi ng, e l ec t r i c al e qui pme nt

ManPower I ni t i a l ope r at or r ec r ui t me nt of 20 pe opl e, i ncl udi ng 2 s t a f f

Lat e s t r e vi s i on dr awi ng c ol l e ct i on f r om ma ndo f or a l l appl i ca bl e mo

Qua l i t y Upda t e d i ns pec t i on s t a nda r d a nd c ont r ol pl a n FMEA r ec e i ved f r om man
Mando cur r e nt r unni ng par t e a ch one number s t or e i n KBI i ns i de a s m
 Target Response Dept

Mar-15-2024 Mr.Babu Maintenance

ncl udi ng 2 s t a f f Feb-25-2024 Mr.Dheena HR/IR

o f or a l l appl i ca bl e model s
FMEA r ec e i ved f r om mando Feb-20-2024 Mr.Shiva Quality
or e i n KBI i ns i de a s ma s t er s a mpl e