NEW CRANE INSPECTION CHECKLIST

«;lMC) 18071 MT. WASHINGTON ST., FOUNTAIN VALLEY, CA 92708

714-754-0337

OSHA I ANSI INITIAL INSPECTION REPORT DATE: 6/3/2013

MODEL NUMBER: 6070TD CRANE CARRIER TYPE I MFG: Trailer crane/ QMC
SERIAL NUMBER: 05161317073 MAXIMUM CRANE CAPACITY: 44,000 Lbs@ 12Ft.
VIN NUMBER: 1D9DC4235DF107181 !INSPECTOR: Tony Flores
Notes:
1. OSHA &ANSI require qualified and competent individuals to inspect /operate cranes.
2. Crane must be away from power lines, and leveled with outriggers fully extended before inspecting and operating.
3. Inspectors must be trained, have extensive knowledge of and demonstrated ability in the subject matter.
4. Inspection shall include a physical inspection for compliance with listed provisions, operational testing of listed systems, and load testing.
5. Reference ANSI B30.5-2004, 29 CFR 1910 Subpart N; 1910.180, and 29 CFR 1926 Subpart CC; 1926.1433
6. Where the complete production crane is not supplied by one manufacturer remaining tests shall be conducted at final assembly.
Status: S= Satisfactory X= Deficiency R = Recommendation I = Incomplete N/A = Not Applicable

Item !Statu~ C<

~;;~~~~~~~~~==::~~~ &re~/Sign~~~cesandC !Nds
~~~~~~~------~~--------~32.Crane~vel S
33. Boom AnQie 1 S

~~~~~~====3E~t:=:=:=:===3~·
~ 35. Load 1andShuroff s
S

~ ~~~~~~~~~tBe======
3
~~-------------J--~--------~'39.Fi~Extinguisher
37. LMI: oocs,
36. Hom ··~"""Y·
38. Engine Stop I Start
C::h .. lnnum sS
S
N/A

~~~~~~~~~~~========:31-40~.·~--her----~~~~~~~~--~----_,
~l10.~adLo~rinQ/HoldinQBrake
19. Load • u ....h~n••
1.. Tests
S
·

~41Ec.~Biock~~~~~I(S~ilg~nifyiJ)~EtJS~Lbs~.=~44,00~00====3
S
1
Load Block, Hook, Rope and Reeving .

ni11WB~oom~~~~~~=!~stt========~w.slockWeight I(Signifv) s Lbs.=MO

112. Boom LowerinQ/ Holdin!l Valve S 143. Hook Safety Latch S
113. Boom S 144. ~hco •c•f Pins; Free 1 urmng S
114. Boom I HoldinQ Valve S 145. Sheave Guards/ Rope S
115. Swing ,,.,.,Left, RiQht, Brake S 146. Hook Swivel S
116. n, ·Extend & Retract S 147. Proper Part Reeving (Signify) S IParts = 6
117. ·Jack; Lower, Raise S 148. Boomtip Sheaves/ Pins S
118. ·Jack; Holdinq Valves S 149. Other
119. Verify Cycle Times S
20. J..lvrl'~"li" . Set S General
F21.~.~~her__________~-r--------~~l50~.~~~~~~~4+s====~==~
I--------------~~~~---------1~151~.H~oses~;./~Fittin~gs:~Leak~inglo~r·W~om.__~~S----------~
bp~~~~~~~~~~""'M~"'~'~r=:=:=:=:=:j~52W
~2.
Welds on Boom, Mast, L S ~·. F~Iuu~idi~L_e~aks~~======~~s==========~
i :Oil Level S
~23t·~~~,A~n'"~"""'~'"IB~ollts~T~o~~ue~~==tJSt±===========:j~54~. ~(~"~'';;,nn~c•P~ads~--------~~~S~----------~
~4. · BearinQ Bolt Torque S 55. Back Up Alarm N/A

~
25 .P~insC~aps:~ini~Piace~&~fu~rQLUW~~Ells==========356.Lights,TumSignals
8
'26.GearboxTo~ued/
127. Pin & Bushinq ~
28. Winch MQIJrltillQ_Bolts Torqued
S
S
_§_
.8
~5758. Wi~nch~IO~iii~L-e~~~~======3Eijs:==::==:=:j
:Oil Level
59. Proper I
S
S

.S
M Cc ,.._.,il!"'- l'j/A 60_.]i.r.e_0 • '"' ' 0
(SiQnify) S I PSI= 100_
~Boom ,,, , Cables _§_ L61_. Cab· N/A
IFI:31~0~ther~-----------4--+---------~~6~~~~h~------------~~~--------~
.. .
!:....::... ~
e n
... ..
1-
1.1.1
D .l .l .l t: i. .. .l

..... - c --------

_ _ .C » ' .. .. !:;:i
.....
t.&.cn >
1-
:: S t- m
 DEFICIENCY I RECOMMENDATION REPORT
X= Deficiency R = Recommendation I = Incomplete

X I R II Item # Explanation Date Corrected I By

 QMC PARTS REFERENCE SHEET

MODEL#: 6070TD ISERIAL #:05161317073 CUSTOMER: HALLIBURTON

RATED CAPACITY: 44,000 @ 12 FEET BOOM LENGTH: 30FT TO 70FT
PTO #: N/A PUMP#: HPG1971510-2
ROTARY MANIFOLD: HR5000-LOR SEAL KIT #: HSKR6LOR
GEAR BOX: MG13-006-5172 SN: 108739 SEAL KIT#: HSKG130L
SWING MOTOR: HM-101-1092 IMFG: ISIN: 317122435
CYLINDERS
JIB: HC065X4800GB SEAL KIT#: HSKC065X4800G
LUFF: HC090X875HY-1 SEAL KIT#: HSKC09X875HY
0/R EXTEND: HC025X0640GAR SEAL KIT#: HSKC02548TH
0/R JACK FRONT: HC040X0215GAR SEAL KIT#: HSKC04215HY
0/R JACK REAR: HC050X0250GAR SEAL KIT#: HSKC05XHY
VALVES
BOOM: HVA-G2003Q003 SEAL KIT #: HSKV-G2003Q003
WINCH: HVA-CVG3501Q001 SEAL KIT#: HSKV-CVG3501 0001
0/R (S): HVA-HYD1004Q001 HVA-HYD1004Q002 SEAL KIT#: HSKV-G1004 0001
e REEVING PACKAGE
CABLE TYPE: 9/16 FLEX-X-19 LENGTH 455'
BLOCK: MLM022T14LM.562 SERIAL#: 41386587
SHEAVES: MSAM200110 QUANTITY: 4
WINCH: HW12C5903902 SN: 1270071 SEAL KIT#: HSKW61715B

WEAR PADS: MP003-L, MP004, MPOOB, MPAFB-11572-L

FILTER: HF-RFM270-001 IELEMENT#: HE01274496
SUCTION STRAINER: NA
ELECTRIC SLIP RING: EZS15AN08DV1
THROTILE TYPE: MANUAL

MAXIMUM ALLOWABLE ENGINE RPM (WITH PTO ENGAGED): 2300

WARNING: SPEEDS ABOVE MAXIMUM CAN DAMAGE HYDRAULIC PUMP.
SWING SPEED: 1.5 RPM I LUFFING SPEED: 51 SEC. ITELESCOPING SPEED: 113 SEC.

ALL SPEEDS ARE WITH ENGINE AT MAXIMUM ALLOWABLE WITH PTO ENGAGED

F:ISHAREIPARTS REFERENCE SHEET 2

 HYDRAULIC CRANES

WIND LOADING PRECAUTIONS

Wind loading affects safe operation of any crane and should be taken into
account along with other site conditions such as level ground, stability of the
supporting surface, visibility, and site obstructions when assessing the lift. A
straight derate of the load chart based on wind speed is not practical since there .
are many variables to consider when making a judgment regarding acceptability
of conditions. Factors such as the wind signature of the lifted object (a billboard
vs. a flagpole for instance), and the relative weight of the object (a concrete block
vs. a cardboard box), are important considerations that need to be made on a
case-by-case basis. Also since the wind speed closest to the ground tends to be
less than that as you move higher, the boom length (and it's resulting wind
signature) and the height of lifted object are important. Whenever wind is
present, it is a good idea to use tag lines to control movement of loads to prevent
them from becoming a "weathervane". Even heavy objects are easily moved by
wind since they have little resistance when freely suspended, and once motion
begins there is little resistance to stop it. Generally winds up to 20 MPH do not
constitute a problem (unless combined with cold temperatures), especially with
shorter booms (less than 40 feet in length), but may create control issues when
trying to spot the load. The greatest danger is not to the structure but due to
tipping. For this reason it is recommended that when winds exceed 20 MPH that
the tipping portion of the load chart be reduced accordingly, based on all the
factors previously mentioned regarding load characteristics.

18071 MT. WASHINGTON ST., FOUNTAIN VALLEY, CA 92708/714-754-0337/ FAX 714-966-1829

 QMCCRANES
COLD WEATHER DE-RATES

Fahrenheit Celsius De-Rate

0 -17 None

-10 -23 -5%

-20 -28 -10%

-30 -34 -15%

-40 -40 -20%

Operation in cold weather requires that special precautions be taken to prevent

damage to components caused by stress spikes common in norma! hoisting
dynamics. In addition to the above derates from total rated load, when operating
at temperatures between -5 degrees F and -40 degrees F, all loads must be
lifted at a slow and steady rate. QMC cranes are not approved for operation
below -40 degrees F.
 TABLE OF CONTENTS

INTRODUCTION
Generallnformation ...........................................................................................1.1
Ordering Parts ................................................................................................... 1.1
Serial Number Location ......................................................................................1.1
Safety ................................................................................................................l.2
Warranty ............................................................................................................1.2
Description ........................................................................................................1.2
Special Tools And Tests Equipment... ............................................................... 1.2
Terminology ........................................................................................................1.3
How To Use This Manual. ................................................................................1.4
CONTROLS & OPERATION
Safety Precautions ..........................................................................................C.1
Pre-operation Checklist ...................................................................................C.3
Controls And Setup ..........................................................................................C.3
Lower Valve Modes of Operation ....................................................................C.6
ANSI Crane Signals .........................................................................................C.?·
Crane Controls .................................................................................................C.B
Understanding The Rated Lifting Capacities Chart ......................................... C.9
MakingALift ................................................................................................C.10
Securing For Transport ..................................................................................C.12
Conditions of Operation ..................................................................................C.13
Range Chart .................................................................................. :................ C·.14
Quad Chart ................. :........... :.......................................................................C.15
Custom Load Chart .......................................................................... C.16
ASSEMBLY VIEWS
Crane Upper, Exploded View
Crane Upper View Component Key
Outrigger Assembly Detail
CRANE MAINTENANCE
Grease Points ...................................................................................................L.1
Lubrication of Components ............................................................................... L.1
Load Cable .......................................................................................................L.2
Hydraulic System ..............................................................................................L.2
Return Filter Replacement.. .............................................................................L.3
Changing Hydraulic Oil. ....................................................................................L.4
Wire Rope Inspection ........................................................................................L.5
Wire Rope lnstallation .......................................................................................L.7
Preventive Maintenance ..................................................................................L.1 0
Lubrication Chart .............................................................................................L.11
Grease Recommendations ..............................................................................L.12
WeldingToT-1 Steei.. ...................................................................................L.14
Bolt Torque Chart ...........................................................................................L.16
Cylinder Maintenance .......................................................................................L.17
Turntable Bearing Maintenance ..................................................................... .L.20
Wear pad Inspection and Maintenance .......................................................... .L.21
 TABLE OF CONTENTS

HYDRAULIC SYSTEM
Lower Hydraulic Schematic
Lower Hydraulic Bill of Material
Lower Cylinders Parts Detail
Pump Parts And Service Guide
Return Filter Service Information
Outrigger Control Valve Literature
SECTION
Upper Hydraulic Schematic
Upper Hydraulic Bill of Material
Upper Cylinder Parts Detail
Hydraulic Oil Recommendations
Main Control Valve Parts And Service Guide
Cartridge Valve Service Instructions
Swing Motor Parts And Service Guide
SWING SYSTEM
Swing System Specification Page
Swing Gearbox Parts And Service Guide
Swing Brake Parts And Service Guide
WINCH AND RIGGING
Winch System Specification Page
Winch Parts And Service Guide
Load Block Parts And Service Guide
ELECTRICAL SYSTEM
Electrical Schematic
Electrical Bill Of Materials
Slip Ring Parts And Service Guide
A2B Transmitter (LSI)
A2B Receiver (LSI)
Truck Lighting Schematic
Truck Lighting Bill Of Materials
THROTTLE CONTROL I AIR SYSTEM
AIR BRAKE SCHEMATIC
ABS SYSTEM
MICO THROTTLE CONTROL
DEUTZ ENGINE I NA
CARRIER! SUSPENSION
 C.B
CONTROLS & OPERATION

Controls for the crane are located at the ride around operator's station on the crane
upper. There are four levers mounted in the dashboard. From left to right they are:

WINCH Push forward to lower block, pull back to raise block. A spring-
applied brake will hold the load when the lever is in the center
"neutral" position.

BOOM Push forward to lower boom, pull back to raise boom. A

holding valve will prevent boom from lowering when the lever is
in the "neutral" position.

JIB Push forward to extend boom, pull back to retract. A holding

valve on the cylinder will prevent retraction when the lever is in
the "neutral" position.

SWING Push forward to swing right, pull back to swing left. When in
neutral, the spring applied swing brake will set automatically.

Unless the operator is familiar with the operation of the crane it is suggested that
they practice operating the unit with an empty hook. This should be done until they
can operate the unit with smooth, non-jerky motions.

CA1n'11!11ft: Do f1Wiif•II:Jeefi23111J Engine RAJ wh811f eperating Cf'lltlle,

·fllilitMe to tie • .ceflldl'eSUif ;, fHII'RP damsge.

MANCON.STD
 C.9
CONTROLS & OPERATION

Familiarization with the controls is only the first step towards safe and successful
operation. This section is a guide to the, proper interpretation and application of
your QMC crane's capabilities. It is not intended to be a substitute for quality crane
training or hands-on experience.

The crane is designed to provide reliable service if not loaded in excess of the
maximum capacities shown on the Rated Lifting Capacity Chart. This chart can be
found in this section and affixed to the operator's station on the crane. Overloading
can create potential safety hazards, shorten the service life of the crane, or damage
it beyond repair. It is therefore of utmost importance to know the weight of any loads
to be lifted and to consult the Rated Lifting Capacity Chart to be sure that the lift is
within the capacity of the crane. The best way to determine the weight of a load is
by using an in-line tensiometer. A permanently mounted tensiometer is available
with a digital readout at the operator's station as an option. This is an excellent way
to determine the weight of prospective loads.

The Rated Lifting Capacities Chart shows the maximum rated loads that can be
safely lifted. The total rated load consists of the sum of:

Weight of load block.

+Weight of all slings, chain, etc.
+Weight of load.
= Total Rated Load

Whenever referring to the Lifting Capacity Chart, the total rated load must be used.

The ratings shown on the Rated Load Capacity Chart are based on structural
integrity of the crane and load line, and represent a stability factor of 85% as long as
the Conditions of Operation shown in this section are met. Additionally, the proper
area of operation (rear, side, or front) must be referred to when determining the
maximum rated load. The Areas of Operation illustration in this section defines
when a load is considered to be over rear, side, or front. It is important to note that
the maximum rated load for a given lift may vary in all three areas due to structural
and tipping limitations. For this reason, it is essential that the maximum rated loads
for all areas of operation used are checked and approved prior to making a lift. Do
not assume, for instance, that a load lifted at a 25' radius in the front area will be
acceptable when swung into the side area.

The capacity chart shows the maximum rated loads that can be safely handled at
different radii and boom lengths. The radius of the load is the distance, in feet,
between the hook block and the centerline of swing bearing rotation. Load ratings
for radii in between those listed may be interpolated. When boom lengths are
longer than those shown use the rated load for the next longer length shown.

MANCON.STD
 C.10
CONTROLS & OPERATION

The most accurate way to determine working radius is with a tape measure. An
alternate method is to use the Range Chart in this section and affixed to the
operation station on the crane. By plotting the intersection of the boom length and
boom angle and reading straight down to the bottom of the chart, the working radius
can be estimated. The boom angle can be obtained from the boom angle indicator
located on the side of the boom.

Note: When lifting a load some boom deflection will occur. This
deflection must be corrected by booming up to maintain the
original working radius. A combination of winching and luffing
will be required. If this is not done the working radius will
increase due to deflection and the load will swing away from the
crane, possibly creating an overload situation.

The proper procedure used to determine the crane's ability to handle a load is:

1.) Determine the total weight of the load, including weight of slings,
handling equipment, and the weight of the load block.

2.) Determine the radius of the load from the centerline of crane rotation.

3.) Refer to the Rated Lifting Capacities Chart to determine whether the
proposed lift is acceptable for the radius, boom length, and area of
operation.

4.) Refer to the Rated Lifting Capacities Chart to determine if sufficient

parts of load line are reeved to allow the lift.

J~IYI?ill
Once the crane has been properly setup and the Rated Lifting Capacities Chart
checked the proposed lift may proceed. The following guidelines will enable you to
make safe lifts while protecting your investments. Learn and practice them.

1.) Always know the weight and radius of the load.

2.) Crane capacity changes as a result of boom extension length. Always

know boom lengths and read correct column on load chart.

3.) Be constantly aware of boom position during operation. Stay clear of

all overhead power lines.

MANCON.STD
 C.11
CONTROLS & OPERATION

4.) Always be conscious of the areas of operation and consult the proper
section on the Rated Capacities Chart.

5.) Make sure the boom tip is centered directly over the load before
lifting.

6.) Deduct the weight of the load block and load handling equipment from
the maximum load rating to determine how much weight can be lifted.

7.) Use slow and smooth control lever movement for safe crane
operations.

8.) Payout load line before or during boom extension to avoid two-
blocking.

9.) Keep at least three full wraps of wire rope on the winch drum at all
times.

10.) Use the correct multi-part reeving for the load to be lifted.

11.) When using multi-part reeving be sure the wire rope is properly
routed.

12.) Do not drag loads in any direction with winch or boom.

13.) Do not use stability to determine loads.

14.) Keep the load close to the ground whenever possible.

15.) Do not lift a load over anyone.

16.) Obey a signal to stop from anyone.

17.) Never suddenly release a control lever to stop a function.

18.) Do not let load strike the boom or any part of the crane structure.

MANCON.STD
 C.12
CONTROLS & OPERATION

When preparing for transport, use the following checklist.

1.) Fully retract boom and lower into boom rest. Use care when lowering
boom so as not to damage rest.

2.) Retract outriggers. On newer models the outrigger/boom selector

valve will need to be shifted to the outrigger position for outriggers to
work.

3.) Remove and store the rear outrigger pads in the racks provided. Use
the same pins and lock to secure the outrigger pads in the racks that
are used to attach the pads to the jack cylinder.

4.) Secure all loads, handling equipment and toolboxes.

5.) Disengage PTO prior to moving. Leaving the PTO engaged while
driving could over-speed the hydraulic pump and damage bearings.

MANCON.STD
 r--r---l 85
RANGE CHART 70 _FT. BO
RG30T70 BOOM

70

70 65 60 55 50 45 40 35 30 25 20 15 10 5 0

DISTANCE IN FEET FROM CENTER OF ROTATION

 .............
')

-~----------------------------~
AREAS OF OPERATION ON OUTRIGGERS

(QMC)
QDTOO
OVER FRONT

OVER REAR
THIS DIAGRAM SHOWS
.·• ) THE UMITING POSITION OF
A . LOADS FOR OPERATION WITHI~
W INDICATED WORKING AREAS.
RADIUS~OM
FEET ANGLE
OVER
REAR
OVER
SIDE
OVER
FRONT
BOOM
ANGLE
ov--
REAR
OVER
SIDE
OVER
FRONT
BOOM
ANGLE
OVER
REAR
OVER~VER
SIDE FRONT

BOOM LENGTH 30 FOOT BOOM 50 FOOT BOOM 70 FOOT BOOM

8 77 44,000 44,000 44,000

10 73 44,000 44,000 44,000

12 69 44,000 44,000 44,000 78 44,000 44,000 44,000

15 62 43,900 43,900 43,900 75 37,500 37,500 37,500

33,100 33,100 33,100 79 29,400 29,400 29,400
18 55
---- -----
35,800 35,800 35,800 71
----- ~----
26,800 26,800 26,800
20
25
50
36
28,300
18,400
28,300
18,400
28,300
18,400
69
62
28,500
18,600
28,500
18,600
28,500
18,600
77
72
----- ----
18,800 18,800 18,800

30 0 13,000 13,000 13,000 55 13,100 13,100 13,100 67 13,200 13,200 13,200

I

35 47 9,700 9,700 9,700 62 9,900 9,900 9,900 I

40 39 7,600 7,600 7,600 57 7,800 7,800 7,800

PART MAXIMUM
LINE LOAD I
45 27 5,600 5,600 5,600 52 5,800 5,800 5,800 1

1 7,400
50 0 4,600 4,600 4,600 46 4,700 4,700 4,7oo I

2 14,800
55 40 3,800 3,800 3,800
3 22,200
60 33 3,100 3,100 3,100
4 29,600
65 23 2,500 2,500 2,500
5 37,000
70 0 2,000 2,000 2,000
6 44,400
I
TRACTOR MUST BE ATTACHED FOR THIS LOAD CHART
- - - - -

MODEL NUMBER RATED LIFTING CAPACITIES SERIAL NUMBER

6070TD OUTRIGGERS FULLY EXTENDED 05161317073
1. DEDUCTION FROM RATED LIFTING CAPACITIES MUST BE MADE FOR THE WEIGHT OF LOAD BLOCK,
SLINGS OR ANY OTHER EQUIPMENT USED TO HANDLE OBJECTS BEING LIFTED. ~~
2. LOADS MUST BE FREELY SUSPENDED, DO NOT EXCEED LOAD BLOCK OR PARTS OF LINE RATINGS. 18071 Mt. Washington St.
3. BOOM ANGLES REFLECT CORRECTED ANGLE AFTER LOAD APPLIED.
4. LOADS ABOVE DASHED LINE ARE BASED ON STRUCTURAL LIMITS, BELOW LINE ON STABILITY. Fountain Valley, CA 92708
5. READ AND UNDERSTAND OWNERS MANUAL BEFORE OPERATING. f714\ 754-0337
C.16
 L.22
CRANE MAINTENANCE

50 SERIES TORQUE TABLE

SIZE GRADE TORQUE LOCATION

5/8- 11 8 160ft. lbs. Winch, Gearbox, Trunnions

7/8-9 L-9 425ft. lbs. 50 Bearing

1I I - 14 L-9 700ft. lbs. Torsion Box (Torque Head Side)

3/8- 16 8 35ft. lbs. Pin Caps

7/16- 14 8 50 ft. lbs. Pin Caps

24mmX 50 Bearing; After 10/04
Class 12.9
140mm 680ft. lbs Start Job #1 012048639
Allen Head

!NOTE: All torques are with oil on threads.!

SOTORQ
 PRESSURE RETURN FRONT .. . . . . i
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1000 RPM
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-------------------- -\·----------------- -------------------- -----

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314" R

NOTE:
---·-·-·-·---DENOT ES TUBING DR PIPE.
- - - - - - - DENOTES PRESSURE LINES.
---------------- DENOTES RETURN LINES.

L-----------------
2-1/JR

t---t------- ---l-----1r- --t5 I 2013 117 0 7 3 117 0 7 3 L0 \.J E R

 BILL OF MATERIALS
ITEM QTY. PART NUMBER DESCRIPTION
1 1 HT5028 Reservoir
1A 1 HVA-T580-0.5 Ball Valve (Drain)
2 1 PB400X200RG Reducer Bushing 4" X 2"
3 1 HFBF-BPS-40N12A Breather
4 1 HVA-T580-2 Ball Valve
5 1 HF-RFM270-001 Return Filter
6 1 HZL-HALG3 Sight Level
7 1 HPG1971510-2 Pump
8 1 HVA-KHB3K25SAEL111411 X Selector Valve
9 1 HVA-HYD10040001 Primary Outrigger Valve (Vertical Handles)
10 1 HVA-HYD 10040002 Secondary Outrigger Valve (Vertical Handles)
11 2 HC050X0250GAR 5 X 25 Jack Cylinder
12 4 HC025X0640GAR 2% X 64 Extend Cylinder
13 1 HR5000-LOR Rotary Manifold (Hydraulic Swivel)
14 2 HC040X0215GAR 4 X 21 "Y2 Jack Cylinder
15 1 HZ-TP0-4 Pressure Gauge Test Point

* SEAL KITS *
5A 1 HE01274496 Return Filter Element
9A 1 HSKV-HYD1 0040001 Seal Kit, Outrigger Valve (complete valve)
10A 1 HSKV-HYD1 0040001 Seal Kit, Outrigger Valve (complete valve)
11A 1 HSKC05XHY Seal Kit, 5 X 25 Jack Cylinder (per cylinder)
12A 1 HSKC02548TH Seal Kit, 2 "Y2 X 64 Extend Cylinder (per cylinder)
13A 1 HSKR5LOR Seal Kit, Rotary Manifold
14A 1 HSKC04215HY Seal Kit, 4 X 21 "Y2 Jack Cylinder (per cylinder)

MODEL NO. 6070TD DWG NO. 17073 LOWER DATE: 5/2013

TITLE: Lower Hydraulic Schematic JOB NO. 17073 PAGE 1 OF 1
 50297
EXT. PORT SA£#6 43441-05
43441-64-02

43441-23 50ll9
SA£# 6 PORTS
50003
SA£#6 PORT
TRANSFER PORT 43441-64-18

0 0

50063 50083
TORQUE'
175-200 FT. LBS.

BILL OF MATERIAL
ITEM# PART NUMBER QlY DESCRIPTION
1 43441-64-02 1 BARREL ASSf
2 43441-64-18 1 CYL. ROD AASY.
3 43441-05 1 GLAND
4 43163-06 1 PISTON
5
• 6
50063
43443
,
1 LOCK NUT
ROD SEAL
• 7 50297 1 BACK-UP RING
• 8 50003 1 0-RING HYDRAULIC CRANES
_ , Jlf. ~ Flllfl'. . Ya&n, tA...,..
• 9 43442 2 PISTON SEAL
• 10 50083 1 ROD WIPER
• 11 50104 l 0-RING HC025X064GAR
* 12 50119 l
1
LOCK WIRE ' CYUNDER ASSEMBLY
14~ ~43H1=-2J_ . STROKE LIMITING SPACER I
* SEAL KIT HSKC02548TH
e e e
PART NUMBER
43458-02
43458-03
43458-06
43458-05
43462
43463
43464
43465
. 43466

COUNTER BAlANCE Vl>d.VE HVC-CBCH-l.JN

*SEAL KIT HSKC04215HY
SET AT 4500 PSI(1)
V/>d.VE WILL HOLD THE COMPRESSIVE LOAD

SAE #6 EXT. PORT

STAMP "E"

1/2"00 x 1/16 Will HYD. TUBE.

WAV -~~· PORT COUNTERBAlANCE Vl>d.VE HVC-CBCH-l.KN

SET AT 1000 PSI (1)
V/>d.VE WILL HOLD TENSILE LOAD

DO NOT SCALE DRAWING

QMC
18t771 liT. Y.ISHIIIG'IOH srREl!:!
BORE 4.0" FOUNT!Ill VAUEi, CA. 92708
STROKE 21.5" (714) 754-0337. FAX(714)966-1829
OPERATING PRESSURE 3500 PSI
.......,. 4.0x21.5x3.0 DA CYLINDER
_,"' HC040X0215GAR
e e e
ITEM

2
3

BORE 5.0"
STROKE 25.0"
ROD 3.5' DIA. *SEAL KIT HSKCOSXHY
MAXIMUM OPERATING PRESSURE 3900 PSI

QMC COUNTER BAlANCE VALVE HVC-CBCH-l.JN

SET AT 4500 PSI
VALVE WILL HOLO THE COMPRESSIVE LOAD

O)SAE 16 EXT. PORT

STAMP "E"

QMC COUNTERBAlANCE VALVE HVC-CBCH-LKN

SET AT 1000 PSI
VALVE WILL HOLD TENSILE LOAD

- 5.0x25.0x3.5 DA CYUNDER
-... HC050X0250GAR
 r-------: r--~~~~~

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b"-j-"--- ~ 750 PSI

1/4" p !

NOTE> SET »22 TO OPEN AT 2600 PSI

3/4' p

~SEE LO~ER
PRESSURE RETURN RETURN PRESSURE
(REAR SECTION) (FRONT SECTION)
SCHEMATIC

----DENOTES PRESSURE LINE

-··-··-··-DENOTES RETURN LINE NO.
----------··DENOTES PILOT LINE
f--1------- --+--+--15 /2013 117073 117073 UPPER
 BILL OF MATERIALS
ITEM QTY. PART NUMBER DESCRIPTION
1 1 HVA-CVG3501Q001 Winch Control Valve
2 1 HW12C5903902 Winch
3 1 HC090X875HY-1 9 X 87.5 Luff Cylinder
4 1 HVB-ZNV In-Line Body
5 1 HVC-MAEP-DJN Luff Counterbalance Valve
6 1 HC065X4800GB 6-1/2" X 480" Jib Cylinder
7 1 HVC-CBIA-LHN Jib Counterbalance Valve
8 1 HVB-25008 Jib Manifold
9 1 HVB-YVN In-Line Body
10 2 HVC-CBCY-LBN Counterbalance Valve
11 1 HM-101-1 092 Swing Motor
12 1 HVA-G2003Q003 Boom Control Valve
13 1 HVB-25003 Modulating Pressure Manifold
14 1 HVC-LRFC-XGN Modulating Element
15 1 MGB-90B-002-0323 Swing Brake
16
17 1 HVC-RPEC-LAN Relief Valve
18 1 HVB-25001-A A2B Manifold
19 2* HVA-WS16ZR01 CN 12DG A2B Solenoid (*included with #18 assembly)
20 1* HVA-CP5033B012DH A2B Solenoid (*included with #18 assembly)
21 2 HZ-TP0-4 Gauge Port Fitting
22 1 HVC-CBGH-LJN Counterbalance Valve
23 1 HVC-SCEA-LDN Reverse Free-Flow Sequence Valve
24 2 HVC-NFCC-LCN Needle Valve

*SEAL KITS*
1A 1 HSKV-G4201 0001 Seal Kit, Winch Control Valve (complete valve)
2A 1 HSKW61715B Seal Kit, Winch
3A 1 HSKC09X875HY Seal Kit, 9 X 87 Luff Cylinder
6A 1 HSKC065X4800GB Seal Kit, 6-1/2 X (480) Jib Cylinder
12A 1 HSKV-G2003Q003 Seal Kit, Boom Control Valve (complete valve)
15A 1 HSKX900162011 Seal Kit, Swing Brake
MODEL NO. 6070TD DWG NO. 17073 UPPER DATE: 5/2013
TITLE: Upper Hydraulic Schematic JOB NO. 17073 PAGE 1 OF 1
 e·- e·- e-
PARTS LIST
APPLY LOCTITE #242 TO SET SCREW r:;\. COAT THREADS
0 'THREADS AND TORQUE ONTO ROD. \.::../ WITH ANT~SEIZE

,.-THE BUSHINGS HAVE A SPIRAL GROOVE

WHICH SHOULD BE INSTALLED TO
FACE THE GREASE ZERKS, BDTH PINEYES.

''
\
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l?'WJ{ f IH

' \

~~
'' ''

:I
¢10.25

~--------12.00
6 104.50RETRACTED
.oo 1 - - - - - - - - - - - - - 192.00
B7.50STROKE ---------------!
EXTENDED

3.515
~3.5 01.0. X
1 ¢3.675 0.0. X 3.000LONG
BUSHINGS MFG. BY HYDRA TECH. 4 PLACES, 2 PER PINEYE
AFTER INSTALLATION PASS A 3.500 I 3.496 0 PIN THRU BOTH PINEYES

OPERATING PRESSURE 3250 PSI

TEST PRESSURE 4900 PSI
PORT TYPE: SAE CODE 61-12 (EXTEND) & SAE #12 (RETRACT)
ALL SEALS WILL COME IN A COMPLETE KIT: TOLERANCES
MVP #QMCC-090-0874-0S "'"'"'.06
-kll'l """"".010
JCQ' I
HYDRA TECH
f'IIM' IUN.t\Uot I t1A tar CUSTOMER: QMC
5 BORE; 9.00 /STROKE:87.50/ ROD: 6.50
4
3
2 74-00.()2
·00-01
4

1 Dl:TA/LA Dt=TAIL B
--·" tiA,.,
"''"'""'' MVP #: QMCC-090.()874.()0/ JR HOFF
CUST. #: HC090X0875HY
DRY WEIGHT: 970 LBS 10.()3.()5
ITEM QUAN.
 CABLE

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RECEIVER
"0 HORN ~ STOP ---~
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1 IGN. 1

~ BATTERY
 BILL OF MATERIALS
ITEM QTY. PART NUMBER DESCRIPTION
1 1 LS050 A2B Transmitter
2 1 LS450 A2B Receiver
3 2 HVA-WS16ZR01CN12DG A2B Solenoid Valve (also shown on hyd. schematic)
4 1 HVA-CP5033B012DH A2B Solenoid Valve (also shown on hyd. schematic)
5 1 EZ7210C Horn
6 1 ES7544K43 (BLACK) Horn Button
6A 1 ES7557K41 Contact Block
7 1 ES30090-04 4 Bank Circuit Breaker Mount
8 1 E-A864CHSCFG Enclosure 8 X 6
9 1 ES86099-4 Buss Bar 4 Pole
10 1 HP31D Battery
11 1 HP31 D (69995K82) Battery Box
12 1 MC-704LC Ignition Switch (Furnished with Deutz Diesel Engine)
13 1 ME-D914-5 Diesel Engine
14 1 EZS 15AN08DV1 Electric Swivel 8 Collector
15 1 E-A864CHSCFG Enclosure 8 X 6
16 1 E-A8P6 Panel for 8 X 6
17 1 ES7618K254 Terminal Strip 6 Gang
18 1 E-A8P6 Panel for 8 X 6
19 4 ES30056-10 Circuit Breaker (10 AMP)
20 3 EZRR332209150 Relay
21 1 LS002 Radio Load Transmitter
22 1 ES7544K51 (RED) Stop Button
22A 1 ES7557K86 Contact Block
23 1 LS-010 Boom Angle Transmitter
24 1 LSI Boom Length Cable Reel
25 2 HP31D Battery Cable 3/8" Lug x 8' Long /2.0T
26 3 ES7489K26 Watertite Cord Grip (.56-.69)
27 1 ES69915K57 Watertite Cord Grip (.39-.56)
28 1 ES7807K75 Watertite Cord Grip (.24-.32 Triple Hole)
29 1 ES69915K54 Watertite Cord Grip (.20-.35)
MODEL NO. 6070TD DWG. 17073 ELECT. DATE 5/2013
TITLE Electrical Schematic JOB NO. 17073 PAGE 1 OF 1
 0\ ~ ~_-( W) ~J;/
--------- --------- --------- --------- - -----------------------------------------------
·'-'\
~
I/
FRONT AND REAR MARKER
LAMPS AT 45 DEGREES TYP.
SIDE TURN/MARKER LAMP
-----
': NOTE: SPECIAL OPTICAL LENSE REQUIRED

~
y; I
7-CONDUCTOR CABLE KEY:
WHITE "' GROUND
BROWN = TAIL AND LICENSE
,I BLACK = CLEARANCE

~II
I YELLOW = LEFT TURN
GREEN =
RED = STOP
RIGHT TURN

BLUE = AUXILIARY
1/

----------------S~;~O~E-~-fi-----·-

NOTE 1 CDNSPICU ITY TREATMEN T ON SIDES AND REAR

 BILL OF MATERIALS
ITEM QTY. PART NUMBER DESCRIPTION
1 6 EL9207 0 Closed Back Rubber Gromm et (2.5", U.S. 10 Series)
2 2 EL4749 3 Yellow Clearance Lamp (LED, 45° Rated)
3 2 EL52323 Yellow Side Turn/Marker Lamp (LED, U.S. 60 Series, male pin)
4 2 EL4723 2 Red Clearance Lamp (LED, U.S. 10 Series, 45° Rated)
5 4 EL53252 Stop-Tail-Turn Lamp (LED, 4", male pin, U.S. 40 Series)
6 4 EL91950 Closed Back Rubber Gromm et (4", U.S. 40 Series)
7 3 EL47122 Red Clearance Lamp (LED, U.S. 10 Series)
8 1 EL87270 Receptacle, 2-Hole Mount (w/Piug-ln Terminal Kit)
9 1 EL01-6661-A2 Forward Main Harness (31 '-3" Long)
10 1 EL01-6 605-W7 Intermediate Main Harness (28' Long w/175" ABS Dropout)
11 1 EL01-6758-86 Rear Sill Harness (50" & 60" Long w/ ABS Lamp Drop)
12 1 EL01-3 651-E3 36" LED Triple Lamp Jumper Harness
13 2 EL05-2006-21 Rear Marker Harness
14 1 EL60321 License Plate Lamp (w/ 48" Pigtail)
15 2 EL01-6622-22 Front Marker Harness (96" Long)
16 2 EL43780 Bracket
17 1 449326 0300 ABS Power Cable w I Conn, 9.8ft. (lnclu. with ABS Kit1)
18 1 400500 1030 ABS Electronic Control Unit (inclu. with ABS Kit1)
19 1 449441 0300 ABS Connection Cable, 9.8ft. (lnclu. with ABS Kit1)
20 1 472195 0330 ABS Relay (inclu. with ABS Kit 1)
21 1 EL05-2001-34 ABA Fault Lamp Harness
22 1 EL78423 Indicator Lamp, ABS (LED)
23 150' EL40650 Conspicuity Tape
24 2 EL92720 Closed Back Rubber Grommet (US 60 Series)
25 2 EL66982 Pigtail

1
MSU-ABS.433323 ABS Kit (4S3M)

MODE L NO: 6070TD DWGN O: LED TRAILER LIGHTING DATE: 5/2013

TITLE: LED Lighting Schem atic IJOB NO: 17073 PAGE 1 OF 1
 e e e
-
....... FRONT OF TRAILER FRONT AXLE MID AXLE REAR AXLE

r1 r1
IX
w-
uD
----~--_L~.r-® ~
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->
>IX
IXW
W0
0W
------ -- ------ ------ ------ ------ -l
IX
I
II
I ---;rc--
o
-F?-Jr.@ ®I .Ill
®--u
L_[

TRAILER~___.--/:'.-,
SUPPLY L-~-~
1 "@
--@ ·---@

AIR SPRING LINE CC\MC) HYDRAUL IC CRANES

Rll7l "'· ""'""'tot ""'"',. v-...p, CA. tuM

----- SERVICE LINE -----SP RING BRAKE

AIR BRAKE SCHEMA TIC
-----SU PPLY LINE ----- SERVICE BRAKE TE

f---l-- ------ -+--1 ---15/ 2013 I 17073! 17073 AIR

 BILL OF MATERIALS
ITEM QTY. PART NUMBE R DESCR IPTION
1 1 XAGI.A DE Glad Hand I Red I Supply
2 1 XAGI.A DS Glad Hand I Blue I Service
3 1 MSU-ABS2550 In- Line Filter
4 3 MSU-HT9553 Reservoir
5 1 MSU-ABS110800 Spring Brake Control Valve
6 1 4005001030 ABS ECU Valve (Included with ABS Kit1)
7 6 30/24 Service Cans (Included with Axle Assemblies2)
8 4 MSU-441 0328080 ABS Sensors (Included with Axle Assemblies2)
9 2 4497130500 ABS Cables 16FT. (Included with ABS Kit1)
10 2 4497130300 ABS Cables 10FT. (Included with ABS Kit 1)
11 1 4721950330 ABS Relay Valve (Included with ABS Kit1)
12 1 MSU-AKHD-195-3 Height Control Valve w/Dum p (Included with Suspension 3)
13 1 X378414 Pressure Protection Valve
14 6 C-20124 Ride Springs (Included with Suspension 3)
15
16 3 MSU-12-820 Air Bleeder with Pull Tab

1
1 MSU-ABS.433323 ABS Kit (4S3M)
2
2 MSU-0 250-H 1 Axle Assembly (With ABS Sensors)
2
1 MSU-0 250-1 H1 Axle Assembly (No ABS Sensors)
3
3 MSU-HT2506.5001 Suspension
3 MSU-C-14587-1 Shock Strap Kit

MODE L NO. 6070TD DWG NO. HALLIBURTON TRL. -AIR DATE: 5/2013
TITLE: Air Schematic JOB NO. 17073 PAGE 1 OF 1
 SWING SYSTEM

Item Part Number

A. Turntable Bearing MB-A9-43N4B

B. Swing Drive/Gearbox MG13-006-5172

C. Swing Brake MGB-90-002-0323,SN108735

D. Swing Motor HM-1 01-1092

 WINCH AND RIGGING COMPONENTS

Item Part Number

A. Main Load Block MLM022T14LM.562

B. Auxiliary Load Block N/A

C. Main Load Wire Rope 455'@ 9/16" FLEX-X-19

D. Auxiliary Wire Rope N/A

E. Main Winch HW12C5903902

F. Auxiliary Winch N/A

G. Sheaves MSAM200110

H. Wedge Socket MWS5562

I. Thrust Washers MB-S131

J. Wear Pads MP003-L, MP004, MP008, MPAFS-11572-L

 POWER TAKE-OFF

Item

A. Air Brake Schematic

B. ABS System

C. Throttle

D. Engine, DEUTZ