G3516 Generator Set CSZ00001-UP(SEBP3374 - 29) - Document Structure Page 1 of 2

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Product: GENERATOR SET

Model: G3516 GENERATOR SET CSZ
Configuration: G3516 Generator Set CSZ00001-UP

Troubleshooting
G3500 Engines
Media Number -SENR6413-08 Publication Date -01/06/2008 Date Updated -05/06/2008

i01994256

Coolant in Engine Oil

SMCS - 1300-035; 1350-035

Coolant in the Engine Oil

Probable Causes

z Engine oil cooler core

z Cylinder head gasket and cylinder head

z Cylinder liner

z Cylinder block

Recommended Repair

Engine Oil Cooler

If coolant is leaking into the lubrication system through the engine oil cooler, replace the engine oil
cooler.

Cylinder Head and Gasket

Inspect the condition of the cylinder head gasket and the cylinder head.

If there is a problem with the cylinder head gasket, make sure that the cylinder liner projection is correct.
Install new water seals in the spacer plate and install a new gasket.

If the cylinder head is cracked, replace the cylinder head. Thoroughly inspect the cooling system for
proper operation.

Cylinder Liner

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G3516 Generator Set CSZ00001-UP(SEBP3374 - 29) - Document Structure Page 2 of 2

If there is a problem with the seals for the cylinder liner, replace the seals.

If a cylinder liner is cracked, replace the cylinder liner.

Cylinder Block

Inspect the cylinder block for cracks and/or other damage. If a problem is found, install a new cylinder
block.

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