Project Name : Talimarjan Thermal Power Plant Extension Project

Date/Revision Page
Risk Assessment
Work Activity TANK ERECTION Rev. No. 0

Risk Assessment
Work Activity Break Down Risk Facts Risk Occurrence Occurrence Assess. Registry
Frequency Severity Grade
Equipment falling on the excavation due to unsafe operation fall
Personnel hit / struck by equipment due to poor communication / non availability of signal man hit / struck by
Excavation and backfilling works for tank
Personnel falling from the edge of excavation while moving / working near the edge of excavation falling
foundation
Personnel falling on the trench due to unsafe access / unsafe ladder fall
Equipment collide with another equipment due to non availability of signal man to control
collision
operation
Personnel hit by equipment / materials during transportation due to poor loading and unloading
hit by
practices
Collapsed of tank materials / tank plates while transporting due to improper lashing and strapping collapse
Transportation of tank materials / tank Collapsed of crane / forklift while lifting due to unsafe location and crane positioning collapse
plates Personnel hit by tank plates during transportation due to heavy and huge load hit by
Workers caught in between load and transport equipment due to poor communication between
caught in between
operator, rigger and workers
Hand and body injury due to non compliance to PPE requirements hand and body injury
Personnel hit by scaffolding materials during lifting / erection of scaffold hit by
Tripping hazards to personnel due to non arrangement of scaffolding materials tripping
Scaffolding / working platform collapsed because scaffolds are used as support for equipment /
Erection / dismantling of tank scaffolding collapse
heavy load and by accidental hit by vehicle / equipment due to lack of barricade
Personnel falling from heights due to non compliance to wearing of proper PPE fall
Personnel falling from heights due to unsafe / incomplete scaffolding platform fall
Personnel caught in between equipment / materials due to poor communication between rigger
caught in between
and crane operator

Equipment / materials falling from height to personnel due to poor installation of supports /
falling
temporary connection

Workers hit / struck by equipment during erection due to unsafe lifting practices and due to
Construction / erection of tank bottom, collapsed of lifting tools and tackles hit / struck by
shell and roof plates, tank ladder and
stairs
Grade(Dangerous degree):A(9),B(6),C(4),D(3),E(2),F(1)
Project Name : Talimarjan Thermal Power Plant Extension Project
Date/Revision Page
Risk Assessment
Work Activity TANK ERECTION Rev. No. 0

Risk Assessment
Work Activity Break Down Risk Facts Risk Occurrence Occurrence Assess. Registry
Construction / erection of tank bottom, Frequency Severity Grade
shell and roof plates, tank ladder and
stairs Lifting equipment collapsed / overturned due to loose and un even ground and due to exceeding
overturned
of safe working load.

Electric shock to personnel caused by damaged cable insulation, unsafe condition of electrical
electric shock
equipment and tools, poor earthing / grounding system.
Personnel falling from heights due to non compliance to wearing of proper PPE falling from height
Poor housekeeping / cables and materials arrangement causing tripping hazards to personnel tripping
Falling inside the roof manhole while filling and draining water due to non compliance to PPE
falling inside
requirements

Electric shock to personnel caused by damaged cable insulation, unsafe condition of electrical
electric shock
tools while filling and draining water inside the tank
Hydrostatic test
Accident caused by water or air due to leakage and loose hose connection leakage
Personnel hit by hose connector due to poor condition of hose fittings and connection to
hit by
compressor
Tools and bolts falling from height hitting personnel at the ground level falling from height

Grade(Dangerous degree):A(9),B(6),C(4),D(3),E(2),F(1)
Project Name : Talimarjan Thermal Power Plant Extension Project

Date Page
Risk Assessment Registry
Work Activity TANK ERECTION Rev. No. 0

Risk Assessment
Assessment
Work Activity Break Down Risk Facts Control Measures
Grade Occurrence Occurrence Assessment
Frequency Severity Grade
Provide qualified, certified and trained signal man with identification vest or
Personnel hit / struck by equipment due to poor communication / non jacket
availability of signal man or banks man Provide proper barricade and install sign boards
Excavation and backfilling
works for tank foundation
Equipment collide with another equipment due to non availability of
Provide qualified and trained spotter or signal man with identification vest
signal man to control operation

Provide / install proper and safe support for equipment

Scaffolding / working platform collapsed because scaffolds are used
as support for equipment / heavy load and by accidental hit by
vehicle / equipment due to lack of barricade
Personnel falling from height due to non compliance to wearing of
Erection / dismantling of tank proper PPE
scaffolding
Provide hard barricade and install sign boards
Do not allowed personnel to use scaffold as supports for equipment or heavy
load
Provide / issue proper PPE to all personnel and wear properly when working
at high elevation
Provide / install safe scaffolding / safe working platform

Sacffolding shall be erected by competent and certified scaffolder of proper

scaffolding materials and should be complete with requirements
Personnel falling from height due unsafe / incomplete scaffolding
platform
Scaffolding shall be inspected, tagged and approved before allowing any
personnel to work on the scaffold

Provide proper and safe supports to equipment and materials

Equipment / materials falling from height to personnel due to poor
Avoid installation of temporary stand or supports
installation of supports / temporary connection
Provide barricade and install warning sign boards

Construction / erection of tank
bottom, shell and roof plates,
tank ladder and stairs
Electric shock to personnel caused by damaged insulation, unsafe
condition of electrical equipment and tools, poor earthing / grounding
system
Cables with damaged insulation and unsafe tools and equipment shall be
removed from service immediately
Provide competent and trained electrician for all electrical connection works
Provide proper earthing / grounding system

Personnel falling from height due to non compliance to wearing of Provide / issue proper PPE to all personnel working at high elevation
proper PPE Provide / install safe scaffolding / safe working platform