INSPECTION TEST PLAN

Andhra Paper Limited APL EVAPORATOR REBUILD-280 TPH

Document #:QCP-APL-PRO-ITP-0002 H: HOLD POINTS
Issue Date: 07-AUG-2023 W: WITNESS POINTS
Drawing #:317-C-LAY-2519,MF00527573,MF0052572,MF00506710 R: REVIEWS
Issued by#: D.CHINNI KRISHNA S: SURVELLANCE
Approved By #:
Reference
Inspection / Test Requirements APL
S.No Activity/ Description Documents Sub Cont QA/QC Comments/SIGN
characteristic TEAM

1 bolts and tamplet s bolt ,stool plate levels has to be checked foundation out let H w R/S SEE THE ATTACHMENTS
Alignment before concreting drawing -
DOCUMENT ID:
MF00527572

2 Foundation / Padding / a) foundation dimentinal check before foundation out let H w R/S SEE THE ATTACHMENTS
Structure Release concret drawing -
b) foundation Released equipment for DOCUMENT ID:
erection if foundation curing period is MF00527572
over
c) Dimensions
d) Positions(center marking)and height(level
marking)

3 Shim Pads Installation a) Verify layout dimension spacing and dth protocol H w R/S SEE THE ATTACHMENTS
quantity
b) Verify elevation and levelness
Grout gap,Firmly anchor to foundation,
grouted and cured , clean and non-grease
4 Installation And a) correct marking, location and orientation AS PER THE H w R/S SEE THE ATTACHMENTS
Erection finally damage LIFTING
b) elevation bearing on shim pads, clean PROCEDURE AND
bottom of equipment ,grout gap
c) adequate projection of bolts for main
nuts, lock nut, washer plate

5 Grouting of base plate Completion of grouting activity H w R/S SEE THE ATTACHMENTS

6 Alignment of stacked a. correct the flange gap, gasket, bolts H w R/S SEE THE ATTACHMENTS
units fully tighten
b. completeness of assemble
c. level ness of flanges man hole covers

7 Final tighten of anchor a. correct washers, lock nuts and H w R/S SEE THE ATTACHMENTS
bolts fulltightening / torqueing as require this
one to be done after curing of grouting
only
b. washer plate welding

8 Installation Of correct alignment of bolts, safety gates H w R/S SEE THE ATTACHMENTS
BRASSING SUPPORTS

SUB CON. SITE ENGG. SUB CON. SITE INCHARGE

DATE - SIGN DATE - SIGN APL QUALITY ENGINEER
 / Padding foundatio H w R/S
9 / n
Structure Released
Release equipmen
a) H w R/S SEE THE ATTACHMENTS
Manufact
b) Grout ures
gap, instructio
Firmly ns
10 anchor to
foundatio
n,
grouted
and cured
Installatio a) ,correct
clean AS PER H w R/S SEE THE ATTACHMENTS
n And marking, THE
Erection b) location LIFTING
and PROCEDU
11 c) orientatio RE AND
n finally
damage
elevation
bearing
Grouting Completi
on shim H w R/S SEE THE ATTACHMENTS
12 of base on
pads,of
plate grouting
activity
Alignmen a. correct H w R/S SEE THE ATTACHMENTS
t of the flange
stacked gap,
13 units gasket,
bolts fully
tighten
b.
complete
Final ness
a. of
correct H w R/S SEE THE ATTACHMENTS
tighten of washers,
anchor lock nuts
14 bolts and full
tightening
/
torqueing
Installatio as require
correct H w R/S SEE THE ATTACHMENTS
n Of alignment
BRASSING of bolts,
15 SUPPORT safety
S gates
 A) EA,EB,ECB-
1,ECB-
2,ECB-
3,ECB-4
foundation
and anchor
bolt
distance
and level H w R/S
checking
before
concrete

Effect
MF-
4 building
00527572
foundation B) EA,EB,ECB-
1,ECB-
2,ECB-
3,ECB-4
foundation
and anchor
bolt
distance
and level H w R/S
checking
After
concrete
HE ATTACHMENTS

HE ATTACHMENTS

HE ATTACHMENTS

HE ATTACHMENTS

HE ATTACHMENTS

HE ATTACHMENTS
 INSPECTION TEST PLAN
Andhra Paper Limited APL EVAPORATOR REBUILD-280 TPH
Document #:QCP-APL-PRO-ITP-0002 H: HOLD POINTS
W: WITNESS POINTS
Issue Date: 07-AUG-2023
Drawing #:317-C-LAY-2519,MF00527573,MF0052572,MF00506710,MF-00499252 R: REVIEWS
PHASE-1
Issued by#: D.CHINNI KRISHNA S: SURVELLANCE
Reference SIGN/ SIGN/ SIGN/
S.No Activity/ Description Inspection / Test Requirements characteristic Documents REE DATE QA/QC DATE APL TEAM DATE Comments
Bolts and template Alignment bolt ,stool plate levels has to be checked before
concreting foundation out let drawing -
1 H w R/S SEE THE ATTACHMENTS
DOCUMENT ID: MF00527572

A) foundation dimensional check before concrete

H w R/S
foundation out let drawing -
Support columns/
2 B) foundation dimensional check after concrete DOCUMENT SEE THE ATTACHMENTS
Foundation
ID: MF00527572 H w R/S

A) support columns anchor bolt distance

EC-1 TO EC-2,EC-1 TO EC-3,EC-2 TO
EC-4,EC-3 TO EC-4 AND EC-1 TO H w R/S
EC-4 ,EC-2 TO EC-3 before concrete
Support columns anchor bolt
3 MF-527572 SEE THE ATTACHMENTS
distance & level check B) support columns anchor bolt distance
EC-1 TO EC-2,EC-1 TO EC-3,EC-2 TO
EC-4,EC-3 TO EC-4 AND EC-1 TO H w R/S
EC-4 ,EC-2 TO EC-3 After concrete

height(level marking), by using water level with the

Foundation anchor bolt level hight off 300 mm from the FFl elevation
4 MF-00527572 H w R/S SEE THE ATTACHMENTS
check for column base plate

Dimensions inner, outer and diagonal dimensions are taken and

5 Positions confirm for column installation MF-00527572 H w R/S SEE THE ATTACHMENTS
(center marking)
column erection as per the site condition
6 Column erection MF-00527572 H w R/S SEE THE ATTACHMENTS

A) column vertical leveling check, column height with

reference of water level checking
MF-00499252 H w R/S

7 column vertical leveling SEE THE ATTACHMENTS

B) column top plate center distence plate hole to hole
distance measuring
MF-00499252 H w R/S

A) levelness,Verify elevation and levelness

Grout gap,Firmly anchor to foundation, clean and foundation out let drawing -
non-grease DOCUMENT H w R/S SEE THE ATTACHMENTS
ID: MF00527572
Shim Pads or packing plates
8
Installation
B) Shim pad's and packing plates are installed and tack
welded before grounting
H w R/S SEE THE ATTACHMENTS

grouting to be done as per the mention in the drawing

SEE THE
9 Grouting of base plate H w R/S
ATTACHMENTS

REE SITE ENGG. REE SITE INCHARGE APL QA/QC ENGINEER VALMET ENGG APL MECHANICAL
DATE - SIGN DATE - SIGN DATE - SIGN DATE - SIGN DATE - SIGN
 INSPECTION TEST PLAN
Andhra Paper Limited APL EVAPORATOR REBUILD-280 TPH
Document #:QCP-APL-PRO-ITP-0002 H: HOLD POINTS
W: WITNESS POINTS
Issue Date: 07-AUG-2023
Drawing #:317-C-LAY-2519,MF00527573,MF0052572,MF00506710,MF-00499252 R: REVIEWS
PHASE-2
Issued by#: D.CHINNI KRISHNA S: SURVELLANCE
Reference SIGN/ SIGN/ SIGN/
S.No Activity/ Description Inspection / Test Requirements characteristic Documents REE DATE QA/QC DATE APL TEAM DATE Comments

INSTALLATION OF Installation as per the site condition and as per

1 EVAPORATOR
Manual tightening of the
bolts and vertical
2 alignment as per the
valmet instructions
the lifting plan as per lifting plan H w R/S SEE THE ATTACHMENTS
As per the valmet recommendations
valmet instrucation H w R/S SEE THE ATTACHMENTS

INSTALLATION OF After acceptance the vertical alignment installed

PACKING (SHIM) PLATES the shim plates (packing plates) fully tighten the
3 bolts and tack weld the washer plates on the nut MF-527572 H w R/S SEE THE ATTACHMENTS
side

Torqueing the bolts As per the BOLT TIGHTENING AND TORQUE

4 procedure QCP-APL-PRO-BTT-EVA-01 H w R/S SEE THE ATTACHMENTS
Tier-2 columns installation A) column erection as per the site condition column
vertical leveling check, column height with
reference of water level checking H w R/S
5 SEE THE ATTACHMENTS
B) column top plate center distence plate hole to MF00554784,
hole distance measuring MF00554785, H w R/S
MF00554786,
MF00554787
Tie Beams Erection And Fit Tie beams erection and fit up and welding per
Up, Welding the drawing, cross beams and stiffener plates are
6 welded as per the drawing H w R/S SEE THE ATTACHMENTS

Gritting installation
Gritting to be installed and welded as per the SEE THE
7 drawing MF00551873 H w R/S ATTACHMENTS

Pump Foundation To Be Pump Foundation marking to be checked and

Checked proceed with foundation concreting as per the
approved drawings
8 MF00506720 H w R/S SEE THE ATTACHMENTS

CIRCULATION PUMP, All the pumps to be installed and alignment to be

FOUL CONDENSATE PUMP, done and proceed for initial and final grouting
INTERMEDIATE
9 CONDENSATE PUMP MF00506719 H w R/S SEE THE ATTACHMENTS

REE SITE ENGG. REE SITE INCHARGE APL QA/QC ENGINEER VALMET ENGG APL MECHANICAL
DATE - SIGN DATE - SIGN DATE - SIGN DATE - SIGN DATE - SIGN
 INSPECTION TEST PLAN
Andhra Paper Limited APL EVAPORATOR REBUILD-280 TPH
Document #:QCP-APL-PRO-ITP-0002 H: HOLD POINTS
W: WITNESS POINTS
Issue Date: 07-AUG-2023
Drawing #:317-C-LAY-2519,MF00527573,MF0052572,MF00506710,MF-00499252 R: REVIEWS
PHASE-3
Issued by#: D.CHINNI KRISHNA S: SURVELLANCE
Reference SIGN/ SIGN/ SIGN/
S.No Activity/ Description Documents REE DATE QA/QC DATE APL TEAM DATE Comments

VAPOR DUCK 1800 Vapor duct pipe fabrication and

1 mm welding to be start and proceed for MF00529548 H w R/S SEE THE ATTACHMENTS
erection
VAPOR DUCK 1500 Vapor duct pipe fabrication and
2 mm welding to be start and proceed for MF00529547 H w R/S SEE THE ATTACHMENTS
erection
SUPPORT BEAMS Support beams foundation to be
INSTALLATION prepared after installation of support
beams, final alignment of beams to be
3 done and proceed for grouting MF00541430 H w R/S SEE THE ATTACHMENTS

RING GRIDER Ring grider supports to be installed as

4 SUPPORTS per the drawing and as per The site MF00529551 H w R/S SEE THE ATTACHMENTS
condition
CONDENSATE FLASH Condensate flash tank erection and
TANK installation and prepare for alignment
and proceed for final bolt tightening MF00506724_Rev.1 -
5 H w R/S SEE THE ATTACHMENTS
and torqueing Condensate flash tank

FABRICATIONOF PIPE Fabrication, welding and erection of all

LINES required piping work to be completed
as per the valmet drawings ,including
6 valves and supports valmet drwaings H w R/S SEE THE ATTACHMENTS

VENT CONDENCER, for vent condenser and wl flash tank

platforms to be fabricated and installed
as per the drawings, all the procedures
to be followed as per the same MF00506722_Rev.2
7 H w R/S SEE THE ATTACHMENTS
inspection test plan which followed for MF00506723_Rev.2
evaporator

TIE UP JOINTS All the tie up joints to be welded during

8 the shut down H w R/S SEE THE ATTACHMENTS

REE SITE ENGG. REE SITE INCHARGE APL QA/QC ENGINEER VALMET ENGG APL MECHANICAL
DATE - SIGN DATE - SIGN DATE - SIGN DATE - SIGN DATE - SIGN