Page 1 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

IMPORTANT INSTRUCTIONS:-
1. Head FQA and head of executing dept at site shall ensure the following before start of Mechanical work & periodically thereafter:-
a) Setting of FQA lab by contractor with necessary & essential testing equipment in good working condition.
b) Calibration of all measuring and testing equipment to be used by contractor.
c) Deployment of contractor’s FQA manpower with prior approval of client FQA.
2. Non-conformity:- in case of any non-conformity, site FQA shall ensure proper dispositioning and NC no. Shall be recorded in the respective log sheet/ protocol.
3. The contractor shall intimate concerned authority in writing well in advance as per procedure mutually agreed with site FQA & site execution for witnessing of class “a & b” checks identified in standard field quality plan.
4. Record of quality checks shall be maintained in enclosed formats to provide necessary evidence of having carried out the work satisfactorily. Wherever format is not identified, records shall be maintained in a mutually agreed format to record all checks and tests.
5. For checks where log sheet is not called for, record shall be maintained in a suitable protocol. The format of protocol shall be mutually agreed by head FQA and head of the executing dept. at site.
6. After completion of activity, the contractor shall submit records of quality documents (two sets of hard copy & one set of soft copy) as identified in standard field quality plan in column ‘d’.
7. Contractor shall submit monthly schedule of tests to be carried out by 5th of every month.
8. This document should be read in conjunction with technical specification, construction drawing and bill of quantity.
9. It is necessary & essential to carry out surveillance checks of 20% of each item of check by authorized executives as identified in note 2 of FQP record shall be maintained.

1. 0 Prior To Fabrication & Erection

Storage of Materials:
1.Enclosed space to the extent possible space
2.Free from dust ,water,& other
Material inward
Visual A Visual 100% Appd.drg Packing list √ contaminates
register/IMIR
3.Stacked specification wise,sizewise,on
wooden slippers.

Approved drawing & material Approved drawing & material Measurinng instruments should be duly
Dimensional A Measurement 100% IR √
Spec Spec calibrated

Checking of Raw
1.1 MTC will review. If MTC is not available
Material/Equipment supplied
Approved drawing & material Approved drawing & material sample needs to be cut & test should be
Chemical & Mechanical properties A Testing 1sample/heat MTC √
Spec Spec done at NABL approved lab & report shall be
share.(Make should be as per approved one)

UT> 16mm thick A Testing 100% ASTM A 578 B ASTM A 578 B UT Report √ If Rawmaterial brings for site fabrication
 Page 2 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL
1.1
Checking of Raw
Material/Equipment supplied ITEM : Mechanical SFQP
Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

UT ( Rod dia 50 mm and above) if

A Testing 100% ASTM - 388 ASTM - 388 UT Report √ If Rawmaterial brings for site fabrication
applicable.

Appd.Drg / Technical Appd.Drg / Technical

Chemical, Physical, Proof Load A Testing 100% MTC √ Galvanized with coating 80-100 Microns.
Specification Specification

Review of calibration
certificates of
1.2
Instrument/Equipment (If
applicable)
1.3 Welding Consumable
Welding Procedure
1.4 Specification(WPS)/Procedur Welding parameters
e Qualification
Calibration
Review of calibration A Review 100% Manufacturer Guideline Packing list √
certificate
Review of batch test KIOMPL/QA/Welding/01 KIOMPL/QA/Welding/01 batch test Only KIOMPL Appd. Welding consumable to
Chemical & Mechanical properties A Each batch √
certificate (Latest Revision) (Latest Revision) certificate be Used.
1.Welding procedure specifications
established with supporting procedure
A Review 100% ASME SEC IX & WPS ASME SEC IX WPS,PQR √ qualification record shall be submitted for
review and approved by KIOMPL

SITE activity-One Test coupon shall be send

Welder Performance
1.5
Qualification(WPQ)
Qualification requirement
to LAB for PQR from site, after PQR
acceptance WPQ piece shall be witnessed at
A 100% WPS ASME SEC IX WPQ √
Witness site. RT examination to be done for all WPQ
piece. Aftet RT result welders shall be
allowed for welding.

Certification & Approval of Welder

1.6 Review of document A Review 100% WPS ASME SEC IX √
Welder certificate
Lifting arrangement including
1.7 Review of certificate A Review 100% Manufacturer Guideline Manufacturer Guideline TC √
TC of lifting
Report Shall be handover to mechanical
Civil Foundation handover
1.8 Dimension check B Review 100% As per IFC drg. As per DRG. protocol √ team.(IF civil is in the scope of EPC contractor
report
otherwise mutually agreed protocol of both
 Page 3 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10
2.0 Fabrication Activity
Plate size cutting & marking Project spec/
2.1 Layout B Visual & Dimension 100% Project spec/Appd. Drg. SR √
& Rolled steel Appd. Drg.
Marking,cutting and Project spec/
2.2 Visual C Visual & Dimension 100% Project spec/Appd. Drg. - √
Grindning Appd. Drg.
Project spec/
2.3 Base Plate & Drilling hole Visual C Visual & Dimension 100% Project spec/Appd. Drg. IR √
Appd. Drg.
Project spec/
2.4 Edge Preparation Groove angle C Visual & Dimension 100% Project spec/Appd. Drg. IR √
Appd. Drg.
Appd.WPS/
Visual & Dimension Appd. Appd.WPS/Project spec./Appd
2.5 Fitup Rootgap,Cracks,Overlap & Starightness A 100% Project spec./ IR √
WPS Drg.
Appd Drg.

2.6 PWHT (Stress relieving) Plate thick 30mm and above A Measure 100% Appr. Tech .spec/IS codes Appr. Tech .spec/IS codes Heat Chart/IR √ Heat Chart Review

A) In case of erection joints are welded, after

welding of erection joints - With in 24 hrs
surface preparation and painting to be
carried out( Surface cleaning by Jet water
wash and Solvent and Surface profile by
blister blaster )
Surface defects, reinforcement, Project spec/
2.7 Welding A Visual & Dimension 100% Project spec/Appd. Drg. IR √
Undercut Appd. Drg.
B) For structural welding up to 12 mm E 6013
for SMAW or equivalent for other any
approved welding process shall be used and
13 mm and above, SMAW E 7018 or
equivalent for other any approved welding
process shall be used.
 Page 4 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10
3.0 Non Destructive Testing
Penetrant testing (PT) on As per tech ASME SEC VIII Div-1 Appendix-
3.1 NDT A Visual ASME SEC V Protocol
fillet welds spec 8
Penetrant testing (PT) on
ASME SEC VIII Div-1 Appendix-
3.2 butt welds after back ROOT PASS DPT A Visual 100% ASME SEC V Protocol √
8
gouging

Interpretation of RT film, As per tech. Welder performance joints (First production)

ASME SEC VIII Div-1 & 2
3.3 RT/UT on butt welds NDT A Witness of RTreport & Spec./agreed ASME SEC V Protocol √ shall be covered.100% UT shall be cover for
Clause 7.5 UT & AppendiX-4
UTreport documents all Butt weld.

Marking i.e.
Project spec/ Project spec/
4 elevation,centerline,Mark Visual B Visual 100% Protocol √
Appd. Drg. Appd. Drg.
No., etc
Project spec/ Project spec/
4.1 Completeness/Mock up Major B Visual 100% Protocol √
Appd. Drg. Appd. Drg.
Dimension (Length, width,
dia,no of holes,
PCD,diagonal,alignment,
orientation, elevation,
projection, line and level etc) Project spec/ Project spec/
4.2 Major A Measurment 100% Protocol √
VISUAL, WATER Appd. Drg. Appd. Drg.
LEVEL, CAMBER,
SWEEP , TWIST,
COLUMN ASSEMBLY,
IDENTIFICATION MARK
5.0 Surface finish & Painting

Project spec./ Appd.painting As per SSPC/DRG/approved

5.1 Surface profile to Sa 2.5 A Random 100% Protocol √ Refer notes
procedure painting procedure.

Surface preparation blasting

As per SSPC/DRG/approved
& Painting Visual Inspection for workmanship, (DFT) A Random 100% Project spec./ Appd.Drawings Protocol √
painting procedure.

As per SSPC/DRG/approved
5.2 Adhesion test ( X Cut & Dolly) A At random 100% Project spec./ Appd.Drawings Protocol √
painting procedure.
6.0 STRUCTURAL ERECTION
Templates/Base
Project spec/Erection Project spec/Erection
6.1 plates/Foundation check,key Visual & Measurement B Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
pocket etc..

KIOMPL
SL No. ACTIVITY/ OPERATION
1 2
Alignment(Verticality check,
Horizontality, Elevation, C/C
6.2
distance,alignment,level
,straightness etc.)
Bolt tightening of all base
plates,stools,Bolted splice
6.3
connection with fillet weld
and sliding bearings.
Ensure all gratings,Hand
6.4
rails,platform and staircase.
Final inspection of assembly
(Verification of completeness
6.5
of sub assembly with all
loose items)
7.0 Piping Erection
Orientation of branches ,
7.1 Instrument Tapping's, vents
and drains etc.
7.2 Fixing & welding of supports
7.3 Fixing of Gasket/Fasteners
Correctness of valve (NRV
7.4 and Control Valve),Steam
traps and direction of Flow
8.0 Hydrotesting -Pre-activities & Post activities
Correctness & completeness
8.1 piping loops with all items
including supports.
Confirmation and verification
8.2
of All valve to be kept open .
Isolation of equipment,
control
8.3
valves,instruments,bellows
before testing
Page 5 of 21
STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT
SFQP No: HOWE/TKII/PMPL/002 Package : OHP
ITEM : Mechanical SFQP
Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:
Sub- Contractor:
CLASS OF QUANTUM OF
CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK
3 4 5 6 7 8 9 D* 10
Project spec/Erection Project spec/Erection
Visual & Measurement A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Project spec/Erection Project spec/Erection
Visual & Measurement A Tightening 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Project spec/Erection Project spec/Erection
Visual & Measurement B Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Project spec/Erection Project spec/Erection
Visual & Measurement A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
As per Client approved As per Client approved
Visual & Visual &
A 100% Drawing, relevant codes & Drawing, relevant codes & IR √
measurement measurement
standard etc. standard etc.
As per Client approved As per Client approved
Visual & Visual &
A 100% Drawing, relevant codes & Drawing, relevant codes & IR √
measurement measurement
standard etc. standard etc.
As per Client approved As per Client approved 20% random witness By KIOMPL
Visual & Visual &
B 100% Drawing, relevant codes & Drawing, relevant codes & IR √
measurement measurement
standard etc. standard etc.
As per Client approved As per Client approved
Visual & Visual &
A 100% Drawing, relevant codes & Drawing, relevant codes & IR √
measurement measurement
standard etc. standard etc.
As per Client approved As per Client approved
Visual A Visual 100% Drawing, relevant codes & Drawing, relevant codes & Check list √ * W-20% random
standard etc. standard etc.
As per Client approved As per Client approved
Visual B Visual 100% Drawing, relevant codes & Drawing, relevant codes & Check list √ * W-20% random
standard etc. standard etc.
As per Client approved As per Client approved
Visual A Visual 100% Drawing, relevant codes & Drawing, relevant codes & Check list √ * W-20% random
standard etc. standard etc.
 Page 6 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Removal of flappers from As per Client approved As per Client approved Inspection
8.4 check valve (as applicable) / Visual A Visual 100% Drawing, relevant codes & Drawing, relevant codes & report / Check √ W-20% random.
Use of temporary spool standard etc. standard etc. list
As per Client approved As per Client approved
Inspection Loop files shall be available before Hydro for
8.5 Mechanical Clearance Visual B Visual 100% Drawing, relevant codes & Drawing, relevant codes & √
report Mechanical clearance
standard etc. standard etc.
As per Client approved As per Client approved
Visual verification of pressure gauges and
8.6 Calibration of pressure gauge Visual A Review of certificate 100% Drawing, relevant codes & Drawing, relevant codes & Register √
Review of calibration certificates.
standard etc. standard etc.
As per Client approved As per Client approved
Air/ water flushing before
8.7 Visual A Visual 100% Drawing, relevant codes & Drawing, relevant codes & -- √
hydro testing filling
standard etc. standard etc.
As per Client approved As per Client approved
8.8 Leak Tightness (preliminary) Visual A Visual 100% Drawing, relevant codes & Drawing, relevant codes & -- √
standard etc. standard etc.
As per Client approved As per Client approved Testing pressure & Holding time shall be as
Hydrotest / Pneumatic Visual, no pressure Inspection
8.9 Visual A 100% Drawing, relevant codes & Drawing, relevant codes & √ per approved drawing /datasheet, tech. spec.
(As applicable) drop/seepage and leakage report
standard etc. standard etc.
As per Client approved As per Client approved
8.10 Draining & Drying Visual A Visual 100% Drawing, relevant codes & Drawing, relevant codes & Register √
standard etc. standard etc.
As per Client approved As per Client approved
Removal of Temp.
8.11 Visual A Visual 100% Drawing, relevant codes & Drawing, relevant codes & -- √
Blinds/supports
standard etc. standard etc.
Boxing up including re-
As per Client approved As per Client approved
installation of flappers of Inspection
8.12 Visual A Visual 100% Drawing, relevant codes & Drawing, relevant codes & √ Box up as per approved Loop files.
check valves / removal of report/ Register
standard etc. standard etc.
temp spools
As per Client approved As per Client approved
Nitrogen Purging, Min. 1 bar pressure shall be maintain until
8.13 Visual A Visual and Measurement 100% Drawing, relevant codes & Drawing, relevant codes & Register √
(As applicable , if required) receiving Hydro carbon
standard etc. standard etc.
Final Documents, including
Final Inspection documents PO/PR/ As per approved PO/PR/ As per approved
8.14 line history sheet & as built Review of Manufacturing records A 100% Quality dossier √
Review procedure / FQP procedure / FQP
dwg
9.0 Non Destructive Test (NDT)-Field Joints
As per tech Project spec/
9.1 DPT on fillet welds NDT A Visual ASME sec VIII Div.1, Appn. 8 NDT REPORT √ DP %age should be as per agreed QAG.
spec Appd. Drg.

1. UT is compulsory for all critical welding.

Project specn./Appd.
Interpretationof RT As per tech ASME sec VIII Div.1 UW 51 3. Random Radiography of 20% shall be done
9.2 RT/UT on butt welds NDT A Drg.Project specn./Appd. NDT REPORT √
film,&Witness of UT spec &ASME sec VIII Div.2 for all critical butt welded joints. Joints shall
Drg./ASMESec V
be marked for RT by KIOMPL representative.
 Page 7 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Project specn./Appd.
Temperature check from
9.3 Pre-Heating For weld joints (ABOVE-38MM) A 100% Drg.Project specn./Appd. AWS D1.1 IR √
minimum 65° C to 100° c
Drg./ASMESec V

Project specn./Appd.
min 1hr per 25MM
9.4 Post Weld Heat Treatment For Weld joints (ABOVE 30MM) A 100% Drg.Project specn./Appd. AWS D1.1 IR √ Hardness test shall be required after PWHT
thickness
Drg./ASMESec V

10. CONVEYOR SYSTEM & EQUIPMENTS

Bench mark/Civil coordinates point C √

Pedestal elevation and shear key size C √

Foundation bolt size and center to handover
B Project spec/ √
10.1 Takeover from civil center. Visual & Dimension 100% Project spec/Appd. Drg. protocol from
Appd. Drg.
CIVIL
Check for dimension, Level, Alignment
B √
and Straightness etc

Pedestal to Pedestal center/Conveyor

center to center from survey reference C √
point
 Page 8 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Orientation check C √

Base Plate Elevation and Level C √

Verticality of structure C √

Tightness of bolts A √

Grouting clearance after alignment A √

Conveyor support
structure(Junction Project spec/
10.2 Visual & Dimension 100% Project spec/Appd. Drg. protocol
tower,Stringer,Short post & Appd. Drg.
Tressle)
-R.T for butt joints in case of Weld Thickness
is less than 16mm, UT for butt joints in case
Welding A of weld thickness equal or greater than
16mm.
DPT If weld thickness is less than 6 mm.

Grade of grouting materials A √

Fixing Bolts placements and tightness A √

Gallery center line to conveyor Project spec/Erection Project spec/Erection

10.3 Conveyor Gallery B Visual & Dimension 100% protocol √
centerline mannual/Appd. Drg. mannual/Appd. Drg.

Location of sliding bearing placement

B √
and fixing
 Page 9 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Project spec/Erection Project spec/Erection

Diagonal for Frames. C Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

Conveyor Center from RHS and LHS A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

Level of Stringers. C Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Technological
10.4 Structure,Idlers,Frames,Head Project spec/Erection Project spec/Erection
Verticality of Short posts and frames C Visual & Dimension 100% protocol √
and Trail Pully frames. mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

Tightness of bolts A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Project spec/Erection Project spec/Erection
Fixing of tapper Washer C Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Head and tail Pulley frame level & Project spec/Erection Project spec/Erection
A Visual & Dimension 100% protocol √
Verticality. mannual/Appd. Drg. mannual/Appd. Drg.

Bearing Clearance
Project spec/Erection Project spec/Erection
Bearing CRS on PulleyAlignment with B Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Plummer blocks

Pulley Bearings and Gear

10.5 Project spec/Erection Project spec/Erection
Coupling Level & Freeness of the Pulley B Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

Fixing of safety guard B Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

Drive System Level and Location of Drive Base Frame B Visual & Dimension Random protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

Foundation Bolts Tightness A Visual & Dimension Random protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

fixing Bolt tightness. B Visual & Dimension Random protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

10.6
Gear Box,Fluid Couplings and
Motors

KIOMPL
SL No. ACTIVITY/ OPERATION
1 2
10.6
Gear Box,Fluid Couplings and
Checking of Oil level in gear box & Fluid
Motors
couplings
Chute,Skirt boards,Brake
Assembly,Belt scrappers,Rod
gates,Slide gate,Magnetic
10.7 separator,Metal
detector,Coal sampler,belt
weigh scale,Mannual
hoist,andElectric hoist etc.. Fixing Dust seal Asbestos Rope.
10.8 Belt
Page 10 of 21
STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT
SFQP No: HOWE/TKII/PMPL/002 Package : OHP
ITEM : Mechanical SFQP
Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:
Sub- Contractor:
CLASS OF QUANTUM OF
CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK
3 4 5 6 7 8 9 D* 10
A Measurment 100% OEM Manual OEM Manual protocol √
Project spec/Erection Project spec/Erection
Bearing Temp.Noise,vibration,RPM A Measurment 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Shaft/Coupling angular and parallel Project spec/Erection Project spec/Erection
B Visual & Dimension Random protocol √
alignment mannual/Appd. Drg. mannual/Appd. Drg.
Project spec/Erection Project spec/Erection
Level loacation and Orientation. B Visual & Dimension Random protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Project spec/Erection Project spec/Erection
Fixing bolts tightness B Visual & Dimension Random protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Project spec/Erection Project spec/Erection
A Visual & Dimension Random protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Check the Belt grade,Belt Size and Belt Project spec/Erection Project spec/Erection
A Visual & Dimension Random protocol √
thickness of the conveyor. mannual/Appd. Drg. mannual/Appd. Drg.
Ensure before pulling the belt top side
Project spec/Erection Project spec/Erection
thickness and bottom side thickness of A Visual & Dimension Random protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
the belt.
Alignment, Joint Vulcanization and Client Approved Drg/Technical Client Approved Drg/Technical
shore Hardness,Belt tensioning,Splicing Spec./Manufacturer Spec./Manufacturer
A Visual and Measurement 100% protocol √
and alignment of Conveyor including recommendation/O&M recommendation/O&M
Heat and Tail Pulley,Laying Manual Manual
Check and note curing temeprature in Project spec/Erection Project spec/Erection
A Visual & Dimension Random protocol √
regular intervals mannual/Appd. Drg. mannual/Appd. Drg.
 Page 11 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Liner welding pattern shall be along with

material flow direction (which should be in
Project spec/Erection Project spec/Erection
10.9 Liner Plate - if any Surface Condition A Visual & Dimension Random protocol √ vertical direction at the time of liner fixing
mannual/Appd. Drg. mannual/Appd. Drg.
with chutes mother plates.It should be
mention clearly in inspection report.

11.0 EOT Crane/Electric Hoist/JIB crane

Project spec/Erection Project spec/Erection

11.1 Grouting,Allignment,Torque tightning, A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

speed & current measurement for hoist,

CT & LT motion in no load condition.
Deflection test at SWL (safe working
load) Project spec/Erection Project spec/Erection
11.2 Crane A Measurment/visual 100% protocol √
overload test at 125% of SWL (only mannual/Appd. Drg. mannual/Appd. Drg.
watching motion)
Functional check for brakes (if
applicable)

11.3 Calibration A Review of documents 100% Calibration certificate Calibration certificate T.C √

12.0 VIBRATING FEEDER & SCREEN (If applicable)

Project spec/Erection Project spec/Erection

12.1 Alignment & Bolt tightening B Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Vibrating Feeder/Screen
 Page 12 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Measurment of Noise,Bearing
Project spec/Erection Project spec/Erection Load & No Load test parameters needs to be
12.2 Vibrating Feeder/Screen tempreature, RPM,Current,Vibration & A Measurment 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg. check & documented.
amplitude

Project spec/Erection Project spec/Erection

12.3 Grouting B Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

13.0 Crusher (If applicable)

Project spec/Erection Project spec/Erection
13.1 Alignment & Bolt tightening A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Measurment of Noise,Bearing Project spec/Erection Project spec/Erection Load & No Load test parameters needs to be
13.2 Jaw/Cone Crusher A Measurment 100% protocol √
tempreature, RPM,Current,Vibration mannual/Appd. Drg. mannual/Appd. Drg. check & documented.
Project spec/Erection Project spec/Erection
13.3 Grouting B 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
14.0 Appron feeder (If applicable)
Project spec/Erection Project spec/Erection
14.1 Alignment & Bolt tightening A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
Measurment of Noise,Bearing
Project spec/Erection Project spec/Erection Load & No Load test parameters needs to be
14.2 Appron Feeder tempreature, RPM,Current,Vibration A Measurment 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg. check & documented.
Speed
Project spec/Erection Project spec/Erection
14.3 Grouting B 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.
 Page 13 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10
15.TRUCK /Silo LAODING STATION(HYDRAULIC OPERATING SYSTEM)

Project spec/Erection Project spec/Erection

15.1 Maintenance gate Alignment & Bolt tightening, Functional A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg. Opening & closing Operation. (If motor
operated then bearing temp, vibration, noise
Project spec/Erection Project spec/Erection needs to check)
15.2 Discharge gate Alignment & Bolt tightening, Functional A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection Chute up & down movement check with
15.3 Telescopic chute Alignment & Bolt tightening, Functional A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg. Power pack & cylinder

Overall orientaion, Allignment & Project spec/Erection Project spec/Erection

15.4 TLS A Visual & Dimension 100% protocol √
functional test mannual/Appd. Drg. mannual/Appd. Drg.

Check insulation, continuity, electrical Appd Drawing / Instruction Appd Drawing / Instruction
C,B,A Testing 100% protocol √
connection Manual Manual

Check proper installation/termination & Appd Drawing / Instruction Appd Drawing / Instruction
C,B,A Visual & verification 100% protocol √
wiring Manual Manual

Appd Drawing / Instruction Appd Drawing / Instruction

Testing of input/ output module C,B,A Testing 100% protocol √
Manual Manual

Appd Drawing / Instruction Appd Drawing / Instruction

Earthing resistance & functional check C,B,A Testing 100% protocol √
Manual Manual
15.5 Precommissioning
Timing operation and sequential Appd Drawing / Instruction Appd Drawing / Instruction
C,B,A Testing 100% protocol √
operation for various gates. Manual Manual

Feedback arrangement and HMI Screen Appd Drawing / Instruction Appd Drawing / Instruction
C,B,A 100% protocol √
verification Manual Manual

Functional operation of Panels, limit Appd Drawing / Instruction Appd Drawing / Instruction
C,B,A Testing 100% protocol √
switches Manual Manual
 Page 14 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

15.5 Precommissioning SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Appd Drawing / Instruction Appd Drawing / Instruction

Logic and simulation check C,B,A Testing 100% protocol √
Manual Manual

Commissioning parameters check

as per technical specification
,Temperature rise, E stop, limit
Commissioning and
switch and interlock test, Vibration Appd Drawing / Instruction Appd Drawing / Instruction
15.6 performance testing at C,B,A Testing 100% protocol √
test, and Noise level Manual Manual
no load and load
test,Mechanical
Adjustments,Weighing
test,Lubrication

16.0 FIRE FIGHTING SYSTEM (If applicable)

Erection of system with all Equipments Project spec/Erection Project spec/Erection

A Visual & Dimension 100% protocol √
as per approved drawing and data sheet. mannual/Appd. Drg. mannual/Appd. Drg.

FIRE FIGHTING SYSTEM

16.1 PIPING WORK Mounting & alignment of pumps & Project spec/Erection Project spec/Erection
B Visual & Dimension 100% protocol √
DS/SW/DW/CW SYSTEM Drives mannual/Appd. Drg. mannual/Appd. Drg.

Alignment of all static & rotary Project spec/Erection Project spec/Erection

C Visual & Dimension 100% protocol √
equipments. mannual/Appd. Drg. mannual/Appd. Drg.

Groove angle,Root gap,fitup and Laying Project spec/Erection Project spec/Erection

A Visual & Dimension 100% protocol √
as per drg.& WPS mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Appd. Drg./ASME Project spec/Appd. Drg./ASME

Welding A Visual & Dimension 100% protocol √
B31.3 & IX B31.3 & IX

16.2 PIPING WROK

 Page 15 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Percentage of DPT shall be finalized.

-R.T --Random 30% Joints for each welder,

Line, Size,loop, same time period selection
by Client . Repair penalty double ( Two times)
and max two times , • For penalty joint,
16.2 PIPING WROK
successive and preceding joints of repair
NDT(Root DP,Radiography test as per Project spec/Appd. Drg./ASME Project spec/Appd. Drg./ASME
A Visual check,RT film review 20% protocol √ joint shall be selected, If repair after two
approved standard. SEC V & IX SEC V & IX
times then R.T shall be 100% for welded
joints by respective welder for respective
Size, Line. If repair percentage goes more
than 1% for any welder/line/size/loop/time
perod - 100% R.T for respective welder in
respective size,line,loop & time period to be
carried out.

Project spec/Erection Project spec/Erection

Erection of Valves,Flow direction etc.. B Visual & Dimension 100% mannual/Appd. Drg./Data mannual/Appd. Drg./Data √
sheet sheet

Project spec/Erection Project spec/Erection Appropriat size supports and rubber /

Mechanical clearance & Visual , Physical and
Visual C,B,A 100% mannual/Appd. Drg./Data mannual/Appd. Drg./Data √ neoprene pad shall be provided in between
Line history sheet documents review
sheet sheet pipe support and pipe
 Page 16 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Visual-Surface profile & salt

SURFACE PREPERATION & PRIMER contamination test, Clean Project painting spec,Appd. Project painting spec,Appd.
B 100% protocol √
PAINTING(PIPE,STEEL from oil,Debriss,rust etc..as Drg./Data sheet Drg./Data sheet
16.3 per SSPC
STRUCTURE,VALVES,SUPPOR
T ETC. Visual / DFT check /
INTERMEDIATE, FINAL PAINT & Paint Project painting spec,Appd. Project painting spec,Appd.
B Adhesion test (X-cut & 100% protocol √
touch up as per requirement. Drg./Data sheet Drg./Data sheet
dolly)

1.Thrust block shall be provided bottom of

the pipe.(if Required).
2. Hydotest shall be done before back filling.
3) Calibration certificate should be submitted
for Holiday detector machine to client before
starting the testing,
4) Reference block should be prepared for
Visual & Dimension Project spec/Erection Project spec/Erection HOLIDAY TEST
16.4 UNDER GROUND PIPING Wrapping & Coating A 10% √ random checking of machine accuracy and
Holiday Detector test mannual/Appd. Drg. mannual/Appd. Drg. REPORT
performance.
5) During testing random machine accuracy
and performance should be checked.
6) Reference block should be prepared to
check machine accuracy and performance to
find out any leakage at desired testing
voltage.
 Page 17 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Piping hydro test,pressure gauge ASME B31.3 & Approved ASME B31.3 & Approved Hydrotest Hydro test should be conducted at 1.5 times
A Visual 100% √
calibration drg.,SOP hydrotest drg.,SOP hydrotest record. of rated pressure.

1.With Min Two nos digital Calibrated

pressure gauges range of 1.5 to 4 times.
16.5 HYDROTEST (before coating)
Reinstatement Check, All hot job shall be 2. Potable water with chemical content max.
completed, All isolated ASME B31.3 & Approved ASME B31.3 & Approved 100 PPM should be used, after hydro test
B Visual 100% protocol √
flange,valve,accesorries shall be drg.,SOP hydrotest drg.,SOP hydrotest line shall be drained and dry immediately.
tightened. 3. corrosion inhibitor shall be used for hydro
if chloride content is more than specified
values.

16.6 Instruments like pressure guage,pressure switch, level switch, Fire alarm system,LHS Cable system, Flow meter etc, verification of installed location-
Ensure location of
Instruments like
pressure guage,pressure
Visual & Physical Contract Contract
a switch, level switch, Fire Visual & Physical verification C,B 100% IR √
verification specification/P&ID specification/P&ID
alarm system,LHS Cable
system, Flow meter etc

Site Calibration of Visual & Physical verification Visual & Physical Calibration
b C,B 100% Calibration report Calibration report √
Instruments verification report
 Page 18 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10
16.7 Cable tray installation, Cable Connection, Insulation resistance for motor, Lube oil filling
i) Arrangement of support
ii) Correct size of cable tray
Client Approved
Ensure Position of iii) Cable laying system Client Approved
Visual & Physical drawings/Data IR/Site
a Supports and installation iv) Cable tagging & final check C,B 100% drawings/Data √
verification sheets/contract Register
of Trays that there is no damage sheets/Specification
Specification
ii) Method for termination &
tightness of cable joint
Client Approved Client Approved
Ensure Proper Laying Of Visual , Physical
drawings/Data drawings/Data IR/Site
b cables over tray & Cable scheduling and routing C,B verification and 100% √
sheets/contract sheets/contract Register
tagging measurement.
Specification Specification
Client Approved Client Approved
Ensure proper Dressing Visual & Physical drawings/Data drawings/Data IR/Site
c Dressing and termination C,B 100% √
& Termination verification sheets/contract sheets/contract Register
Specification Specification
Client Approved Client Approved
Check for insulation Visual , Physical
drawings/Data drawings/Data IR/Site
d continuity electrical Megger/Multimeter C,B,A verification and 100% √
sheets/contract sheets/contract Register
connection measurement.
Specification Specification
16.8 MCC PANEL, Diesel engine control panel, fire alarm panel
i) Earthing arrangement
Check for proper
ii) Internal wiring Client Approved IR/Site
a installation / C,B Visual & Physical 100% Client Approved drawings √
drawings/Specification Register
Termination and Wiring iii) Dressing, termination

HV & IR Test , Earthing Visual , Physical Client Approved drawing & Client Approved drawing
b resistance, Functional Megger/HV Test Kit C,B,A verification and 100% as per contact tech. & as per contact tech. IR √
check measurement. specification specification

Client Approved drawing Client Approved drawing

Visual , Physical /data sheet, spec, /data sheet, spec, IR/Site
16.9 Pre Commissioning Visual and measurement C,B,A verification and 100% suppliers manual/product suppliers manual/product register/Punc √
measurement. catalogue/manufacturers catalogue/recommendatio h List
recommendations etc. ns etc.

Client Approved drawing

Visual , Physical /data sheet, spec, All equipments
Physical Verification of punch list
17 Commissioning C,B,A verification and 100% suppliers manual/product simultaneously functional IR √
with minor comments
measurement. catalogue/manufacturers test
recommendations etc.
 Page 19 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10
Visual , Physical
verification and
measurement.
Client Approved drawing Client
( Discharge Flow, Guaranteed out put at
/data sheet, spec, approved
Visual and measurement / Discharge Head, duty parameters as per
17.1 Performance test C,B,A 100% suppliers manual/product Performance √
Verification closed punch list pressure, temperature, contract/tech
catalogue/manufacturers test testing
NTPS,current,voltage, specification.
recommendations etc. protocol
power, noise, vibration
etc,)

17.0 Dust Suppression System

Fixing & Alignment of compressor base Project spec/Erection Project spec/Erection

17.1 Compressor B Visual & Dimension 100% protocol √
& bolt tightning. mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

Fixing & Alignment Check,Grouting, B Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Project spec/Erection Project spec/Erection

17.2 Pump Performance, Head, discharge,Efficiency A Visual & Dimension 100% protocol √
mannual/Appd. Drg. mannual/Appd. Drg.

Calibration of Pr. Gauge C Document review 100% Calibration certificate Calibration certificate T.C √

Fixing Bag filter casing level & Approved Approved

C Visual & Measurment 100% protocol √
Orientation drawing/construction manual drawing/construction manual

Approved Approved
17.3 Bag Filter/Fan Allignment & bolt tightning, B Visual & Measurment 100% protocol √
drawing/construction manual drawing/construction manual

Approved Approved
Grouting B Visual & Measurment 100% protocol √
drawing/construction manual drawing/construction manual
 Page 20 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10

Erection of system with all Equipments Approved Approved

A Visual & Measurment 100% protocol √
as per approved drawing and data sheet. drawing/construction manual drawing/construction manual

17.4 Complete DSS

Mounting & alignment of pumps & Approved Approved
A Visual & Measurment 100% protocol √
Drives drawing/construction manual drawing/construction manual

Free hand rotation of rotating Approved Approved

B Visual & Measurment 100% protocol √
equipment drawing/construction manual drawing/construction manual

1. Verification of erection completion Approved drawing,Project

18 Mechanical Completion A Visual & Dimension 100% Approved drawing protocol √
2. All site punch verification. spec.

1. Trial on No laod Approved drawing,Project

19 Commisioning A Measurement and visual 100% Approved drawing protocol √
2.With load Trial spec.

1.All Protocol,Procedure,data sheet,films Project spec/approved Document

20 Final Documentation A Review 100% As per FQP/Procedure √
etc.. shall be submitted. drg./approved procedure. Dosier
 Page 21 of 21

STANDARD FIELD QUALITY PLAN Project:KURMITAR IRON ORE MINING PROJECT

SFQP No: HOWE/TKII/PMPL/002 Package : OHP

KIOMPL ITEM : Mechanical SFQP

Rev. No.: R1
Date: 30.01.2023
LOI/PO Ref no:
Main Contractor:

Sub- Contractor:

CLASS OF QUANTUM OF
SL No. ACTIVITY/ OPERATION CHARACTERISTICS TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS
CHECK CHECK

1 2 3 4 5 6 7 8 9 D* 10
LEGEND :
1) D*: Records identified with ‘TICK’ (√) shall essentially be included by Supplier in QA Documentation.
2) Legend used for Class of check are A, B & C
• ‘A’ class of check shall be witnessed by KIOMPL/FQA, Surveillance by Head KIOMPL (FQA)
• ‘B’ class of check shall be witnessed by KIOMPL’S Executing Dept and Surveillance by KIOMPL/ FQA Engineer
• ‘C’ class of check shall be witnessed by Contractor’s FQA and Surveillance by Concerned Executing Engineer for the respective work package
NOTE:-
1)‘A’ and ’B’ class of checks shall be KIOMPL’s Customer Hold Points to be witnessed and work shall not proceeded till it is witnessedand cleared by KIOMPL.
2) It is necessary and essential to carry out surveillance checks of minimum 20% of each class of check by the authority identified for surveillance check and suitable records/protocols shall be maintained.
3) Surface preparation and coating shall be carried out in covered shed.
4) In case of Free issue of coating material, practical coverage/losses/paint consumption shall be demonstrated by contractor in presence of principle contractor, paint applicator, paint manufacturer, technical representative and client representative and asme shall be recorded and siged jointly
for future refrence and records.
5) Full time deployment of paint manufacturer technical representative by NACE/BGAS qualified for stage inspection is mandatory requirement and who has minimum 10 years experience.
6) Client approved painting makes only - AKZONOBLE/JOTUN/HEMPLE/SIGMA PPG
7) Painting performance Guarantee/Durability maintenance free for 5 years.
8) Painting Dolly/Pull out acceptance value is 5 MPA and X cut value is 4 A
9) In case of MOC CS for surface preparation copper slag shall be used in size of recommended 0.5 - 2mm
10) In case of MOC SS / duplex/ super duplex for surface preparation garnet / Aluminum oxide shall be used.
11) Major and critical component shall be erected/installed, commissioned and tested in presence of OM service engineer and same shall be arrange by EPC contractor.
12) Sandwich joint shall be avoided upto extent level however incase of it is unavoidable both should be blasted and painted upto second/MIO coat. It will be clean and painted upto MIO coat before making sandwich.
13) In case of design requirement of stagger/stich welding, in remaing area seal weld to be carried out to avoid water and dust ingression.
14) Wherever there is possibility of water stagnant, appropriate arrangement shall be made for draing of water to avoid corrosion effect.
15)All statuary and regulatory approvals for all lifting tool and tackles including EOT, hoist crane, chain pulley block etc. shall be in EPC contractor scope.
16)All equipment's, instruments, tools and tackles shall be calibrated or approved by comment authority and same shall be in scope of EPC contractor to conduct the inspection and testing at site. All required Commissioning spares and consumables such as Oil, grease, Fasteners, cable wire etc.
shall be in EPC contractor scope till handover of project.
17)During No load trial of gear box at site, oil must be filled min. 70 percent of total volume requirement or as per manufacturer recommendation/client engineer instruction.
18) Raised NCR has to be closed with in targeted and agreed time. Any further delayed will be penalized over it. In case of any non compliances work, client has authority to get work completion by other contractor and same amount shall be recovered from the principle contractor.

19)Torque tightening of fasteners shall be carried out as per client approved Torque chart and drawing. Torque wrench shall be calibrated. Calibration Block must be available at site for intermediate torque wrench verification.
20)In bolts fitment min 3 threads shall be projected as safe thread.
21)Fasteners approved makes --TVS/UNBREAKO/AEP/SUNDRAM/MANGALAM/MULTI FASTNERS/SOVENIR FASTNERS/CAPARO FASTNER/KAM FASTNERS/HITEN/PROCYON technology.
22)Client approved welding electrodes/Rod makes only-- ESAB, D&H Sechron, ADOR, HONAVAR , OERLINKOLN, BOHLER German. Approval for Specific product for individual make shall be taken from client before procurement.

Abbreviation to be used in column -9 of Field Quality Plan :-

SR=Site Register, TR=Test Report, TC=Manufacturer’s Test Certificate, LR=Lab Report, LB=Log Book. LS= Log sheet (specify the log sheet no.)
*Pl. Note Items/equipment/Test may add in future depending on Project Scope & mutual agreement between Contractor & KIOMPL.
KIOMPL - FQA KIOMPL - CQA
Sign
Date 1/30/2023 1/30/2023
Name
Format No. KIOMPL/Q/F-014 Rev 0