Professional Documents
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College of Engineering
By
CHAPTER 1..................................................................................................................... 12
INTRODUCTION ............................................................................................................. 12
CHAPTER 2..................................................................................................................... 14
2.5 Data collected in this project is real and represents the effort of many government and private
agencies.... Problem Review .............................................................................. 29
REFERENCES .................................................................................................................. 30
LIST OF TABLES
Table 1 Lithium-Ion Discharge Voltage curve ................................................................................................ 17
2D Two Dimensional
3D Three Dimensional
Li-Po Lithium-Polymer
Li-ion Lithium-Ion
SLA Stereolithography
INTRODUCTION
•
Chapter 1 covers the project's problem definition, design summary,
and design process.
The history of unmanned aircraft is closely linked to the history of all aircraft. Even centuries ago, before
people risked flying, there were flying machines that didn't need a pilot. For example, a Chinese General
named Zhuge Liang used paper balloons with burning lamps to create the illusion of a divine force flying
over his enemies.
In more recent times, unmanned aircraft refer to flying machines that can fly on their own or be controlled
remotely, imitating the movements of a human-piloted aircraft. These aircraft have been given different
names over the years, like aerial torpedoes, remote-controlled, autonomous, pilotless vehicles, UAVs, and
drones.
Early in aviation history, having unmanned aircraft had the advantage of avoiding risks to human pilots
because flying was still experimental and often dangerous. For instance, Otto Lilienthal, a German aviation
pioneer in the 1890s, used unmanned gliders to test new wing designs and lightweight structures. This
helped make progress without risking the lives of pilots. However, the lack of a good way to control these
early unmanned aircraft limited their use.
As aviation advanced, they started using human "test pilots" to fly these new aircraft. Beyond the use of
unmanned gliders, aviation history also saw unfortunate accidents, like Lilienthal's death while flying an
experimental glider in 1896. Throughout history, unmanned aircraft often had similar uses, which can be
summarized as the "three D's": dangerous missions where having a pilot was risky, missions in dirty
environments with hazards, and missions that were boring and tiring for human pilots due to long hours in
the air.
2.1.2 power system
An unmanned aerial vehicle's (UAV) power system is what keeps it in the air and keeps it working. These
energy sources often rely on rechargeable lithium-polymer or lithium-ion batteries to supply the required
electrical power. The energy is then carefully distributed among the UAV's various parts by a Power
Distribution Board (PDB), including the electric brushless motors that move the vehicle forward, the
electronic speed controllers (ESCs) that control motor speed, and the sophisticated flight controller that plans
the UAV's movements based on sensor data. This power system meets the requirements of onboard payloads
like cameras and sensors in addition to propulsion.
2.1.3 Battery
The two types of batteries that are most frequently used in UAVs are lithium-polymer (Li-Po) and lithium-
ion (Li-ion). They have shrunk and gotten more economical recently, mostly because to the growth of the
computer and mobile phone sectors. Despite having lower volumetric and mass-specific energy ratings than
gasoline or other comparable fuels, Li-Po and Li-ion batteries may be recharged. Both of these forms of
specific energy ratings should be taken into account while optimizing the propulsion system and flying
characteristics for a particular UAV application.
2.1.4 Lithium-polymer
Lithium-polymer (LiPo) batteries are commonly used in UAVs (Unmanned Aerial Vehicles) for their
lightweight, high energy density, and rechargeable properties. These batteries provide power to the UAV's
electric motors and onboard electronics. They are popular in the UAV industry because they offer a good
balance between energy capacity and weight, which is essential for maintaining flight endurance and overall
performance.
LiPo batteries are known for their ability to store a significant amount of energy in a compact and
lightweight package, which is crucial for UAVs where weight is a critical factor.
Their rechargeable nature also makes them cost-effective and convenient for
repeated use.
However, it's important to handle LiPo batteries with care as they can be
sensitive to overcharging, over-discharging, and physical damage. Safety Figure 1 Li- polymer Batteries
precautions and proper charging and storage practices are necessary to prevent accidents like fires or
explosions
2.1.5 Lithium-ion
Lithium-ion (Li-ion) batteries are another common choice for powering UAVs (Unmanned Aerial
Vehicles). These batteries are known for their high energy density, reliability, and relatively long cycle life.
They have several advantages when used in UAVs:
Energy Density: Li-ion batteries can store a significant amount of energy in a relatively small and
lightweight package. This is crucial for UAVs, as it allows them to carry more payload or fly longer
distances.
Rechargeable: Li-ion batteries are rechargeable, which makes them cost-effective for extended use. UAV
operators can recharge the batteries and use them multiple times.
Steady Voltage: Li-ion batteries provide a relatively steady voltage output throughout their discharge cycle,
which is important for maintaining a stable power supply to the UAV's electric motors and onboard
electronics.
Cycle Life: Li-ion batteries have a reasonably long cycle life, meaning they can be recharged and used
many times before needing replacement.
However, similar to LiPo batteries, Li-ion batteries also require proper handling and safety precautions.
Overcharging, over-discharging, and physical damage can pose safety risks. Therefore, safe charging,
storage, and maintenance practices are essential when using Li-ion
batteries in UAVs.
Electrical energy is converted to mechanical energy via the propulsion system. Each propeller must have a
motor that can react swiftly and dependably to variations in electrical power. The propeller is attached to the
engine shaft. By reducing friction, brushless motors improve power efficiency (i.e., battery consumption).
Both electrical current and rotating speed define brushless motors.
KV Rating: 1500 Kv - This indicates that the motor spins at 1500 RPM
per volt of power applied.
Shaft Diameter: 4mm - This is the diameter of the motor's output shaft,
which is where the propeller is typically attached.
Figure 4 T-motor F90 1300Kv
Motor Weight: 36.7g - This is the weight of the motor, which is
relatively lightweight, making it suitable for UAV applications.
Peak Current: 47.4 amps - This is the maximum current the motor can handle for short bursts, such as
during acceleration or rapid maneuvers.
Max Power (60s): 1089W - This is the maximum power output of the motor that can be sustained for up to
60 seconds.
Configuration: 12N14p - This indicates the internal construction of the motor. In this case, it has 12 stator
teeth and 14 rotor magnets, which can affect the motor's performance characteristics.
These specifications provide a good overview of the T-motor F90 1500Kv motor's capabilities and are
useful for determining its suitability for specific UAV or RC aircraft applications. It's essential to ensure that
this motor is compatible with the intended aircraft frame, propellers, and electronic speed controller (ESC)
• SunnySky-X2212-III 1400Kv
As Arduino will be implemented in this project for all the advantages mentioned above it is important to
know its characteristics such as:
UAVs, or unmanned aerial vehicles, can be broadly categorized into two main types: fixed-wing and rotary-
wing. Fixed-wing UAVs operate in a similar way to lightweight unmanned airplanes, while rotary-wing
UAVs, also known as multirotor or rotorcraft UAVs, are like lightweight unmanned helicopters. These
aircraft use propellers, which are like fans, to create thrust by spinning rotor blades on a rotor mast.
Unlike helicopters, which often have a single rotor with two blades, most rotary-wing UAVs have multiple
rotors to handle the stresses needed for takeoff. Rotary-wing UAVs are known as vertical takeoff and
landing (VTOL) vehicles, while fixed-wing UAVs are called horizontal takeoff and landing (HTOL)
vehicles.
VTOL vehicles are often more convenient because they can take off in tight spaces and don't need a runway
like some HTOL vehicles. On the other hand, HTOL vehicles usually require less power and can have better
efficiency and longer flight times. One significant advantage of rotary-wing UAVs is their ability to
generate lift while stationary, whereas fixed-wing UAVs need to be moving to generate lift.
This characteristic makes rotary-wing UAVs more maneuverable and gives better control during flight. You
can see examples of both fixed-wing and rotary-wing UAVs in Figure(8)
Figure 19 analysis for Q7 in the survey Figure 18 analysis for Q8 in the survey
-By harnessing the capabilities of 3D printing, the project aims to produce a high-performing UAV at a
competitive cost, making it accessible to a broader range of users while maintaining quality and
functionality.
In the process of product design, it is essential to grasp the requirements and desires of both customers and
potential suppliers seeking to introduce the product to the market. Understanding the customer's needs is
particularly crucial since they are the primary end-users of the product. We derived these requirements from
a survey, and as engineers, our responsibility is to precisely define the specifications for the desired UAV,
as outlined in Table 4
Requirement Specification
Safe high
Efficient Up to 95%
Assemble Easy to
Operation Easy to
Based on the information collected, the engineers have conceptualized a cost-effective UAV created through
3D printing technology. This UAV is envisioned to be lightweight and structurally simple, designed with
safety, affordability, and efficiency in mind. It is intended for extended flight durations, suitable for
surveillance missions. Furthermore, the project aims to provide comprehensive documentation of the UAV's
performance in both simulated and real-world scenarios, while also exploring the application of 3D printing
technology in the design and manufacturing of UAVs.
1. Recycling:
Electronic components, such as batteries and circuit boards, often contain hazardous materials.
Responsible disposal begins with the separation of recyclable and non-recyclable components.
Recycling facilities specialized in electronic waste (e-waste) management can extract valuable
materials, reducing the need for new resource extraction and minimizing waste.
2. Proper Handling:
Ethical disposal includes taking precautions to prevent harm to individuals and the environment.
This may involve safe storage of electronic waste, particularly items like batteries, which can leak
toxic substances if mishandled.
1. Biodegradable Filaments:
Consider using biodegradable filaments for 3D printing. Materials like PLA (Polylactic Acid) are
derived from renewable resources, such as corn starch or sugarcane, and naturally break down over
time. PLA is a popular choice for eco-conscious 3D printing projects.
2. Recycled Filaments:
Some 3D printing filaments are made from recycled plastics, reducing the demand for new plastic
production. By choosing recycled filaments, you contribute to the circular economy and reduce
waste.
3. Responsible Sourcing:
When selecting 3D printing materials, inquire about the source and production methods. Opt for
materials from responsible and sustainable sources that prioritize ethical and eco-friendly practices.
4. Energy-Efficient Printing:
Minimize energy consumption during the 3D printing process by optimizing print settings. Reducing
printing time and energy usage can contribute to a more sustainable project.
5. Waste Reduction:
Implement efficient printing techniques that minimize waste. This includes optimizing print
orientations, reducing supports, and reusing or recycling failed prints to prevent unnecessary
material waste.
6. Post-Processing Considerations:
Ethical and environmental responsibility extends to post-processing, such as sanding or finishing
prints. Ensure that any chemicals or processes used in post-processing are safe for both the user and
the environment.
By addressing these aspects, the project demonstrates a commitment to ethical and eco-friendly practices
throughout its lifecycle. This approach aligns with the broader goals of sustainable engineering and
environmentally responsible technology development.
2.5 Data collected in this project is real and represents the effort of many government
and private agencies.... Problem Review
The data collected in this project represents a culmination of efforts from various government and private
agencies, contributing to a comprehensive understanding of Unmanned Aerial Vehicles (UAVs) and their
potential applications. This chapter delves into the data sources, highlighting their significance in addressing
the problem at hand.
Through remote sensing, we have harnessed data related to terrain, climate, and environmental conditions.
This data is essential for understanding the operational challenges our UAV may encounter in diverse settings.
Remote sensing techniques, including the use of sensors and imaging systems, have been instrumental in
obtaining geospatial information. This information feeds into our project's objectives, helping us create a UAV
that can adapt to various real-world scenarios.
2.5.2 Photogrammetry
Photogrammetry is another indispensable aspect of our data collection efforts. This technique involves
capturing and interpreting images to derive accurate measurements and 3D models of the environment.
Photogrammetry has enabled us to obtain detailed aerial imagery, which aids in the precise design and
simulation of our UAV. By analyzing these images, we gain insights into the topography and infrastructure
of the areas where the UAV will operate.
The data obtained through photogrammetry informs our UAV's aerodynamic properties, payload capacity,
and performance predictions. This information is crucial in ensuring that our UAV is well-suited for specific
applications, including surveillance, reconnaissance, and data collection.
2.5.3 GIS
Geographic Information Systems (GIS) provide a systematic approach to managing, analyzing, and
visualizing geographical data. In our project, GIS technology has been integral to processing and integrating
the data collected from various sources. GIS allows us to overlay different data sets, enabling a comprehensive
view of the operational environment.
Through GIS, we can identify optimal flight paths, assess potential hazards, and plan UAV missions
effectively. This technology is indispensable in ensuring the success of our project by facilitating data
integration and spatial analysis.
In conclusion, the data collected from remote sensing, photogrammetry, and GIS technologies represents a
valuable resource in our endeavor to design, construct, and evaluate a high-performing, cost-effective UAV.
These data sources contribute significantly to addressing the challenges associated with UAV technology,
helping us make informed decisions and optimize our UAV's design and performance. The subsequent
sections of this chapter will provide a detailed review of the data collected, its relevance to the project's
objectives, and the methodologies employed in data acquisition
Weight Management:
Weight constraints necessitate a balance between structural integrity and overall weight. Lightweight
materials and designs are favored to enhance flight performance.
Durability:
Design specifications may require the UAV to withstand various environmental conditions and potential wear
and tear, ensuring long-term reliability.
For our solar-powered UAV, we have meticulously selected specific requirements and assigned them
priority rankings on a scale from 1 (most important) to 3 (least important), as documented in Table 5 . These
requirements play a pivotal role in shaping the project's trajectory.
Wings are attached to the sides of the fuselage, and they're responsible for making the plane go up into the
sky. The type of wings, whether they're in the middle, low, high, or have a unique shape, depends on what
the plane is meant for.
The landing gear is what helps the plane stay on the ground. It's used for parking, taking off, landing, and
moving around on the ground. There are different types of landing gear, like wheels, floats, skis, and more.
Propellers are like big spinning blades on the plane. They help the plane move forward. There are simple
ones with fixed blades, and more complicated ones that can change their angle while spinning.
To come up with design ideas in an organized way, we use something called a morphological chart. This
chart shows what the design needs to do on one side and different ways to do it on the other side. Each
option has its pros and cons, and we pick the best one for each job to create a design that works well.
Table 6 Morphological Chart
Fuselage
To carry load
Whole
Fuselage
Type of wing
To provide lift
Elliptical
Rectangular
Tapered
Wing Positions
To control the angle of attack
Type of Tail
To control the yaw motion and
maintain stability
T-Tail wing H-Tail Type
Conventional Tail
Wing Propeller
Batteries
To Store Energy
Lipo Nikel
Battery cadmium
Lithium Ion
ESC
To adjust the speed of the
FX ESC
Aircraft motors FLYCOLOR Raptor5
Brushless 20a Super Cub
Brushless Electronic Speed Controller
Servo
used to move the control
EMAX ES08MA HXT900 Micro MG90S Micro
surfaces
ES08MAII Servo Metal Gear
Material
Controller
• Cost-Effectiveness:
The chosen alternatives should offer the most efficient cost-to-performance ratio. For example,
selecting cost-effective materials and components that meet project requirements without excessive
expense.
• Performance Optimization:
The selected alternatives must align with performance goals, such as flight range and payload
capacity. For instance, choosing a motor with the optimal power-to-weight ratio to maximize flight
time.
• Sustainability:
Sustainability considerations may involve selecting materials that are recyclable or environmentally
friendly for 3D printing. Additionally, optimizing the UAV's energy efficiency to reduce
environmental impact.
Option 1
Motor T-Motor
Controller Ardupilot
Option 2
Material PLA
Controller Ardupilot
Option 3
Motor RC Airplane
Controller Pixhawk
2.10 Function Tree
Function trees are handy tools for showing how different parts in a project work and how they fit together to
achieve the project's main goal. They help break down the main goal into smaller, manageable parts. Figure
24 provides a visual representation of the function tree specific to this project.
In this section, we will elaborate on the formal decision-making process that will guide our project and lead
us to the selection of the final concept for our Unmanned Aerial Vehicle (UAV). This process will serve as
the cornerstone for our project, ensuring that our UAV design and components align with our project
objectives.
We will establish a well-defined decision-making framework to streamline our project's progress. This
framework will involve a systematic approach that will guide us through key decisions, ensuring that they
are made based on careful consideration and data-driven analysis.
1. Problem Definition: We will begin by clearly defining the problem and objectives of our project. This step will
involve a thorough understanding of the challenges we aim to address and the goals we intend to achieve.
2. Criteria Identification: We will identify a set of criteria against which we will evaluate potential UAV designs and
components. These criteria will encompass factors such as performance, cost-effectiveness, adaptability, and
environmental impact.
3. Generation of Alternatives: We will explore various design alternatives and component choices that align with the
project's objectives. Creativity and innovation will be encouraged to maximize our potential solutions.
4. Evaluation and Analysis: Each alternative will undergo rigorous evaluation and analysis against the predefined
criteria. We will utilize analytical tools and simulations to assess their potential performance and suitability.
5. Decision-Making: The decision-making process will culminate in the selection of the final concept for our UAV.
This decision will be based on a comprehensive analysis of the alternatives and their alignment with project
objectives.
6. Documentation: We will ensure that our decision-making process is well-documented, providing transparency and
traceability for our choices. This documentation will serve as a valuable reference throughout the project.
2.11.2 Final Concept Selection
The final concept selection will be a pivotal milestone in our project. This decision will determine the
direction in which our UAV design and component selection will proceed. Our selection will be based on
the best alignment with our project's objectives and criteria.
We anticipate that the final concept selection will involve careful consideration of factors such as:
In summary, our analysis of the decision matrix has led us to the conclusion that Design Concept 1 is the
most favorable option. Design Concept 1 exhibits high efficiency, safety, and relatively good cost-
effectiveness. On the contrary, Design Concept 2 and 3 has lower efficiency and durability, despite its lower
cost, primarily due to the use of less efficient materials in its manufacturing process.
2.12 Discussion and Perceived problems
2.12.1 Discussion
In this section, we will reflect upon the various stages and outcomes of our project, offering a
comprehensive analysis of the data, results, and experiences that we will gain throughout. The discussion
will encompass several key points, shedding light on the project's performance, the challenges we will
encounter, the notable achievements we will attain, and the invaluable lessons we will learn.
Performance Evaluation: Our project will undergo rigorous performance evaluations, both in simulated and
real-world environments. We will compare the expected performance, as predicted by simulations, with the
actual performance obtained during testing to provide us with valuable insights. These comparisons will
allow us to refine the UAV's design and components for peak operational efficiency.
Challenges: The journey of creating an efficient UAV using 3D printing technology will not be without its
share of challenges. From technical hiccups to unexpected delays and issues related to component selection,
3D printing, and testing, we will navigate through a myriad of obstacles. Overcoming these challenges will
not only hone our problem-solving skills but also deepen our understanding of UAV development.
Achievements: We will take pride in our project's accomplishments, which will have far-reaching
implications for the field of UAV development. The innovative use of 3D printing technology in designing
an affordable yet high-performing UAV will stand out as a significant achievement. By successfully
integrating electronic components into the UAV structure while maintaining optimal performance, we will
contribute to the advancement of UAV technology.
Lessons Learned: The project will be a learning experience of profound value. We will identify what works
well, best practices, and areas that can be improved in future endeavors. Our collective understanding of
design, component selection, and optimization of 3D-printed UAVs will grow considerably. This knowledge
will inform our future projects and foster continuous improvement in our field.
2.12.2 Perceived problems
In the context of our project, "Perceived Problems" will refer to potential issues or concerns that we will
anticipate but not necessarily encounter. These concerns, while not realized, will be integral to our planning
and decision-making process.
Cost Overruns: We will recognize the potential for the project to exceed the allocated budget. To address
this concern, we will closely monitor expenses, make prudent choices in component selection, and ensure
that our financial resources are used efficiently. As a result, we will stay within budgetary constraints.
Regulatory Compliance: Adhering to regulations for UAV operation will be a significant consideration.
While we will not face direct regulatory challenges, we will proactively engage with regulatory bodies to
ensure our project is in alignment with the necessary guidelines. This proactive approach will facilitate a
smooth progression through the project's various phases.
Component Availability: Concerns about the availability of specific components due to supply chain issues
or other factors will be taken into account during project planning. By diversifying component sources and
closely monitoring supply chain trends, we will mitigate potential disruptions in component acquisition.
Environmental Impact: With the extensive use of 3D printing in our project, environmental considerations
will be at the forefront of our planning. We will aim to minimize environmental impact by choosing
sustainable printing materials and adopting ethical practices. Our project will serve as an example of how
engineering and technology can coexist with environmental responsibility.
In conclusion, the "Discussion and Perceived Problems" section will offer a holistic view of our project's
progress. It will highlight our achievements, acknowledge challenges, and reflect on the lessons we will
learn. By addressing anticipated problems and sharing our proactive approaches, we will ensure a well-
rounded assessment of our project's development process.
CHAPTER 3
PRELIMINARY DESIGN
3.1 Performance Estimation
Manual calculations
The performance calculations are done using the spread sheet. The mission profile parameters were given,
and some reasonable approximation of other UAV parameters are taken to calculate the aircraft performance
parameters and design specifications.
Main Wing
Wing Loading 111.1 𝑔/𝑑𝑚2
Aspect Ratio 10
Taper Ratio 0.0
Oswald Efficiency 0.85
Wing Area 0.228 𝑚2
Semi span 0.756 𝑚
Root Chord 0.159 𝑚
Tip Chord 0.143 𝑚
Average Chord 0.151 𝑚
Max Lift Coefficient 1.12
Table 12 Horizontal stabilizer parameters
Horizontal Stabilizer
Volume Ratio (0.3 - 0.6) 0.4
Moment Arm 0.8 𝑚
Aspect Ratio 5.4
Taper Ratio 0.7
Area 0.017𝑚2
Semispan 0.153 𝑚
Straight TE Sweep 5.60 𝐷𝑒𝑔𝑟𝑒𝑒
Root Chord 0.067 𝑚
Tip Chord 0.047 𝑚
Vertical stabilizer
Volume Ratio 0.03
Moment Arm 0.7 𝑚
Semi span 0.153 𝑚
Taper ratio 0.6
Area 0.015 𝑚2
Root Chord 0.121 𝑚
Tip Chord 0.073 𝑚
Considering the payload power draw and avionic power draw, the suitable battery 50000mAh 11.1v 50C
which meet the requirement is selected.
Propulsion/ Batteries
Battery Pack capacity 4000 𝑚𝐴ℎ
Energy Density 200 𝑊 − ℎ/𝑘𝑔
Cell Voltage 3.7 𝑉
Cells in Series #s 6
Number of batteries 2
Total battery Capacity 8000 𝑚𝐴ℎ
Voltage 22.2 𝑉
Battery weight 0.888𝐾𝑔
Total capacity used 80 %
Overall efficiency 40 %
Propulsive Power 130.16 𝑊
Cruise Current Draw 5.86 𝐴
The UAV performance has been calculated after getting the wing and stabilizer sizes, as well as the
critical power and battery features. This estimate is the lowest predicted performance; thus, we expect
the UAV to perform better when tested. Table 16 summarizes the UAV's overall performance.
General results
Total Mass 2.538 𝐾𝑔
Mass Fraction 40.90 %
Min Drag Airspeed 11.62𝑚/𝑠
Min Power Airspeed 8.83 𝑚/𝑠
Min airspeed (stall onset) 12.60 𝑚/𝑠
Table 16 Condition Results
Condition results
Cruise Airspeed 16.67 𝑚/𝑠
Lift Coefficient 0.48
Drag Coefficient 0.0798
Lift 24.37𝑁
Drag 3.1 𝑁
Lift to drag ratio 6.02
Stall margin 5.08 𝑚/𝑠
Estimated flight time 35.8 𝑚𝑖𝑛
Estimated range 31.6 𝑘𝑚
To ensure that all equations in the spreadsheet are valid, manually calculated values were compared
to the spreadsheet, and they both matched, as shown in table 7. After evaluating all parameters, the
dimensions of the wing and stabilizers will be calculated.
We have generated CAD drawings This approach enables us to create detailed visual
representations of the UAV's design while simultaneously allowing for a rigorous
assessment of dimensional compatibility. As shown in the drawing (figure 18 , 19 ).
3 Propeller (2) 18
4 ESCs (2) 13
6 Flight controller 25
7 Gps 8
To estimate the location of the center of gravity (CG), we cumulatively add the weight of
each individual component to find the total weight. As we add components, the CG
location, as shown in the figure, changes, which is crucial for ensuring the UAV's stability.
To locate the XCG (longitudinal center of gravity), we experiment with different CG values
to achieve a zero slope in the Cm (Pitching moment coefficient) vs AOA (angle of attack)
graph. This process helps us determine the value of the Neutral Point location (XNP).
Subsequently, we calculate the suitable CG location using Equation 3.9. With XNP at 0.089
and MAC (mean aerodynamic chord) at 0.172 (the length of the chord), we set the static
margin (Kn) to 15%. Utilizing the equation, we determine the XCG as 0.063 meters from
the leading edge. This methodology ensures that the UAV's center of gravity is
appropriately positioned for stable flight.
1 X_CoG 50.815220
2 Y_CoG 0.0039907
3 Z_CoG 6.709105
3.4 Designing the glider
3.5
Figure 34 Lift-to-drag ratio vs. angle of attack Figure 35 Pitching moment coefficient vs. angle of attack
3.5.3 Design of Wing and analysis
The airplane's performance relies on having well-designed and efficient wings. These
fundamental wing design specifications are crucial for various aspects, including
performance, operational features, flight characteristics, structural design, and overall
layout considerations. The wing bears the entire load during flight, so it needs to excel both
structurally and aerodynamically. The primary analysis served as the primary source of
inspiration for developing the wing. Here is a brief overview of the wing's design
particulars:
2 Dihedral Angle 0°
3 Wingspan 1100mm
5 Sweep -7°
Indeed, the fuselage is a component that can introduce instability, but its effect on lift can
vary depending on its shape. In this section, our goal is to design a shape that is both suitable
and has a positive impact on aerodynamic performance.
The stabilizer plays a crucial role as it greatly enhances the ease of stabilizing and
controlling the aircraft. Adding the stabilizer is essential for achieving this. The parameters
for both the horizontal and vertical stabilizers are derived from the performance sheet and
are then fine-tuned to ensure the UAV's stability.
Table 20 Information of Horizontal Stabilizer
1 Dihedral Angle 0°
2 Span 0.38 m
3 Area 0.06 m2
1 Dihedral Angle 0°
2 Span 0.48 m
3 Area 0.03 m2
4 Tilt angle 0°
Typically, an aircraft needs to undergo testing and simulation before it can be deployed in
real-world scenarios. This process provides an overview of its behavior. Consequently, we
created a three-dimensional model in Flight Stream software, as depicted in Figure 38.
3.3.3.1 Testing
In this section, the objective is to depict the variations in L/D, E, CL, and CP as Alpha
(angle of attack) undergoes changes in our UAV.
Figure 43 E vs Alpha
Figure 44 CL vs Alpha
3.3.3.2 Stability
We assessed the stability using Flight Stream. This analysis was a necessary step after
designing the UAV. Based on the provided parameters, we conducted a stability test using
the Stability 3D modes to determine whether the UAV was stable in both the longitudinal
and lateral directions. One of the methods involved testing the stability in a 3D view,
starting from a position where the aircraft was not in a steady-state flight. Upon initiating
the animation, we observed that the airplane quickly reached a level flight within a short
period, indicating that it could be classified as a stable aircraft.
This section pertains to the evaluation of control surfaces, where we introduced the aileron,
elevator, and rudder to assess their performance during flight. Each control surface
underwent stability testing to ensure the acquisition of effective data for their control and
stability derivatives, which are detailed in the appendix section.
3.6 Electric circuit
3.4.1 Power system Design
𝑃! = 𝑇! ∗ 𝑉"
1 1
𝑇! = ∗ 𝜌 ∗ 𝑉" ' ∗ 𝑆 ∗ 𝐶$ = ∗ (1.225) ∗ (14.72)' ∗ (0.2238) ∗ (0.0388)
2 2
= 1.1524 𝑁
In order to attain the minimum power required for horizontal flight (PR), it is
necessary to satisfy the axial thrust requirement (TR), taking into account the
total drag coefficient (CD), which comprises the zero-lift drag coefficient
(CDO) and induced lift drag coefficient (CDi). To achieve this power level,
additional power must be extracted from the batteries to account for losses
incurred during the conversion process, considering efficiency, as indicated in
Table. It's worth noting that an extra 2 watts have been included to account for
other losses.
Table 22 Efficiency of components
Components Efficiency
Propeller 80%
Motor 80%
ESC 70%
𝑃! 16.92
𝑡𝑜𝑡𝑎𝑙 𝑃! 𝑓𝑟𝑜𝑚 𝐵𝑎𝑡𝑡𝑒𝑟𝑖𝑒𝑠 = + 2𝑊 = +2=
𝑏𝑎𝑡𝑡𝑒𝑟𝑦 𝑡𝑜 𝑡ℎ𝑟𝑢𝑠𝑡 𝜂
Capacity 4000mAh
Voltage 6S/22.2 V
Discharge 60C
Weight 590g
Dimensions 135x42x49mm
Motor KV 1300KV
Weight 46.6g
Servo – ES08MAll
Table 25 Servo Specificatios
Weight 12g
Stall torque
Temperature 0-55c
Propeller – HQprop HQ 7X4X3 7040 Propeller 7*4 3-Blade Prop CW & CCW
7inch For RC DIY FPV Racing Drone
Figure 48 Propeller
ESC - LYCOLOR Raptor5 Brushless ESC 3-6S Drone ESC 32Bit
Continuous Current 50
Figure 49 ESC –
brushless
Furthermore, it's vital to assess the controller for its interaction and stability, and to verify
its response in expected scenarios to ensure that the microcontroller behaves as
anticipated. The overarching concern is to ensure that the system incorporates a
substantial safety margin and successfully passes all tests, thus ensuring the creation of a
safe and top-quality product.
CHAPTER 4
PRELIMINARY INVESTIGATION OF
ECONOMICAL, ETHIC AND
CONTEMPORARY ISSUES
Drawing from the fundamental principles and canons outlined by ASME, let's emphasize
the following:
Canon No. 7: “Engineers shall issue public statements only in an objective and truthful
manner and shall avoid any conduct which brings discredit upon the profession.” [47]
It’s important for the team to provide truthful knowledge to the readers and interested to
this project in order to make a good impact on the advancement of technology.
It is crucial to make sure that this product maximizes its positive impact while minimizing
any negative consequences. Furthermore, it's essential to safeguard the rights of
individuals. This approach involves following ethical principles rooted in duty, virtue,
and self-realization ethics.
4.3 Relevant Environmental Considerations
When we decided about the battery we ensured provides environmental benefits,
primarily through its capacity for use in electric vehicles (EVs) and drones. By powering
these vehicles with LiPo batteries, we reduce our reliance on traditional internal
combustion engines, which produce greenhouse gas emissions. LiPo batteries are more
energy-efficient and have the potential to significantly reduce air pollution and contribute
to cleaner air quality in our cities. Moreover, they can be recharged and used multiple
times, reducing the need for single-use batteries, which can be harmful to the
environment when not properly disposed of. In this way, LiPo batteries, like the HRB
model, play a role in promoting sustainability and reducing our carbon footprint.
Operational Execution: To carry out the project, the UAV must be flown in
designated zones outside of the university's boundaries. The official location for
UAV operating and testing is the Al Ain Club. Additionally, using civil UAVs
in UAE airspace requires GCAA approval, which is a necessary requirement.
For our UAV project to be realized successfully, we must successfully handle
these logistical and financial obstacles, obtain enough money, make wise design
decisions, adjust for local manufacturing constraints, and make sure that
materials are procured on time.
The link between the user's usage of the surroundings and their use of the UAV
(Unmanned Aerial Vehicle) gives rise to ethical difficulties. UAV monitors and UAV
activities impact who uses UAVs and for what purposes. Determining the UAV's purpose
(e.g., surveillance) and the users' intent entails technological problems as well as
instrumental reasoning. The connection between UAV technology users and others who
raise ethical concerns with UAVs has an impact on both parties. We'll then examine how
to assess a UAV's behavior.
CHAPTER 5
PROJECT MANAGEMENT
Gantt Chart
Here is the Gantt Chart created for GP1, serving as a widely used project management tool
depicting tasks and events over time. The detailed Gantt chart, encompassing all planned
activities for GP1 leading up to GP2, is provided above, showcasing the completion of most
components. Additionally, a concise Gantt chart has been formulated, highlighting key
project accomplishments. The distribution of the project workload among group members
has facilitated efficient collaboration, enabling each student to contribute effectively
towards achieving the goals outlined in the Gantt charts. The successful and timely
completion of all required tasks was made possible with the support of the coordinator and
project advisor.
The predominant challenge we're tackling involves our team, comprised solely of
mechanical engineers, working on a project within the aerospace field. Achieving and
maintaining proper weight distribution can be challenging, especially considering the
complexity of the tri-tiltrotor design. Ensuring that the center of gravity aligns with the
intended specifications is crucial for stable flight. To solve this problem, we use
SolidWorks which is a 3D modeling software widely used for designing mechanical
components and assemblies. It offers simulation tools that can help analyze the center of
gravity and stability of the UAV. Also, we use Matlab to create a dynamic model of our
UAV and simulate its behavior.
We encountered challenges when attempting to simulate our UAV using Flight Stream.
The software was advanced and unfamiliar to us, prompting the need to watch tutorials
and experiment with various UAV models. After numerous attempts, we eventually
succeeded in simulating our UAV on Flight Stream.
We faced issues with our prototype printing. The Creality Slicer software couldn't
recognize our printer automatically. We tried using Cura as a backup, but it had the same
problem. We managed to print by adding the printer manually in Cura, but it's just a
temporary fix. To solve this for good, we suggest checking if our printer works well with
both Creality Slicer and Cura. We should also talk to their support teams for help. Even
though we can print for now, we need to keep working on making our printing process
smoother.
5.3 Resources
Creailty Slicer
This software converts STL files into G-code, allowing the printer to understand and start
the printing process. Additionally, Creality Slicer provides valuable information, including
time estimates for each part's print duration, associated costs, and dimensions.
Cura
We turned to Cura when Creality Slicer couldn't recognize our printer. Cura proved helpful
in this regard, successfully recognizing, and connecting to our printer.
Paraview
It helped us to connect the STL files parts together and can visualize the craft as whole. It
also helped us to place the components of the UAV so we can calculate and find the center
of gravity of our UAV.
Auto CAD
Handy for us because it helps in mirroring and joining parts more easily than Paraview. It
also allows better control of coordinates. Additionally, we use AutoCAD to convert STL
files into solid files. This conversion is beneficial for running more accurate simulations.
Matlab
OpenVSP
OpenVSP is primarily used for creating and analyzing the geometric shapes of
aircraft or spacecraft during the conceptual and preliminary design phases. We
used OpenVSP to model the external geometry of the UAV, adjusting parameters
to explore various design configurations. It provides insights into aerodynamic
characteristics, volume distribution, and other geometric considerations. OpenVSP
is often employed early in the design process to rapidly iterate through different
design concepts and assess their impact on aerodynamics and other key factors.
Flight Stream
Flight Stream is a simulation tool that aids in testing and analyzing the performance of
UAVs or other aircraft designs. Flight Stream allows us to simulate the behavior of the
UAV in different scenarios and conditions. It helps assess the aerodynamic performance,
stability, and other flight characteristics based on the input parameters and design
specifications. Flight Stream is typically used after the initial design phase, when a
geometric model has been created using tools like OpenVSP. We can then use Flight
Stream to simulate how the designed aircraft will behave in flight, allowing for further
refinement and optimization.
Each team member has a specific role. One student takes care of CAD models and the 3D
printer, another focuses on dynamics and simulation, a third handles mechatronics
components and cost estimates, and the fourth is responsible for evaluating performance
both theoretically and experimentally. This division of tasks ensures that we cover all
aspects of our project effectively.
CONTRIBUTION OF TEAM MEMBERS*
Project Titlel: Flight Simulation and Testing of a 3D printed Unmanned Aerial Vehicle
maitha
This report will talk about how we're doing these things, covering different designs and
why we picked the one we did. We'll look at how the drone is put together, how much it
weighs, how it makes and uses power, and how safe it is. We're also making sure
everything is ethical. The goal is to end up with a drone that works well, doesn't cost too
much, and shows how 3D printing can be super useful for making cool stuff like drones
6.2 Restatement of Proposed Deliverables
Our project entails the development and testing of a cost-effective drone through
meticulous design and project management. Simultaneously, we explore the application
of 3D printing in drone manufacturing, emphasizing its advantages for efficiency and
affordability. Following this, we integrate electronic components into the drone,
optimizing functionality and evaluating their impact on performance. The culmination
will be a concise, insightful report detailing our methodologies, design rationale, and
commitment to ethical standards. Our aim is to produce a high-performing drone that
demonstrates the practicality of 3D printing in innovative technology.
6.3 Summary of how each Objective and Deliverable has been met
We expect to complete all the project goals in Graduation Project 2. In our first
graduation project, we did a literature review and defined the project's problem. This
helped us understand how our project could make a difference in society. We also
surveyed people to find out what they needed, and from that info, we came up with
different design ideas for our UAV (Unmanned Aerial Vehicle).
We did a lot of research on UAV components and organized them in a chart. Then, using
a decision matrix based on what customers wanted and the technical details, we chose the
best design. Moving on to the next step, we created a performance sheet to figure out how
much power our UAV needed. We used AutoCAD software to turn this data into a model.
After that, we used Flight Stream software to check how air pressure affected our UAV,
helping us pick the right airfoil for our design. This step-by-step process, from
understanding the problem to designing and testing, shows how we carefully thought
through each stage of our project.
6.4 Summary of Final Design Solution
The final design is a fixed-wing UAV that you can buy online. It's made of lightweight
PLA and Aluminum rod. We're using the Matek Matesys F405 VTOL controller for
better control. The UAV is designed to work up to 2 kilometers away and stay in the air
for more than 20 minutes. This design balances strength and weight, making it good for
longer missions. Our goal is to have a UAV that performs well and is efficient in its
operations.
Through the course of this project, a diverse set of skills has been acquired by the team.
Designing and manufacturing the drone honed our understanding of aerodynamics,
structural design principles, and proficiency in utilizing design software. Project
management skills were cultivated through effective planning, resource allocation, and
task coordination, ensuring the project's seamless execution from conception to
completion. Simultaneously, the team delved into the realm of 3D printing, gaining
knowledge of its technology, applications, and hands-on experience in operating 3D
printers. The integration of electronic components into the drone bolstered skills in
troubleshooting, optimization, and understanding the interaction of hardware systems.
Data analysis became a key proficiency, involving the interpretation of simulation and
real-world test results to inform decision-making. Communication skills were refined
through effective conveyance of technical information to diverse stakeholders, fostering
collaboration and the ability to present findings coherently. Ethical considerations in
technology development were ingrained, and problem-solving became second nature in
overcoming challenges encountered during the project. The documentation and
reporting skills developed ensure a comprehensive record of methodologies, outcomes,
and key learnings, culminating in a well-rounded and practical skill set gained from this
experiential learning endeavor.
6.6 Plan for MECH590
The main goal of this project is to enhance the endurance of a fixed-wing UAV. The
approach for GP2 involves creating a prototype based on our proposed design solution.
The drone frame will be constructed using acquired materials, and components like
electrical elements and the control system, which can't be manufactured, will be procured.
Assembling the UAV with these elements will mark the completion of the construction
phase, leading to the initiation of the testing phase. Various tests, simulating different
scenarios, will be conducted using MATLAB and Simulink software to evaluate the
UAV's performance. In our UAV project, we are innovatively enhancing capabilities by
incorporating a blimp component. This innovative step reflects our commitment to
pushing the boundaries of UAV technology, opening avenues for enhanced performance
and applications in various fields.
Appendix
Lift coefficient:
)*`
𝐶( = a = 0.825
+, O -b
O
9.81 × 2.5
𝐶( = = 0.64
1
( )( )' ( )
2 1.225 16.67 0.2238
Drag coefficient:
M # O
𝐶$ = (𝐶$d + 𝐶$e ) + ./!
f
(0.825)'
(0.0188 + 0.0200) + = 0.086
𝜋(0.85)(5.40)
Lift force:
1
𝐿 = 𝐶( 𝜌𝑉 ' 𝑆0
2
1
𝐿 = (0.64) × (1.225)(16.67)' (0.2238) = 24.37 𝑁
2
Drag force:
1
𝐷 = 𝐶$ 𝜌𝑉 ' 𝑆0
2
1
𝐷 = (0.086) × (1.225)(16.67)' (0.2238) = 3.27 𝑁
2
*8
√' -b
𝑉17 = i
j = 7.4 m/s
3./!f (#d 5#Pe ) +
( #
$
= # M = 7.44
P
Stall margin:
[2] Hurd, J.D., Wilson, E.H., Lammey, S.G., Civco, D.L., 2001. Characterisation of forest
fragmentation and urban sprawl using time sequential Landsat Imagery. In: Proceedings
of the ASPRS Annual Convention, St. Louis, MO, April 23–27, 2001.
Web References
• Simon Winchester, 2002, The Map that Changed the World, Harper-Collins ISBN
0-06-093180-9
• Geologic Maps from USGS National Park Service
• http://ngmdb.usgs.gov/