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Doc. Ref. No.

SIPL/FR/053

SUPPLIER FAILURE REPORT Rev: 03 Rev Date: 24/09/20

Classification: RESTRICTED

Complaint Reference SFR-2023-029


SFR Release by: Shadab ansari Date: 22/01/2024

Material description: Dual dcdb box kej 1666

Supplier Name: Oasis Projects Contact Person: Mr. Puneet

Quantity Involved: 30 Nos. Invoice No. OP/23-24/456


Date of Complain Re-
Blocked Quantity: 2 nos 08/12/2023
ceipt:
Defective Material Supporting Documents & Reports
Category of
Non-Conformity: Other Reason:
(Please specify)
Description of the Non-Conformance:

1. Copper comb is not inserted in mcb slot


2. Size variation in copper comb leg

Usage Decision: Waiver/Deviation Return Scrapping

ACTION FROM SUPPLIER

Segregation Details
At 19 jan we visited at sonepar india for rework the material
Total qty 60 copper comb of 30 dcdb set
Rework qty : 2 Nos
Reject qty : 0
Ok qty 60 nos
Correction Action against the Non-Conformity (To be provided by Supplier)
Filling do in rejected part

Why-Why Analysis: -
Why 01- How this type of issue made ?
Ans 01- copper comb is process on press with improper die and punch
Why02- why you process on improper die and punch ?
Ans 02 Production qty is very small so we not arrange a proper die and punch
Why 03 Then in future how you control this issue in process ?
Ans 03 Before move to tin plating process we do 100% inspection and rework from grinding and filling
process
Why 04 Then how you control this issue at final inspection stage ?
Ans 04 We do 100% inspection , inserting 3 set of scenider mcb on copper comb , same process is also
follow before tin plating

Prepared by: Seema R Issued by: MR Issue Date: 24-Sep-20 Approved by: Vipin Ganjoo
Doc. Ref. No. SIPL/FR/053

SUPPLIER FAILURE REPORT Rev: 03 Rev Date: 24/09/20

Classification: RESTRICTED

Root Cause of the Non-Conformity (To be provided by Supplier):


Final and grinding not done.

Corrective Action (To be provided by Supplier):


1 We do filling and grinding process before move to tin plating
2 Leg width is fixed in between 4.5 to 5.5 mm

Preventive Action (To be provided by Supplier):


Leg with is fixed at maintain in between 4.5 mm to 5.5 mm
At final inspection stage We do 100% inspection , inserting 3 set of scenider mcb in copper comb .

List of Documents changed after Taking Corrective and Preventive actions:-

Document Name Changed By Target Date Actual Date Attachment


Management System Manual/Procedures

Process Flow Charts

Drawing/Datasheets

Process Control Plans/Inspection check sheet

Gages/Tooling/ Assy. Fixtures etc

Work Instructions Punnet 07-02-2024


Sharma
CAPA Verified by(for Sonepar India):
Comments (if any)

Prepared by: Seema R Issued by: MR Issue Date: 24-Sep-20 Approved by: Vipin Ganjoo

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