Professional Documents
Culture Documents
ON
STUDENT INDUSTRIAL WORK EXPERIENCE
CARRIED OUT
AT
MINISTRY OF WORKS
P.M.B. 1007, SAPELE ROAD, BENIN CITY
BY
1
DEDICATION
This work is dedicated to God almighty who has been the one constant since the
2
ACKNOWLEDGEMENT
My greatest thanks goes to God almighty, the giver of every good things
training period.
FAITH for his time, knowledge, and effort to ensure I got the knowledge required
in the work site also to my site engineer ENGR IDAHOSA I say a big thank you
for all your words of advice and I also express my deepest thanks to all the
lecturers in the department of civil engineering ekpoma, for all the knowledge I
I also say thank you to my parents Mr and Mrs S.B OGODO for their support
financially, morally and otherwise. God will continually bless the both of you. Not
left out are my amazing and wonderful siblings Clementina, Maureen, Sandra,
Tuoyo, Stellamaris, Ofure for their love and support. May God continue to bless
3
TABLE OF CONTENTS
Cover page
1. Dedication
2. Acknowledgement
3. Table of content
4. Abstract
pavement
4
7.3 Sub-base construction
8.1 Introduction
References
5
ABSTRACT
During the course of my industrial training I have been able to highlight the major
causes of bad road in Benin metropolis and suggested remedies to this menace and
6
CHAPTER ONE
INTRODUCTION
OBJECTIVES OF SIWES
The program also exposes the students to real life experiences. It prepares the
students for life after school. To create an avenue for student to apply learnt
classroom.
7
To serve as an avenue for building relationships and connections that would
To focus and re-focus students on how their fields of study can build up and
In line with the objective of this program, I was privileged to carry out my
training with the Ministry of Works, Benin City, Edo State, a government
pioneer in the construction arena of Edo state, Nigeria. Over the years, they have
successfully set the trend and standard in the state’s infrastructure and
bodies as deposit works. The Edo state ministry of infrastructure has highly
Electrical and Mechanical engineers who work alongside Architects from EDPA.
With its strong base of standards and professionalism developed over the years,
8
Edo state ministry of infrastructure is the repository of expertise and hence the
number choice among discerning clients for any type of of construction project in
Edo state. Besides being the construction agency of the government, it performs
regulatory functions in setting the pace and managing projects for the state’s
construction industry.
The mission of the Ministry of Works is to through team work with other
The Ministry of Works has different branches and I was deployed to the
9
Providing and maintaining durable and sustainable network of Roads
10
HONOURABLE
COMMISIONER
PERMANENT
SECRETARY
MECHANICAL ELECTRICAL
CIVIL ENGINEERING HOUSING AND PUBLIC
ENGINEERING ENGINEERING
DEPARTMENT BUILDING
DEPARMENT DEPARTMENT
DESIGN AND
CONSULANCY (QUALITY
PRODUCTION HOUSING WORKS AND SERVICES
CONTROL & DESIGN
UNIT)
STAFF TRAINING
SCHOOL
11
CHAPTER TWO
INTRODUCTION
with adequate road network. Roads are the major channel of transportation for
carrying goods and passengers. They play a significant role in improving the socio-
communication in areas where railways have not been developed and also form the
basic infrastructure for the development and economic growth of the country. The
benefits from the investment in the road sector are indirect, long-term, and not
immediately visible. Roads are important assets for any nation. However, creating
these assets alone is not enough. It has to be planned carefully and a pavement
tremendous natural resources and if put to good use can reduce cost of construction
to a large extent. Each type of pavement has its own merits and demerits. Road
construction in Nigeria has come a long way from 1914 when there was 3600
Although no mean feat by any standards, expectations are that given the
human and material resources at the disposal of the Nigerian government, a much
more robust road network should have been achieved in over a century. Of the
67percent.
Although federal roads account for 17percent of the total network, they carry
the heaviest volume of traffic estimated at well over 70percent. They are the main
truck route linking all thirty six (36) states and the federal capital territory Abuja
13
WHAT IS ROAD/PAVEMENT?
A road is a route, or way on land between two places that has been paved or
Roads consists of one or two roadways (carriageway), each with one or more
lanes and any associated sidewalks and roadways. Roads that are available for
In urban roads, roads may diverge through a city or village and be named as
streets, serving a dual function as urban space easement route. Modern roads are
The structural elements (pavement), is the one that bears directly the wheel
load, while the subgrade; which can be natural or made up soil, is the layer
14
TYPES OF PAVEMENT
There are two types of pavement based on design considerations. They are;
1. Rigid pavement
2. Flexible pavement
RIGID PAVEMENT
slabs.
concrete slab of sufficient strength to resist the loads from traffic. The rigid
pavement has rigidity and high modulus of elasticity to distribute the load over
strength of concrete is the major factor and not the strength of the subgrade.
FLEXIBLE PAVEMENT
15
The design of flexible pavement is based on the principle that with a load of
larger area, by carrying it deep enough into the ground through successive
layers of granular materials. For flexible pavement, there can be grading in the
quality of materials used. The materials with high degree of strength is used at
or near the surface. Thus the strength of subgrade primarily influences the
1. Wearing course
2. Binding course
4. Sub-base
5. Sub-grade
WEARING COURSE:
This is the upper in the roadway construction in flexible pavement, the wearing
binding course
16
BINDING COURSE:
ROAD BASE:
This is the thickest part of the flexible pavement as it is expected to bear the
burden of distributing the applied surface loads and at the same time ensure the
SUB-BASE:
This element maybe omitted when the subgrade is of high quality in flexible
pavement. Its duty is to help distribute the wheel load to the subgrade.
SUBGRADE:
This is the upper layer of the natural soil. It maybe undisturbed local material or
17
Cross section of flexible and rigid pavement .
18
CHAPTER THREE
PAVEMENT.
My industrial training was done at Edo state ministry of works under the
department of construction where I was taken to the Ahorhan and New oguanogbe
vicinity where a flexible pavement was constructed and I was there to experience
rehabilitated to reduce the traffic load at Airport road, Akenzua road and Plymouth
road and also to create an alternate route for motorists and also to increase the
1. Setting out
2. Earthwork
3. Paving construction
SETTING OUT: This is carried out following the dimensions specified in the
involves removal of top soil, along with any vegetation, before scraping and
19
grading the area to finished “formation level”. It is usually done using tractor
Most earthworks are formed by cut and fill and the type of fill material used
must be considered, not only in terms of its physical properties, but on the
drainage or buried services installed, the paving construction can begin. Paving
can either be flexible or rigid depending on the specific need of the project. At
vicinity like Airport road, Akenzua road, and Plymouth road and also helps
reduce traffic loads on these roads and shortens travel time. Surveying carried
out include;
TOPOGRAPHIC SURVEY
established. Levels for every cross section was taken at every 25m interval.
20
2. TRAVERSING: Traverse survey was done, chain survey starting co-
Soil tests was also carried out in the laboratory to determine the strength of
pre-existing soil.
21
22
SUBGRADE CONSTRUCTION
subgrade material is inadequate for current and future traffic loading demands.
50mm diameter)
using the excavator to a depth of 30mm and then sand (white sand) was laid on
the road and spread on the road using tipper, excavator, and back-hole loader.
After which, hard-core (aggregate), was laid on the road and spread on the road
using the excavator and back-hole loader and the hard-core was compacted
using the vibrating roller machine to remove voids and increase the bearing
23
Laying of sand on the excavated ground
compaction of hard-core
24
Hard-core on white sand after compaction
SUB-BASE CONSTRUCTION:
Sub-base in flexible pavement is sometimes omitted when the subgrade is of high
quality. At Ahorhan/New oguanogbe, the pre-existing subgrade is of relatively low
quality and inadequate for current and future traffic loading demands.
25
surface of the road or filling them with stone base being moved back and forth
across
the road with the road grader. Grading was done and the roadway was sloped to the
side where the pre-existing drain is to ensure movement of storm water away from
the roadway. After grading was done, the stone base was compacted using a
vibrating roller machine
26
Compacting of stone base
27
MATERIALS USED: Hot mix-asphalt (HMA), MC1 cut back bitumen, prime
coat, tack coat (coolant), white sand
CONSTRUCTION METHOD: After compaction of stone base, priming was
done. Priming is done after preparation of the road bed and before paving. It
involves adding a temporary waterproof layer that provides a better bind for base
materials and protects the environment from dust hazards. It involves an
application of a low viscosity asphalt to a granular base in preparation for an initial
layer of asphalt. The primer used on Ahorhan/New oguanogbe road was MC1 cut
back bitumen. Bitumen is cut back by adding controlled amounts of petroleum
distillates such as kerosene. This is done to reduce the viscosity of the bitumen
temporarily so it can penetrate pavements more effectively or to allow spraying at
temperatures that are too cold. The material used to cut back bitumen evaporates
after application to leave the remaining material similar in hardness to the original
bitumen. The MC1 cut back bitumen is applied using a tap boiler. After priming,
BLINDING is done, blinding involves pouring a layer of fine sand, to the surface
in order to smooth over voids so as to provide a cleaner, drier, and more durable
finish. This was done by pouring sand using shovels and the back-hole loader
carrying the sand. After blinding was done, we waited a few days to ensure proper
drying was achieved, then sweeping operation was done using a tractor-aided
sweeper (sweeping machine), hand brush, was also used in order to get unwanted
sand away from the road bed. After sweeping was done, Tack coat (coolant) was
applied on the road surface using a sprinkler (priming). The tack coat surface is
intended to be absorbed by the top layers of the base and provide a surface that is
more easily wetted. The purpose of the prime coat is to coat and bond loose
material particles on the surface to the base, to harden or toughen the base surface.
After poring of tack coat, Asphalt was poured on the roadway using the paver.
The Asphalt poured is a mixture of dark bituminous pitch with sand and gravel and
is used for surfacing roads. The Asphaltic mix poured by this stage consist of
gravel (aggregate) that are coarse as the asphalt was intended to serve as the road
base (banner core). The hot asphaltic mix was poured on the road way using a
paver and as the road was not evenly straight, rakes were used by the rakemen to
help spread the asphalt on the road, after which the asphalt was compacted using a
steel roller machine and smoothened by a tyre roller machine.
28
Priming using a tap boiler
29
Sweeping with sweeping machine
30
Laying of banner core using a paver
31
WEARING COURSE CONSTRUCTION
There are two most commonly used type of pavement surfaces used in highway
construction; hot-mix asphalt and Portland cement concrete. They both provide a
smooth and safe riding surface, while simultaneously transferring the heavy load
through the various base courses and unto the underlying subgrade. Hot-mix
asphalt surfaces are referred to as flexible pavement. At Ahorhan/New oguanogbe
road, a flexible pavement was constructed.
MATERIALS USED: Tack coat (coolant), hot-mix asphalt/
CONSTRUCTION METHOD: After pouring of asphalt and compaction of
asphalt, the road was left for a while. To prepare the final wearing course, the road
was swept using hand brushes and shovels to remove sand from road surface after
which tack coat was poured on the road surface. The tack coat is used to create a
bond between the existing pavement surface and new asphalt overlay. The tack
coat layer is the BINDING COURSE. After application of tack coat, the hot-mix
asphaltic containing a mixture of a dark bituminous pitch and finer gravel
aggregates of smaller diameter using the paver. After laying of asphalt, it was
compacted using the steel roller and smoothened using the tyre roller machine.
32
Compacted and smoothened wearing course
33
Excavated pre-existing drain wall
34
KERBS:
Kerbs are stone edges to a pavement or raised paths. They are intended to separate
surfaces, providing a visual delineation and containment of the pavement. At
Ahorhan/New oguanogbe road, kerbs was used as a visual separation of the sides
of the road from the roadway. The kerbs used was pre-casted and not cast in-situ.
At lucky igbinedion way, kerbs were cast in-situ using a formwork. Excavation
was done and the total staion instument, pegs and ropes were used to ensure proper
alignment of the road and ensure the kerbs was evenly straight during the setting of
the kerbs. After setting of the kerbs, it was bonded together using mortar (mixture
of sand, cement and water). After bonding, the kerb was haunched to the ground
surface using a mixture of cement, stone dust, and water. Stonedust is a darker,
coarser version of sand. It is a by-product of running stones through a crushing
machine.
35
ENTRANCE SLABS:
Slabs are flat pieces of concrete, put on walls or columns of a structure. It also
serves as a walking surface and also as a load bearing member. At Ahorhan/New
oguanogbe road, we cast a lot of entrance slabs over the drains to serve as a flat
surface in which pedestrians can use instead of having to go over the drains and
also for motor vehicles to ride upon at intersections (junctions). First the wooden
formwork and steel reinforcement was set, the slab was cast using cement,
aggregate and water in a concrete mixer in the ratio 1:2:4 and left to dry for a while
before wooden formwork was removed and allowed for public use.
36
CHAPTER FOUR
MAINTENANCE OF PAVEMENT
INTRODUCTION:
Like all structures, roads detriorate over time. Deterioration is primarily due to
accumulated damage from vehicles plying the road, however environmental effects
such as thermal cracking (expansion), contraction and oxidation often contribute.
The overall purpose of highway maintenance is to fix defects and preserve the
pavement’s structure and serviceability. Defects must be defined, understood, and
recorded in order to create an appropriate maintenance plan.
There are four main objectives of road maintenance;
1. Repair aof functional pavement defects.
2. Extend the functional and structural service life of the pavement.
3. Maintain road safety and signage.
4. Keep road reserve in acceptable condition.
Maintenance of a state’s roadway must include a program to preserve the
characteristics of the road. Ideally, the maintenance of pavement should be
accomplished with minimum expense and with least possible traffic
diruption. Pavement maintenance is a necessary investment made to protect
the pavement from costly renovation or reconstruction.
FLEXIBLE PAVEMENT MAINTENANCE
Flexible pavement develop strength from the tight interlocking of crushed rocks
(hard-core), with an asphalt material binding them together. This mixture deflects
when loaded with traffic and exerts pressure on the subgrade. Consequently, both
the pavement and the subgrade must be in good condition to avoid maintenance
problems.
Some of the coomon defects in flexible pavement include; Rutting, Alligator
cracking, Longitudinal cracking, Potholes, Sags and Humps etc.
1. RUTTING: Rutting is a surface depression within the wheel path and is a
result of permanent deformation of the pavement or subgrade. This condition
is normally caused by heavy loads on roads lacking sufficient strength to
support the loading.
37
2. ALLIGATOR CRACKING: This occurs when discontinous longitudinal
cracks begin to interconnect to form a series of small polygons that resemble
an alligator’s skin. This is usually caused by poor drainage, poor mix design
or subgrade failure.
Ideally, the surface should be treated with a seal coat or overlaid with
suitable material before water has an opportunity to penetrate the surface and
lead to alligator cracking.
3. LONGITUDINAL CRACKING: This follows a course approximately
parallel to the centreline. They are typically resultants of natural causes or
traffic loading.
4. POTHOLES: Potholes are voids in the roadway surface where pieces of
the pavement have become dislodged. Areas in which many potholes occur
become suspect for fundamental problems such as inadequate drainage,
pavement strength, or base/subgrade problems.
5. SAGS AND HUMPS: These are localized depressions or elevated areas of
the pavement that result from settlement, pavement shoving, displacement
due to subgrade swelling, or displacement due to tree roots. The deficiency
usually occurs in isolated areas of the roadway surface.
38
only for low volume roads that can be closed to traffic for several hours
while the material dries and cures. The benefits of this application is to
minimize water intrusion in pavement that are relatively crack free and to
rejuvenate older pavements that may have oxidized.
40
CHAPTER FIVE
CONCLUSION
My industrial training experience was a really educative one as I learned and
experienced the practical aspect of every construction process involved in flexible
pavement construction as depicted in the classroom.
Engineers have always been open minded to adopt any material available to
them for its use in the construction process. Therefore, it is logical to see that the
purpose of road construction is to provide a firm and even surface for the
carriageway which could withstand the stress caused due to a number of load
applications.
The various materials used in the construction of flexible pavement and drains,
slabs and kerbs are cement, soil, aggregate, bituminous asphalt etc. These materials
must be of good quality to ensure a good quality pavement construction.
Preserving and keeping each type of roadway, roadside structures as nearly as
possible in its original condition as constructed or subsequently improved and the
operations of highway facilities and services to provide satisfactory and safe
transportation is called maintenance of highway.
Highway maintenance must be carefully planned for rapid performance and to
cause least possible disruption to traffic.
RECOMMENDATION
Careful design and construction of roads can increase road traffic safety and
reduce the harm on the highway system from traffic collisions.
On neighborhood roads like the Ahorhan/New oguanogbe vicinity, traffic
calming, safety barriers, etc can help protect pedestrians, cyclists and drivers. Lane
markers should be marked with bright reflectors that do not fade like paint does.
Major road risk can be reduced by providing limited access from properties and
local roads, grade-separated junctions and median dividers between opposite
41
direction traffic in dual carriage ways to reduce the likelihood of head-on
collisions.
REFERENCES
1. OECD (2004-02-26). "Glossary of Statistical Terms". Retrieved 2007-07-
17.
2. Jump up^ "What is the difference between a road and a street?". Word
FAQ. Dictionary.com (Lexico Publishing Group, LLC). 2007.
Retrieved 2007-03-24.
3. Jump up^ "Road Infrastructure Strategic Framework for South Africa". A
Discussion Document. National Department of Transport (South Africa).
Archived from the original on 2007-09-27. Retrieved 2007-03-24.
4. ^ Jump up to:a b c d e f Lay, Maxwell G (1992). Ways of the World: A History
of the World's Roads and of the Vehicles that Used Them. Rutgers
University Press. ISBN 0-8135-2691-4.
5. Elementary Highway and Transportation Engineering, Parker-Ikharo. F.
2012
6. "Asphalt Pavement Recycling". Annual Asphalt Pavement Industry Survey
on Recycled Materials and Warm-Mix Asphalt Usage: 2009–2013. National
Asphalt Pavement Association. Retrieved 13 August 2015.
7. Church H. K. (1981). Excavation Handbook. New York: McGraw Hill.
42