Routine
(R), Non-
routine
Activity
Emergenc
y Activity
Vehicle Gate entry
Loading unloading of
Super sack bags
through Farana/Hydra
Supersacks bags Shifting
from one palce to another
place through Forkift
Hazards associated
(NR), Risk Likelihood Consequence Risk Classification
with the Activity
(EA)
*Collision of vehicles
each other. * Property Damage.
R * Struck with Employee * Body inury 3 2 6 Intolerable
* Excessive Speeding the * Fatality
vehicle
* Toppling of improperly
stacked or Secured Bags.
* Breaking or Failure of * Property Damage.
Wire ,Safety Latch or * Body inury
NR 3 3 9 Intolerable
hook. * Fatality
*Suspended Load * Fall of Matewrials
* Unauthorized Entry
*Collision of vehicles
each other.
* Struck with Employee * Property Damage.
* Excessive Speeding the * Body inury
vehicle * Fatality
NR 3 3 9 Intolerable
* Toppling of improperly * Fall of Materials
stacked or Secured Bags. * Unauthorize Person can
*Unattended Forklift. operate the Forklift.
* Untrained Forklift
Operator
 Control Mechanism Likelihood Consequence Risk Classification

* Induction must be done

*TBT Should be conducted before start the job
*Signs board Displayed for Vehicle Speed at Plant
* Man Machine Segregation
1 1 2 Tolerable
* Deployed Traffic Marshal at Gate
* Medical should be sumbitted
* All documents should be checked & Verified ( Heavy DL, PUC, RC, Fitness if
required, TPI If required, Insurance.

* Permit must be taken before start the job

*TBT Should be conducted before start the job
*Dedicated Supervisor should be deployed for this task
*Area must be barricade & Display signs board
* Unauthorized Entry Registricted.
* Trained Signal Man should be deployed for the Task for Clear
communication with Farana or Hydra Operator.
* Farana/Hydra should be inspected physically according to the
Checklist.
1 3 3 Tolerable
* Operator should have Eye Test Report.
* Ladder should be used good condition. for Web sling or wire rope
hooking with farana.
* Bags mist not be kept suspended in the Air
* Deployed Traffic Marshal at work location.
*Job Specific training should be conducted before start the job.
*Wheel choke should be mounted inside the wheel of Truck.
* All documents should be checked & Verified ( Heavy DL, PUC, RC, TPI ,
Insurance.
*PPEs must be used as per work

* Permit must be taken before start the job

*TBT Should be conducted before start the job
*Dedicated Supervisor should be deployed for this task
*Area must be barricade & Display signs board
* Unauthorized Entry Registricted..
* Deployed Traffic Marshal at work location.
*Job Specific training should be conducted before start the job.
*other Activities should be hold there so that movement will be reduced.
* driver must be able to see the way ( If possible) 1 3 3 Tolerable
* Reverse forklift operation time siren should be blink & Sound for bags
shifting.
* Super sack bag should be stacked horizontal position ( Vertical stricktly
Registricted for stacking)
* All documents should be checked & Verified ( Heavy DL, PUC, RC, TPI ,
Insurance.
* Key should be taken off from Forklift and Keys handover to the
Supervisor.