Working at false ceiling

Routine (R), Non-

routine (NR), Hazards associated with the
Activity
Emergency Activity
Activity (EA)

.
*Mobilization of Vendor or
*Unskilled Installer
Associate Employees, R
Unfit Labour

*Slip,trip & Fall

*MHE
Material Handling *Fall of material
NR
& Shifting manually *Sharp edge
*pinch point
*Human Error

*Damaged lifting Appliances

*Unsafe operation of Hydra
Material lifting & Shifting *Fall of material
work by Hydra/ Farana / NR People Working near Hydra &
Crane/ lifting tools traffic.
*Human Error

Scaffolding Erection &
NR
Dismentling work
*Manual material handling
* Fall of material
* Fall of Person
* full or Partial collapse
* Overloading of scaffold.
* vehicle on site
*Human Error
 *Grinding work
*Fatigue
*Fall of person due to
inadequate strength of
anchorage points.
* Falling of material
*Fire
*Electric Shock
Installation of support of
NR *Improper / inadequate
ceilling
Supervision
*Untrained Workers
*Improper / inadequate
Supervision
*Dust Particles
*Noise
*Human Error
 inadequate strength of
anchorage points.
* Falling of material
*Fire
*Electric Shock
Installation of support of
NR *Improper / inadequate
ceilling
Supervision
*Untrained Workers
*Improper / inadequate
Supervision
*Dust Particles
*Noise
*Human Error
 *General work
*Manual material handling
False ceiling installation *Fall of material / Person
NR
work * Full or partial collapse
(False ceiling).
*Human Error
 *General work
*Manual material handling
False ceiling installation *Fall of material / Person
NR
work * Full or partial collapse
(False ceiling).
*Human Error
 *Fatigue
*Fall of person due to
inadequate strength of
anchorage points.
* Falling of material
*Fire
working above false *Electric Shock
ceiling ( Light changing *Improper / inadequate
NR
work , Mesh installation Supervision
work) *Untrained Workers
*Improper / inadequate
Supervision
*Dust Particles
*Noise
*Human Error

*Dust Particles
Housekeeping NR *Slip, trip & Fall Hazard
 Risk before Controls

Risk Likelihood Consequence Risk Classification

Body Injury
1 4 4 Tolrable

*Body Injury
*Property Damage
*Muscular 2 4 8 Tolrable
* Cut injury

*Major injury
3 4 12 Substantial
*Severe damage
* Muscular
Body Injury
Sharp Edges 3 6 18 Substantial
Pinch Point
*Major Injury
Severe damages
*Traffic
 *Electric shock,
Fire hazard, Burn
injury
Hot Materials &
Surfaces
*Human Injury
*Collison
* Burn
*Respiratory
problems,

4 6 24 Intolerable

Eye
itching/irritation
 * Burn
*Respiratory
problems,

4 6 24 Intolerable

Eye
itching/irritation
 *Fall Injury
Body injury
*Muscular
Body Injury
Sharp Edges 4 8 32 Intolerable
Pinch Point
*Major Injury,
Severe
damages
 *Fall Injury
Body injury
*Muscular
Body Injury
Sharp Edges 4 8 32 Intolerable
Pinch Point
*Major Injury,
Severe
damages
*Electric shock,
Fire hazard, Burn
injury
Hot Materials &
Surfaces
*Human Injury
*Collison
* Burn
*Respiratory
problems,

4 8 32 Intolerable

Eye
itching/irritation
*Respiratory
problems,

1 4 4 Substantial

Eye
itching/irritation
* Body injury
 Control Mechanism
*All documents should be checked & Verified
* Medical Certificate should be sumbitted to
*Ensure all personnel have
undergone Site Safety Induction
•Trained and competent person to be monitored.

*Compliance on PTW requirements to be ensured.

• TBT to be conducted before
start of the activity.
*Dedicated Supervisor should be deployed for this task.
* During material Shifting further pathway sshould be vissible or employee able to see clearly.
* Material weighr should not over than 30 KG for indivisual.
*Ensure all personnel are properly trained and competent
with appropriate PPE
(Safety shoes, hand gloves Helmet & Jacket etc.)

*All lifting appliance, Hydra/ crane, and other lifting tools & tackles shall be used after 3rd party
Insurance , PUC etc )
* Area barricaded during work execution.
* Always place crane with active involvement of hydra/ crane operator
* Synchronized operation of hydra / Carne shall be performed by competent operator
* No person to be allowed to operate hydra other than Authorised Person
*Traffic Marshal & Contract Supervisor shall be available all the time to guide during operation
* PTW should be followed.
* TBT should be done prior to start work.
* Housekeeping should be done before starting the after completion of work.
* PTW to be followed .
* TBT should be done before starting the work.
* Display Safety Related sign board
*Stand by KBPL for Site Supervision
PPE's: Safety shoes, Cut resistant hand gloves, Reflective jackets, Safety helmets
* Scaffolding to be secured to prevent unauthorised access
* Scaffolding is inspected for defects or damage prior to use
* Scaffolding is inspected after repairs have been made.
* Agree weight/strength specification of scaffolding with scaffolding contractors before engagin
* Maintain awareness of total weight on scaffold, including employees.
* Under no circumstances are employees to alter scaffolding erected after stability report.
* No employees to work at height in adverse weather conditions.
* Use fall arrest equipment (harness) attached at all times to the scaffold when working.
*PTW should be followed.
* TBT should be done prior to start work.
*Area to be hard barricaded through sheets & angles .
* Housekeeping should be done after completion of work.
* Scaffolding Checklist to be filled and verified by the safety officer at site.
* Employees to use the correct manual handling techniques at all times
* Scaffold construction area to be isolated and cleared of all persons
* Contractor Employees have completed Work Safely at Heights Training.
* An emergency rescue plan has been established
* Manual handling training for all employees
*PPE's: Safety shoes, Cut resistant hand gloves, Reflactive jackets, Safety helmets
Certified Safety Belt
*Fire Blanket & Fire Extinguisher standby.
*Scaffolding to be secured to prevent unauthorised access
*Scaffolding is inspected for defects or damage prior to use
*Scaffolding is inspected after repairs have been made
*Maintain awareness of total weight on scaffold, including employees.
*Employees to use the correct manual handling techniques at all times
*Scaffold construction area to be isolated and cleared of all persons
* Dedicated fire watcher.
*.Safety belt anchorage point Manlift cage & Life line.
*Proper illumination provided at site.
*Height rescue equipment
*All the lifting tools and tackles shall be secured properly.
* Tag line (Control rope )
*Combustible material & Flammable material remove around 11 & 50 feet of hot work.
*Grinder machine should be guarded .
*All power tools area double insulated .
*Manual handling training for all employees
Double body earthing must be provided in welding mc.
*Welding mc should be good condition.
*.Height rescue equipment
*An emergency rescue plan has been established
*Power connection taken in RCCB or ELCB (machine connected through 30mA ELCB).
*NO loose cable allowed at the site.
*Cables & plugs (industrial) of good quality and good safe condition.
*Dedicated supervisor should be deployed for specific task.
* Anchorage point should be certified. & Identified.
* Certified Manlift, Hydra & Scaffold with all documents ( PUC,TPI valid license, Insurance, RC )
* Workers are not gathered in same place above false ceiling.
* Workers are anchored in separate anchorage point
* Follow the 100% tied up ( FBH)
*Ensure provision of sufficient Illumination at work location.
*PTW System Follow ( Before hot work area proper inspection with area incharge and taken sig
*Daily TBT conducted before start the work.
*Vendor certified by corporate of high risk activity work, if external party will come
*All Team Members area good competency of work.
*Workers should be fit for height job.
*Job specific training given by PTW issuer and safety team.
*Fire watcher will leave after 2 hours.
*Prior to start checked the condition of equipments (No joint, No damage).
*All PPE's to be use in the job as per wqrk requirement -leather hand gloves, Helmet, Reflective
Aprons etc.
Grinding work - (Gloves, Face shield, Ear plug).
*Manual handling training for all employees
Double body earthing must be provided in welding mc.
*Welding mc should be good condition.
*.Height rescue equipment
*An emergency rescue plan has been established
*Power connection taken in RCCB or ELCB (machine connected through 30mA ELCB).
*NO loose cable allowed at the site.
*Cables & plugs (industrial) of good quality and good safe condition.
*Dedicated supervisor should be deployed for specific task.
* Anchorage point should be certified. & Identified.
* Certified Manlift, Hydra & Scaffold with all documents ( PUC,TPI valid license, Insurance, RC )
* Workers are not gathered in same place above false ceiling.
* Workers are anchored in separate anchorage point
* Follow the 100% tied up ( FBH)
*Ensure provision of sufficient Illumination at work location.
*PTW System Follow ( Before hot work area proper inspection with area incharge and taken sig
*Daily TBT conducted before start the work.
*Vendor certified by corporate of high risk activity work, if external party will come
*All Team Members area good competency of work.
*Workers should be fit for height job.
*Job specific training given by PTW issuer and safety team.
*Fire watcher will leave after 2 hours.
*Prior to start checked the condition of equipments (No joint, No damage).
*All PPE's to be use in the job as per wqrk requirement -leather hand gloves, Helmet, Reflective
Aprons etc.
Grinding work - (Gloves, Face shield, Ear plug).
*Fire Blanket & Fire Extinguisher standby.
*Scaffolding to be secured to prevent unauthorised access
*Scaffolding is inspected for defects or damage prior to use
*Scaffolding is inspected after repairs have been made
*Maintain awareness of total weight on scaffold, including employees.
*Employees to use the correct manual handling techniques at all times
*Scaffold construction area to be isolated and cleared of all persons
* Dedicated fire watcher.
*.Safety belt anchorage point Manlift cage & Life line.
*Proper illumination provided at site.
*Height rescue equipment
*All the lifting tools and tackles shall be secured properly.
* Tag line (Control rope )
*Combustible material & Flammable material remove around 11 & 50 feet of hot work.
*Grinder machineshould be guarded .
*All power tools area double insulated .
*Manual handling training for all employees
Double body earthing must be provided in welding mc.
*Welding mc should be good condition.
*.Height rescue equipment
*An emergency rescue plan has been established
*Power connection taken in RCCB or ELCB (machine connected through 30mA ELCB).
*NO loose cable allowed at the site.
*Cables & plugs (industrial) of good quality and good safe condition.
*Dedicated supervisor should be deployed for specific task.
* Anchorage point should be certified. & Identified.
* Certified Manlift, Hydra & Scaffold with all documents ( PUC,TPI valid license, Insurance, RC )
* Workers are not gathered in same place above false ceiling.
* Workers are anchored in separate anchorage point
* Follow the 100% tied up ( FBH)
*Ensure provision of sufficient Illumination at work location.
*PTW System Follow ( Before hot work area proper inspection with area incharge and taken sig
*Daily TBT conducted before start the work.
*Vendor certified by corporate of high risk activity work, if external party will come
*All Team Members area good competency of work.
*Workers should be fit for height job.
*Job specific training given by PTW issuer and safety team.
*Fire watcher will leave after 2 hours.
*Prior to start checked the condition of equipments (No joint, No damage).
*All PPE's to be use in the job as per wqrk requirement -leather hand gloves, Helmet, Reflective
Aprons etc.
Grinding work - (Gloves, Face shield, Ear plug).
Double body earthing must be provided in welding mc.
*Welding mc should be good condition.
*.Height rescue equipment
*An emergency rescue plan has been established
*Power connection taken in RCCB or ELCB (machine connected through 30mA ELCB).
*NO loose cable allowed at the site.
*Cables & plugs (industrial) of good quality and good safe condition.
*Dedicated supervisor should be deployed for specific task.
* Anchorage point should be certified. & Identified.
* Certified Manlift, Hydra & Scaffold with all documents ( PUC,TPI valid license, Insurance, RC )
* Workers are not gathered in same place above false ceiling.
* Workers are anchored in separate anchorage point
* Follow the 100% tied up ( FBH)
*Ensure provision of sufficient Illumination at work location.
*PTW System Follow ( Before hot work area proper inspection with area incharge and taken sig
*Daily TBT conducted before start the work.
*Vendor certified by corporate of high risk activity work, if external party will come
*All Team Members area good competency of work.
*Workers should be fit for height job.
*Job specific training given by PTW issuer and safety team.
*Fire watcher will leave after 2 hours.
*Prior to start checked the condition of equipments (No joint, No damage).
*All PPE's to be use in the job as per wqrk requirement -leather hand gloves, Helmet, Reflective
Aprons etc.
Grinding work - (Gloves, Face shield, Ear plug).
*Fire Blanket & Fire Extinguisher standby.
* Dedicated fire watcher.
*Combustible material & Flammable material remove around 11 & 50 feet of hot work.
*Grinder machineshould be guarded .
*All power tools area double insulated .
Double body earthing must be provided in welding mc.
*.Safety belt anchorage point Manlift cage & Life line.
*Proper illumination provided at site.
*Height rescue equipment
*All the lifting tools and tackles shall be secured properly.
* Tag line (Control rope )
*Welding mc should be good condition.
*Power connection taken in RCCB or ELCB (machine connected through 30mA ELCB).
*NO loose cable allowed at the site.
*Cables & plugs (industrial) of good quality and good safe condition.
*Dedicated supervisor should be deployed for specific task.
* Anchorage point should be certified. & Identified.
* Certified Manlift, Hydra & Scaffold with all documents ( PUC,TPI valid license, Insurance, RC )
* Workers are not gathered in same place above false ceiling.
* Workers are anchored in separate anchorage point
* Follow the 100% tied up ( FBH).
*.Height rescue equipment
*Ensure provision of sufficient Illumination at work location.
*PTW System Follow ( Before hot work area proper inspection with area incharge and taken sign as per work re
*Daily TBT conducted before start the work.
*Vendor certified by corporate of high risk activity work, if external party will come
*All Team Members area good competency of work.
*Workers should be fit for height job.
*Job specific training given by PTW issuer and safety team.
*Fire watcher will leave after 2 hours.
*Prior to start checked the condition of equipments (No joint, No damage).
*All PPE's to be use in the job as per wqrk requirement -leather hand gloves, Helmet, Reflective Jacket, Goggles
Grinding work - (Gloves, Face shield, Ear plug).

* material should be stacked properly on Regular basis end of the day

*unwanted material should be shifted to scrap area on regularly
*Area should be cleared
*PTW should be followed.
TBT should be done prior to start work.
Housekeeping should be done before starting the after completion of work.
PPE's: Safety shoes, Cut resistant hand gloves, Reflactive jackets, Safety helmets , Nose Mask
 Risk before Controls

Likelihood Consequence Risk Classification

1 2 2 Trivial

2 4 8 Tolerable

2 4 8 Tolerable
2 4 8 Tolerable
3 6 18 Substantial
3 6 18 Substantial
3 6 18 Substantial
3 6 18 Substantial
3 6 12 Substantial

2 2 2 Tolerable