Professional Documents
Culture Documents
ARCHITECTURE
By Student
RAM SHARMA
Registration Number
0809AR191064
I would first like to thank my advisor, Ar. KAMINI BANDORE who guided me
in selecting the final theme for this dissertation. My advisor was there throughout
my preparation of the proposal and the conceptualization of its structure. I would
not have been able to do the research and achieve learning in the same manner
without her help and support. Her recommendations and instructions have
enabled me to assemble and finish the dissertation effectively.
Name of student
Place: INDORE RAM SHARMA
PRINCIPAL
SCHOOL OF ARCHITECTURE
IPS ACADEMY, INDORE
Place: INDORE
TABLE OF CONTENTS
CHAPTER 1
-INTRODUCTION............................................................................................... 1-2
Aim… ...................................................................................................................... 1
Objective.................................................................................................................. 2
Methodology… ........................................................................................................ 2
CHAPTER 2
- CLADDING MATERIAL AND THEIR PROPERTIES ............................... 3-4
Stability…………... ...................................................................................................... 3
Fire resistant3
Corrosion Resistance………………………………………………………………....4
Water Resistance……………………………………………………………………..4
CHAPTER 3
- AESTHETICAL PROPERTIES AND REQUIREMENT OF BUILDING
MATERIAL ........................................................................................................ 4-5
3.1 Shape … ........................................................................................................... 4
3.2 Color .................................................................................................................5
3.3 Texture … ....................................................................................................... 5
CHAPTER 4
- NEW DEVELOPMENT IN BUILDING CLADDING ABROAD …...... 05-12
4.1 FIBRE-GLASS COMPOSITE PANEL … ................................................................................ 05
4.2 STONE COMPOSITEMATERIAL ............................................................... 07
CHAPTER 5
-NEW DEVELOPMENT OF CLADDING IN INDIA…………………12-17
5.1 Stone Cladding … ............................................................................................ 12
5.2 Wood Cladding………………………………………………………………13
5.3 Aluminum Composite Panel –ACP …............................................................. 14
5.4 Brick Cladding ................................................................................................ 14
5.5 Tile cladding .................................................................................................... 15
5.6 Aluminum cladding ......................................................................................... 16
CHAPTER 6
- NEW DEVELOPMENT IN CURTAIN WALL……………………….17-21
6.1Definition of Curtain Wall System … .............................................................. 17
6.2 Wall System………………………………………………………..…….….19
6.3 Components of a Curtain Wall……..……………..…………….……………20
CHAPTER 7
- TECHNOLOGY EVALUATION IN BUILDING CLADDING……...........22-61
7.1 According to the installation Process ....................................................................... 22
7.2 According to Constructional Material View………………….……………………34
7.3 According to Tolerance View………………………………………………………38
7.4 Evaluation of Basic Factors for Curtain Wall systems……………………………...45
7.4.1 Safety (Fire and Stability)…………………………………………………..45
7.4.2 Environmental Factor ……………………………………………………....55
7.4.3 Economic Factor………………………………………………………….57
CHAPTER 8
-CASESTUDY ............................................................................................... 60-62
Promega Processing Center …………………………………………………..……. 60
Phoenix OutpatientClinic,Phoenix…………………………………………………..61
Merritt Island, Florida………………………………………………………………….62
CHAPTER 9
CONCLUSION ................................................................................................... 63
RESEARCH PAPER
Page | 1
NEW DEVELOPMENT IN BUILDING CLADDING
INTRODUCTION
Over the years cladding industry has been growing through sea changes. Along with a flood of
innovative materials and designs introduced in market, we can see the advancement in
technologies in application as well. Changes in use for different building types and market can
influence architects' attitude towards materials. Cladding of building is one of the most
inspiring, expressive and complex aspect of building. Wall Cladding is the application of one
material over another to provide skin or layer intended to control the infiltration of weather
elements or for aesthetic purposes. A decorative covering intended to make the wall look like
it is made of different material than actual material.
The cladding material have a large range but selection of material depends on the project type,
functionality and cost. So many wall cladding materials are going green and help the
environment.
Page | 2
AIM
To find out the new development in building cladding with the advancement of material and
technologies.
OBJECTIVE
The main objective is to control the both indoor and outdoor environments through
responsive building facade in a ecological manner.
1) To identify the various design techniques and criteria based on the above process.
2) To study in detail about the upcoming facade systems.
3) To identify the amount of daylight available, the occupancy pattern, and the control
strategy which can affect all energy.
4) To understand to upcoming new technology in facade systems.
5) Scope and limitations
METHODOLGY
The report will be based on a study about new developments and technique in cladding.
Studying all this gives a broad perspective of present scenario. The references will be taken
from the research papers and some books based on different skin techniques.
There are lot of limitations in response to the Indian and other climate zones and also how to
implement this into commercial sector which might increase the cost of the project, so cost
factor must have to be considered.
WHAT TO STUDY
To study about new developments and technique in cladding. Studying all this gives a broad
perspective of present scenario.
Page | 3
2. CLADDING MATERIAL AND THEIR PROPERTIES:
Page | 4
that occurs in firing. Amount of shrinkage varies from hundredths to several percent. It is
especially pronounced with timber, which are
susceptible to variation in air humidity the
cladding material chosen should undergo least
amount of shrinkage.
CHAPTER 3
3.1 Shape
The shape of building material is important both
aesthetically and functionally. The good proportion of
material should be the primary concern. The
geometry & proportion largely determine the
appearance of material.
Page | 5
3.2 Color :-
Color is important in assessing the quality of finishing materials. Since color is one of the basic
factors of comfort, the choice of finishing materials must be governed not only by the color
characteristic of the material but also by the psychological effect created by the color,
attention should be paid to relationship between the color, surface finish and shape of given
material or product. Light and shade play an important role in the perception of color.
3.3.Texture:-
It is characterized by the surface roughness or
smoothness and perceive by the eye owing to
the distribution of light and shade caused by
the surface irregularities.
AREA OF USE
Page | 6
STENI Vision is a panel designed to be used as exterior ventilated cladding. It is suitable
for all types of structures, and also for use as interior cladding. STENI Vision is
particularly well-suited for areas where there is a lot of moisture.
ORIGIN
STENI Vision is manufactured by STENI AS in Larvik, Norway. STENI AS has developed
and manufactured unique façade panels since 1965.
SURFACES
It has a smooth surface (front) of printed electron beam
cured acrylic with up to a 10-year colour fastness
warranty. Choose from several standard prints or create a
custom motif. We use 6 colours CMYKLmLc in our print.
The colours can be experienced differently depending on
lighting conditions.
COMPOSITION
FORMAT
UNIQUE PROPERTIES
STENI Vision is a highly resistant material that maintains its technical properties
under extreme climatic conditions. These panels have excellent resistance against a
variety of chemicals. Unique properties include:
https://www.architecturalrecord.com/articles/15069-new-cladding-products-for-spring-2021
Material - Steni Vision façade cladding made of stone composite material and it can be
used both internally and externally with all
kinds of buildings. Steni facade panels come
with white edges as standard. It is from
(Norwegian manufacturer). They provide the 14
standard patterns and the three gloss finishes
and range of different colors and expressions,
such as nature and metal. Steni Vision is
available in three glosses.
What is Different?
“Natural materials are completely unique, so no two panels are alike. Take, for example,
the popular Bianco Carrara marble, a widely used and much-loved material. The
downside is that it is expensive and bad for the environment. It is not a renewable
resource. Marble also presents a number of technical
challenges. It is not uncommon for marble façades to
have to be regularly replaced due to discoloration,
pollution etc. Here comes the Steni panel featuring a
printed Bianco Carrara design. Both the material and
installation costs are significantly lower. Wood requires
maintenance, and metal can suffer from discoloration,
corrosion and metal fatigue.”
Installation is quicker and easier than that of fiber cement, engineered wood
can often be installed by fewer laborers working at a time.
ASCEND captures the high-end aesthetics
Combines beauty, performance and easy installation for the best overall
value on the market.
Page | 9
4.4 PORCELAIN STONEWARE https://www.caesar.it/azienda/
https://www.architecturalrecord.com/articles/15069-new-cladding-products-for-spring-2021
https://www.caesar.it/soluzioni-tecniche-in-gres-porcellanato-caesartech/
Porcelain stoneware is a very compact material with great characteristics, made with
mechanical pressing and firing at very high temperatures taking cues from terra-cotta
and concrete, this Ceramic Caesar porcelain collection offers seven neutral hues with
variegations that create a handcrafted, artisanal look. Available in matte or satin finishes,
the tiles come in both smaller and large-format tiles, from 9" square to 47" square.
FEATURES
Raised panel
3) Bottom lining
4) Perimeter edge
Page | 11
Substructure
5) Adjustable columns
6) Crossbars
7) Seals
The floors for the creation of tactile paths by Caesar are based on a system made
up of surfaces with reliefs already used internationally, specially designed to be
easily perceived underfoot or by means of a
white stick, the Caesar tactile paths are visually
contrasting with the remaining flooring and are
installed on the walking surface to allow blind
and visually impaired people to orientate and the
recognition of places and sources of danger, as
required by current legislation .
Caesar's tactile floors are made up
of surfaces with reliefs , perceptible when
walking, to allow the blind and visually impaired to orient themselves in places
and clearly recognize obstacles and any other sources of danger along the way.
Page | 12
Figure 1: Architectural cladding with intrinsic repetition. On the left, a building composed
of a repeated shape that is isometric to a Weingarten surface. For this kind o√f
shapes, if dealing with
Figure 2: Isometric deformations of a spherical patch. All these surfaces can be cladded
by bending panels formed on the same spherical mould. A sample building designed
with these surfaces is shown in fig. 1.
Flexible cladding materials, N panels can be formed with approximately N moulds and
applied over the surface by isometric bending. On the right, a building made of surfaces
isometric to the same sphere. In this case, all panels can be formed on a single mould
and bent on the surface.
Page | 13
THE PROS OF NATURAL STONE CLADDING
Wood has been used as a cladding material for a very long time. Wood cladding is an exterior
finish for a structure which is made from wood. It can provide a seamless transition between
building and surrounding greenery, or a welcome contrast within an urban environment.
Wood is undeniably beautiful and aesthetically versatile, slotting into almost any
environment. Compared to others, wood cladding is also a more environmentally-sustainable
building material, storing harmful greenhouse gases from the atmosphere during its life cycle.
It need more maintenance as need to repaint or re-stain your wood cladding every 3-7
years on average depending on the finish or wood type you select.
Weather impact, it can rotten the wood if not maintained
Page | 14
5.3) Aluminum Composite Panel –ACP
Aluminum composite panel is one of the widely used cladding material. Due to its
lightweight nature and flexibility, it can be easily installed. An aluminum composite
panel is a building material that features a foam core surrounded by an outer aluminum
skin.
When it comes to building exteriors, cladding brick is a good option for reasons beyond just
aesthetics. Exposed brick cladding gives the feel of traditional earthy architecture that was
seen in most parts of the world at some point in time.
Page | 15
Insulation - Brick cladding provides buildings with
enhanced insulation from both noise and heat
loss, which is particularly useful for properties in
busy urban environments.
Repairing damaged -Repairing damaged cladding is often not a viable option and you
may be left with no choice other than to replace the affected fascia.
Impact on Environment -The downside of using bricks as exterior wall cladding
materials is the negative impact they have on the environment. Bricks are baked in
kilns, which require large amounts of energy.
The light-weighted tiles with grooves can bond well with the existing material and retain its
quality for decades.
Porcelain Tiles are well suited for the exterior walls as they are fired at very high
temperatures and can withstand extreme heat and cold. This helps them to retain their
freshness for a long time as compared to other materials.
Page | 16
PROCELAIN TILE USED IN LIVING ROOMS
Ceramic Tile protects the walls from fungus and mould. Vitrified, anti-skid and matte
finish tiles can be used on the outdoor floor to avoid slips and accidents.
Slate Tiles are yet another suitable choice for cladding the exteriors since they are
stain-resistant and non-porous.
Page | 17
It is a good option for basement or storage walls. It can be even applied to the
walls of large commercial buildings after treatment.
It is a low-weight material, and therefore its installation is easy too.
It does not require much maintenance either.
It is a flexible option and can be easily bent into any shape, thus even an arch can
be formed with the help of aluminum cladding.
It can be recycled and reused. Thus, it is eco-friendly too.
CHAPTER 6
Page | 18
ensure that the interior of the building remains airtight.
Air impermeability
This function is more of an environment concern to reduce the emission of
carbon dioxide due to rate of heat loss or gain within the external and internal
environment.
Resistance to wind, thermal and acoustic action
Wind actions are transferred by the cladding system to the building floors which act as a
linear support. Building cladding systems formed of large panels are usually one-way
spanning. Each floor level therefore supports one level of wind load on a building.
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Thermal insulation function which is strictly necessary for a facade in order to reduce
energy consumption and CO2 emissions. Insulated materials are provided to both
opaque as well as transparent areas. Acoustic Insulation too is necessary between the
inside and the outside environment mainly city centered building. Massive structural
elements possess higher acoustic insulation like masonry or concrete structures.
Solar levels
This can be reduced by providing a selective solar control coating on one of the surfaces
of the glass. This coating is called selective because solar radiation of different
wavelengths is selectively allowed to pass through the coating: visible wavelengths of
light are allowed to pass more freely than infrared wavelengths. For example, spaces for
exhibitions or displays of materials can undergo degradation due to ultraviolet radiation.
For this a UV-inhibiting film can be applied to the surface of glazing.
1. Transom
2. Mullions
3. Vision Glass
4. Anchor
5. Transom or horizontal rails are horizontal members on the curtain wall panel. The
mullions or vertical rails are anchored to the edge slab or beam. These are mainly
involved in supporting the dead weight of the curtain wall. In conventional or sticky
curtain wall system each system has to be placed one after the other. High quality
check and precision in required for the installation. But in unitized system the
factory product comes as two units alone which has to connected.
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Panel Framing details of Curtain Walls
Unitized system is identified by the split mullions and the transforms that are evident in
the panel perimeters as shown in figure..
curtain wall to the building skeletal structure which includes the welding
plates are welded together with a movable anchor clip, the welded plates are
embedded to the concrete slab. For the last 20years, the use of slotted anchor
using hot rolled channel sections with I-anchors, stud, rebar tail welded or
bolted to the backside of the channel. The channel is typically installed at the
edge of or the top of the slab before concrete is poured. When curtain wall is
to the cast-in channel with matching T-head bolts and nuts (Yakin, 2008). The
Page | 23
Spandrel curtain wall type. Drilling and bolting process is on the other hand is
achieved by drilling a hole on a cut toughened glass unit, 4 units are brought
together with one hole drilled for inserting the steel clamps. The typical assemblies
for the drilling and bolting type comes in „one point assembly, two point assembly
either in vertical or horizontal assembly, and finally four point assembly‟. Moreover in
drilling and bolting process, current techniques for glass curtain wall connection
includes: Standard bolt-weight of the glass is taken by the area around the hole,
Patch plate bolt-weight of glass is take by bonding and friction against patch plate,
Simple counter bolt-weight of the glass and loads are concentrated around the
countersunk hole, Stud assembly Bolt- weight is taken by stud and other areas taken
contact points with supporting structure allow the bolt to move in relation to the
support, and articulated bolt-no bending or twisting moments are taken from the
Figure 30: Curtain Wall Connections (Peter. R., and Dutton. H., 1995).
Page | 24
Type A-Stick Type Anchorage Installation View for Shun Hing Plaza Building
Figure 31: The Connection of Mullion and Transoms in Stick Type (Drawn by
author).
Picture 25: The Installed Mullions and Transoms for the Stick Curtain Wall in
Shun
Hing Plaza (Wong, W. M. R)
Picture 26: An Image of the Mullion and Transom Erection (Wong, W. M. R).
Page | 25
Figure 32: The erected mullions and transoms supported by inclined
instrument to provide stability for the placement of the glass units and Brackets
used for stick curtain wall type in Shun Hing Plaza (Drawn by Author)
.
Type B- Unitized Type of Anchorage Installation View for Al-Jawhara
Tower, Kuwait
Figure 33: A Typical Point Detail for Anchoring a Modular Unitized Curtain Wall
to Floor Slab for Al-Jawhara Tower in Kuwait (Drawn by Author).
Page | 26
Picture 27: The detail fixing of unitized curtain wall for Al-Jawhara
tower (iku® intelligente Fenstersysteme AG. 2008).
Figure 34: Anchoring View for Unitized Unit of Curtain Wall for
Al-Jawhara Tower
(iku® intelligente Fenstersysteme AG. 2008).
Page | 27
Type C- Panelized Type of Anchorage Installation View for Burj
Tower, Dubai In the case of burj tower, it had variety of
functions, different panels have been
applied to the building according to variable sizes.below is an image
indicating the panel units:
Page | 28
Figure 36: Tower exterior wall prefabricated panel types Made for
Burj Tower in
Dubai (Peter. A. W, Gregory L. S, Mohamed. S, Skidmore, Owings
and Merrill.
2007)
Page | 29
Detail of window sill and operable
ventilation panel
1-25mm double-glazed unit; 2-
185x65mm extruded aluminium
transom; 3-extruded aluminium
snap-on cap and pressure plate with
weepholes; 4- ventilator panel consists
of 3mm aluminium sheet, 50mm rigid
fiberglass insulation, 3mm aluminium
sheet and framed flyscreen behind;
5-underscreen operator; 6-curved
aluminium spandrel panel with 75mm
rigid fiberglass
panels
Figure 39: Indicates the Anchor Bolting Position Towards Floor Slab Philip
Morris Center U.S.A (Brookes, A, and Grech, C., 1996).
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Type E-Structural Sealant Glazing Type of Anchorage View for Willis Faber
Dumas Building
Figure 40: Anchorage Fittings of Curtain Wall with Partial Section (Michael, W.
1996)
Type F-Structural Glazing Type of anchorage view for Sendai Media Center
3-Ø35mm stainless-steel
tension cylinder
5-laminated safety glass fin:
19mm toughened glass
7-stainless-steel glass fixing piece
10-galvanized steel ventilation
grating 11-110/110/10mm sheet
angle
18- silicone joint
19- heating/ventilation duct
Figure 41: The Anchoring from Curtain Wall to Slab Connection in Media
Center Sendai (12 Construction Detail-High rise2008)
Page | 31
Figure 42: Planar Glazing System of Spider Bracket Connection in Structural Glazing
Curtain Wall Type (12 Construction Detail- High rise 2008)
Figure 44: Anchoring Detail of Steel Bolt Clamping to the Glass by Point Fixing in the Joint
(Schittich, C., et al, 1999)
Page | 32
Table 3: Evaluation of Curtain Wall System According to Anchorage View
Curtain Anchorage Process involved Plate and bolt Anchor Effect
wall types view figure on curtain
illustration walling
Stick type Steel Bolting process on One sided
for Shun plates welded channel plate anchor plate to
Hing Plaza fixed to (Bracket) with screw mullion, not
Building, concrete nuts fastened on the strong enough to
China slab from plates. Bracket is resist extreme
the top adjustable conditions,
and side of instead two
the slab to sided anchor
connect will be
mullion preferable due to
severity of
building height
Unitized Overlappe Bolting process on The anchor
Type for d steel overlapped steel plate. points are two in
Al- plate fixed Screw nuts fixed to number in
Jawhara to the anchor plate for easy which each has
Tower, concrete fixing of unitized been bonded by
Kuwait slab with curtain wall unit overlapping
adjustable through welding
space for to make anchor
tolerance strong for unit
fixing
Panelized Embedded Bolting process The anchor
type for anchor involved with bolts fixed from the
Burj plate on and nuts screwed to side of the
Tower, the side of the slab side for panel curved slab
Dubai the curved fixture Fixing to the from floor to
slab channel is made with floor makes it
T-head bolts, which strong for the
can move along the unit installation
length of the channel
for final positioning
Page | 33
Table 3 Continued: Evaluation of Curtain Wall System According to AnchorageView
Curtain Anchorage Process involved Plate and bolt Anchor Effect
wall types view figure illustration on curtain
walling
Spandrel The curtain Bolting process The effect of
Panel type wall system This process this type of
for Philip here steel involves bolts and anchoring is
Morris fins and nuts screwed to strong because
Center, plates are anchored plates there is a
USA & anchored to for curtain wall balance in the
Office the concrete fixing profiling and
building slab along glass cut width
Düsseldorf the and height, the
,Germany insulated curtain wall sits
area on the slab with
anchor plates at
the side of the
slab for
connection.
Structural Punched Drilling and The anchor
Sealant steel plates bolting process is fixing is not
Glazing are fixed in involved through strong but
Type for 3 positions patched small medium to resist
Willis and from slab holes, placing any for that will
Faber bottom to punched plates on affect the curtain
Building, top, glass glass and screwed wall. The
England mid-point with bolt and nuts difference with
& Ezic joined with with silicone bond stick is that the
Premier glass fins curtain wall sits
building, and plate on the slab from
Girne, floor to floor.
North
Cyprus
Structural 1-2-4 point Drilling and The effect of
Glazing H connector bolting process by anchoring here
Type for (Spider drilling a hole in is that it is
Parc de La bracket) is each glass sheet strong enough to
Villette, connected and clamping it to resist any for
Paris and to a a stainless steel 2- due to structural
Media structural 4 point H elements joined
Center, steel rod or connector together to bond
Sendai truss system (articulated bolt) the curtain wall
which is together.
connected
to vertical
steel tubes.
Page | 34
7.2 According to Constructional Material View
The constructional materials used for curtain walling are many which include
precast concrete, aluminium, metal, steel, polyvinyl wall paper, stone, wood
and glass, e.t.c. All these materials possess different characteristics in terms of
thus not the most evident; a large portion of the wall may be sheathed in a
non-metal material but metal will be the supporting element. The carbon steel
is usually used in the form of structural shapes and thin sheets of 6.2mm or
less. The least expensive carbon steel is the hot-rolled as curtain wall material
painting. Low-carbon alloy of stainless steel with chromium content at last 12%
needed for stainless steel unless regular cleaning, though it is expensive. Due
manganese,
Page | 35
magnesium and silicon are used normally as curtain wall material, alloys with copper
are unsuitable. When aluminium is exposed to air and its alloy is coated with oxide,
the layer damages and a new layer is formed. The oxide gives aluminium a dull light-
gray appearance; anodized enamel and synthetic fiber are used as solutions
(Sarviel, 1993).
Thus, glass and aluminum profile is used in most case for stick and unitized
curtain wall system. Panelized curtain wall system uses almost all the above
mentioned materials for curtain walling. In spandrel all the materials are used
with the exception of polyvinyl wallpaper due to the continuous run of the
curtain wall system. Structural sealant glazing normally involves the use of
glass and steel for the connection. In structural glazing the glass is dominant
and steel as structural member for holding the glass. According to the given
glass, aluminium and steel were used for the curtain wall systems.
Stick type Shun Hing plaza: The Shun Hing tower has a thin slab with rounded
corners which is clad in a green reflective glass; aluminium is used for the
Unitized type Al-Jawhara Tower: The type of material used for the curtain wall
is the blue coated reflective glass due to the typical climate around the region
and also the aesthetic to influence the facade appearance. The framing is also
Page | 36
Panel type Burj Tower: In Burj tower, the curtain wall material is the extruded
steel external mullion cover/fin, patterned stainless steel spandrel panel with
insulating unit consisting of two pieces of clear glass with a 16 mm air space.
deposited on its inner surface and the inner piece of glass has a metallic low
emissive type coating on its surface, also facing the air space. The selection of
the high performance silver reflective glass, along with the bright stainless
steel of the spandrel panels also tends to emphasize the verticality of the tower
Spandrel type Philip Morris Operation Center U.S.A and Office building
Düsseldorf, Germany: The material for the curtain walling is aluminium sheet
and clear glass merged together with aluminium mullionsone on top of the
other. In the office building in Germany, material used for the curtain wall is
timber wood for mullions and louvers, then clear double glazed glass as the
panes.
Structural Sealant Glazing type Willis Faber Dumas building at Ipswich: The
material for the curtain walling system consists of two glass components: a
wall skin formed from sheets for 12 mm toughened glass (armour plate) and
Page | 37
Structural Glazing type Parc de La Villette,paris and Media Center in Sendai:
The materials used for Parc de La Villette building is the improved toughened
clear glass which has been glazed and supported by stainless steel rod
toughened layer; glazed double skin glass extends up over the edges of the
structural floor slabs. The outer skin consist of clear or translucent glazing and
Page | 38
Table 2: Evaluation of Curtain Wall System According to Constructional
Material View (Continued)
Curtain wall types Material view Materials Effect on curtain walling
Structural Sealant Dark smoked Toughened glass with fins is strong enough to
Glazing Type - Toughened withstand changes because it has undergone
Willis and Faber glass, steel intense heating and cooling process. In Willis and
Building, England Faber building, steel plates for holding the
& Ezic Premier suspended glass is not strong enough to
building, withstand certain forces while in Ezic building
Girne,North the 2 point spider bracket steel is more strongerin
Cyprus holding the glass, the glass used is limited
which is suitable.
Structural Glazing Laminated The toughened glass achieved a regular
Type for Parc de Toughened distribution of toughening stresses to reduce
La Villette, Paris glass, deformation effect and each glass sheet is heat
and Media Center, stainless steel soaked to minimize the risk of spontaneous
Sendai fracture due to sulphur and nickel content.
Stainless steel point connector is reliable for
curtain wall to support the glass units.
purposely between adjacent parts such as between the building frame and the
and nature of the materials used, but establish limits obtained can vary to help
strcutural frames for curtain walls in high building scale have tolerances of
2008).
Page | 39
Type A-Stick type tolerance view
necessary for a pre- fabricated curtain wall system. The generally acceptable
mullion length per story, the accumulated tolerance could reach +63.5mm for a
Page | 40
According to Ballast (2007, p.191), the maximum deviation of mullions from
Figure 45: Tolerance View Indication for Mullions (Kent, D, 2007, p.192-196)
Figure 46: Tolerance View between Vertical and Horizontal Mullion Along the Connection
Joint. The Sectional Drawing Shows the Mullion Cap Screwed to theMain Mullion (Drawn
by Author).
Page | 41
Figure 47: Tolerance View for the Typical Stick Curtain Wall of Shun Hing Plaza
(Drawn by Author).
Figure 48: Unit Module of Unitized curtain wall, also the Allowable Tolerance Given between
Transitions of 2 Glass Units (iku® intelligente Fenstersysteme AG. 2008)
Page | 42
Type C- Panelized Type of Tolerance View
Although in theory there is no real restriction on the length of panel, in practice this is
normally limited to 4–6 m because of problems of lifting, handling and fixing of units.
Maximum widths of panels depend upon the method of production. For manual
spraying this is normally limited to 2 m. Where windows are incorporated within a
panel, a minimum mullion width of 200 mm is recommended. Tolerances in panels
are similar to those used for precast concrete, but should not exceed ±3 mm for
small panels (Brookes, 1998). The glazing panels in Burj tower, up to 6.4m tall, are
hung off 25,000 Halfen cast-in fixings and slot together with no need for extra
sealant. Because the Burj tower has a curved exterior of up to 150mm, there is no
tolerance for installation or construction-errors.
Type D- Spandrel Type of Tolerance view
Page | 43
Type E- Structural Sealant Glazing Type of Tolerance View
Figure 51: shows the tolerance view of the glass movement in case of climate factor or load
force, tolerance is situated at the transition from glass to glass by silicone bonding. Willis
Faber and Dumas Building (Michael, W. 1996).
Figure 52: The Tolerance View of Structural Glazing Curtain Wall and Image View
of Spider Bracket Fixed to Glass with Silicone Bond (Peter. R. and Dutton 1995) and
(Grimshaw. N, Powell. K, and Moore, R. 1993).
Page | 44
Table 4: Evaluation of Tolerance View for Curtain Wall System
Curtain wall types Tolerance view Tolerance Tolerance Effect on
illustration curtain walling
Stick type for Situated at 3 points The tolerance allows
Shun Hing Plaza of the mullion. suitable expansion during
Building, China expansions of aluminium
and glass panes but
curtain wall will subject
to loose members.
Unitized Type for 2 points which Tolerance has been set
Al-Jawhara include the transom since it is a whole unit. It
Tower, Kuwait end at the top, is suitable due to accurate
mullion side by measurement;
side standardized according to
placement ground
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7.4 Evaluation of Basic Factors for Curtain Wall systems
The basic factors for curtain wall system in this research involve safety factor,
is as follows.
Safety of stick curtain wall has to be considered in terms of fire incident and
stability against stress which may affect the curtain wall together with its own
of stick type, the material used for the mullion and transom is aluminium profile
660°C which can be attained during fire, so it is suitable . In case of fire attack
a backup wall is required or the use of suitable infill panel with independent fire
resistant fixings. The height of the tower is another disturbing factor for the
stability of the curtain walls whereby the mullion is in pieces fixed one after the
other, stress are formed on mullion through transmitted wind forces due to
increase in severity to the height of the building and the weight of glass panes.
The mullion will exert a deformative moment and finally failing. Therefore, it is
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Figure 53: An Example of the Stability Effect of the Stick Curtain Wall. The Defectshave been
Marked. The Mullions have Experienced Deformation Due to İnconsistent Stresses
(Chew, Y.L.M. 2006 p. 325)
For Shun Hing Tower in Shenzhen city, situated in the subtropical part of
temperate and mild in the autumn; winters are mild as the South China Sea
buffers its climate, so cold snaps are not common. In the spring Shenzhen is
relatively dry, and then it has a hot and humid summer, occasionally hit by
typhoons from the east, but the temperature rarely reaches over 35 degrees
Celsius.
Sun (solar radiation): The effect of solar radiation in and out of the building is
due to type of curtain wall cladding. Material used is reflective glass for units;
aluminium for the supporting mullion and transoms. From the evaluation of
typical climate the reflective glass is suitable to arrest the solar rays from
entering the building in the day time and with the green coating on the glass
surface, certain amount of heat will be retained to warm the building in the
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Wind: The effect of wind is high in the region based on the height of the
building; wind pressure is extreme which will eventually result to failure of the
typical curtain wall system. The effect of stick curtain wall in this building will
Water penetration: The problem of water leakage is likely to occur since the
tightness in the curtain wall components is loose. The designed curtain wall
The construction technique for most stick curtain wall type is cheap, but the
result that reveals itself after construction is very costly. The Shun Hing Tower
for example is a very 9th tallest in the world, the fixing of the curtain wall
component took long period during construction, more workers were involved
for the curtain wall fixing and also machineries because of the high structure,
this has created double –expense in the installation. In the maintenance point
of view, the effect of poor workmanship in some part of the curtain wall will
create uneasy handling of the curtain wall, cleaning the glass is another effect.
Unitized Type
Fire: In the case of fire incidence, protection of the facade from fire and smog is
protected from fire by the use of fire resistant substance to increase the rate of
efficiency in the curtain wall system. The stabilty of the unitized curtain wall
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the unit pieces is not detached and each unit in a specified module. The unit
has two anchoring points to hold it from top and bottom which make it more
The Kuwait region has a desert climate, hot and dry. During the summer, which
lasts from May to September, the weather is hot. With high temperatures
ranging from 45°C to 48°C, residents are advised to stay out of the sun during
afternoons. In the winter months, from October until April, the temperature
cools down to an average of 15°C to 20°C and sometimes goes as low as 0°C
Sun (Solar Radiation): The harsh temperatures in the Kuwait region has lead
to the curtain wall design of unitized units in form of reflecting solar rays from
entering the building by the use of reflective dark blue glass that has been
double glazed to about 1.5W/m². This will help to prevent unwanted heat gain
enough to control the air movement in and out of the building of 32 floors. Air
tightness is incorporated to the units. The curtain wall system will have less
tightness, little or no water will be able to penetrate into the system, and thus
the region is also hot and dry in which less rain is experience. In case of
humidity from the sea, the glass is double glazed having air space to prevent
The cost of the curtain wall system is a little more expensive than the stick type
since a whole unit is produced in the factory and brought to site for installation.
mechanism, a belt carrying the wiper is running inside the vertical profiles of
the unit. The width of the wiper is 5 m, which is moved by a 24 V motor unit.
systems are installed on top of one another. Water and detergent are sprayed
on to the facade at the touch of a button, and then the wipers clean the facade
Panelized Type
basic functions.
Fire: The effect of fire attacking the curtain wall system will result to melting
process since aluminium is used and stainless steel as capping from the
outside, precautionary measures taken for the building is through the use of
fire resistant substance to retard the melting point rate, so it is suitable. The
stability of the curtain wall system is strong enough to resist hazardous forces
due to the long term design of the curtain wall and the nature of compact panel
systems. With the anchoring at the slab edges from slab to slab increases the
stability.
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Environmental Factor (Sun, Wind, and Water Penetration)
Dubai has an arid subtropical climate due to its location within the Northern
desert belt. The skies over Dubai are generally completely blue with little cloud
cover. Dubai weather is generally hot and humid with a high daily average of
sun hours. The weather in Dubai can bring short and irregular rainfall between
Sun: The extremely hot and humid environment in Dubai, being both desert
and coastal marine, influenced the design criteria and material selection high
performance insulated silver reflective glass, along with the bright stainless
steel of the spandrel panels. The insulated unit glass consists two pieces of
high-performance silver metallic coating deposited on its inner surface and the
inner piece of glass has a low emissive type metallic coating on its surface,
also facing the air space The combination of coatings results in a glass that
permits over 20% of the visible light into the building while allowing less then
Wind: The height of the building is high where by wind force are extreme as the
building goes higher, the prefabricated panel joints are interlocked at tight
curvilinearity in the building will also help the reduction of wind force affecting
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Water penetration: Joints are tightened against water infiltration into the curtain
walls, and relative to typical weather, curtain wall panels have been designed
The cost of the curtain wall installation is very expensive due to the
process to the site and the use of machines and workers for the installation
process. Maintenance of the curtain wall will be very difficult due to different
degrees of curved surfaces and height of the building. Certain workers have to
Spandrel Type
Fire and stability: In fire case for spandrel type of curtain wall system of
anodized aluminium sheet Anodic oxide layers will provide a minor increase in
approximately 2000°C. The aluminium panel and mullion absorbs heat slowly,
attack. For the stability of the curtain wall system, since aluminium has been
mostly used, the addition of anodic oxide to aluminium has made it stronger
apart from its tensile strength (200Mpa). The careful modulation of the glass
panes and the aluminium panels and mullions is suitable in stability case.
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Office Building in Düsseldorf, Germany
Fire and stability: The effect of fire on the curtain wall system will be high since
wood combust easily with fire contact. The curtain wall system is not suitable in
fire cases but certain precautions could be used to prevent fire such as
sprinkler system, placement of insulation like fire rated plaster board or over
sizing members to allow loss through charring. For stability, the wood used is
timber for the mullion and its strength is parallel to its grain, if too much load is
exerted it will crack and eventually break at the grain. Timber has a
The city of Richmond, Virginia has a humid subtropical climate with moderate
seasonal changes. Mild days and cool nights in March-spring, summer can be
hot 32°C with high humidity. In winters, temperature are mild with light snow
fall up to
-2°C January.
Sun: The intensity of sun changes seasonally so solar radiation will enter the
building through the clear double glazed insulating glass but the effect of
computer-controlled translucent fiber glass shades behind the glass will lower
the intensity of solar rays from entering the building, still the clear glass is not
Wind: The curtain wall system is stable enough against wind forces due to
continuous ribbon run of the curtain wall system and it partially sits on slab.
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Water penetration: The system is water tight in all aspects such as
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Office Building in Düsseldorf, Germany
The city of Dusseldorf climate is often known as maritime, due to the warm,
westerly sea breezes that regularly blow in from the North Sea and beyond,
with this moist air raising the overall levels of humidity. The winter weather in
Dusseldorf can be chilly, particularly at night-time, while by day, the skies are
frequently overcast.
Sun: The effect of sun towards the curtain wall system will affect the timber
mullion causing shrinkage unless it is coated with a pigment. The sun is mild in
Wind: The curtain wall system in Dusseldorf building is similar to Philip Morris
Operation Center in Virginia, only that the material is different for the mullion;
the effect of wind will not affect the curtain wall system because of the
Water Penetration: The water can easily seep through the timber mullion
suitable.
The cost of curtain wall construction for Philip Morris Operation Center is a little
bit higher than the cost of Office Building in Düsseldorf because of the
differences in materials but the common thing shared between them is the
curtain wall type and sustanability of material used for the curtain wall. The
as for timber,it has to be sprayed, polished, protected from sun, rain and so on.
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Structural Sealant Glazing Type
The structural sealant glazing curtain wall type evaluation for Willis Faber and
Dumas building in United Kingdom and Ezic Premier Resturant in Girne, North
Fire and Stability: The curtain wall system is suspended toughened glass in
which brass patch connectors was used in holding the glass units with silicone
bonded between transitional space of glass so in fire case the silicone and
brass patch will melt leading to failure in curtain wall system. The stability of the
curtain wall system is through internal glass fins attached to the main glass but
such type of curtain wall system is not strong enough to withstand extreme
force effects. The anchoring point of view has to be stronger to have a stable
curtain wall.
Fire and stability: In this curtain wall system, two-point steel connector was
bolted to the toughened glass. The two-point connector connects to the glass
fin from the interior of the building and in case of fire attack similar effect will
occur since the construction system is similar to Willis Faber and Dumas
building in United Kingdom only that Ezic premier curtain wall system is more
safer since it is hung from floor slab to floor slab and not suspended. The
stability effect is suitable in terms of wind cases and other hazardous forces
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London has a temperate marine climate where by the city hardly sees extreme
with average temperature of 21ºC and winters are chilly with temperature of 5 to -
8ºC.
Sun: The effect of solar radiation towards the curtain wall system is low due to
typical weather and 12mm toughened coated glass. The amount of light is
controlled through the gray coated reflective glass. In structural sealant glazing
type normally coloured or mirrored is used. The coated glass will store a
Wind: The effect of wind toward the curtain wall is low due to the curvilinear run
Water penetration: water leakage likely to slip through the silicone bonded
joints in between glass panes. This is a major problem for structural sealant
glazing system.
The north Cyprus has an extreme Mediterranean climate with hot dry summer
and relatively cold winter. The average annual temperature for Girne is about
20ºC. Summers are hot with July and August averaging over 30ºC. The coldest
months are January and February with an average temperature of 10ºC. The
Sun: The intensity of sun is high in north Cyprus during summers, so the
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toughened glass is not suitable since solar ray will penetrate into the building
rays are
horizontal. The solar radiation will result to the expansion and contraction of
the curtain wall system leading to short term sustenance. Coating from the
Wind: The effect of wind is low due to floor height and the anchoring process
Water penetration: There is water infiltration effect likely to occur in the typical
curtain wall installation technique similar to Willis Faber and Dumas building.
The cost of the curtain wall system is expensive since mostly this type of
quality of the facade. Maintenance is difficult in the joint spaces due to wearing
away of silicone and since 98% of the curtain wall is glass, certain cracks may
The structural glazing type evaluation for Parc de La Villette- City of Science
Fire and safety: The issue of fire case is less since the curtain wall system is
toughened to a certain degree which will retard the melting effect and fire
resistant substance has been used on the structural members holding the
glass curtain wall. The stability effect is directly transferred to the structural
member from the glass pane to the cross bracing and onto the tubes to the
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Environmental Factor (Sun, Wind, and Water Penetration)
The typical Paris climate is maritime climate due to the close proximity to
Mediterranean and continental climate which lies in between the two. Paris has
warm and pleasant summers with average high temperatures of 25°C; winter
autumn. Rain falls throughout the year and rare snow fall.
Sun: The effect of sun toward the system is moderate or even low due to
typical climatic location. The curtain wall system is suitable because fewer
Wind: The curtain wall system is able to resist lateral wind load acting on it; the
point connector. The system is suitable for wind load due to the structural
Water penetration: The effect of water leakage is similar to that of the structural
sealant glazing since normally silicone is used to bond the transitional spaces
The typical curtain wall system is very expensive because many structural
member are put together to form the curtain wall system. The maintenance of
the curtain wall system is low since it will require a long time before it is done
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A summary of the analysis according to basic factors of all the curtain wall
types of the examples will be given in Table 5 to indicate the ability of the
Structural Low
GlazingType- Good Very good Good Very Weak Expensive Main-
Parc de La good tenance
Villette, Paris Needed
&Media
Center, Sendai
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CHAPTER 9 CASE STUDY
At 126,000 square feet and 44 feet high, the Kepler Center is massive, but there was a
desire to try to downplay its size visually so as not to overwhelm. Bricks were used to
illustrate character and add depth. The bricks were used in concert with large windows
and multiple types of CENTRIA metal panels to create a textured detail that was large in
scale.
with a variety of shapes and colors with unmatched performance. The Formawall
high-performance building envelope system consolidates six wall components into one
product creating distinct architectural wall profiles to match any building design.
CASE STUDY 2
9.2 U.S. Department of Veterans Affairs Phoenix Outpatient
Clinic,Phoenix, AZ
For the new five-story, 280,000-square-foot outpatient facility, architects used their
experience on more than 30 VA facilities to reflect veterans’ health needs and promote a
relaxing environment. The design team turned to the trusted expertise of CENTRIA for a
sustainable, multi-material facade to reflect Arizona’s vibrant colors.
Concept Series single-skin wall panels feature concealed fasteners and a common-lock
joint that allows the panels to be integrated with each other and the CASCADE metal
panel system. Learn more about these single-skin rainscreen panels.
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CASE STUDY 3
9.3 Merritt Island, Florida
The design team worked with CENTRIA & FIVE-T-CO from the start to find the optimal
exterior panel solution for Gateway that would meet the long list of criteria and come in
the right custom color. In total, architects specified 85,898 square feet of CENTRIA
panels for the building envelope.
Intercept is a modular metal wall panel system that allows for design versatility by
incorporating different substrates, depths, tapers, slopes, curves, and perforations into
an easy-to-install rainscreen. Our modular metal wall panels deliver the protection you
are looking for in a rainscreen system with an architecturally pleasing exterior façade.
They are ideal for use in a variety of industries including healthcare, pharmaceuticals,
office buildings, retail and more.
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CONCLUSION
Many projects can take time from conception to completion. Co-ordination between the architect and
engineer in the early design stage is important to ensure the choice of cladding works well and
compliments the type of structure used, e.g curtain wall is matched correctly to the building structure
and anticipated wind loads. . The effect of knowledge on various ways or techniques on how to enclose
a building has been tackled in early years but with the help of technological changes towards industrial
revolution invented new techniques of a building cladding. The new techniques were quick and easy to
cover up a building. Light prefabricated materials were used for the construction such as Fibers,
aluminium panels and woods etc. The curtain wall system was constructed in a way that it carried no
weight other than its own weight but encloses the building structure. In spite of the curtain wall, some
techniques were made for installation of the curtain wall system. The curtain wall type with different
installation processes included the stick type, unitized type, panelized type, spandrel panel type,
structural sealant type and structural glazing type. Aluminum composite panels However even with
advances in technology where it has become more diverse and offers a range of finishes new materials
often prove better than it as a choice for public buildings, such as sports centers. However by coupling
it with a timber cladding system the two systems will interact and complement each other
creating a building with a modern yet natural look to it, especially in concrete buildings that are often
bulky and bland looking.
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