Project: WP5 - 2300 STRUCTURAL OF CLUBHOUSE PROJECT, Hann Reserve Project

Location: Bamban (New Clark City), Tarlac

Subject: JOB HAZARD ANALYSIS – ERECTION OF TOWER CRANE
WORK ACTIVITY PROCEDURES HAZARD

Ensure the safety of Components of

Tower
1. TRANSPORTING Crane from Outside (the crane parts
Material Falls traffic hazard
MATERIALS have been dimensioned in such a
way that no special transport
arrangement is needed)

Ensure the counterweights on a Material Falls, equipment

truck breakdown traffic hazard

Receiving equipment/materials at
the site (the reception and
Traffic Hazard
unloading of the parts must be
performed systematically)

Unloading Material using Mobile Material Falls, Environmental

Crane hazard
2. ERECTION and
INSTALLATION OF
THE RAILING
Material Falls, Environmental
(TRAVELLING Using mobile crane
hazard
CARRIAGE) TO
APPROVED
FOUNDATION

Tightening of the loose grate’s

screws
The readily attached top of the
Hand injury and equipment
tower and
damage
slewing ring with planes are lifted in
place and fastened to the tower by a
screw joint

Hazard to fall (material and

Working at heights
worker)

3. GROUND
ASSEMBLE OF Material Falls, Environmental
Using mobile crane
COUNTER JIB AND hazard
SUPPORT BARS
 Hand injury and equipment
Bolting, hammering, and screwing
damage

4. ERECTION and
INSTALLATION OF Material Falls, Environmental
Using mobile crane
COUNTER JIB AND hazard
SUPPORT BARS

Electrical connection Electrocution

Hazard to fall (material and

Working at heights
worker)

Catastrophic incident due to

Tower top crane assemble electrical fault and working at
heights
5. ERECTION AND
Material Falls, Environmental
INSTALLATION OF Using mobile crane
hazard
COUNTERWEIGHT

• Material Falls,
Environmental hazard Falling
objects cause head injuries.
• Electric shocks cause
6. ERECTION and instant death.
INSTALLATION OF Using mobile crane • Death and severe injuries
OPERATOR CABIN due to Wire rope struck the
other worker,
• Fatal injuries due to
Collision with people or objects
when articulating.

• Catastrophic incident due

to electrical fault and working
at heights weight falls
• People falling from
height.
• Damage or injury caused
by loss of stability due to
• Installation of control cables operation on sloping ground
and electrical to the operator cabin. • Carbon monoxide
• Placing a ballast weight into poisoning from the exhaust
the hook fumes when the engine is
running indoors.
• Falling objects (during
erecting and dismantling
activities) could damage
property and present a risk of
injury to workers and members
of the public
 Installation/connection of hydraulic
system, Catastrophic incident due to
aggregate, and hoses (including hydraulic/electrical fault and
electrical working at heights
supply)

• Climbing and Jacking

continued along the climbing
cage
• Erecting the tower part
Tower crane collapse and
(Lock Pin,
working at heights
• Balancing weight, Special
strops, Adjustment devised of
the trolley’s transfer rope) use
of Tower crane

• Hand injury due to

sharp edges, fall from
heights • Catastrophic
incident due to Rope lock
failed
• Falling objects cause
head injuries.
7. AFTER THE • Fastening of the rope end • Electric shocks cause
DESIRED HEIGHTS • Mounting of the security instant death.
HAS BEEN REACHED rope • Death and severe
injuries due to Wire rope
struck the other worker,
• Fatal injuries due to
Collision with people or
objects when articulating.
• People falling from
height.
 • Catastrophic incident due
to Tower crane collapse Falling
objects cause head injuries.
• Electric shocks cause
instant death.
• Death and severe injuries
Crane adjustment and testing for
due to Wire rope struck the
operation
other worker,
• Fatal injuries due to
Collision with people or objects
when articulating.
• People falling from
height.

• Falling material and

hazard to fall
• Damage or injury caused
by loss of stability due to
operation on sloping ground
• Carbon monoxide
poisoning from the exhaust
Finishing work fumes when the engine is
running indoors.
• Falling objects (during
erecting and dismantling
activities) could damage
property and present a risk of
injury to workers and members
of the public

Repetitive motion or other

8.) Housekeeping Poor Housekeeping
ergonomic concerns

Heavy manual lifting/moving

Nothing follows
PROJECT, Hann Reserve Project

OWER CRANE
SAFETY CONTROL MEASURES

• Use Approved crane with inspection

• Use Approved Trailer truck / low bed
• Ensure material fasten with approved chain or binder slings
• Signboard/warning tapes should be attached in extended materials

• Ensure the is planned to be carried out using strong truck

• Ensure that all technical data is available at the truck
• Ensure that counterweight values are correct.

• Good communication between the transporter and the site receiver

• Turn on Flashing light / Hazard light
• Banks man post and directing the traffic
• Transport Group will guide/ convoy the vehicle
• General Instruction:
The reception and unloading of the parts must be performed systematically

• Use Approved crane with inspection

• Use softener (protection pad) for slinging
• Use approved slings with monthly color code
• Ensure presence of trained riggers well identified on the job site, use tag lines to control the
load
• Perimeter area should be barricaded (Restriction)
• Report all environmental spill
General Instruction:
- No defective crane should be in use
- No standing under the load
• Use Approved crane with daily inspection
• Use softener (protection pad) for slinging
• Use approved slings with monthly color code
• Ensure presence of trained riggers well identified on the Jobsite, use tag lines to control the
load
• Perimeter area should be barricaded (Restriction)
• Report all environmental spill
General Instruction:
- No defective crane should be in use
- No standing under the load

• Wear hand gloves

• Use of proper tools
• The specialized worker must be available at the site
• Ensure the support legs (diagonal trussing) are fastened to the bottom part of the tower and the
travelling carriage
• Make sure the base ballast value is correct
General Instruction:
- No defective tools are allowed
- No fabricated tools are allowed

• Tool Box Talks includes the proper wearing and correct use of the Full Body Safety Harness.
• Pre-training of how to use a double lanyard, and ensuring the 100% tie-off
• Provide Full Body Safety Harness with double lanyards (color coded) for all erectors
• Only a trained/experienced person is allowed to do the task
• All work required supervision
• Restriction (close barricades) of the working area,
• warning signs “DANGER” Crane Lifting
• PPE shall be worn all time
• All materials and tools to be used at heights shall be properly secure and tied off

• Use Approved crane with daily inspection.

• Use softener (protection pad) for slinging
• Use approved slings with monthly color code
• Ensure presence of trained riggers well identified on the Jobsite, use tag lines to control the
load
• Perimeter area should be barricaded (Restriction)
• Report all environmental spill
General Instruction:
- Only qualified specialized personnel are required to do the task
- No defective crane should be in use
- No standing under the load
• Wear hand gloves
• Use of proper tools
• The specialized worker must be available at the site
• Ensure the support legs (diagonal trussing) are fastened to the bottom part of the tower and the
travelling carriage
General Instruction:
- No defective tools are allowed
- No fabricated tools are allowed

• Use Approved crane with daily inspection

• Use softener (protection pad) for slinging
• Use approved slings with monthly color code
• Ensure presence of trained riggers well identified on the Jobsite, use tag lines to control the
load
• Perimeter area should be barricaded (Restriction)
• Report all environmental spill

• Ensure that the electrical supply box is locked and power is turned off.
• An only qualified electrician is approved to do the task
• Ensure all electrical connections are waterproof and heavy insulated

• Tool Box Talks includes the proper wearing and correct use of the Full Body Safety Harness.
• Pre-training of how to use a double lanyard, and ensuring the 100% tie-off
• Provide Full Body Safety Harness with double lanyards (colour coded) for all erectors
• Only a trained/experienced person is allowed to do the task
• All work required supervision
• Restriction (close barricades) of the working area, warning signs “DANGER” Crane Lifting
• PPE shall be worn all time
• All materials and tools to be used at heights shall be properly secure and tied

• Only a trained/experienced person is allowed to do the task

• Refer to the instruction manual (electrical connection)
• Restriction of the area.
• Special rigger for self-assemble is necessary
• The special strops are only intended for the lifting of tower parts and only one tower part at a
time.
• Ensure the proper threading of the lifting rope
• Ensure that all pin joint is safely locked together
General Instruction:
Care must be taken not to batter the lifting cable
• Use Approved crane with daily inspection
• Use softener (protection pad) for slinging
• Use approved slings with monthly color code
• Ensure presence of trained riggers well identified on the Jobsite, use tag lines to control the
load
• Perimeter area should be barricaded (Restriction)
• Report all environmental spill
General Instruction:
- Only qualified specialized personnel are required to do the task
- No defective crane should be in use
- No standing under the load

• Only a trained/experienced person is allowed to do the task

• Refer to the instruction manual (electrical connection)
• Restriction of the area.
• Special rigger for self-assemble is necessary
• The special strops are only intended for the lifting of tower parts and only one tower part at a
time.
• Ensure the proper threading of the lifting rope
• Ensure that all pin joint is safely locked together
General Instruction:
Care must be taken not to batter the lifting cable

• Only a trained/experienced person is allowed to do the task

• Ensure the 100% tie-off (Full body Harness with double lanyard)
• Refer to instruction manual (electrical / control cable connection)
• Restriction of the area.
• Be sure that all locking devices are working and tested
• Barricade the area (restriction)
• Ensure that the ballast weight is equal to 2000 kg. and not more than 2000 kg.
• Refer to the instruction manual (Significance of the ballast weight)
• Restriction of the area.
• Only a trained/experienced person is allowed to do the task
• Ensure the 100% tie-off (Full body Harness with double
• lanyard)
• Refer to the instruction manual (Erection Hydraulic)
• Restriction of the area.
• Ensure that the motor rotation direction is correct before starting the pump.
• Ensure that the brake is working properly
• Restriction of the area

• Ensure that all PIN JOINT are properly and correctly

• and lock
• Ensure that climbing lugs is supporting the cage.
• Only a trained/experienced person is allowed to do the task
• Ensure the 100% tie-off (Full body Harness with double lanyard)
• Restriction of the area
General Instruction:
- During jacking, the jib MUST NOT BE TURNED,
- The crane MUST NOT BE USE FOR LIFTING DURING
- JACKING
- Push carefully the Tower Part inside the cage in the middle a possible

• Wear hand gloves

• Use of proper tools
• The specialized worker must be available at the site
• Ensure the 100% tie-off (Full body Harness with
double lanyard)
• Specialized/qualified workers must do the task
• Inspection of the rope lock installation
• Refer to instruction manual 25.2.4. Restriction of the perimeter area.
 • Notification / Information to all workers regarding the testing and adjustment.
• Re-check all connections especially the Running diagram of the ropes of the trolley’s transfer
winch
• Pre-Tightening of the HYDROCAM device
• Restriction of the perimeter area.
• Before test running, the rail clamps must be opened.
• Use only approved testing load equipment
• Availability of qualified rigger is necessary

• All materials that need to bring down should be properly manage (using ropes, tower crane,
mobile crane lifts)
• Good housekeeping

Perform a last minute risk assessment before performing any material handling task.

Make sure to check the path of travel for any obstacles before moving any materials.

Perform a proper warm up and stretch before performing any material handling task.
The PPE required for any material handling tasks are: Safety glasses, appropriate gloves and
appropriate non slip footwear. Additional PPE may be required depending upon environment
conditions.
Nothing follows