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Proceedings of the 18th World Congress

The International Federation of Automatic Control


Milano (Italy) August 28 - September 2, 2011

Modelling and Fault Diagnosis of Stator Inter-Turn Short Circuit


in Doubly Fed Induction Generators
Qian Lu, Timofei Breikin and Hong Wang

Control System Centre, School of Electrical and Electronic Engineering


the University of Manchester, PO. Box 88, Manchester,
M60 1QD, UK. (Qian.Lu@postgrad.manchester.ac.uk).

Abstract: In this paper, a dynamic state space model of a DFIG with stator inter-turn short circuit fault is
proposed. This model can quantitatively describe the fault at any level in any single phase. Both healthy
and faulty conditions can be simulated by using this model. Base on this model, an observer based fault
detection and diagnosis (FDD) scheme is developed, which can not only provide a rapid detection when
fault occurs but also give an accurate diagnosis of the fault position and level. In order to ensure the
observer stability under a wide rang of the speed variation of DFIGs, a time varying Kalman like gain
supplied with measured rotor speed is applied to the observers. Moreover, an exponential adaptive
observer is employed to provide a desirable estimation of fault level. The simulation results demonstrate
the effectiveness of this approach in detecting and diagnosing the faults under both stationary and speed
varying operations. The latter is particularly important for fault detection of wind turbine DFIGs.
Keywords: DFIG, inter-turn short circuit, state space model, FDD, observer.

healthy conditions of DFIGs. This model is presented in a


1. INTRODUCTION
standard state space form, which is important as it provides a
The doubly fed induction generators (DFIG) are currently the base for observers and controllers design in the purpose of
most widely used generators in wind power generation. It has fault detection and fault tolerant control.
significant advantages over the other generators, such as
There are many existing techniques, which have been used
variable speed constant frequency (VSCF) operation, low
for the fault detection of DFIGs (Douglas, 2003). The most
mechanical stresses, and high system efficiency (Holdsworth,
popular one for detecting inter-turn short circuit faults is the
2003). Practically, wind turbine generators are commonly
machine current signature analysis (MCSA) in terms of
situated in the areas that are remote and difficult to access,
analyzing the steady state spectra of the stator line currents
hence a reliable condition monitoring and self fault diagnosis
(Joksimovic, 2000). However, this technique can only be
is crucial in reducing the down time costs and avoiding
applied to the stationary analysis and it is very sensitive to
expensive repairs. The inter-turn short circuit fault is reported
the changes of operation conditions such as speed or load
to be one of the most common electrical faults in induction
variations. Therefore this method is not suitable for the fault
machines including DFIG, which occurs between two wires
detection of wind power generation. Wavelet analysis is
within one phase as a result of insulation deterioration
stated to be an effective non-stationary fault detection
(Amirat, 2009). Since this type of fault is always
technique (Gritli, 2009). Nevertheless, this technique is
characterized by remarkable low faulty currents, it is difficult
unable to locate the faults position and diagnosis the faults
to be detected, especially in early stages. Therefore, in the
level. To overcome the limitation of above techniques, an
past decade, a large amount of research efforts are attracted to
observer based FDD scheme is proposed in this paper, which
the studies of modelling and fault detection for this small
can determine both the fault position and level. Additionally,
initial fault (Amirat, 2009; Lu, 2009).
this approach is can be applied for non-stationary fault
Modelling of DFIGs with the inter-turn short circuit fault is detection due to online property of observer based methods.
the first step in the development of FDD schemes. Based on In order to ensure the reliable fault detection and precise
the multi-circuit theory, a two-axis transient model for estimation of fault level under a wide range of speed
induction machine with stator turns fault was proposed in variation, a time varying Kalman like gain is employed to the
(Tallam, 2002), and similar work is also reported in (Arkan, observer design. This scheme is also implemented on a
2005). This model can quantitatively represent the fault level, closed-loop controlled DFIG to illustrate its effectiveness in
while it fails to characterize the faulted phase. Nevertheless, detecting the fault under varying speed operation.
the healthy condition can not be represented by this model as
The outline of this paper is given as follows. In section 2, the
well. In this paper, based on their work, a state space model
three-axis and two-axis dynamic models of the DFIG with
of DFIGs is developed. This proposed DFIG faulty model
inter-turn short circuit fault are derived, based on which a
can represent the inter-turn short circuit fault at any level in
state-space model is proposed. Based on this model, an
any single phase, besides it can represent both faulty and
observer based FDD scheme is developed in section 3. The

978-3-902661-93-7/11/$20.00 © 2011 IFAC 1013 10.3182/20110828-6-IT-1002.02217


18th IFAC World Congress (IFAC'11)
Milano (Italy) August 28 - September 2, 2011

simulation results are presented in section 4, with a  1 1   1 1 


conclusion given in section 5.  Ls − 2 M s − 2 M s   Lr − 2 M r − 2 M r 
 1 1   
2. ANALYTICAL MODEL OF DFIGs WITH INTER- Lss =  − M s Ls − M s  Lrr =  − 1 M r Lr − 1 M r 
 2 2   2 2 
TURN SHORT CIRCUIT IN STATOR  − 1 M s − 1 M s Ls   − 1 M r − 1 M r Lr 
The stator winding configuration of a DFIG with an inter-  2 2   2 2 
turn short circuit fault in phase ‘a’ is shown in Fig. 1. A  2π 2π 
transient model for this fault scenario has been proposed in  cos θ r cos(θ r +
3
) cos(θ r − ) 
3
(Tallam, 2002), in which the fault level is represented by a  2π 2π 
Lsr = M sr  cos(θ r − ) cos θ r cos(θ r + )
model parameter µ . In this paper, in order to characterize the  3 3 
faulted phase, another model parameter f x is introduced to  cos(θ r + 2π ) cos(θ r − 2π ) cos θ r 
 3 3 
describe the fault position. The DFIG model in both the
T
natural abc reference frame and d-q reference frame are Lrs = Lsr
firstly derived. Moreover, a state space model is proposed, The stator, rotor and faulty circuit ‘as2’ self inductances are
which is the base for the following observer based FDD. defined as
Ls = Lls + M s , Lr = Llr + M r , LDD = Lls + µ M s .
By referring the rotor parameters to the stator the mutual
inductances become equal:
M s = M r = M sr
The corresponding electromagnetic torque is

T ∂Lsr ∂L
Te = P ( I abc _s I abc _ r + µ f xT i f sr I abc _ r ) (3)
∂θ r ∂θ r

2.2 Model in d-q Reference Frame

Fig. 1. Stator winding configuration with the inter-turn short Transforming the model equations (1) and (2) into a
circuit fault in phase ‘a’. stationary d-q reference frame (stator fixed d-q reference
frame), a DFIG model in d-q variables is derived as follows,
2.1 Model in Natural abc Reference Frame with the fault position parameter f x defined as
T T
A DFIG model in natural abc reference frame is derived to T  1 3  1 3
describe the inter-turn short circuit fault at any level in any f a = [1 0] , f b =  −  , fc = − −  .
single phase of stator. In this model, the fault position  2 2   2 2 
parameter f x is defined as below for three cases that fault The voltage and flux linkage model equations are given as
occurs in phase ‘a’, ‘b’ and ‘c’, respectively.
Vdq _ s   Rs′ 2 
02×2 − µ rs f x   I dq _ s  d λdq _ s  λdq _ s 
T T
f a = [1 0 0] , f b = [ 0 1 0] , f c = [ 0 0 1] .
T Vdq _ r  =  3  I dq _ r  + λdq _ r  + [ Ω] λdq _ r 
v   02×2 Rr′ 02×1    dt λ  λ 
 f   µ rs f xT 01×2 − µ rs  i f   f   f 
The fault level parameter µ denotes the fraction of the
shorted winding. The voltage and flux linkage model (4)
equations in matrix form are given as  ′
2 
λdq _ s   Lss Lsr′ − µ Lss′ f x   I 
3 dq _ s
Vabc _ s   Rs 03×3 − µ Rs f x   I abc _ s   λabc _ s  λ = 2  I  (5)
Vabc _ r  =  03×3 R 03×1   I abc _ r  + d  λabc _ r  (1) λdq _ r   Lrs′ Lrr′ − µ Lrs′ f x   dq _ r 
v  µ R f T 0 r − µ R  i  dt  λ   f   T T
3  i f 
 f   s x 1×3 s fx  f   f   µ Lss′ f x µ Lsr′ f x − µ LDD 
λabc _ s   Lss Lsr − µ Lss f x   I abc _ s  among which, the modified resistance and inductance
λabc _ r  =  Lrs Lrr −µ L f   I  (2) matrices are given as
λ   µ L f T µ L f T − µ Lrs x  i abc _ r 
 f   ss x DD   f 
Rs′ =  s  , Rr′ =  r  .
sr x
r 0 r 0
Among these equations, the resistance and inductance  0 rs   0 rr 
matrices are given as
Lss′ =  s
L 0
, L′ =  r
L 0  ′  Lm 0 
, L = , Lrs′ = Lsr′ T .
 0 Ls  rr  0 Lr  sr  0 Lm 
 rs 0 0   rr 0 0 
Rs =  0 rs 0  , Rr =  0 rr 0  . The stator, rotor and faulty circuit ‘as2’ self inductances for
 0 0 rs   0 0 rr  this model are defined as

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18th IFAC World Congress (IFAC'11)
Milano (Italy) August 28 - September 2, 2011

3 2 3. STATOR INTER-TURN SHORT CIRCUIT FAULT


Lm = M s , Ls = Lls + Lm , Lr = Llr + Lm , LDD = ( Lls + µ Lm ) . DIAGNOSIS
2 3
The corresponding electromagnetic torque is In previous section, a state space model for a DFIG with
stator inter-turn short circuit fault is proposed. In present of
3 the time varying rotor speed, this model is a multiple-input
Te = PLm ( I dq _ s × I dq _ r + µ f x i f × I dq _ r ) (6)
2 and multiple-output (MIMO) linear time varying (LTV)
system with two unknown parameters f x and µ .The purpose
2.3 State Space Model
of FDD is to generate an alarm signal when a fault occurs and
diagnose the fault position and fault level by estimating
It is difficult to design the observers or controllers directly
based on the above models presented in voltage and flux parameter f x and µ . Based on the proposed state space
equations. Therefore, it is necessary to convert them into a model, an observer based FDD scheme is developed in this
state space form. By taking the currents as state variables, paper, which is consisted of three steps as shown in Fig. 2 .
model equations (4) and (5) can be organized into a standard
state space form. To obtain this form, the inverse of the
eI dq _ s (t ) ≥ λ
inductance matrix in (5) has to be calculated firstly. However, fx µ
when µ = 0 that represents the healthy condition, the
inductance matrix is non-singular. To solve this problem,
µ i f is taken as one of the state variables instead of i f , in
which case the inductance matrix becomes singular for any
Fig. 2. Observer based FDD scheme.
µ . In this way, the derived state-space form is able to
represent both faulty and healthy conditions. Since resistance
in the insulation break is 0 for most insulation materials, the 3.1 Step 1: Fault Detection
voltage v f for the short circuit loop can be regarded as 0.
Therefore, state space model can be derived as It is stated that the observer based fault detection is very
effective in detecting the sensor and actuator faults (Isermann,

{x& = ( Ac + Aωr ωr ) x + ( Bc + Bθ θ )u
y = Cx
(7)
2006). Actually the inter-turn short circuit fault can be
considered as an actuator fault as the model described in (7).
Hence in this section a close-loop state observer is
where, the state, input variables and output measurements are (Luenberger observer) is applied to detect fault. However, it
T T
x = isd isq ird irq µ i f  , u = usd usq urd urq 0  , and is impossible to design the observer directly based on model
T (7) as the fault position parameter f x is unknown. Therefore,
y = isd isq ird irq  .
model (7) needs to be modified firstly. By analyzing the
model equation (7), it can be seen that the fault current i f is
For notation simplification, by defining
governed by the following dynamics.
µ
θ= (8) d r 1 3µ
2µ − 3 (µ i f ) = − s µi f − f xT Vdq _ s (9)
dt Lls Lls 2µ − 3

D = Ls Lr − L2m , and J =  0 1  , the coefficient matrices can After the system enter into steady state, equation (9) becomes
 −1 0 
be reduced into 1 3µ
µi f = − f xT Vdq _ s (10)
rs 2µ − 3
 ′ ′ ′ ′ 2 
 − Lrr Rs Lsr Rr 3 rs Lr f x   2  By substituting it into (7), the model can be reduced into
1  1  0 2× 2 0 2× 2 − rs f x 
Ac = 2 + 3
  d Idq _ s  I  V  1 2µ 1  −Lrr′ Rs′ + L2m Jωr 
D  Lsr′ Rs′ − Lss′ Rr′ − rs Lm f x  Lls  0 2× 2 0 2× 2 0 2×1    = AH  dq _ s  + BH  dq _ s  + fx fxTVdq _ s
 3   01× 2 01× 2 − rs  dt Idq _ r  Idq _ r  Vdq _ r  rs 2µ − 3 D Lsr′ R′ − Ls Lm Jωr 
 01× 2 01× 2 0 
I  V  1 2µ  f f TV 
= AH  dq _ s  + BH  dq _ s  + AH  x x dq _ s 
 2 2 2  I
 dq _ r  V
 dq _ r  rs 2µ − 3  02×1 
 Lm J Lr Lm J − 3 Lm Jf x   L′ −Lsr′ 02×1 
1  1  rr (11)
Aωr = 2 Bc = −Lsr′ Lss′ 02×1 
D  − Ls Lm J − Ls Lr J Ls Lm Jf x  D 0 0  The parameter matrices in above model are
 3   1×2 1×2 0 
0
 1× 2 0 0 
1× 2
AH = Ac _ H + Aωr _ H ωr (12)
 −2 f x f xT 02× 2 02×1  1 0 0 0 0
1  − Lrr′ Rs′ Lsr′ Rr′  1  L2m J Lr Lm J 
C = 0 0
1 
Bθ = 02×2 02× 2 02×1  1 0 0 Ac _ H = Aωr _ H =
Lls  T  0 0 1 0 0 D  Lsr′ Rs′ − Lss′ Rr′  D  − Ls Lm J − Ls Lr J 
 −3 f x 01×2 0  0 0 0 1 0 
1  Lrr′ − Lsr′ 
BH = C = I 4× 4 .
D  − Lsr′ Lss′ 

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18th IFAC World Congress (IFAC'11)
Milano (Italy) August 28 - September 2, 2011

Based on this modified model, a well known close loop state 3.3 Step 3: Fault Level Estimation
observer (Luenberger observer) is constructed as
After fault position has been located, in order to estimate the
 x&ˆ = AH xˆ + BH u + K ( y − Cxˆ ) fault level online, a well known online parameter estimation
 yˆ = C x (13)
 H method (adaptive observer) is applied. Since the parameter
where, estimated states, input signals and prediction outputs f x is known after the fault has been located, the model (7)
are defined respectively as can be used for observer design with a little modification as
xˆ = [ Iˆdq _ s , Iˆdq _ r ]T , u = [Vdq _ s , Vdq _ r ]T yˆ = [ Iˆdq _ s , Iˆdq _ r ]T
Comparing (13) and (11), the estimation error equations are
{xy& == CxA(t) x + B u + Ψ(t)θ
c (18)
T
where, A(t ) = Ac + Aωr ωr (t ) , Ψ (t ) = Bθ Vsd (t ), Vsq (t )  , with
d eIdq _ s  eIdq _ s  1 2µ f f V  T

eI  = ( AH − KC ) eI  − AH  x x dq _ s  (14) 1 T


dt  dq _ r   dq _ r  rs 2µ − 3  02×1  Bθ =  −2 f x f x T , 02×2 , − 3 f x  , θ is obtained from µ as (8).
Lls
The fault detection can be readily carried out by observing
the stator current residuals eI dq _ s as follows In practice, DFIGs are predominantly running under varying
speed condition. In model (18), the rotor speed ωr (t ) can be
 eI (t ) < λ ; no fault occurs consider as a time varying parameter while can be measured

dq _ s
(15) by in real time. Therefore this model is a MIMO line time
 eI dq _ s (t ) ≥ λ ; fault has occured varying system. For this type of system, a global exponential
adaptive observer has been proposed in (Zhang, 2002) to
This is the well known observer based fault detection.
estimate the states and unknown parameter simultaneously.
limt →∞ eI dq _ s (t ) = 0 , only when µ = 0 that means no fault
In order to employ this observer to estimate parameter θ , two
occurs. The residuals eI dq _ s therefore can provide a reliable assumptions have to be satisfied firstly, according to theorem
fault detection regardless of where the fault occurs. 1 in (Zhang, 2002).
Assumption 1: Assume that there exists a matrix K (t ) so that
3.2 Step 2: Fault Position Location the system
η& (t ) = ( A(t ) − K (t )C (t ))η (t ) (19)
To locate the fault position after the alarm has been generated,
is exponentially stable.
the feedback loop of the state observer (13) is opened. In this
way, the residuals eI dq _ s are reduced into the following Assumption 2: Ψ (t ) is persistently exciting.
equation after the observer enters into steady state. In this work, to fulfil the assumption 1, a time-varying
1 2µ Kalman like gain K (t ) is designed as:
eI dq _ s = f x f xT Vdq _ s (16)
rs 2µ − 3  K (t ) = S (t ) −1 C T Σ
& T T (20)
It can be observed that the residuals eI dq _ s are decided by fault  S (t ) = − ρ S (t ) − A(t ) S − SA(t ) + C ΣC , S (0) > 0
position parameter f x . For the three cases that fault occurs in where, ρ is a sufficiently large positive constant and Σ is a
T
phase ‘a’, ‘b’ and ‘c’, f x f x are computed as positive definite matrix. By using this Kalman like gain, the
exponential stability of (19) can be easily proofed by
 1 3  1 3 selecting Lyapunov candidate function as V = η (t )T S (t )η (t )
 1 0   −    (Besancon, 2006). Assumption 2 is also satisfied by system
fa fa T
= T
, f f = 4 4  , fc fc =  4 4 
T
 0 0 b b (18) as the stator voltages are exciting at all time when DFIG
− 3 3   3 3 
 4 4   4 4  is running.
Therefore, the fault position can be located by comparing d Therefore for a system given in the form of (18), by using a
and q components of the stator current residuals referring to time varying Kalman like gain as (20), an exponential
following relations adaptive observer exists, whose structure is as follows
 eI q _ s  ϒ& (t ) = ( A(t ) − K (t )C ) ϒ(t ) + Ψ (t )
 =0 fault in phase 'a' &
 xˆ = A(t ) xˆ + Bc u + Ψ (t )θˆ +  K (t ) + γ θ ϒ(t ) ϒ (t )C  [ y − Cxˆ ]
T T
 eI d _ s
 eI  &ˆ T T

q_s
= − 3 fault in phase 'b' . (17) θ = γ θ ϒ (t )C [ y − Cxˆ ]
 eI d _ s (21)
 eI q _ s
 = 3 fault in phase 'c' where, γ θ is a positive constant.
 eI d _ s
Remark: The time varying Kalman like gain (20) is also
implemented to the close loop state observer (13) to ensure
its stability under a wide rang of the speed variation.

1016
18th IFAC World Congress (IFAC'11)
Milano (Italy) August 28 - September 2, 2011

4. SIMULATION RESULTS applied at 2 sec and develops into 4% at 3sec. The FDD
results are given in Fig. 5. As it shown, the fault can be
A transient behaviour of DFIG from the normal condition to rapidly detected by observing the norm of stator current
a 1% inter-turn short circuit fault at t=2 is simulated by using residuals. After the fault has been detected, the feedback loop
the proposed state space model. The parameters of the of the state observer is opened at 2.2 sec. The fault can be
simulated DFIG model are reported in Appendix. The located by comparing eI d _ s and eI q _ s referring to the relations
simulation results are given in Fig. 3. As it shown, the stator
and rotor currents both decrease when short circuit fault described in (17). At 2.5 sec, the adaptive observer is
occurs. The stator current becomes unbalanced and the activated and produces an accurate estimation of the fault
current in phase ‘a’ is bigger the other two. The asymmetry level µ . The stator current residual signatures for different
of the stator currents causes a fluctuation in the rotor speed at cases that fault occurs in phase ‘a’, ‘b’ and ‘c’ are given in
high frequency. The steady state stator currents for the cases Fig. 6. This figure shows that the simulation results are in
that fault occurs in phase ‘a’, ‘b’ and ‘c’ is shown in Fig. 4. It good agreement with the relations described in (17).
can be seen that the current in faulted phase is the biggest.

(a) Stator current signature.

(b) Rotor current signature.

Fig. 5. FDD for an inter-turn short circuit phase in phase ‘a’.

(c) Rotor speed.

Fig. 3. Transient behaviours from normal condition to a 1%


inter-turn short circuit fault.

(a) 1% fault in phase ‘b’ (b) 1% fault in phase ‘c’

Fig. 4. Stator current signature for inter-short circuit fault in


phase ‘b’ and ‘c’.

The effectiveness of this proposed observer based fault


diagnosis scheme is validated through simulation tests
performed by different faults scenarios and operation Fig. 6. The stator current residual signatures for the cases that
conditions. This fault diagnosis scheme is firstly tested on a fault occurs in phase ‘a’, ‘b’ and ‘c’.
DFIG operating at stationary condition with constant rotor
voltages ( Vr = 8.3 V at f r = 3 Hz) and a constant load torque This FDD scheme is also tested on a faulty DFIG under
varying speed operation. A speed variation from sub-
( Tload = -250 Nm). A 2% inter-turn short circuit fault is

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18th IFAC World Congress (IFAC'11)
Milano (Italy) August 28 - September 2, 2011

synchronous region to super-synchronous region is varying gain is able to provide a good estimation of level
performed by applying a stepwise load torque ( Tload changes under a wide rang of speed variation.
from -230Nm to -300Nm at t=2s) to the generator running
under decoupled DQ control. A 1% inter-turn short circuit is REFERENCES
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CONCLUSIONS Appendix

In this paper, a state space model of DFIGs with stator inter- Machine Parameters:
turn short circuit fault has been proposed. This model rated stator frequency: f s = 50 Hz;
allowed for the simulations of different fault scenarios and rated stator phase voltage: Vs = 130 V;
operation conditions. Moreover, the fault position and level
mutual inductance: Lm = 44.2 mH;
can be quantitatively described by two model parameters.
Based on this model, an observer based FDD scheme has stator leakage inductance: Lsσ = 673.97 µH;
been proposed, which was completed within three steps using rotor leakage inductance: Lrσ = 490.60 µH;
three different observers. The validity of this scheme on stator resistance: Rs = 45 mΩ;
diagnosing the fault at different levels in different phases has
been demonstrated through simulation tests. This scheme has rotor resistance: Rr = 66.5 mΩ;
been also tested under speed varying operation. It was shown machine inertia: J = 0.4 kg/m2;
that the applied exponential adaptive observer with a time number of pole pairs: P = 2.

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