Jan - Sep Safety audits Duisburg Gandrange

2017 SFA Multi Layered Safety audits Safety audits

Duisburg 1843 >500 SFA Multi Layered SFA Multi Layered
Gandrange 75 8 1843 >500 75 8
Hamburg 1140 121 corrective / corrective /
Prijedor 562 22 preventive measures preventive measures
Revigny 124 4 Total closed Total closed
Verina 2389 422 201 >140 155 103
Warsaw 1007 62
Zenica 1325 36 Warsaw Zenica
Safety audits Safety audits
corrective /
preventive measures SFA Multi Layered SFA Multi Layered
Total closed 1007 62 1325 36
Duisburg 201 >140 corrective / corrective /
Gandrange 155 103 preventive measures preventive measures
Hamburg 779 462 Total closed Total closed
Prijedor 210 82 627 514 879 640
Revigny 34 21
Verina 291 238
Warsaw 627 514
Zenica 879 640
Hamburg Prijedor Revigny Verina
Safety audits Safety audits Safety audits
SFA Multi Layered SFA Multi Layered SFA Multi Layered SFA
1140 121 562 22 124 4 2389
corrective / corrective / corrective /
preventive measures preventive measures preventive measures
Total closed Total closed Total closed Total
779 462 210 82 34 21 291
Multi Layered
422

closed
238
 Open questions to L4 Open questions to reach

Vehicles & Driving

Shop Floor Audits
Working at height
Confined Spaces

Emergency prep.
Cranes & Lifting
SSFR + FPA

Management

Investigation
Rail Safety

Contrator
Isolation

Incident
& GHA

HIRA
L1 L2 L3 L4 L5
Warsaw Jun-13 0 0 4 0 0 2 0 2 9 1 4 0 2 10 22 33
Zenica Apr-17 9 0 5 0 0 0 2 2 5 0 3 3 8 15 26 37
Prijedor - 0 0 0 0 0 0 0 0 0 0 0 0 0
Bar & Rods

Duisburg Mar-14 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 26
Hamburg Jun-17 0 2 0 0 0 0 0 4 5 0 1 1 1 1 12 18
Gandrange Sep-17 7 1 1 7 0 2 3 6 0 3 0 4 11 22 30 47
Revigny (*) Sep-17 1 5 0 NC 2 3 2 1 8 3 2 8 19 27 - -
Hunedoara Feb-17 1 0 0 0 0 7 4 1 2 1 0 2 5 8 16 26
Belval May-15 0 2 0 0 4 0 0 0 0 0 0 0 0 1 6 28
Sections & MB

Differdange Mar-17 0 3 2 0 0 0 1 2 1 0 0 4 5 7 9 11
Dommeldange Jul-17 9 NC 1 NC 0 0 1 6 3 8 1 2 10 17 29 36
Rodange Jul-17 4 1 0 3 1 2 0 1 2 1 2 1 3 4 17 32
Bergara Feb-15 3 3 1 NC 0 3 2 1 3 3 13 3 6 13 32 51
Olaberria Sep-15 0 0 0 NC 0 0 0 0 0 0 0 0 0 0 0 10
Sonasid Jorf Sep-15 0 0 0 0 0 1 0 0 0 0 0 1 1
Sonasid Nador Sep-15 0 0 0 0 0 0 0 1 0 0 0 1 1

Fatatlity Last Open Questions to reach

Prevention
Audit FPA L1 L2 L3 L4 L5
Duisburg Mar 14 0 0 0 0 26
Gandrange Sep-17 4 11 22 30 47
Hamburg Jun-17 1 1 1 12 18
Prijedor not yet
Revigny Sep-17 8 9 27
Verina ???
Warsaw Jun-13 0 2 10 22 33
Zenica Apr-17 3 8 15 26 37
Proactive PSIF per site
UNIT J F M A M J J

Warsaw - - 1 1 - - -
Zenica 1 2 1 - 1 2 4
Prijedor - - 1 - - - -
Duisburg 1 2 - - 1 2 2
Hamburg 1 1 3 1 - 2 -
Gandrange 1 1 - - - 3 1
Revigny - - - - - 1 -
Verina
BD Bars & 4 6 6 2 2 10 7
B&R average 0.6 0.9 0.9 0.3 0.3 1.4 1.0
AMELP 16 11 15 12 11 21 14

Proactive PSIF
25

20

15

10

-
J F M A M J J A S O N D

Gandrange Hamburg

Proactive PSIF Proactive PSIF

5 5

4 4

3 3

2 2

1 1

- -
J F M A M J J A S O N D J F M A M J J A S O
3 3

2 2

1 1

- -
J F M A M J J A S O N D J F M A M J J A S O

Revigny Warsaw

Proactive PSIF Proactive PSIF

5 5

4 4

3 3

2 2

1 1

- -
J F M A M J J A S O N D J F M A M J J A S O
 Hours worked
A S O N D 2017 YTD from SaRA
- 2 - - - 4 1,075,447
4 1 - - - 16 4,105,305
1 - - - - 2 1,039,056
1 2 - - - 11 1,649,881
3 1 - - - 12 1,001,751
- - - - - 6 418,570
- - - - - 1 120,704
- - 1,000,000
9 6 - - - 52 10,410,714
1.3 0.9 0.0 0.0 0.0
13 12 - - - 125 17,732,031

Duisburg

Proactive PSIF
5

-
D J F M A M J J A S O N D

Prijedor

Proactive PSIF Proactive PSIF

5

-
M A M J J A S O N D J F M A M J J A S O N D
 3

-
M A M J J A S O N D J F M A M J J A S O N D

Zenica

Proactive PSIF Proactive PSIF

5

-
M A M J J A S O N D J F M A M J J A S O N D
 Excellent
PSIF_Fr Fr PSIF >10
YTD
3.72
3.90
1.92
6.67
11.98
14.33
8.28
-
4.99

7.05

To improve
Fr PSIF < 3

SIF

A S O N D
A S O N D

SIF

A S O N D
 BD Bars & Rods Duisburg Gandrange

Bars & Rods Number F 0 F 0 F 0

UaUs 0 1,571 0 0
NH 193 1,185 193 0 LTI 12 LTI 1 LTI 0
FA 709.5 152 709.5 0
MT 756 59 756 0 RW 2 RW 0 RW 1
RW 784.5 2 784.5 0
LTI 779.5 12 779.5 0
MT 59 MT 1
F 785.5 0 785.5 0 MT 11
Total:
FA 152 FA 83
FA 16
Duisburg Number
NH 429
UaUs 214.5 0 214.5 0 NH 1,185 NH 25
NH 0 429 0 0
FA 173 83 173 0 UaUs 0
MT 214 1 214 0
UaUs 1,571 UaUs 3
RW 214.5 0 214.5 0
LTI 214 1 214 0
F 214.5 0 214.5 0
Total:
Hamburg Prijedor Revigny
Gandrange Number
UaUs 11 3 11 0
F 0 F 0
NH 0 25 0 0 F 0
FA 4.5 16 4.5 0
LTI 1 LTI 1
MT 7 11 7 0 LTI 3
RW 12 1 12 0
RW 0 RW 0
LTI 12.5 0 12.5 0 RW 0
F 12.5 0 12.5 0
MT 6 MT 1
Total: MT 17
Hamburg Number FA 39 FA 2 FA 8
UaUs 310 0 310 0
NH 0 620 0 0 NH 620 NH 6 NH 57
FA 290.5 39 290.5 0
MT 301.5 17 301.5 0 UaUs 0 UaUs 187 UaUs 61
RW 310 0 310 0
LTI 308.5 3 308.5 0
F 310 0 310 0
Total:
Warsaw Zenica
Prijedor Number
UaUs
NH
0
90.5
187
6
0
90.5
0
0 F 0 F 0
FA 92.5 2 92.5 0
MT 90.5 6 90.5 0 LTI 1 LTI 5
RW 93.5 0 93.5 0
LTI 93 1 93 0 RW 1 RW 0
F 93.5 0 93.5 0
Total:
MT 2 MT 21
Revigny Number
FA 0 FA 4
UaUs 0 61 0 0
NH 2 57 2 0 NH 40
FA 26.5 8 26.5 0 NH 8
MT 30 1 30 0 UaUs 799
RW 30.5 0 30.5 0 UaUs 521
LTI 30 1 30 0
F 30.5 0 30.5 0
Total:

Warsaw Number
UaUs 0 521 0 0
NH 256.5 8 256.5 0
FA 260.5 0 260.5 0
MT 259.5 2 259.5 0
RW 260 1 260 0
LTI 260 1 260 0
F 260.5 0 260.5 0
Total:

Zenica Number
UaUs 0 799 0 0
NH 379.5 40 379.5 0
FA 397.5 4 397.5 0
MT 389 21 389 0
RW 399.5 0 399.5 0
LTI 397 5 397 0
F 399.5 0 399.5 0
Total:
 B&R
SR / FR
Duisburg 0.04 0.61 0.4
0.35
SR / FR
Gandrange 2.4 0.01
Hamburg 0.27 2.99 0.3

Severity rate
0.25
Prijedor 0.16 0.96
0.2
Revigny 1.1 8.3
0.15
Warsaw 0.08 0.93 0.1
Zenica 0.15 1.22 0.05
Verina 0.21 0.77 0
B&R 0.14 1.28 0 0.5 1 1.5 2 2.5 3
LP 0.11 1.01 Frequency
Budget B&R rate Budget LP
B&R Bud 0.08 0.9
LP Bud 0.08 0.85

Gandrange Hamburg

0.4 SR / FR 0.4 SR / FR
0.35 0.35
0.3 0.3

Severity rate
Severity rate

0.25 0.25
0.2 0.2
0.15 0.15
0.1 0.1
0.05 0.05
0 0
2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 0 0.5 1 1.5 2 2.5

Budget B&R Frequency rate Budget LP Budget B&R Frequency rate

Revigny Verina

1.2 SR / FR 0.4 SR / FR
0.35
1
0.3
Severity rate

Severity rate

0.8
0.25
0.6 0.2
0.15
0.4
0.1
0.2
0.05
0 0
0 1 2 3 4 5 6 7 8 9 10 0.5 1 1.5 2 2.5

Budget B&R Frequency rate Budget LP Budget B&R Frequency rate

Zenica

0.4 SR / FR
0.35
0.3
Severity rate

0.25
0.2
0.15
0.1
0.05
0
1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
 0.35
0.3

Severity rate
0.25
0.2
0.15
0.1
0.05
0
1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
Frequency
Budget B&R rate Budget LP
 Duisburg

0.4 SR / FR
0.35
0.3

Severity rate
0.25
0.2
0.15
0.1
0.05
0
2 2.5 3 0 0.5 1 1.5 2 2.5 3

Budget LP Budget B&R Frequency rate Budget LP

Prijedor

SR / FR 0.4 SR / FR
0.35
0.3
Severity rate

0.25
0.2
0.15
0.1
0.05
0
1.5 2 2.5 3 0.5 1 1.5 2 2.5 3

quency rate Budget LP Budget B&R Frequency rate Budget LP

Warsaw

SR / FR 0.4 SR / FR
0.35
0.3
Severity rate

0.25
0.2
0.15
0.1
0.05
0
1.5 2 2.5 3 0.5 1 1.5 2 2.5 3
Frequency
quency rate Budget LP Budget B&R rate Budget LP
 TCT phase 1 DAYS
2016 2017
AME LP Sche
Training 2016 % 2017 %
Workforce SOP DOP dule Done % Done D1 D2
start Schedulled Schedulled
d
Warsaw Jun 418 418 384 20% 836 559 60% 45.1% 397 410
Zenica Sep 1703 171 233 2% 2555 1333 32% 18.4% 1566 0
Duisburg July 826 826 726 20% 1640 1079 60% 43.7% 767 741
Hamburg Jan 532 1233 1018 46% 1300 686 95% 64.6% 518 508
Gandrange Sep 300 430 322 29% 0 336 29% 43.9% 167 167
Revigny Nov 60 76 53 25% 0 140 25% 64.3% 51 51
Verina 362 362
BD Bars &
Rods 3839 3154 2736 16% 6331 4133 49% 35.8% 3466 1877

Hamburg Revigny Warsaw

559
686 25%
64.6% Scheduled Scheduled 45.1%
95% Done Done 60%
64.3%
1300
8
140
 DAYS Duisburg Gandrange

1079
D3 D4 D5
Scheduled 29% Scheduled
136 0 0 43.7% 60% Done Done
43.9%
0 0 0
297 0 0 1640
507 171 0 336
167 152 5
51 39 1
362 362 362

1158 362 6

Zenica

559
1333
45.1% Scheduled 18.4% Scheduled
60% Done 32% Done
2555
836
 Numbers of reported UAUS / NH during the last 12 mo
UAUS/NH Okt. 16 Nov. 16 Dez. 16 Jan. 17 Feb. 17 Mär. 17
Zenica 68 117 62 63 84 100
Gandrange 1 4 0 16 1 4
Revigny 6 9 1 17 10 12
Duisburg 33 59 28 59 76 75
Hamburg 40 45 35 63 78 136
Verina
Warsaw 156 185 169 40 55 46
Prijedor 36 20 0 15 30 24

Numbers of reported UAUS / NH

during the last 12 month
00
ReportPag 100
200
180
160 Zenica
140 Gandrange
120 Revigny
100 Duisburg
80 Hamburg
60 Warsaw
40
20
0
Okt. Nov. Dez. Jan. 17 Feb. Mär. Apr. Mai. Jun. 17 Jul. 17 Aug. Sep.
16 16 16 17 17 17 17 17 17

Hamburg

Numbers of reported UAUS / NH during the last 12 month

160

140

120

100

80

60

40

20

0
Okt. 16 Nov. 16 Dez. 16 Jan. 17 Feb. 17 Mär. 17 Apr. 17 Mai. 17 Jun. 17 Jul. 17 Aug. 17 Sep. 17

Warsaw

Numbers of reported UAUS / NH during the last 12 month

200
180
 Numbers of reported UAUS / NH during the last 12 month

200
180
160
140
120
100
80
60
40
20
0
Okt. 16 Nov. 16 Dez. 16 Jan. 17 Feb. 17 Mär. 17 Apr. 17 Mai. 17 Jun. 17 Jul. 17 Aug. 17 Sep. 17
US / NH during the last 12 month
Apr. 17 Mai. 17 Jun. 17 Jul. 17 Aug. 17 Sep. 17
83 106 83 73 124 123
1 0 3 0 0 3
12 12 22 9 16 8
60 24 51 27 27 30
67 54 76 53 46 47

39 75 73 46 62 55
21 17 14 32 22 18

Duisburg Gandrange

Numbers of reported UAUS / NH du

Numbers of reported UAUS / NH during the last 12 month
18
80
16
Zenica 70
Gandrange 14
60
Revigny 12
50
Duisburg 10
Hamburg 40
8
Warsaw 30
6
20
4
10 2
0 0
Okt. Nov. Dez. Jan. Feb. Mär. Apr. Mai. Jun. Jul. Aug. Sep. Okt. Nov. Dez. Jan. Feb. Mär. Apr. M
16 16 16 17 17 17 17 17 17 17 17 17 16 16 16 17 17 17 17

Prijedor

Numbers of reported UAUS / NH during the last 12 month

40

35

30

25

20

15

10

0
Okt. 16 Nov. 16 Dez. 16 Jan. 17 Feb. 17 Mär. 17 Apr. 17 Mai. 17 Jun. 17 Jul. 17 Aug. 17 Sep. 17
g. 17 Sep. 17

Zenica

Numbers of reported UAUS / NH during the last 12 month

140

120
 Numbers of reported UAUS / NH during the last 12 month

140

120

100

80

60

40

20

0
g. 17 Sep. 17 Okt. 16 Nov. 16 Dez. 16 Jan. 17 Feb. 17 Mär. 17 Apr. 17 Mai. 17 Jun. 17 Jul. 17 Aug. 17 Sep. 17
 839
28
118
429
620

491
193

Numbers of reported UAUS / NH during the last 12 month

Okt. Nov. Dez. Jan. Feb. Mär. Apr. Mai. Jun. Jul. Aug. Sep.
16 16 16 17 17 17 17 17 17 17 17 17

Revigny

month Numbers of reported UAUS / NH during the last 12 month

25

20

15

10

0
17 Jul. 17 Aug. 17 Sep. 17 Okt. 16 Nov. 16 Dez. 16 Jan. 17 Feb. 17 Mär. 17 Apr. 17 Mai. 17 Jun. 17 Jul. 17 Aug. 17 Se

month
month

17 Jul. 17 Aug. 17 Sep. 17

uring the last 12 month

Mai. 17 Jun. 17 Jul. 17 Aug. 17 Sep. 17

 Sep-17 Worked #LTI #Fatal acc #RWI #Acc with #First aid Near hits
hours (>=1day) medical aid
Duisburg 1,649,881 1 1 83 429
Gandrange 415,775 1 11 16 25
Hamburg 1,001,751 3 17 39 620
Prijedor 1,039,056 1 6 2 6
Revigny 120,704 1 1 8 57
Warsaw 1,075,447 1 1 2 8
Zenica 4,105,305 5 21 4 40

B&R 9,407,919 12 0 2 59 152 1,185

2,756

Duisburg Gandrange Hamburg Prijedor Revigny Warsaw Zenica

UaUs 0 3 0 187 61 521 799
NH 429 25 620 6 57 8 40
FA 83 16 39 2 8 0 4
MT 1 11 17 6 1 2 21
RWI 0 1 0 0 0 1 0
LTI 1 0 3 1 1 1 5
Fatal acc 0 0 0 0 0 0 0
 UaUs SO/PSIF

11
3 1
17
187 3
61 18
521 6
799 24

1,571 80
2,756

B&R
1571
1185
152
59
2
12
0
 Reactive indicators
pro-active
Jan - Sep PSIF
2017 LTI RW FR FR' LD SR Total with RCA UAUS / NH Employees
x Duisburg 1 0 0.61 0.61 58 0.09 11 429 1122
x Gandrange 0 0 0 0 0 0 6 28 330
x Hamburg 3 0 2.99 2.99 275 0.16 12 620 546
x Prijedor 1 0 0.96 0.96 171 0.96 2 193 805
x Revigny 1 0 8.3 8.3 133 1.1 1 118 93
x Warsaw 1 1 0.93 1.86 84 0.08 4 491 482
x Zenica 5 0 1.22 1.22 620 0.15 16 839 2127
Verina 1 0 0.77 0.77 268 0.21 9 395 832
B&R 12 2 1.28 1.49 1341 0.14 52 2718

- Pyramiden
- Shop floor audits (Multi layered + SFA)
- open corrective / preventive measures
-
 Pro-active indicators
corrective /
Safety audits Take Care program FPA OQ
preventive measures
SFA Multi Layered Total closed D1 D2 D3 D4 D5 % L4 L5
1843 >500 201 >140 772 745 176 0 0 41 0 26
75 8 155 103 167 167 167 152 5 43.9 30 47
1140 121 779 462 513 504 503 46 0 59.3 12 18
562 22 210 82 not concerned nc nc
124 4 34 21 45 45 45 33 1 56.3 nc nc
1007 62 627 514 399 412 0 0 0 38.8 0 0
1325 36 879 640 1566 0 0 0 0 18.4 26 37
2389 422 291 238 362 362 362 362 362 55 0 0

+ SFA)
asures
 Sep-17 Worked #LTI #Fatal acc #Lost days #RWI #RWI days
hours (>=1day)
Duisburg 1,649,881 1 58
Gandrange
ReportPage 415,775 1
Hamburg
00 1,001,751
100 3 275
Prijedor 1,039,056
ReportPage 1 171
Revigny 0 0 120,704 1 133
Warsaw 1,075,447 1 84 1 21
Zenica 4,105,305 100 5 620
Verina
B&R 09,407,919
ReportPage
0 100 12 0 1,341 2 21
#First aid #Acc with Near hits UaUs SO/PSIF
medical aid
83 1 429 11
16 11 25 3 1
39 17 620 17
2 6 6 187 3
8 1 57 61 18
2 8 521 6
4 21 40 799 24

152 59 1,185 1,571 80

2,756
Green 13
orange 7
red 27
grey 2

27

13