1701 S.

Sutro Terrace
Carson City, NV 89704
775.883.2500 Fax 775.883.6388
www.universalanalyzers.com

600 SERIES
MINI-CHILLER GAS
THERMOELECTRIC
CONDENSER
Impinger Material:
316 Stainless Steel Single or Dual
or Kynar and Glass Sample Streams

WCOF
Water Slip/Filter
With Electronics Compact Dimensions: 9 1/4” x 8 7/8” x 6 3/8” (HWD)

See us on the WEB at http://www.universalanalyzers.com

e-mail address: sales@universalanalyzers.com
MAN600 Rev K
General Description

Universal Analyzers Inc. has released its least expensive, compact 4-Lpm Thermoelectric
Water Condenser - Ideal for OEM System Integrators. The Air or Water Cooled Mini-Chiller
can be configured as a Single or Double Sample Unit providing a self-regulated 4.0oC Dewpoint
Sample Gas ready for Analysis. An external optional power supply is required to provide
24/15/12 VDC, 150 Watts. Electronics provide a 0-1 VDC Output Signal representing 0-50oC
and relay outputs for the Optional Condensate Sensor, WCOF, are included. The Mini-Chiller
can be easily Integrated with Universal Analyzers PLC Controlled Sample Sequencers and
Heated Filtered Probes.

MODEL 600 MINI THERMOELECTRIC GAS CHILLER

The Mini Chiller is the least expensive, compact 4-Lpm Thermoelectric Chiller. The Air
Cooled Mini-Chiller is available as either a Single or Double Sample Stream providing a
self-regulated 4.0oC Dewpoint Sample Gas ready for Analysis. The Model 600 provides a
Signal output 0-1 VDC representing 0-25oC. An externally mounted 12, 15 or 24VDC
Power Supply is required and is offered as an Accessory. The Mini-Chiller can be easily
integrated with other Universal Analyzers supplied sample components including the Water
Carry-over Sensor, (WCO & WCOF), the PLC Controlled Sample Sequencers and 270
Heated Filtered Probes.

MINI GAS CHILLER PRICES *(Voltage must be Specified):

MODEL # DESCRIPTION BTU/HR.
• Single Channel Chiller with One Active Impinger:
620SS Single Sample, 5” 316SS Exchanger 62
620C Single Sample, 5” Hastelloy C Exch. Sleeve
620PV Single Sample, 5” Kynar/Glass Exchanger
• Single Channel Chiller with One Passive/Active Impingers:
630SS Single Sample, 5” 316SS Exchanger 222
630C Single Sample, 5” Hastelloy C Exch. Sleeve
630PV Single Sample, 5” Kynar/Glass Exchanger
• Dual Channel Chiller with Two Active Impingers:
640SS Dual Sample, 5” 316SS Exchanger 124
640C Dual Sample, 5” Hastelloy C Exch. Sleeve
640PV Dual Sample, 5” Kynar/Glass Exchanger

* Voltage VDC must be specified for the Mini-Chiller E.G. 622SS = 12 VDC
625SS = 15 VDC
624SS = 24 VDC

External Power Supplies: P/N

12 VDC 75 Watts - Models 622,632,642 5400-0027
15 VDC 60 Watts - Models 625,635,645 5400-0028
24 VDC 120 Watts - Models 624,634 5400-0029
24 VDC 150 Watts - Model 644 5400-0009
 LIMITED WARRANTY

ALL PRODUCTS MANUFACTURED BY UNIVERSAL ANALYZERS INC. ARE

WARRANTED TO BE FREE OF MANUFACTURING DEFECTS FOR A PERIOD OF ONE
YEAR FROM THE DATE OF RECEIPT AT THE CUSTOMER’S RECEIVING AREA AND
FOR AN ADDITIONAL PERIOD OF UP TO 90 DAYS IF THE PRODUCT IS PLACED IN
SERVICE AFTER BEING IN STORAGE. THIS WARRANTY COVERS MATERIALS AND
LABOR TO RESTORE ANY PRODUCTS TO ORIGINAL FACTORY SPECIFICATIONS IF
A DEFECT IS FOUND WITHIN THE WARRANTY PERIOD.

THE DEFECTIVE PRODUCT SHOULD BE SENT, FREIGHT PREPAID, TO THE

FACTORY IN CARSON CITY, NEVADA. REPAIRS WILL BE PERFORMED AT THE
FACTORY AND RETURNED, PREPAID, BY THE SAME SHIPPING METHOD USED TO
SEND THE PRODUCT TO THE FACTORY.

THIS WARRANTY DOES NOT APPLY WHERE THE EQUIPMENT HAS SUSTAINED
DAMAGE DUE TO NEGLECT, MODIFICATION, CORROSION, OR OTHER REASON
BEYOND THE SCOPE OF THE NORMAL DEFINITION OF “MANUFACTURING
DEFECT”.

FURTHER, THIS WARRANTY IS LIMITED TO REPLACING THE DEFECTIVE

COMPONENTS AND RETURNING THE EQUIPMENT MANUFACTURED BY
UNIVERSAL ANALYZERS INC. TO THE CUSTOMER IN WORKING CONDITION. ANY
OTHER CLAIMS ARE OUTSIDE THE SCOPE OF THIS WARRANTY. NO WARRANTIES
ARE MADE AS TO THE SUITABILITY OF THE USE OF THE EQUIPMENT IN ANY
PARTICULAR APPLICATION OR LOCATION. THE SUITABILITY OF THE USE OF THE
EQUIPMENT IS THE RESPONSIBILITY OF THE CUSTOMER AND THE INSTALLING
CONTRACTOR.
Performance, Liters/Minute, at a Max. Inlet Temperature of 300oF & 77oF Ambient
Model 620 630 640
L/min Sample @ 12% H2O 2.5 4.0 5.0
15% H2O 2.0 4.0 4.0
30% H2O 1.0 4.0 2.0
50% H2O 0.6 4.0 1.0
 8 7 6 5 4 3 2 1

D D

TOP VIEW
11 1/4"
8 7/8" EXHAUST
8 5/16" AIR SAMPLE OUTLET
6 3/8" TYP FLOW TYP SAMPLE INLET TYP
4 11/16" 7 11/16" TYP OPTIONAL
5" STAINLESS STEEL OR
C 3/4" 2 1/2" FILTERED
GLASS / KYNAR IMPINGERS TYP
C
WATER
CARRY (NOTE: ONLY 1 IMPINGER FOR
OVER MODELS 611 & 620)
SENSOR
300 SERIES STAINLESS
STEEL ENCLOSURE
DRY

COOL
WITH SATIN FINISH

AIR 1/4" MOUNTING

9 1/4" 4"
+

HARDWARE
INPUT POWER

TYP INTAKE
(SUPPLIED BY OTHERS)
4 TYP

B COOLING FAN B
24V/.5A
P/N 4800-0008
LEFT SIDE CONNECTOR FRONT VIEW RIGHT SIDE 12V/.36A
FOR CONDENSATE OUTLET P/N 4800-0002 GROUND
OPTIONAL 3/8"NPT FEMALE TYP CONNECTION
1/2" DIA. INLET FOR
W.C.O.F. OPTIONAL POWER
SENSOR REMOVABLE ACCESS COVER
SUPPLY FOR TERMINAL CONNECTIONS
WIRING ACCESS SLOT
FOR USER AND CONTROLLER CARD
CONNECTIONS CALIBRATION
NOTE: SEE PAGE 2 FOR TERMINAL / H 08/04/04 Revision Per Sheet 2 RPH TB
REV DATE DESCRIPTION DWN APVD
CONTROLLER CARD CONNECTIONS LAYOUT. REVISIONS

A MODELS 620, 630 & 640 SERIES

LAYOUT AND MOUNTING
A
DIMENSIONS
PART NO. FOR
600 SERIES
1 5/8"
UNIVERSAL ANALYZERS INC.
2 1/2" 1701 South Sutro Terrace
Carson City, Nevada 89706 USA
DRAWN BY E. Musselman DRAWING NO
BOTTOM VIEW APVD BY R. Daniel P0327
DATE SCALE SIZE SHEET
01/25/99 NONE D 1 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

D OVER TEMP. D
CONNECTION

COM TP J10
GREEN LED - DRY TEMP SET POINT
POTENTIOMETERS ADJUST POT
TEMP SET TP
SPAN YELLOW LED - COOLING J1
ZERO J3 -
RAW TEMP TP SET
TEMP SET
AD592
DC POWER INPUT 12 / 24VDC
C SEE NOTE 2 J2 - C
1 -
2 + DC POWER INPUT 12 / 24VDC + J7
3 - FAN POWER 12 / 24VDC + J6 DISPLAY CARD V- 4
4 + (DEPENDS ON POWER SUPPLY) TB 1 - J5 DISPLAY CARD V+ 3
TB 4 DISPLAY CARD INLO 2
5 - + J4
6 + 0 TO +1 VDC OUTPUT/ 0 - 50º C DISPLAY CARD INHI 1
1 NO (DRY) RELAY PILOT CONNECTIONS
2 C 7A 250VAC / 30VDC RESISTIVE TB 2
3 NC (WET) SEE NOTE #1
1 NO (DRY) RELAY POWER
2 C CONNECTIONS TB 3 J9
3 NC (WET) 1/10 HP 125VAC
B B
SEE NOTE #1 W.C.O.F.
CONNECTION
1). RELAYS ARE NORMALLY ENERGIZED.

2). POWER PLUG POLARITY +

3). PELTIER VOLTAGE LAYOUTS VARY ACCORDING TO PELTIER SPECIFICATIONS

INPUT VOLTAGE SELECTED. (i.e. 12 OR 24Vdc) MODEL APPLIED QTY P/N PCB ASSY
VOLTAGE P/N H 08/04/04 Add PCB P/N Specs to Table RPH TB
REV DATE DESCRIPTION DWN APVD

12Vdc POWER SUPPLIES REQUIRE PELTIERS AS SHOWN; 622 12Vdc 6.5A 1 3016-0001 3600-0035 REVISIONS

A J3 - BLK / J6 - RED PELTIER 1 632 12Vdc 6.5A 1 3016-0001 3600-0035 TERMINAL / CONTROLLER CARD A
J2 - BLK / J7 - RED PELTIER 2 (IF SUPPLIED) 642 12Vdc 12.5A 2 3016-0001 3600-0035 CONNECTION LAYOUT
PART NO. FOR
624 24Vdc 4.5A 2 3016-0003 3600-0036 600 SERIES

UNIVERSAL ANALYZERS INC.

24Vdc POWER SUPPLIES REQUIRE PELTIERS AS SHOWN; 634 24Vdc 4.5A 2 3016-0003 3600-0036 1701 South Sutro Terrace
Carson City, Nevada 89706 USA

J3 - BLK / J4 - RED PELTIER 1 644 24Vdc 6.5A 2 3016-0001 3600-0036 DRAWN BY

APVD BY
E. MUSSELMAN
R. DANIEL
DRAWING NO
P0327
J5 - BLK / J6 - RED PELTIER 2 DATE
01/25/99
SCALE
NONE
SIZE
D
SHEET
2 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

D D
2-5/8"
"L"
(SEE TABLE)
INSULATED SECTION CHILLED SURFACE

0.25" INSIDE DIAMETER

THERMOCOUPLE CONDENSATE DRAIN
C (TYPE "K")
ANNULAR SPACE .060" WIDE 3/8" NPT C
(TYPE "J") (GAS TO BE DRIED RISES IN THIS SPACE) (FEMALE)
(TYPE "T")
TOP VIEW SIDE VIEW

DRY GAS OUTLET

1/8" NPT
(FEMALE)

B B

SAMPLE GAS INLET 1). SEE SHEET 2 FOR ASSEMBLY INSTRUCTIONS.

1/4" NPT
(FEMALE)

B 01/23/97 SHOW NEW DESIGN W/THERMOCOUPLE BRACKET EAM HWM

APPROX 316 S.S. HASTELLOY C276 ALLOY 20 TITANIUM UNIVERSAL
LENGTH EXCHANGER EXCHANGER EXCHANGER EXCHANGER ANALYZERS REV DATE DESCRIPTION DWN APVD
"L" P/N P/N P/N P/N SERIES REVISIONS
5200-SK50 5200-CK50 5200-AK50 5200-TK50 400
5" 5200-SJ50 5200-CJ50 5200-AJ50 5200-TJ50 METALLIC TEMPERATURE SENSING
500
5200-ST50 5200-CT50 5200-AT50 5200-TT50 HEAT EXCHANGER OUTLINE
A 5200-SK10 5200-CK10 5200-AK10 5200-TK10
800 PART NO.
SEE TABLE
FOR
SEE TABLE
A
1000
10" 5200-SJ10 5200-CJ10 5200-AJ10 5200-TJ10 1100 UNIVERSAL ANALYZERS INC.
5200-ST10 5200-CT10 5200-AT10 5200-TT10
3000 1701 South Sutro Terrace
Carson City, Nevada 89706 USA
DRAWN BY EV MUSSELMAN DRAWING NO
APVD BY HARVEY MITCHELL P0146
DATE SCALE SIZE SHEET
12/11/95 1:1 C 1 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
EXPLODED METALLIC HEAT EXCHANGER
THERMOCOUPLE S.S. COMPRESSION FITTING
ASSY. W/TEFLON FERRULES
(TYPE "K") 2-021 VITON
P/N 4954-0095
D (TYPE "J")
(TYPE "T")
O-RING
P/N 4904-0013
(SEE NOTES)
METALLIC
OUTER TUBE ASSEMBLY D

S
1/16" TEFLON
THERMOCOUPLE SLEEVE
6-32 X 1/2" METALLIC
INNER TUBE ASSEMBLY NOTES:
PAN HEAD SCREW

"L" 1). O-RING IS FACTORY INSTALLED

C C
(SEE TABLE) IN METALLIC OUTER TUBE ASSY.

2). LIGHTLY LUBRICATE O-RING

2-56 X 1/2" WITH SILICONE GREASE BEFORE
S

S
PAN HEAD SCREW ASSEMBLY.

INNER TUBE
MATERIAL IDENTIFIER COMPLETE ASSEMBLY OUTER TUBE
SPARE PARTS LIST MATERIAL IDENTIFIER
"L" MATERIAL COMPLETE ASSY OUTER TUBE INNER TUBE TYPE "K" THERMOCOUPLE TYPE "J" THERMOCOUPLE TYPE "T" THERMOCOUPLE
LENGTH DESC. P/N ASSY P/N ASSY P/N ASSEMBLY P/N ASSEMBLY P/N ASSEMBLY P/N
5" 316 S.S. 5200-SK50 5201-0012 5201-0015 1150-0011 X X
5" " 5200-SJ50 " " X 1150-0012 X
5" " 5200-ST50 " " X X 1150-0013

B 5"
5"
ALLOY 20
"
5200-AK50
5200-AJ50
5201-0022
"
"
"
"
X "
X X
X B 01/23/97 SHOW NEW DESIGN W/THERMOCOUPLE BRACKET EAM HWM B
5" " 5200-AT50 " " X X " REV DATE DESCRIPTION DWN APVD
5" HASTELLOY C276 5200-CK50 5201-0020 " " X X
5" 5200-CJ50 X X
REVISIONS
" " " "
5" " 5200-CT50 " " X X "
5" TITANIUM 5200-TK50 5201-0024 5201-0028 1150-0018 X X
5" 5200-TJ50 " " X 1150-0019 X METALLIC TEMPERATURE SENSING
5" 5200-TT50 " " X X 1150-0014 HEAT EXCHANGER ASSEMBLY
10" 316 S.S. 5200-SK10 5201-0013 5201-0016 1150-0011 X X
10" " 5200-SJ10 " " X 1150-0012 X PART NO. FOR
10" " 5200-ST10 " " X X 1150-0013 SEE TABLE 400 500 800 1000 1100 3000 SERIES
10" ALLOY 20 5200-AK10 5201-0023 " " X X
10" " 5200-AJ10 " " X " X UNIVERSAL ANALYZERS INC.
A 10"
10"
"
HASTELLOY C276
5200-AT10
5200-CK10
"
5201-0021
"
" "
X X
X
"
X 1701 South Sutro Terrace
Carson City, Nevada 89706 USA
A
10" " 5200-CJ10 " " X " X
10" " 5200-CT10 X X DRAWN BY EV MUSSELMAN DRAWING NO
" " "
10" TITANIUM 5200-TK10 5201-0025 5201-0029 1150-0018 X X APVD BY HARVEY MITCHELL P0146
10" " 5200-TJ10 " " X 1150-0019 X
10" 5200-TT10 1150-0014 DATE SCALE SIZE SHEET
" " " X X
12/11/95 1:1 B 2 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
B INSULATED
B INNER TUBE
VITON O-RING
A ASSY OUTER TUBE
P/N 4904-0013
.305 I.D. ASSY
D D

"L" CONDENSATE
PLUG (SEE TABLE) DRAIN 3/8"NPT
1/16" NPT
A ANNULAR SPACE .060" WIDE
TOP VIEW (GAS TO BE DRIED RISES IN THIS SPACE)
SAMPLE SAMPLE GAS INLET
GAS 3/8" TUBE SECTION A-A
C OUTLET C
1/4" APPROX HEAT UNIVERSAL
TUBE LENGTH EXCHANGER OUTER TUBE MATERIAL ANALYZERS
"L" P/N SERIES
5" 5200-S050 316 S.S. 400/500
5" 5200-T050 TITANIUM 400/500
5" 5200-A050 ALLOY 20 400/500
5" 5200-C050 HASTELLOY C-276 400/500
5" 5200-S05T TEFLON COATED 316 S.S. 400/500
10" 5200-S010 316 S.S. 800/1000/1100/3000
B 10" 5200-T010 TITANIUM 800/1000/1100/3000 B
10" 5200-A010 ALLOY 20 800/1000/1100/3000
10" 5200-C010 HASTELLOY C-276 800/1000/1100/3000
10" 5200-S01T TEFLON COATED 316 S.S. 800/1000/1100/3000

A 02/09/99 REVISE P/N TABLE FOR TEFLON COATED EAM RD

REV DATE DESCRIPTION DWN APVD

1). SEE SHEET 2 FOR ASSEMBLY INSTRUCTIONS. REVISIONS

HEAT EXCHANGER METALLIC

NON-TEMPERATURE SENSING
OUTLINE
A PART NO.
SEE TABLE
FOR
SEE TABLE
A
UNIVERSAL ANALYZERS INC.
1701 South SutroTerrace
Carson City, Nevada 897
06 USA
DRAWN BY EV MUSSELMAN DRAWING NO
APVD BY H. MITCHELL P0147
DATE SCALE SIZE SHEET
SECTION B-B 12/11/95 NONE C 1 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

VITON O-RING
D #2-021 D
INNER TUBE SEE NOTES OUTER TUBE ASSEMBLY METALLIC
MATERIAL
IDENTIFIER

S
"L" OUTER TUBE
MATERIAL
INNER TUBE ASSEMBLY
IDENTIFIER
C C

HEAT EXCHANGER
SEPERABLE SPARE PARTS LIST
APPROX INNER OUTER VITON O-RING PLUG NOTES:
"L" P/N TUBE ASSY TUBE ASSY #2-021 P/N 1/16"NPT 1). O-RING IS FACTORY INSTALLED IN
LENGTH P/N P/N P/N METALLIC OUTER TUBE.
5" 5200-S050 5201-0015 5201-0012 4904-0013 4951-0058 2). LIGHTLY LUBRICATE O-RING WITH
B 5" 5200-T050 " 5201-0024 " " SILICONE GREASE BEFORE ASSEMBLY. B
5" 5200-A050 " 5201-0022 " "
5" 5200-C050 " 5201-0020 " "
5" 5200-S05T 5201-0041 5201-0043 " "
10" 5200-S010 5201-0016 5201-0013 4904-0013 4951-0058
10" 5200-T010 " 5201-0025 " " A 02/09/99 REVISE TABLE TO INCLUDE TEFLON PARTS EAM RD
REV DATE DESCRIPTION DWN APVD
10" 5200-A010 " 5201-0023 " " REVISIONS

10" 5200-C010 " 5201-0021 " " HEAT EXCHANGER ASSEMBLY

NON-TEMPERATURE SENSING
10" 5200-S01T 5201-0042 5201-0044 " " METALLIC
A PART NO.
SEE TABLE
FOR
INSTRUMENT
A
UNIVERSAL ANALYZERS INC.
1701 South SutroTerrace
Carson City, Nevada 8970
6 USA
DRAWN BY EV MUSSELMAN DRAWING NO
APVD BY H. MITCHELL P0147
DATE SCALE SIZE SHEET
12/11/95 NONE C 2 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

D D
ANNULAR SPACE .060" WIDE
(GAS TO BE DRIED RISES IN THIS SPACE)
2-5/8"
CHILLED SURFACE INSULATED SECTION

THERMOCOUPLE 0.300" INSIDE DIAMETER

(TYPE "J")
C TOP VIEW
(TYPE "K") "L" C
(TYPE "T") (SEE TABLE) CONDENSATE DRAIN
3/8" NPT
SIDE VIEW (FEMALE)

DRY GAS OUTLET

1/8" NPT
(FEMALE)

B B
SAMPLE GAS INLET
1/4" NPT 1). SEE SHEET 2 FOR ASSEMBLY INSTRUCTIONS.
(FEMALE)
GLASS KYNAR UNIVERSAL
LENGTH HEAT EXCHANGER ANALYZERS
"L" ASSEMBLY SAMPLE COOLER
P/N MODELS
520
5200-KK50 C 10/02/01 Add 15" Heat Exchanger Data To Table EM JK
530
5" 5200-KJ50 REV DATE DESCRIPTION DWN APVD
540
5200-KT50 570
REVISIONS

1040
5200-KK10 1050 Glass Kynar Temperature Sensing
10" 5200-KJ10 1060 Heat Exchanger Outline
A 5200-KT10 1080
1090
PART NO.
SEE TABLE
FOR
SEE TABLE
A
UNIVERSAL ANALYZERS INC.
5200-KK15 1701 South Sutro Terrace
15" 5200-KJ15 FGA2 Carson City, Nevada 89706 USA
DRAWN BY E. Mussleman DRAWING NO
5200-KT15
APVD BY H. Mitchell P0148
DATE SCALE SIZE SHEET
12/11/95 1:1 C 1 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
EXPLODED GLASS KYNAR HEAT EXCHANGER
S.S. COMPRESSION FITTING
D D
THERMOCOUPLE
ASSY. W/TEFLON FERRULES
(TYPE "K") P/N 4954-0095
(TYPE "J")
(TYPE "T")

1/16" THERMOCOUPLE #2-120 VITON GLASS TUBE #2-018 VITON

6-32 X 1/2" O-RING O-RING
TEFLON INSULATOR P/N 4904-0004 P/N 4904-0003
PAN HEAD SCREW
(SEE NOTE 2) KYNAR INSULATED (SEE NOTE 2)
C KYNAR HEAD
P/N 5201-0017
SECTION ASSEMBLY
KYNAR DRAIN
FITTING
C
P/N 5110-2002
(SEE NOTE 1)
(SEE NOTE 1)

SPARE PARTS LIST

GLASS KYNAR KYNAR TYPE "T" NOTES:
HEAT EXCHANGER INSULATED SECTION GLASS TYPE "K" TYPE "J"
ASSEMBLY ASSEMBLY TUBE THERMOCOUPLE THERMOCOUPLE THERMOCOUPLE 1). O-RINGS ARE FACTORY INSTALLED
LENGTH "L" P/N P/N P/N P/N P/N P/N IN KYNAR HEAD AND KYNAR DRAIN FITTING.
5" 5200-KK50 5110-2003 5201-0002 1150-0011 1150-0012 1150-0013
5" 5200-KJ50 " " " " " 2). LIGHTLY LUBRICATE O-RINGS
5" 5200-KT50 WITH SILICONE GREASE BEFORE
" " " " " ASSEMBLY.
10" 5200-KK10 5110-2004 5201-0001 " " "
10" 5200-KJ10
B B
" " " " "
10" 5200-KT10 " " " " "
15" 5200-KK15 5110-2006 5201-0078 C 10/02/01 Add 15" Data To Parts List Table EM JK
" " "
15" 5200-KJ15 " " " " " REV DATE DESCRIPTION DWN APVD
15" 5200-KT15 " " " " "
REVISIONS

Glass Kynar Temperature Sensing Heat Exchanger

Spare Parts List Exploded Assembly
PART NO. FOR
7/8" WRENCH SEE TABLE SAMPLE COOLERS
FLATS
UNIVERSAL ANALYZERS INC.
A 2-56 X 1/2"
1701 South Sutro Terrace
Carson City, Nevada 89706 USA
A
PAN HEAD SCREW DRAWING NO
DRAWN BY E. Musselman
COMPLETE GLASS KYNAR APVD BY H. Mitchell P0148
HEAT EXCHANGER ASSEMBLY DATE SCALE SIZE SHEET
12/11/95 1:1 B 2 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

D D
ANNULAR SPACE .060" WIDE
(GAS TO BE DRIED RISES IN THIS SPACE)
CHILLED SURFACE INSULATED SECTION
PLUG
1/16" NPT

0.300" INSIDE DIAMETER

TOP VIEW
"L"
C (SEE TABLE) CONDENSATE DRAIN C
3/8"NPT
SIDE VIEW

DRY GAS OUTLET

1/4" TUBE

B B
1). SEE SHEET 2 FOR ASSEMBLY INSTRUCTIONS.
SAMPLE GAS INLET
3/8" TUBE

GLASS KYNAR HEAT UNIVERSAL QTY OF

LENGTH ANALYZERS EXCHANGERS PER
EXCHANGER B 10/02/01 Add 15" Data To Table EM RD
"L" SAMPLE COOLER SAMPLE COOLER
ASSEMBLY P/N
MODELS REV DATE DESCRIPTION DWN APVD
520 1 REVISIONS
530 2
5" 5200-K050
540 2 HEAT EXCHANGER GLASS /
570 4 KYNAR NON-TEMPERATURE
1040 1 SENSING OUTLINE
A 10" 5200-K010
1050
1060
2
2
PART NO.
SEE TABLE
FOR
INSTRUMENT
A
1080 2 UNIVERSAL ANALYZERS INC.
1090 4 1701 South Sutro Terrace
15" 5200-K015 FGA2 1 Carson City, Nevada 89706 USA
DRAWN BY EV MUSSELMAN DRAWING NO
APVD BY H. MITCHELL P0149
DATE SCALE SIZE SHEET
12/11/95 1:1 C 1 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

D PLUG
EXPLODED GLASS KYNAR HEAT EXCHANGER
D
1/6"NPT

#2-120 VITON GLASS TUBE #2-018 VITON

O-RING O-RING
(SEE NOTE 2) (SEE NOTE 2)
KYNAR INSULATED
KYNAR HEAD SECTION ASSEMBLY KYNAR DRAIN
(SEE NOTE 1) FITTING
(SEE NOTE 1)
C C
SPARE PARTS LIST
GLASS KYNAR KYNAR KYNAR #2-120
GLASS #2-018 VITON
HEAT EXCHANGER INSULATED
TUBE
DRAIN VITON
O-RING
KYNAR HEAD 1/16" NPT PLUG
ASSEMBLY SECTION ASSY FITTING O-RING
LENGTH "L" P/N P/N P/N P/N P/N P/N P/N P/N
5" 5200-K050 5110-2003 5201-0002 5110-2002 4904-0004 4904-0003 5201-0017 4951-0066
10" 5200-K010 5110-2004 5201-0001 " " " " "
15" 5200-K015 5110-2006 5201-0078 " " " " "

B 7/8" WRENCH
FLATS B

COMPLETE GLASS KYNAR

HEAT EXCHANGER ASSEMBLY
B 10/02/01 Add 15" Data to Table EAM RD
NOTES: REV DATE DESCRIPTION DWN APVD
REVISIONS
1). O-RINGS ARE FACTORY INSTALLED
IN KYNAR HEAD AND KYNAR DRAIN HEAT EXCHANGER GLASS /
FITTINGS KYNAR NON-TEMPERATURE
SENSING SPARE PART
2). LIGHTLY LUBRICATE O-RINGS INSTALLATION
A WITH SILICONE GREASE BEFORE
PART NO.
SEE TABLE
FOR
INSTRUMENT
A
ASSEMBLY.
UNIVERSAL ANALYZERS INC.
1701 South Sutro Terrace
Carson City, Nevada 89706 USA
DRAWN BY EV MUSSELMAN DRAWING NO
APVD BY H. MITCHELL P0149
DATE SCALE SIZE SHEET
12/11/95 1:1 C 2 OF 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

1/2" HOLES FOR #10 PANHEAD

4 5
MOUNTING SCREWS
(SUPPLIED BY OTHERS)

D 3" D

2" 1.65"

8 6 3 EXPLODED FRONT VIEW

3"

2"
C 2
FILTER PRESSURE DROP RATINGS
C
COMPLETE
ITEM #3 TYPE ELEMENT INCHES OF WATER
1" FILTER P/N
P/N 5 LPM 10 LPM 20 LPM
4980-0039 SINTERED S.S. 4980-0023 10 14 24
4980-0058 PAPER 4980-0022 8 12 20
5/8" 4980-0005 TEFLON 4980-0006 4 6 10
1 1/4" 1 4980-0009 CERAMIC 4980-0007 4 6 10
4980-0059 COATED CERAMIC 4980-0018 6 8 12

1 1 FOR COALESCING (COATED CERAMIC WCOF)

FILTER P/N 4980-0059 SAMPLE INLET & OUTLET PORTS
INLET PORT ARE REVERSED.
1 1/4" NPT
FILTER
B 8" OUTLET PORT G 08/24/04 Revised with New Bowl Design & Ext. Cable RPH TB B
1/4" NPT REV DATE DESCRIPTION DWN APVD
REVISIONS

8 2 - 4704-0010 10-32X3/8"PH
7 1 - 3907-0052 14" EXT. CABLE
7 6 1 - 4904-0006 O-RING 2-030
1/8" 5 1 - 5205-0038 BOWL ASSEMBLY
4 1 - 5110-0012 RETAINER
3 1 - SEE TABLE FILTER ELEMNT
MIDDLE 2 1 - 5008-0004 BRACKET
PIN 1 1 - 5110-0011 KYNAR HEAD
ITEM QTY DWG NO. PART NO. DESCRIPTION

VISIBLE GAS FILTER WITH MOISTURE SENSOR

(W.C.O.F.)
A VIEW "A" - 2x SCALE PART NO.
SEE TABLE
FOR
INSTRUMENT
A
VERIFY BEFORE CONNECTING THAT
MIDDLE PIN IS SHORTER THAN UNIVERSAL ANALYZERS INC.
A OUTSIDE PIN. IF NOT, CUT MIDDLE PIN 1701 South Sutro Terrace
AS SHOWN Carson City, Nevada 89706 USA
DRAWN BY HARVEY MITCHELL DRAWING NO
LEFT SIDE RIGHT SIDE P0018
APVD BY TED BARBEN II
DATE SCALE SIZE SHEET
04/14/92 1:1 C 1 OF 1

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

D D

CR10
CR2
R

C
T
R20 R3

S
T
TB3 TB2 TB1
R7

J8
J4 J7
K1 K2 J5 J6
TR1 C6 R11 R16 R2
R12 R19 R4
TR2 CR4 CR5 R21 R5 U1 C2
R27
CR1 J3 R9 R10
CR6 CR7 CR3
C7 C1 R6
R26 CR8 J11 C17
Q1 Q2 C16

C C
R32 J2
C5 U2 R8 R22
R23 U4
CR12 C3 R17
C8
R14 R18
C9 R29
R30 R15 C4
R35 R13
R31 C14
R36 CR9
U3 C12 C10
R25 U5
R28 R34
C11 R24
U6 R1 C15
R33
TB4 C13
J9 J1 J10
ASSY P/N C19
3600-003 C18
C20
REV. CR11

SILKSCREEN MASTER
600 SERIES CONTROLLER
P/N 3500-0035 REV. D

B B
NOTES: UNLESS OTHERWISE SPECIFIED.
DIMENSIONS IN INCHES. DWG.
ITEM REQ'D DWG NO. SIZE PART NO. NAME

Package To Prevent Handling THIRD ANGLE PROJECTIONS

FINISH SCHEMATIC
And Stocking Damage PER SPEC. E0065

CHANGE
CIRCUIT ADDED
PART NO. NAME
3600-0035/36 PARTS LOCATION

RELEASED

REVISIONS
FOR

UPDATED
600 SERIES CONTROLLER
A A
SUPERSCEDES
SCALE DATE INTERNATIONAL
ASSY OR B/M

DWG.
UNLESS OTHERWISE INDICATED: FULL 11/18/98
ANGLES = ñ 2ø

SYM DATE
11/18
2/12

1/27
03

99

98
MACHINED FINISH 300/OR BETTER
CHAMFER ANGLE = ñ 3ø
CHAMFER LENGTH = ñ .015"
UNIVERSAL ANALYZERS INC.
DIMENSIONS ENCLOSED IN A

A
B
SIZE DRAWING NO. REV. DWN. CHKD. APVD. ENGR.
ARE MORE CRITICAL THAN APPLICABLE
INDUSTRY STANDARDS. B E0064 C MRM

APV
ALL DIMENSIONS ñ .005" UNLESS
OTHERWISE SPECIFIED. SHEET CONT. ON.

8 7 6 5 4 3 2 1
 10 9 8 7 6 5 4 3 2 1
+Vref
(+2.5V)

G R2 TP
+12V R35

5.11K
G
+12V D.S. R30
CR5 100 K 0 C = 0VDC
1N4148 50 C = +1VDC
ZERO SPAN
R1 ADJUST R3 R4 R5 ADJUST R6 TB1 TB1
2K R11 2 J6 COOLING
10K 20K 34K 499K + + ELEMENT
R7 100
J1-2 6 1+
20K C2 CR1 R12 PWR
+ C1 1N4148 1K 0 TO +1 V
IN TB1
OUTPUT 1 J7 COOLING
TO J1-3
.1, MLC
.1, MLC TB1 - ELEMENT
AD592 C +12V TB4

F F
2+ C20 1
TEMPERATURE J1-1 R8
J11
R9 LM358 -
SENSOR 2 - R10 5
- 15K 10K U1 1 6 - 8 22uF TB4
3 7 +V 10V 2
(+2.5V) + 1 MEG U1 2 4 3 C18
R13 4 5 22uF
4.02K +Vref (+2.5V) +
LM358 P1
2 +V 10V TB4
-
1 +Vref 1 7 U6 5 4
R14 U4 RAW PWR TB1 MAX1044
3 + 4 FAN
10K 4 +Vref TEMP R16 PLUG TB4
LM358
R17 2 + 3
R15 C3 (+2.5V) (+8.66mV/ K) 4.02K 1 8 6
10K
8.66K .1 (0 C +2.36VDC)
MLC R18 TB1
3 FAN
R19 22MEG, 5
10 TEMP YEL CR2 - R36 C19 CR11
+12V COOLING

E E
+12V SET LED 820 47uF F550
D J2 ELEMENT 16V 7.2V
5 8 R23
+
7 G 1-
TEMP R20 R22 U4 W1
6 Q1
- 10K BUZ11 CR3
8 4 SET 10K 100K LM358 S 1N4005
CR8 R32
7812
7 3 1N5245 49.9K
15V I O
R33 R21 COOLING U2 +12V
10K 2V 5Hz 100K
J10 D J3 ELEMENT C5 C C6 R27 C7 C16
U5 R24 2- 4.02K
G COM 470 15 .1 .1
7555 2 C14 50V 25V MLC MLC
R34 Q2 TP
10K TANT
BUZ11
R25 S +Vref
5 6 249K CR9 J4
1uf C4 1N5245 49.9K (+2.5V)
POLYE +
D D
C15 C13 .1 15V
1 MLC C8 C17
.47uf 15uf CR4 .1 .1
TANT +12V SERIES LM385 MLC MLC
J5 -2.5
14 -
+V

1
CAP

C9
1000pf +12V +12V
7
CAP

5
RESISTOR

R29
OSC

R28 20K

C C
71.5K
12 R31
U3
OUT
Q3
LM1830N 5.11K 2N4403
TO C10
.1uf TR1
MOISTURE J9 2 10
DET + 3 TB3 NC WET
SENSOR RED
C12 CR6 8).R2 NOT INSTALLED.
PROBE .1uf K1 2 TB3
1N4148 ARM TR2 7).RELAYS ARE NORMALLY ENERGIZED.
J9 1 13
REF

9 6).C12 OR C10/R28 INSTALLED.

1 TB3
SHIELD
FILTER

- NO DRY 5).POWER PLUG POLARITY

MOISTURE
B B
GND

C11 11 4).+15 TO +24VDC INPUT P/N 3600-0036.

15uf R26 GRN SENSOR FOR +12VDC INPUT P/N 3600-0035
TANT 200 CR10 RELAY 1 REMOVE U2 (7812) AND JUMPER I TO O
LED W1.
3). ALL RESISTORS ARE IN OHMS.
2). ALL CAPACITORS ARE IN MFD.
+ 3 TB2 NC WET
1). ALL RESISTOR ARE 1/4W 1%. NAME: 600 SERIES BANG-BANG
SCHEMATIC
CONTROLLER WITH 0-1VDC OUTPUT
CR7 NOTES: UNLESS OTHERWISE SPECIFIED. FOR
K2 2 TB2 PART NO. SEE NOTE #4
IN4148 ARM
C 1/19 CIRCUIT ADDED
03 UNIVERSAL DATE: 8/25/98
DWNMRM
1 TB2
- NO DRY 1/27 CHK
B UPDATES
ANALYZERS
A A
MOISTURE 99
APV
SENSOR D 5/05 R30 was 1 MEG, R35 was
A 11/18 RELEASED INC. C E0065
03 54.9K 98 ENG
RELAY 2
REV DATE CHANGE REV DATE CHANGE SHEET 1 OF 1

10 9 8 7 6 5 4 3 2 1
Universal Analyzers Inc. 1701 SOUTH SUTRO TERRACE CARSON CITY, NV 89706
TELEPHONE (800) 993-9309 FAX 775-883-6388
(775) 883-2500

SPARE PARTS FOR SERIES 600 SAMPLE CHILLER:

Level A, Consumable Supplies: 2 Yr Req

4980-0006 Porous Teflon Filter Cartridge, 2 micron 6
9515-0018 ADI Mini Dia-Vac Sample Pump rebuild Kit 3
9216-0002 Peristaltic Pump Tubing, #15, 5 ft. length 2
8010-0001 Heat Sink Paste, 0.1 ounce container 1

Level B, Basic Spare Parts:

5200-K050 Glass/Kynar Heat Exchanger/Impinger, 5 inch
5200-S050 Stainless Steel, 316, Heat Exchanger/Impinger, 5 inch 1
5201-0002 Glass Tube, Outer – Replacement for 5 inch Heat Exchanger 2
4904-0003 O-ring, 2-018, Viton, Glass Heat Exchanger, bottom 2
4904-0004 O-ring, 2-120, Viton, Glass Heat Exchanger, top 2
4904-0013 O-ring, 2-021, Viton, 316SS Heat Exchanger 2
4904-0006 O-ring, 2-030, Viton, Filter Bowl Seal 2

Level C, Critical Repair Items:

3016-0001 Peltier Element, 15VDC 8.5Amp 40mm
3016-0003 Peltier Element, 15VDC 3.9Amp 30mm (Models 624 & 634 Only)
9515-0024 Insulation Kit for Heat Transfer Block
1150-0017 Temperature Sensor, AD592 (Chiller Control) 2
3016-0006 Temperature Switch, Limit 185ºF (Over Temp) 1
4800-0002 Heat Sink Cooling Fan, 12 VDC
4800-0008 Heat Sink Cooling Fan, 24 VDC

Level D, In Depth Repair Items:

5400-0009 Power Supply, 24VDC 150Watt
5400-0008 Power Supply, 15VDC 60Watt
3600-0035 Controller/Alarm Circuit Board, 600 Series, 12VDC
3600-0036 Controller/Alarm Circuit Board, 600 Series, 15-24VDC
4958-0025 Single Head Sample Pump, TFE/Al Head, Mini Dia-Vac
4958-0026 Dual Head Sample Pump, TFE/Al Head, Mini Dia-Vac
4955-0004 Back Pressure Regulator, Plastic Adjustable PSIG, Sample Pump 2
4955-0091 Sample Pressure Control, 316SS Adjustable PSIG, Sample Pump 1
4958-0003 Peristaltic Pump Motor, 120VAC with Chassis
4958-0006 Peristaltic Pump Head for #15 Tubing
5205-0006 WCOF Moisture Sensor Filter Assembly
5006-0021 Stainless Steel Terminal Board Cover

600 Spare Parts Rev C