Professional Documents
Culture Documents
Level-II
Based on June 2022, Curriculum Version 1
I
TABLE OF CONTENT
Acknowledgment...........................................................................................................................V
Acronyms......................................................................................................................................VI
Introduction to The Module.........................................................................................................1
UNIT ONE: FAULT FINDINGS................................................................................................2
1.1 Work Instruction..............................................................................................................3
1.2 Select Appropriate Tools and Equipment......................................................................6
1.3 Procedures of Obtaining materials...............................................................................10
Self-Check -1........................................................................................................................15
Operation Sheet 1.................................................................................................................16
Unit Two: Install Electrical Protection System.........................................................................17
2.1 safety procedure.............................................................................................................18
2.2 Electrical Protection System.........................................................................................18
2.3 Schedule of work............................................................................................................34
2.4 Instructions from a supervisor.....................................................................................39
2.5 Quality of work..............................................................................................................40
Self-Check -2........................................................................................................................42
Operation Sheet 2................................................................................................................43
Unit three: Notify Completion of Work..................................................................................44
3.1 Making final checks to ensure the work conforms with instructions......................45
3.2 completion of work by Supervisor...............................................................................49
3.3 cleaning and making work area ready for next task..................................................50
Self-Check 3.........................................................................................................................55
Unit Four: Clean Up.................................................................................................................56
4.1 Cleaning and making safe Work area.........................................................................57
4.2 Tools and Equipment Clean Up...................................................................................58
Self-Check 4..........................................................................................................................61
List of Reference Materials...................................................................................................62
Figure 1.15:Conduits/Pipes..................................................................................................................13
Figure 3.46:It is essential to use the right tools for testing to IEC standards.......................................45
Ministry of Labor and Skills wish to extend thanks and appreciation to the many representatives of
TVET instructors and respective industry experts who donated their time and expertise to the
development of this Teaching, Training and Learning Materials (TTLM).
In Building Electrical installation filed provides practical advice to Electrical Circuit Protection
working in people’s homes. This module covers the knowledge, skills and attitudes on planning and
preparing work required in installing electrical protection systems such as safety switch fuse cut-out,
high/low voltage switch gear, earth leakage circuit breaker, conventional atmospheric lightning
protection and grounding system.
This module is designed to meet the industry requirement under the Building Electrical
Installation occupational standard, particularly for the unit of competency: Install Electrical Circuit
Protection
This unit is developed to provide you the necessary information regarding the following content
coverage and topics:
Work Instructions
This unit will also assist you to attain the learning outcomes stated in above unit. Specifically,
upon completion of this learning guide, you will be able to:
document describing specific activities and tasks within the organization. It contains the greatest
amount of detail. As a component of a process, “defines how one or more activities in a procedure
should be executed in detail, using technology or other resources.
Work instruction is a written description covering each simple detailed step.
Work Instruction is: a detailed set of instructions that describe exactly how a low-level activity must
be carried out. For example, describing precisely installing electrical protection system.
When it is performed
Electrical Tools
Electrical task can be accomplished systematically to save time, effort, and resources. Most of the
work cannot be done using bare hands. To do the task, electrical tools or equipment are needed to
perform the job. This lesson will discuss the function/use of each tool or equipment used in electrical
wiring installations.
The following are common electrical tools and equipment needed in the installation of electrical
wiring
Electrical Testing equipment
Measuring Electrical performance
First and foremost –follow proper safety rules
Common Electrical instruments
RCD for Earth Fault Protection Earth electrode providing an electrical Connection to, earth.
Electrical equipment
An electricity meter, electric meter, electrical meter, or energy meter is a device or an electrical
equipment that measures the amount of electric energy consumed by a residence, a business, or an
electrically powered device. Electric utilities use electric meters installed at customers' premises for
billing purposes.
PPE for electrical work, including testing and fault finding must be suitable for the work, properly
tested and maintained in good working order. The PPE must be able to withstand the energy at the
point of work when working energized. Training must be provided in how to select and fit the correct
type of equipment, as well as training on the use and care of the equipment so that it works
Male plug-
A device inserted to a convenience outlet to conduct electric current. A flat cord is attached to it on
one end and the other end is connected to a current consuming instrument or appliance.
Lamp Holders-
Devices that hold and protect the lamp and are also called as Lamp Sockets/Receptacles
‖. These come in many designs and sizes. They a reclassified as flush, hanging (weatherproof/chain)
and surface types.
Junction Box
- An octagonal shaped electrical material where the connections or joints of wires are being done. It is
also where the flush type lamp holder is attached. This could be made of metal or plastic (PVC) Poly
vinyl chloride.
Best for: Metal-sheathed cable or metal conduit (metal boxes), Romex or non-metallic cables
(plastic boxes)
Most electrical boxes are either metal or plastic: Metal boxes are generally made of steel, while
plastic boxes are either PVC or fiberglass. Weatherproof metal boxes for outdoor use are generally
made of aluminum.
If you are using metal conduit to run wiring to the electrical box, then a metal box is required—both
to anchor the conduit and because the conduit and metal box itself may be used to ground the system.
Metal boxes are more durable, fireproof, and secure.
Plastic boxes are typically cheaper in price and include built-in clamps for wires. If you are using a
non-metallic cable, such as Type NM-B (non-metallic sheathed cable), then you can use either plastic
boxes or metal boxes, as long as the cable is secured to the box with an appropriate cable clamp.
Modern wiring systems with NM-B cable usually include a ground wire inside the cable, so the box is
not part of the grounding system (however, metal boxes must be connected to the system ground,
usually with a short length of wire called a pigtail).
Utility Box
- A rectangular shaped metallic or plastic (PVC) material in which flush type convenience outlet and
switch are attached.
Flat Cord-
Is a duplex stranded wire used for temporary wiring installation and commonly used in extension
cord assembly? It comes in a roll of 150 meters and with sizes of gauge # 18 and gauge #16 awg
(American wire gauge)
Figure 1.15:Conduits/Pipes
Clamps - Electrical materials used to hold and anchor electrical conduits in its proper position.
F. Overload current
G. Lightning flash
H. Isolator
Directions: Answer all the questions listed below.
Part:2: short answer
1. _____________is used for griping, holding, cutting electrical wires and cables and even small
nails. Usually used by linemen in doing heavy tasks. (2pts)
2. __________ is used for cutting and holding fine wires. This can reach tight space or small
opening where other pliers cannot reach and also used in making terminal loops of copper
wires. (2pts)
3. ___________has a cross tip resembling a positive (+) sign. It is used to drive screws with
cross slot heads (2 points)
4. The continuity of conductor can be checked by___________ (2 points)
5. State the connection of Ammeter and Volt meter to measure current and voltage (4 points)
6. Mention controlling and protective devices (4pts)
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
Part:3: Explain the following equations
1. Define the term PPE (2pts)
2. Mention at least four personal protective equipment and their use (8pts)
Operation Title: Following procedures for maintaining a tidy and clean personal work area
Instruction: Read and Apply Procedures
Purpose: Method practical testing
Required tools and equipment: PPE, mustimeter. ohmmeter, tester
Precautions:
use safety precaution while touching Electricity
Properly use PPE
Procedures:
Quality criteria:
OHS requirements
This unit is developed to provide you the necessary information regarding the following content
coverage and topics:
This learning guide is developed to provide you the necessary information regarding the
following content coverage and topics –
Safety Procedures
Electrical Protection System Installation
Schedule of Work.
Supervisor Instructions.
Quality of Work
This unit will also assist you to attain the learning outcome stated in the above unit.
Electrical instructions throughout the process of installation may include, but not be limited to:
1) De-energizing circuits, if possible, and providing a means to prevent re-energization
2) Grounding conductors and all possible conducting parts
3) Controlling associated generating equipment
4) Testing of equipment to ensure safe conditions
5) Provision of rubber-insulated protective equipment rated for the highest voltage present
6) Qualified personnel
7) PPE and protective clothing (e.g., hardhats, safety shoes, eye and face protection, insulated
live-line tools, hot sticks, cotton or fire-resistant clothing, and arc protection)
8) Working on experimental equipment
Switch gear; - is an assembly of main and auxiliary switching apparatus for operation, regulation,
protection or other control of an electrical installation.
LV switch gear and control gear: - a combination of one or more low-voltage switching devices
together with associated control, measuring signaling protective, regulating equipment, etc.,
completely assembled under the responsibility of the manufacturer with all the internal electrical and
mechanical interconnection and structural parts. The components of the assembly may be electro
mechanical or electronic. The assembly may be either type-tested or partially type-tested
In domestic premises the use of 30 mA RCDs is required for the protection of all socket outlets rated
at not more than 20 A, for all circuits in a bath or shower room and for cables embedded in walls and
partitions at a depth less than 50 mm. Socket outlets not intended for general use, for example a those
provided for non-portable equipment such as freezers, etc., are exempt from this requirement,
provided they are suitably labelled or identified.
The circuit for which this type of fuse is designed has a color code which is marked on the fuse
holder and is as follows:
45 A – green
30 A – red
20 A – yellow
15 A – blue
5 A – white
Although this type of fuse is very popular in domestic installations, as it is cheap and easy to repair, it
has serious disadvantages.
1) The fact that it is repairable enables the wrong size of fuse wire (element) to be used.
2) The elements become weak after long usage and may break under normal conditions.
3) Normal starting-current surges (e.g. when motors etc. are switched on) are ‘seen’ by the fuse as an
overload and will therefore break the circuit.
4) The fuse holder and carrier can become damaged as a result of arcing in the event of a heavy
overload.
These fuses are found generally in modern plug tops used with 13 A socket outlet, and in some
distribution boards and at mains intake positions (Electricity Board fuse). They have the advantage
over the rewritable fuse of not deteriorating, accuracy in breaking at rated values and not arcing
where interrupting faults. They are, however, expensive to replace.
3. High-rupturing-capacity fuses
The HRC fuse is a sophisticated variation of the cartridge fuse and is normally found protecting
motor circuits and industrial installations. It consists of a porcelain body filled with silica with a silver
element and lug type and caps. Another feature is the indicating element which shows when the fuse
has blown.
It is very fast-acting and can discriminate between a starting surge and an overload.
Grounding system
The earthing system qualifies three originally independent choices made by the designer of an
electrical distribution system or installation:
These Systems have been designated in the IEERegulations using the letters T, N, C and S. These
letters stand for:
T -Terre (French for earth) and meaning a direct connection to earth
N- Neutral C -Combined S -Separate
1. A TT system has a direct connection of the supply source to earth and a direct connection of the
installation metalwork to earth. An example is an overhead line supply with earth electrodes, and the
mass of earth as a return path (Fig. 2.33) One point at the supply source is connected directly to earth.
All exposed- and extraneous-conductive-parts are connected to a separate earth electrode at the
installation. This electrode may or may not be electrically independent of the source electrode. The
two zones of influence may overlap without affecting the operation of protective devices
3. A TN–C–S system is as the TN–S system but the supply cable sheath is also the neutral, that is, it
forms a combined earth/neutral conductor known as a PEN (Protective Earthed Neutral) conductor
(Fig. 2.36). The installation earth and neutral are separate conductors.
This system is also known as PME (Protective Multiple Earthing TN-C system (fig 2.36)
The neutral conductor is also used as a protective conductor and is referred to as a PEN (Protective
Earth and Neutral) conductor. This system is not permitted for conductors of less than 10 mm 2 or for
portable equipment.
The TN-C system requires an effective equipotential environment within the installation with
dispersed earth electrodes spaced as regularly as possible since the PEN conductor is both the neutral
conductor and at the same time carries phase unbalance currents as well as 3rd order harmonic
currents (and their multiples). The PEN conductor must therefore be connected to a number of earth
electrodes in the installation.
Caution: In the TN-C system, the “protective conductor” function has priority over the “neutral
function”. In particular, a PEN conductor must always be connected to the earthing terminal of a load
and a jumper is used to connect this terminal to the neutral terminal.
Scheduling Electrical Wiring Installation of the Distribution Board with protection system.
Scheduling of installing protective device may be difficult to allot time, because it depends on other
installation work and the size of installation.
Distribution Board
Distribution board is a safe system designed for house or building that included protective devices,
isolator switches, circuit breaker and fuses to connect safely the cables and wires to the sub circuits
and final sub circuits including their associated Live (Phase) Neutral and Earth conductors.
Distribution board is also known as “Fuse Board “, “Panel Board” or “Consumer Unit “.
Types of Distribution Boards
Main Distribution Board (MDB)
Sub Distribution Board (SDB)
Final Distribution Board (FDB)
MDB = Main Distribution Board
1. Main Distribution Board (MDB) is also known as Fuse board or consumer unit where the main
protective and isolation devices are installed to provide electricity in a safe range to the connected
electrical appliances.
2. SDB = Sub Distribution Board
The Distribution Board which is used to distribute electrical wiring and circuits within a selected area
in a building or house, i.e. floor in a multi-story building. The Sub distribution board is connected and
Figure 2.39:Prepare DB
4. Piece of copper MCB bus bar selection which is used to link individual MCB to the main power
Figure 2.40:Prepare DB
6. The connections to be done inside the consumer unit. Red donates the live wire and the black neutral
denote the Neutral
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next
page:
1. Mention the components of switch gear (3pts)
2. Describe the function of Earth Leakage Circuit breaker. (2pts)
3. What is the function of lightening arrester or surge diverter? (2pts)
4. What is the function of Air termination of lightening system (2pts)?
5. Mention the three types of grounding system. (3pts)
Part II
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1) Mention the main problems can be faced during protection system installation (4pts)
2) How can give practical solution for incorrect rating of protection device/(4pt)
3) Mention the devices those can be fixed in main distribution board (4pts)
4) Describe the three types of distribution board. .(3pts)
5) What is the function of Double Pole MCB? (3pts)
Operation Title: Fixing and wiring protective device including RCD in the distribution board
Instruction: Read and Apply Procedures
Purpose: Fixing and wiring protective device
Required tools and equipment: PPE, mustimeter. ohmmeter, tester, DB, RCB, Screw driver. plier
Precautions:
use safety precaution while touching Electricity
Properly use PPE
Procedures:The techniques for procedures for Method practical installing
This unit is developed to provide you the necessary information regarding the following content
coverage and topics:
This unit will also assist you to attain the learning outcomes stated in the above unit.
Specifically, upon completion of this learning guide, you will be able to:
3.1 Making final checks to ensure the work conforms with instructions
Electrical safety testing is essential to ensure safe operating standards for any product that uses
electricity.
Testing or checking procedures are:
The installing diagram must be step by step inspection and finally total inspect.
The last inspection of the property being purchased prior to closing. This inspection is done to
determine the condition of the property and ensure the property is in the same condition as at
the time of the agreement of sale.
All electrical installations must have an electrical inspection performed to ensure the installation
meets the minimum electrical safety requirements
Figure 3.46:It is essential to use the right tools for testing to IEC standards
.
Other methods are not precluded, provided that they give equally valid results. Only with the
appropriate experience and training, safe clothing and the right test tools is a person considered
competent to test installations to IEC 60364.6.61. When testing is undertaken it should be ensured
that adequate precautions are taken to avoid damage or injury to people, equipment or property, and
ensured that unauthorized persons are kept away from danger.
A digital multi-meter or DMM is a useful instrument for measuring voltage, current and resistance,
and some meters have a facility for testing transistors and capacitors. You can also use it for checking
continuity of wires and fuses.
Testing Earth Fault Loop Impedance
Starting at the point of fault, the things that need to be checked are as follows:
1. The circuit protective conductor
2. The main earthing conductor and earthing terminal.
The 8 steps you NEED to be doing to be ready for that next job or promotion
No one is going to care about your career more than you are. What this means is that you need to
take full responsibility for what you want and where you want to go. If you don’t know what you
want to do next, I can promise you that no one is going to help get you there.
Maybe you are perfectly happy with the organization you work with, but didn’t get a new role or
promotion when it was available or when you applied. Maybe it’s time for you to move on, and
you aren’t sure exactly what you want to do and what your next step should be. Or maybe, you
are good with where you are for now, but just wonder what opportunities or possibilities there
may be down the road. Wherever you are in your career progression, I encourage you to
immediately start the 8 steps below to make sure you are ready when the right opportunity
presents itself.
Step 1 - Figure out what you want to do
Spend time reviewing current job opportunities (sites like LinkedIn and Career Builder make it
easy). Don’t worry about the location, years of experience or compensation. You don’t need to
limit yourself to only your current field either. Search job functions and titles that you think
would be interesting. Read through the descriptions and pull 5-10 that appeal to you. Go through
the descriptions and make two lists:
i. A list of all of the job responsibilities that sound appealing
ii. A list of all the skills associated with those responsibilities that are required
Step 2 - Gap analysis
Now that you have a sense of the kinds of job functions you might want to do, let’s take an honest
assessment of the skills and responsibilities associated with the work you want to do and separate
them into three categories: No experience, some experience and significant experience.
Instructions: Answer all the questions listed below. Illustrations may be necessary to aid some
explanations/answers. Write your answers in the sheet provided in the next page.
1. Define the following terms in accordance with information 3 (6pts)
i. Cleaning
ii. Maintain
iii. set in order
b. Define the term shine based on the given information sheet (2)
c. Explain the purpose of shine the equipment and working area. (2pts)
2. What is the purpose of polarity test (2 points)?
3. Mention the approximate value of loop impedance for three types of earthing schemes
4. (6 points)
5. According to EBCS, the minimum size of earthing wire ____________ (2pts)
6. State Name and the range which is used to test earth electrode resistance. (2pts)
7. Measure and write the single phase and three phase voltage in your work shop and compare
with Ethiopian standard voltage rating (4 points)
8. State the current rating of circuit breaker for lighting and general purpose socket outlet circuit
(4pts)
This unit will also assist you to attain the learning outcomes stated in the above unit.
Specifically, upon completion of this learning guide, you will be able to:
Clean Up Materials in Work Area
Apply tools and Equipment Clean Up
Shine means sweeping floors, wiping off machinery and generally making sure that everything in the
factory stays clean. In a manufacturing company, shine is closely related to the ability to produce
quality products. Shine also includes saving labor by finding ways to prevent dirt, dust, and debris
from piling up in the workshop. Shine should be integrated in to daily maintenance tasks to combine
cleaning checkpoints with maintenance checkpoints.
It is said that most machines breakdowns begin with vibration (due to loose nuts and bolts), with
introduction of foreign particles such as dust (due to the crack on the cover, for instance), or with
inadequate oiling and greasing. For this reason shine is useful to make discoveries while cleaning
machines. Hence, shine means cleaning the workplace’s floors, equipment and facilities, provide
inspection at the same time, and ensure that they are in good operating condition.
One of the more obvious purposes of shine is to turn the workplace in to clean, bright place where
everyone will enjoy working. Another key purpose is to keep everything in top condition so that
when someone needs to use something, it is ready to be used. Companies or organizations should
avoid the tradition of annual at the end of the year or on spring cleanings. Instead, cleaning should
become a deeply ingrained part of daily work habits, so that tools, equipment, and work areas will be
ready for use all the time.