SPREADER BAR CALCULATION SWL 32 TON LENGTH 5m

3D Modeling

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DESIGN LOAD
Dead Structure Selfweight (DS)
Dead Load of structurewill be calculated by computer it self (STAAD Pro program) with "Selfweigth Y -1.0" .

Lifting Load (LW)

Refer to document 1312-P290_LIFTING
Lifting Weight of Power Distribution Center = 32000 kg = 313.82 kN

-313.820 kN

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Impact Load (I)
Vertical Impact Load during Lifting = 25% from lifting weight = 78.46 kN

-78.460 kN

SPREADER BAR RATIO ANALISIS

Design steel structure already analyzed by Staad Pro with safety factor (SF) = 2. All Member pass the
design ratio check (ratio < 1).

Load Combination
LC_No. 100 1.0 DS + 2.0 LW + 2.0 I

0.984

Max Ratio = 0.984 < 1 PASS

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 DESIGN LIFTING LUG

Max Force = 419.605 kN

Fy = 240 MPa
b= 2 x 60 = 120 mm
t = 25 mm

fy x b x t
Ta =
1.67

Ta = 431137.72 N
Ta = 431.14 kN

Tmax = 420 kN …OK

Ratio = 0.97 < 1 PASS

Thickness of Fillet Welding

tw = 10 mm tw = 7 mm
FEXX Grade 70 = 497 MPa FEXX Grade 70 = 497 MPa
Ae = tw x 0.707 x L Ae = tw x 0.707 x L
2 2
Ae = 3369 mm each side Ae = 5756 mm
Total two side Tn = 0.6FEXX x Ae
2
Ae = 6738 mm Tn = 1716345.9 N

Tn = 0.6FEXX x Ae Ta = Tn Ω=2
Tn = 2009185.1 N Ω

Tn Ω=2 Ta = 858172.93 N
Ta =
Ω Ta = 858.2 kN …OK Tmax < Ta
Tmax = 420 kN = 42 ton
Ta = 1004592.6 N Ratio = 0.49 < 1 PASS
Ta = 1004.6 kN …OK Tmax < Ta
Tmax = 420 kN = 42 ton
Ratio = 0.42 < 1 PASS

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 Max Force = 235.057 kN
Fy = 240 MPa
b= 2 x 42.5 = 85 mm
t = 25 mm

fy x b x t
Ta =
1.67

Ta = 305389.22 N
Ta = 305.39 kN

Tmax = 235 kN …OK

Ratio = 0.77 < 1 PASS

Thickness of Fillet Welding

tw = 7 mm
FEXX Grade 70 = 497 MPa
Ae = tw x 0.707 x L
2
Ae = 1782 mm
Tn = 0.6FEXX x Ae
Tn = 531285.05 N

Tn Ω=2
Ta =
Ω

Ta = 265642.52 N
Ta = 265.6 kN …OK Tmax < Ta
Tmax = 235 kN = 23.5 ton
Ratio = 0.88 < 1 PASS

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