Professional Documents
Culture Documents
2020 3rd World Conference on Mechanical Engineering and Intelligent Manufacturing (WCMEIM) | 978-1-6654-4109-4/20/$31.00 ©2020 IEEE | DOI: 10.1109/WCMEIM52463.2020.00047
'HVLJQRIDXWRPDWLFILOOLQJOLQHV\VWHPIRUZHLJKW
UHGXFWLRQ
6DL.XQ=KDQJ-XQ-L<X+DQJ/L
%HLMLQJ3RO\WHFKQLF
%HLMLQJ&KLQD
]KDQJBVDLNXQ#VLQDFRPMLMXQB#VLQDFRP#TTFRP
AbsrtactͶ$FFRUGLQJ WR WKH UHTXLUHPHQW RI DXWRPDWLRQ V\VWHP PDWHULDO ZHLJKW LV ILOOLQJ ZHLJKW %HFDXVH WKH ILOOLQJ PHWKRG
WKH IXOO DXWRPDWLFILOOLQJOLQH V\VWHPRI ZHLJKW UHGXFWLRQ W\SHLV FRQWUROVWKHILOOLQJTXDQWLW\E\3/&UHGXFWLRQRSHUDWLRQLWLV
GHVLJQHG7KHV\VWHPDGRSWVWKH3/&FRQWUROOHURI6LHPHQV FDOOHGUHGXFWLRQZHLJKLQJILOOLQJ
DQG73%LQFKWRXFKVFUHHQZKLFKLVGLYLGHGLQWRVWDWLRQ
ILOOLQJ PDFKLQH URWDU\ FRYHU PDFKLQH FXOOLQJ PDFKLQH DQG B Filling module
SDFNDJLQJPDFKLQH7KHV\VWHPUHDOL]HVWKHDXWRPDWLFRSHUDWLRQ 7KH ILOOLQJ PRGXOH V\VWHP LV PDLQO\ FRPSRVHG RI HLJKW
RI ILOOLQJ FDSSLQJ URWDWLQJ FDS GHWHFWLQJ DQG SDFNLQJ SDUWV ILOOLQJ KHDG F\OLQGHU ILOOLQJ KHDG IUDPH ZHLJKLQJ
DQWLIUHH]H7KHILOOLQJVSHHGEDUUHOVSHUKRXU / DQGWKH VHQVRUZHLJKLQJEXFNHWGLVFKDUJLQJKHDGF\OLQGHUFRQQHFWRU
HUURUJ / GLVFKDUJLQJKHDGF\OLQGHU
7KHZKROHILOOLQJSURFHVVFDQEHGLYLGHGLQWRWZRSDUWV
Keywords: reduction; weighing; filling machine ILOOLQJSUHSDUDWLRQSURFHVVDQGILOOLQJSURFHVV
)LOOLQJ SUHSDUDWLRQ SURFHVV ILUVW WKH ZHLJKLQJ VHQVRU
, ,1752'8&7,21 DXWRPDWLFDOO\ ]HUR WKDW LV ZHLJKLQJ SHHOLQJ WKHQ WKH EDUUHO
&HUWDLQPDWHULDOVXVHGLQLQGXVWU\DUHYHU\H[SHQVLYHWKH VWRSSHU ZDLWLQJ IRU WKH HPSW\ EDUUHO LQ SODFH WKH HPSW\
ILOOLQJVSHHGRIRUGLQDU\ILOOLQJPDFKLQHLVVORZWKHSUHFLVLRQ EDUUHOWKURXJKWKHWUDQVPLVVLRQOLQHERG\WRWKHERWWRPRIWKH
LVQRWKLJKDQGWKHG\QDPLFSUHFLVLRQLVGLIILFXOWWRFRQWURO>@ ILOOLQJ KHDG WKURXJK WKH EDUUHO PRXWK FODPS DXWRPDWLF
VWDEO\7KHUHIRUHDQWLIUHH]HILOOLQJDGRSWVUHGXFLQJZHLJKLQJ SRVLWLRQLQJ DW WKH VDPH WLPH WKH GLVFKDUJH KHDG EHJDQ WR
DXWRPDWLF ILOOLQJ OLQH )LOOLQJ VSHHG DQG ZHLJKLQJ SUHFLVLRQ GLVFKDUJH TXDQWLWDWLYH FRQWURO E\ WKH ORDG WKH DPRXQW RI
GLUHFWO\ DIIHFW HQWHUSULVH EHQHILW DQG SURGXFW TXDOLW\ GLVFKDUJH GHSHQGV RQ WKH RSHQLQJ VL]H RI WKH YDOYH ERG\
>@/'HZHLJKWLQJ ZHLJKLQJ PHWHULQJ PHWKRG LV VLQJOH URZ PDWHULDO YLVFRVLW\ DQG PDWHULDO SUHVVXUH ZKHQ WKH ILOOLQJ
KHDG DXWRPDWLF DQWLIUHH]H ILOOLQJ OLQH VXLWDEOH IRU / SUHSDUDWLRQVWRSGLVFKDUJLQJ
SODVWLF EDUUHO ILOOLQJ 0DQXDOO\ SXW WKH HPSW\ EDUUHO LQWR WKH )LOOLQJSURFHVVZKHQWKHHPSW\EDUUHOLVLQSODFHDQGWKH
XSSHUEDUUHOSODWIRUPDFFRUGLQJWRWKHODZDXWRPDWLFDOO\IHHG GLVFKDUJHVWRSV3/&UHFRUGWKHLQLWLDOYDOXHRIWKHILOOLQJDQG
LQWR WKH ILOOLQJ ZHLJKLQJ PDFKLQH WKURXJK WKH SRZHU SODWH VWDUWWKHODUJHIORZILOOLQJ:KHQWKHILOOLQJTXDQWLW\LVFORVH
FKDLQ FRQYH\LQJ OLQH DQG DODUP LPPHGLDWHO\ DIWHU GHWHFWLQJ WRWKHILOOLQJUHTXLUHPHQWFORVHWKHODUJHIORZUDWHVPDOOIORZ
WKHUHYHUVHEDUUHOLQWKHFRQYH\LQJSURFHVV ILOOLQJRSHQDIWHUPHHWLQJWKHILOOLQJUHTXLUHPHQWVWKHYDOYH
ERG\ FORVHV LQ WLPH 7KH ILOOLQJ PDFKLQH FDQ UHDOL]H VLQJOH
,, 29(59,(:2)7+(6<67(06758&785( KHDGILOOLQJ7KHILOOLQJWDQNKDVKLJKDQGORZRLOOHYHODODUP
7KH DXWRPDWLF ILOOLQJ OLQH V\VWHP LV FRPSRVHG RI XSSHU DQG H\HFDWFKLQJ OLTXLG OHYHO LQGLFDWLRQ RQ WKH RSHUDWLRQ
EDUUHO SODWIRUP HPSW\ EDUUHO SRZHU SODWH FKDLQ FRQYH\LQJ VFUHHQ 7KH HTXLSPHQW KDV PDQXDO DQG DXWRPDWLF RSHUDWLRQ
OLQH UHYHUVH EDUUHO GHWHFWLRQ GHYLFH VLQJOH URZ KHDG FRQYHUVLRQ GHYLFH ZKLFK FDQ UHDOL]H VLQJOH EDUUHO
ZHLJKLQJ ILOOLQJ KRVW DXWRPDWLF FRYHU URWDU\ FRYHU XQLW LQGHSHQGHQW PHWHULQJ DQG ILOOLQJ DQG WKH HTXLSPHQW KDV
OLIWLQJFRYHUIHHGLQJPDFKLQHDOXPLQXPIRLOVHDOLQJ PDQXDODQGDXWRPDWLFIUHTXHQF\FRQYHUVLRQVSHHGUHJXODWLRQ
PDFKLQHDXWRPDWLFVHDOLQJER[XQLWRQOLQHZKROHER[ZH IXQFWLRQ 7KH ILOOLQJ QR]]OH GRHV QRW OHDN DQG LV HTXLSSHG
ZLWKDQRLOSDQ7KHILOOLQJIL[WXUHLVPDGHRIRLO\Q\ORQWKH
ILOOLQJED\RQHWSODWHLVPDGHRIRLO\Q\ORQDQGWKHPHWDOSDUWV
LJKWGHWHFWLRQDQGHOLPLQDWLRQGHYLFHKHDY\EDUUHOFRQYH\LQJ DUHPDGHRIVWDLQOHVVVWHHO
OLQHHPSW\ER[FRQYH\LQJOLQHDQGVRRQ 7KHZHLJKLQJVHQVRUXVHV7ROHGRVHULHVSURGXFWVDQGWKH
ZHLJKLQJ V\VWHP KDV RLO SURWHFWLRQ GHYLFH 6HQVRU IRU ,3
A Filling machines SURWHFWLRQ VHQVRU LQVWDOODWLRQ GLVDVVHPEO\ DQG PDLQWHQDQFH
)LUVWRIDOOWKHPDWHULDOWREHILOOHGLVSXWLQWRWKHILOOLQJ LVFRQYHQLHQW
EXFNHWDQGWKHVZLWFKRIVWDUWLQJVROHQRLGYDOYHLVFRQWUROOHG
E\ ZHLJKLQJ VHQVRU $IWHU 3/& FDOFXODWLRQ WKH VZLWFK VL]H
DQG FORVLQJ RI ILOOLQJ KHDG YDOYH ERG\ DUH FRQWUROOHG 7KH
GLIIHUHQFH EHWZHHQ VWDUWLQJ ILOOLQJ ZHLJKW DQG UHPDLQLQJ
195
Authorized licensed use limited to: Consortium - Algeria (CERIST). Downloaded on March 16,2024 at 11:54:49 UTC from IEEE Xplore. Restrictions apply.
)LJXUH ,UULJDWLRQDQG,QVWDOODWLRQ&RQWURO6\VWHP
7KHZHLJKLQJPRGXOH6,:$5(;:3LVDZHLJKLQJ
PRGXOHRI6,0$7,&6ZKLFKFDQEHSURJUDPPHGE\
WKH IXOO\ LQWHJUDWHG DXWRPDWLRQ 7LD 3RUWDO (QJLQHHULQJ
3ODWIRUP 7KH ZHLJKLQJ PRGXOH 6,:$5(; :3 KDV
HWKHUQHW DQG 56 DQG 0RGEXV SURWRFRO LQWHUIDFHV
SURYLGLQJ IRXU GLJLWDO LQSXWV DQG RXWSXWV DQG RQH DQDORJ
RXWSXW $OO LQSXWV DQG RXWSXWV FDQ EH FRQWUROOHG YLD WKH
6,:$5(;PRGXOHRU6LPDWLF6:LWKKLJKUHVROXWLRQ
DQG06PHDVXUHPHQWUDWHLWFDQZHLJKUHOLDEO\
,W DOVR KDV D ZLGH UDQJH RI GLDJQRVWLF IXQFWLRQV IRU
GHEXJJLQJDQGRSHUDWLRQVXFKDVZHLJKWWUDFHRUOLPLWYDOXH
PRQLWRULQJ<RXFDQGHEXJZLWKWKHQHZ6,:$722/
,9 352*5$0'(6,*12)),//,1*0$&+,1(
7KH ILOOLQJ PDFKLQH SURJUDP FRQVLVWV RI PDLQ SURJUDP
DQG VXESURJUDP 6XEURXWLQH LQFOXGHV LQLWLDOL]DWLRQ QRPLQDO
FDOLEUDWLRQ VFDOH GDWD SURFHVVLQJ PDQXDO FRQWURO ILOOLQJ
PDLOER[ FRQWURO DXWRPDWLF ZHLJKW UHJXODWLRQ IDXOW KDQGOLQJ
DQGSURWHFWLRQRIDWRWDORIQLQHVXEURXWLQH
7KHPDLQSURJUDPLQFOXGHVV\VWHPVWDUWVWRSFRQWURODQG
FDOO VXEURXWLQH V\VWHP VWDUWVWRS FRQWURO FRPSOHWH SRZHURQ
LQLWLDOL]DWLRQV\VWHPVWDWXVGLVSOD\FKHFNZKHWKHUWKHV\VWHP
LVUHDG\DQGV\VWHPVWDUWVWRSRSHUDWLRQIXQFWLRQ7KH6\VWHP )LJXUH 6\VWHPVWDUWVWRSFRQWUROIORZFKDUW
6WDUWDQGVWRS)ORZFKDUWLVVKRZQEHORZ
)LOOLQJ VXESURFHGXUHV WR FRPSOHWH WKH IHHGLQJ URXJK
ILOOLQJ DQG ILQH ILOOLQJ WKURXJK ZHLJKLQJ PRGXOH SUHFLVLRQ
PHDVXUHPHQWWRHQVXUHWKDWWKHILOOLQJTXDOLW\ZLWKLQWKHHUURU
UDQJH7KHIORZFKDUWRIWKHILOOLQJVXEURXWLQHLVDVIROORZV
196
Authorized licensed use limited to: Consortium - Algeria (CERIST). Downloaded on March 16,2024 at 11:54:49 UTC from IEEE Xplore. Restrictions apply.
)LJXUH 7RXFKVFUHHQPRQLWRULQJLQWHUIDFHFRPSRVLWLRQ
7KH IXQFWLRQV RI LQSXW DQG RXWSXW HTXLSPHQW WHVWLQJ
UXQQLQJ VWDWXV PRQLWRULQJ HTXLSPHQW IDXOW DODUP ILOOLQJ
SDUDPHWHU VHWWLQJ XVHU PDQDJHPHQW DQG GDWD DFTXLVLWLRQ DUH
UHDOL]HGWKURXJKWRXFKVFUHHQLQWHUIDFH
9, &21&/86,21
%\ DQDO\]LQJ WKH FRQWURO UHTXLUHPHQWV RI WKH ILOOLQJ
SURGXFWLRQOLQHWKLVSDSHUFRPSOHWHVWKHWHFKQLFDOVFKHPHRI
WKH ILOOLQJ SURGXFWLRQ OLQH DQG DGRSWV WKH ZHLJKW UHGXFWLRQ
W\SHZHLJKLQJILOOLQJZKLFKFDQILOO/ ǃ/RIOLTXLGZKLFK
LV FRPSRVHG RI ILOOLQJ PDFKLQH FDSSLQJ PDFKLQH FXOOLQJ
PDFKLQH DQG VHDOLQJ PDFKLQH $QG FRPSOHWHG E\ 6LHPHQV
3/& FRQWURO V\VWHP FRQILJXUDWLRQ VHOHFWLRQ7KH
HTXLSPHQWKDVIDVWILOOLQJVSHHGVPDOOHUURUDQGORZQRLVH
5()(5(1&(6
>@ /HL 'RQJ :DQJ 6KHQ %DL +RQJVKDQ 7KH DSSOLFDWLRQ RI KLJK
SUHFLVLRQ ZHLJKLQJ V\VWHP LQ WKH ILOOLQJ PDFKLQH:HLJKLQJ
$SSDUDWXV
>@ +XDQJ :DQ]KRX =KDQJ 7DR'HVLJQ RI $XWRPDWLF )LOOLQJ 8QLW IRU
&KHPLFDO 5DZ 0DWHULDOV %DVHG RQ 5HDO²WLPH :HLJKLQJ
7HFKQRORJ\0HWURORJ\ 0HDVXUHPHQW7HFKQLTXH
>@ *XDQ 6KLJXDQJ &RQWURO RI FRDWLQJ ILOOLQJ SUHFLVLRQ 7HFKQRORJ\
)LJXUH IORZFKDUWRIILOOLQJVXEURXWLQH :LQG
>@ /,:HQ\X/,+DLORQJ=+28<LOLQ:$1*<DQMXQ7KHGHVLJQDQG
UHDOL]DWLRQ RI FRPSXWHU FRQWURO V\VWHP LQ PDFKLQH IRU LUULJDWLQJ
9 &21),*85$7,21021,725,1* OLTXLG0DQXIDFWXULQJ$XWRPDWLRQ
7KH0RQLWRU6\VWHPRIWKHILOOLQJSURGXFWLRQOLQHDGRSWV
WKH WRXFK VFUHHQ RI 6LHPHQV WKH PRGHO LV 73% LQFK
31'36LHPHQVWRXFKVFUHHQKDVJRRGUHDOWLPHSHUIRUPDQFH
VWURQJDQWLLQWHUIHUHQFHSHUIRUPDQFHPRUHVDIHDQGUHOLDEOH
)LOOLQJ SURGXFWLRQ OLQH PRQLWRULQJ LQWHUIDFH LV GLYLGHG
LQWR WKH PDLQ PRQLWRULQJ LQWHUIDFH WHVWLQJ FRQWURO LQWHUIDFH
ILOOLQJ PDFKLQH PRQLWRULQJ LQWHUIDFH FDSSLQJ PDFKLQH
PRQLWRULQJLQWHUIDFHHOLPLQDWHPDFKLQHPRQLWRULQJLQWHUIDFH
SDFNDJLQJPDFKLQHPRQLWRULQJLQWHUIDFHDODUPLQWHUIDFH
197
Authorized licensed use limited to: Consortium - Algeria (CERIST). Downloaded on March 16,2024 at 11:54:49 UTC from IEEE Xplore. Restrictions apply.