PPAP

Sr.
Description
No.

1 Part Name THREADED WASHER

2 Part Number 9183-279A

3 Engineering Change Level 0

4 Engineering Change Level Date . ---

5 Supplier Name/Code SUPREME PRESSTECH

6 Supplier Code S1637

56/3 KAMMASANDRA AGRAHARA

7 Street Address
ANEKAL TALUK

8 City BANGALORE 562 106

9 State KARNATAKA

10 Country INDIA

11 Zip 562 106

12 Phone Number 9845006987

13 Fax No. . ---

14 Customer Name DELPHI TVS LTD.,

15 Division TAMIL NADU

16 Application

17 File Name
 SUPREME PRESSTECH
PPAP INDEX
PART NAME:THREADED WASHER PART NO: 9183-279A

Customer: DELPHI TVS LIMITED

APPLICABLE AVAILABLE
S.No Description of Documents Remarks
(Y/N) (Y/N)
Part list/BOM & Design
1 Yes NA
record(Drawing)
ECN (Engineering Change
2 NA NA
Note)
Customer Engineering
3 NA NA
Approval
4 Design FMEA NA NA
5 Process Flow Diagram yes Yes
6 Process FMEA yes Yes
7 Control Plan yes Yes
MSA (Measurement System
8 yes Yes
Analysis)
9 Dimensional Results yes Yes
Material Performance Test
10 yes Yes
Results
11 Process Capability Study yes Yes
NABL - Qualified Laboratory
12 yes Yes
Documents
AAR (Appearance Approval
13 NA NA
Report)
14 Sample product yes Yes 5 nos sent Delphi TVS

5 Nos Retained at
15 Master Sample yes Yes Supreme

16 Checking Aids yes Yes

Records of Compliance with
17 Customer Specific NA NA
Requirements
18 PSW (PPAP) Sign off yes yes
19 Suppliers list yes Yes
Will be sent during
20 Packing Standard yes Yes production 1st lot
 Part Submission Warrant

Part Name THREADED WASHER Part Number 9183-279A

Safety and/or
Government Regulation Yes ✘ No Engineering Drawing Change Level 02 Dated 10/4/2015

Additional Engineering Changes ---- Dated ----

Shown on Drawing No. 9183-279A Purchase Order No. 3301800073 Weight(Kg) 0.077 kg

Checking Aid No. Engineering Change Level ---- Dated -----

SUPPLIER MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION

SUPREME PRESSTECH DELPHI TVS / TAMIL NADU

Supplier Name & Supplier Code Customer Name / Division

SUPREME PRESSTECH Mr.Raj Kumar

Street Address Buyer / Buyer Code
56/3, KAMMASANDRA AGRAHARA VILLAGE, KASABA HOBLI,
ANEKAL TALUK, BANGALORE DT 562106 FILTER PARTS
City State Zip Country Application
MATERIALS REPORTING
Does this part contain any restricted or reportable substances? Yes No ✘ N/A
Submitted by IMDS or other customer format: IMDS ID / Version : Creation Date :

IMDS Accpected Date : Supplier IMDS ID :

Are plastic parts identified with appropriate ISO marking codes? Yes ✘ No ✘ N/A
REASON FOR SUBMISSION (Check at list one)
✘ Initial Submission Change to Optional Construction or Material
Engineering Changes(s) Sub-Supplier or Material Source Change
Tooling: Transfer, Replacement, Refurbishment, or additional Change in Part Processing
Correction of Discrepancy Parts Produced at Additional Location
Tooling Inactive > than 1 year Other - please specify

REQUESTED SUBMISSION LEVEL (Check one)

Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report). Submitted to customer.
Level 2 - Warrant with product samples and limited supporting data submitted to customer.
✘ Level 3 - Warrant with product samples and complete supporting data submitted to customer.
Level 4- Warrant and other requirements as defined by customer.
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.
SUBMISSION RESULTS

The results for ✘ dimensional measurements ✘ material and functional tests ✘ appearance criteria ✘ statistical process package
These results meet all drawing and specification requirements: ✘ Yes No (If "No" - Explanation Required)
Mold/ Cavity / Production Process PRESSING, TAPPING & PLATING

DECLARATION
I hereby affirm that the samples represented by this warrant are representative of our parts and have been made to the applicable Production
Part Approval Process Manual 4th Edition Requirements. I further warrant these samples were
produced at the production rate of 800/ 8 hours. I have noted any deviations from this declaration below:

EXPLANATION / COMMENTS:

Supplier Authorized Signature Date 01.12.2018

Print Name RAJESH DM Phone No. 9845006987 Fax No.
Title Proprietor E-mail supreme_presstech@rediffmail.com
FOR CUSTOMER USE ONLY (IF APPLICABLE)
Part Warrant Disposition: Approved Rejected Other
Part Functional Approval : Approved

Waived
Customer Signature Date

Print Name Customer Tracking Number (Optional)

CONTROLED COPY DRG TO BE
ATTACH WITH BOLLON No.
BE
.
 DOC. NO. PFD / REV 00
SUPREME PRESSTECH PROCESS FLOW DIAGRAM Orgin Date 05.11.2018
PAGE NO.
Customer: DELPHI TVS LTD., Dwg No.: 9183-279A
Part No.: 9183-279A Dwg Rev/Date.: 02 -10/04/2015
Part Desc.:THREADED WASHER Rev No & Date: 01 / 14.03.2024
Symbols Process
Incoming Source of Desired Outcome /
Process # & Description Machine(s) / Equipment(s) used Characteristics &
Variation Product characteristics
Location

1. Thickness : 2.0 ± 0.10

Receiving Inspection
# 01 2. Width : 136.5 ± 2.00 mm
Wrong Size,Visual Defects and Micrometer /Visual /Supplier TC varification/Qty. Report
Raw Material Receipt Inspection & 3.Qty. as per PO
qty.Variation Varification (Format
Storage 4.Free from extrusion defects
No:__SPT/QAD//F01)
5. TC varification as per STD

1) Edge distance : 3*134.5 ±0.5 2)Distance :

3*130 ±0.5 3) Inner
Dia :105±0.2 4) Notching First piece approval
# 02 DIMENSION MEASUREMENT Caliper/ visual inspection for free from burr sharp Width : 10.5±1 5) Notching record
BLANKING AND APPEARANCE edges Height :3.5±1 6) Notching Format
Radius:3*R3± 0.5 visual inspection No:SPT_QAD_F02
for free from burr sharp edges

1) Hole Dia: 2*6.5 ± 0.1 2)

Hole Dia: 7.3 ±0.1 3)
First piece approval
PCD :116 ±0.2 4) Hole to
# 03 DIMENSION MEASUREMENT Vernier/VMM/ position Gauge visual inspection for record
Hole position : 30º ± 2º 5) Edge hole to
Hole Piercing AND APPEARANCE free from burr sharp edges Format
position : 2 * 30º ± 2º
No:SPT_QAD_F02
1) Hole Dia: 5*2.00 ± 0.2 2)
PCD :120 ±0.2 3) Hole to
Hole position : 30º ± 2º 4) Edge hole to
1) Extrusion Height : 5.0± 0.5 First Piece Approval
position : 60º ± 2º
# 04 DIMENSION MEASUREMENT Vernier/ Radius gauge visual inspection for free from 2) Extrusion Inner Dia : 5.5 ± 0.1 approval record
Hole extrusion AND APPEARANCE burr sharp edges 3)Extrusion Hole Radius: 5* R3.3MAX Format
visual inspection for free from burr sharp edges No:SPT_QAD_F02

1) Counter Sinking : 2*1 2) First Piece Approval

# 05 DIMENSION MEASUREMENT Counter Angle : 2*30º approval record
VMM visual inspection for free from burr sharp edges
Hole Chamfer AND APPEARANCE Format
No:SPT_QAD_F02

First Piece Approval

# 06 approval record
VIBRO MACHINE Visual Inspection Free From Burr
Deburring Format
No:SPT_QAD_F02

First Piece Approval

DIMENSION MEASUREMENT Threaded Plug Gauge/ visual inspection for free from approval record
# 07 Tapping 2*M6*1-6G
AND APPEARANCE burr sharp edges Format
No:SPT_QAD_F02
 DOC. NO. PFD / REV 00
SUPREME PRESSTECH PROCESS FLOW DIAGRAM Orgin Date 05.11.2018
PAGE NO.
Customer: DELPHI TVS LTD., Dwg No.: 9183-279A
Part No.: 9183-279A Dwg Rev/Date.: 02 -10/04/2015
Part Desc.:THREADED WASHER Rev No & Date: 01 / 14.03.2024
Symbols Process
Incoming Source of Desired Outcome /
Process # & Description Machine(s) / Equipment(s) used Characteristics &
Variation Product characteristics
Location

# 08 100% Visual Inspection

Visual Inspection Thread Plug Guage 2*M6*1-6G -
(M6 Tap)

# 09
Plating Bath Zinc Plating,Trivalent Blue 8 Microns Incoming Inspection
Surface Treatment

1. Surface Damages : No Surface Damages

First Piece Approval
2 Plating white Patches: No White Patches
# 10 approval record
Inspection Table Visual Inspection 3.Thread Forming :5*M6*1 - 6H
Visual Inspection Format
4.Counter Sinking :2*1
No:SPT_QAD_F02

# 11 DIMENSION MEASUREMENT VERNIER , MICROMETER, VMM,Thread Gauge, Final Inspection format

INSPECTION AS PER CHECK SHEET
FINAL INSPECTION AND APPEARANCE Radius gauge, Position gauge No:SPT_QAD_F03

1. Qty. as per packing instruction

# 12 2. Proper tight packing
VISUALY PACKING MATERIALS Final Product Tag
Packing & Dispatch 3. No sort or eccess Qty.
4. No eccess weight

Operation Decision Stoage

Symbols codes
Inspection Transport
###

Approved By
Prepared By

###
 SUPREME PRESSTECH

GAGE REPEATABILITY AND REPRODUCIBILITY REPORT

Part Number 9183-279A Instrument Name VERNIER Appraiser A JAYASHEELA

Part Name THREADED WASHER Instrument Number SPT-DM-01 Appraiser B MANJUNATH

Characteristic DIAMETER Gage Type DIGITAL CALIPER Appraiser C JAGADISH

Upper Lower Trials Parts Appraisers Date Performed

Specification Performed By
6.60 6.40 3 10 3
APPRAISER/ PART Measurement Unit Analysis % Tolerance (Tol)
AVERAGE
TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 6.550 6.540 6.550 6.540 6.550 6.540 6.550 6.540 6.550 6.540 6.545 EV = R̿ x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 6.550 6.540 6.550 6.540 6.550 6.540 6.550 6.540 6.550 6.540 6.545 = 0.000 x 0.5908 2 0.8862 = 100(0.000/0.200)
3 3 6.550 6.540 6.550 6.540 6.550 6.540 6.550 6.540 6.550 6.540 6.545 = 0.000 3 0.5908 = 0.00%
4. Average 6.550 6.540 6.550 6.540 6.550 6.540 6.550 6.540 6.550 6.540 X̅a= 6.545 Reproducibility - Appraiser Variation (AV)
5. Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 R̅a= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 6.540 6.520 6.540 6.520 6.540 6.520 6.540 6.520 6.540 6.520 6.530 = {(0.025 x 0.5231)² - (0.000 ²/(10 x 3))}½ = 100(0.013/0.200)
7 2 6.540 6.520 6.540 6.520 6.540 6.520 6.540 6.520 6.540 6.520 6.530 = 0.013 Appraisers 2 3 = 6.54%
8 3 6.540 6.520 6.540 6.520 6.540 6.520 6.540 6.520 6.540 6.520 6.530 K2 0.7071 0.5231 n = number of parts
9. Average 6.540 6.520 6.540 6.520 6.540 6.520 6.540 6.520 6.540 6.520 X̅b= 6.530 Repeatability & Reproducibility (R & R) r = number of trials
10. Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 R̅b= 0.000 R&R = {(EV2 + AV2)}1/2 Parts K3

11. C 1 6.560 6.550 6.560 6.550 6.560 6.550 6.560 6.550 6.560 6.550 6.555 = {(0.000² + 0.013²)}½ 2 0.7071 % R&R = 100 (R&R/Tol)
12 2 6.560 6.550 6.560 6.550 6.560 6.550 6.560 6.550 6.560 6.550 6.555 = 0.013 3 0.5231 = 100(0.013/0.200)
13 3 6.560 6.550 6.560 6.550 6.560 6.550 6.560 6.550 6.560 6.550 6.555 Part Variation (PV) 4 0.4467 = 6.54%
14. Average 6.560 6.550 6.560 6.550 6.560 6.550 6.560 6.550 6.560 6.550 X̅c= 6.555 PV = RP x K3 5 0.4030
15. Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 R̅c= 0.000 = 0.013 x 0.3146 6 0.3742
16. Part X̿= 6.543 = 0.004 7 0.3534 % PV = 100 (PV/Tol)
Average (X̅P) 6.550 6.537 6.550 6.537 6.550 6.537 6.550 6.537 6.550 6.537 Rp= 0.013 Tolerance 8 0.3375 = 100(0.004/0.004)

17 (R̅a+ R̅b+ R̅c) / (# OF APPRAISERS) = R̿= 0.000 Tol = Upper - Lower 9 0.3275 = 2.10%

18 (Max X̅ - Min X̅) =X̅DIFF X̅DIFF= 0.025 = 6.6 - 6.4 10 0.3146 ndc = 1.41(PV/R&R)

19 R̿ x D4 = UCLR UCLR= 0.000 = 0.200 = 0

20 R̿ x D3 = LCLR LCLR= 0.000

All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).

* D4 =3.27 for 2 trials and 2.58 for 3 trials; D 3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those
that are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as
originally used or discard values and re-average and recompute R and the limiting value from the remaining observations.
K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number of parts times the number of operators (g)
which is assumed to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.

Results: Comments: CONDITIONALLY ACCEPTABLE

✘ Under 10% Error
10% to 30% Error
✘ Over 30% Error

Approved Date 5/11/2018

 FIRST SAMPLE Date: 05/11/2018
SUPREME PRESSTECH
Measurement Sheet Report No.: 01
Part No. Description Customer
9183-279A THREADED WASHER DELPHI TVS LTD

Dimn.
No.
1 2 3 4 5
Char. HOLE DIA POSITION HEIGHT ANGLE DIAMETER
Spec 2*6.5 ± 0.1 Ø 0.2 A B 2*1 2*30º ± 2º 105 ± 0.2
Sr. No. Supplier Customer Supplier Customer Supplier Customer Supplier Customer Supplier Customer
1 6.55 0.11 1.01 30.08 104.96
2 6.54 0.10 1.04 30.04 105.11
3 6.53 0.09 1.03 30.15 105.06
4 6.56 0.12 1.04 30.11 104.98
5 6.54 0.10 1.05 29.88 104.99
6 6.55 1.02 29.96 105.02
7 6.54 1.03 29.98 105.10
8 6.53 1.02 30.05 105.03
9 6.56 1.04 30.14 104.92
10 6.54 1.01 30.04 104.96
11 6.57 1.03 30.15 105.11
12 6.53 1.03 30.11 105.06
13 6.55 1.02 29.88 104.98
14 6.55 1.04 29.96 104.99
15 6.54 1.01 29.92 105.02
16 6.53 1.04 29.96 105.08
17 6.56 1.03 29.93 105.03
18 6.54 1.04 30.04 105.01
19 6.55 1.05 30.15 105.11
20 6.54 1.02 30.11 105.11
21 6.53 1.03 29.88 105.06
22 6.56 1.04 29.96 104.98
23 6.54 1.05 30.03 104.99
24 6.55 1.04 30.07 105.02
25 6.54 1.03 30.05 104.97
Xmax 6.57 0.12 1.05 30.15 105.11
Xmin 6.53 0.09 1.01 29.88 104.92
Supplier Customer

Date:5/11/2018 Signature of person responsible Date: Signature of person responsible

 DOC. NO.

QUALIFIED LABORATORY REV. NO. 00

SUPREME PRESSTECH
FOR TESTING & CALIBRATION DATE 5/11/2018

PAGE NO. 1 OF 1

Reviewed : RAJESH Approved: JAYASHEELA

Approved
Sr. Agencies For Equipment Calibration Calibration
Testing/Calibration Equipment Used NABL Accreditation Remarks
No. Testing And unique no Date Due Date
Calibration

Accurate India
1 Calibration Micrometer SPT-DM-01 Accurate 9/10/2018 8/10/2019
INSTRUMENTS

Accurate India
2 Calibration Dial Caliper SPT-DC-02 Accurate 9/10/2018 8/10/2019
INSTRUMENTS

Accurate India
3 Calibration Dial Height Gauge SPT-DHG-01 Accurate 11/6/2018 10/6/2019
INSTRUMENTS

4 DYNA SCAN Calibration VMM SPT-VM-01 DYNA SCAN 1.12.2017 1.12.2019

Testing

Agency Mechanica & chemical

Prepared By Jayasheela

Page 11 of 75
Approved By Suresh. R

Page 12 of 75
 00

5/11/2018

1 OF 1

comp:
Reports hould be attached

Remarks

Page 13 of 75
Page 14 of 75
FROM SUPREME PRESSTECH TO DELPHI PROCESS CAPABILITY STUDY
DATE: 05.11.2018 PART NAME THREADED WASHER
SPEC 6.5±0.1 SAMPLE SIZE 100 PART NO 9183-279A
U.S.L 6.600 ACHIVED MAXIMUM 6.5800
PARAMETER DIAMETER
L.S.L 6.400 ACHIVED MINIMUM 6.5100
TOLERANCE 0.200 ACHIVED RANGE 0.0700 INSPECTOR NAME JAYASHEELA
TARGET NOMINAL 6.500 PROCES MEAN 6.5398 STAGE INPROCESS INSPECTION
LEAST COUNT 0.001 STANDARD DEVIATIO 0.0130 INSTRUMENT USED VERNIER

CAPABLE Cp>= 1.67 PROCESS STATUS OBSERVED

Cp 2.56

PROCESS Cpk>= 1.33 CAPABLE PROCESS Cpk 1.54

HISTOGRAM
FREQUENCY

70
63
60

50

40

30 28

20

10
4 3 2
0 0 0 0 0 0
0
11.38
6.400 6.420 6.440 6.460 CLASS6.500
6.480 INTERVAL
6.520 6.540 6.560 6.580 6.600

1 2 3 4 5 6 7 8 9 10
1 6.55 6.55 6.55 6.54 6.54 6.55 6.54 6.550 6.550 6.54
2 6.55 6.58 6.54 6.53 6.55 6.54 6.55 6.540 6.52 6.55
3 6.54 6.53 6.55 6.51 6.54 6.53 6.53 6.53 6.54 6.53
4 6.52 6.56 6.54 6.52 6.56 6.51 6.54 6.58 6.53 6.54
5 6.53 6.55 6.52 6.53 6.54 6.52 6.55 6.52 6.54 6.55
6 6.52 6.54 6.55 6.54 6.55 6.530 6.54 6.55 6.54 6.54
7 6.53 6.53 6.57 6.55 6.54 6.540 6.53 6.54 6.55 6.53
8 6.54 6.52 6.54 6.53 6.53 6.53 6.54 6.55 6.53 6.54
9 6.55 6.53 6.55 6.540 6.51 6.55 6.55 6.54 6.55 6.55
10 6.54 6.55 6.55 6.550 6.54 6.51 6.55 6.55 6.53 6.54

PREPARED BY APPROVED BY

Jayasheela Suresh R.
 CHECKING AIDS LIST
SUPPLIER : SUPREME PRESSTECH

PART NO : 9183-279A

PART NAME : Threaded Washer

Calibration
Sr. No. Description Code No. Least Count
Frequency

1 MICROMETER SPT-DM-01 12 MONTHS 0.01

2 DIAL CALIPER SPT-DC-02 12 MONTHS 0.02

3 DIAL HEIGHT GAUGE SPT-DHG-01 12 MONTHS 0.01

4 VIDEO MEASURING MACHINE SPT-VMM-01 12 MONTHS 0.001

PHONE NO. DATE

SUPPLIER
SIGNATURE
9845006987 5/11/2018
 DOC. NO.
Supplier Name
List of Approved Suppliers REV. NO. 0
(Raw Material & Outsourced operations) DATE 5/11/2018
SUPREME PRESSTECH
PAGE NO. 1 OF 1

Part : 9183-279A Part Description: THREADED WASHER

Sr.
Name & Address of Raw Material Suppliers Supplies
No.

1 M/s Pos Hyundai Steel MFG.(i)PVT. LTD. Raw material

F-70 Sipcot indl park Irrungattuttai (Chenai.)
Manufactured:
Tamil Naadu-602105
POS Hyundai steel
2 M/s Steel House TATA steel
Jigani Indl Area 1st Phase Anekal Taluk JSW steel
Bangalore-562106

3 M/s Meenakshi Steel Traders

#16/13rd,Cross,Kalasipalyam New Extn, Bangalore -
560002
Bangalore-560 034.

4 J.R. & CO.

#21./1,Gangammachari Street,Motinagar,Bangaluru-
560 002

SAIFY INDUSTRIES Jigani

5 Plating
Indl Area Bengaluru

Prepared By Approved By

Jayasheela Suresh R.

Page 21 of 75
SUPREME PRESSTECH CONTROL PLAN
Date (Originated): 05/11/2018
Prototype Pre-launch Production Key Contact / Phone : Product / Works / Dept : Core Team : Dept. /Ph. Signature
Mr.Manoharan R SUPREME PRESS TECH 1)Suresh PLANT HEAD

9698712440 2) Sunil TOOL ROOM

Control Plan Number : SPT/DTVS/CP/TW-5L/279-A-01 Date (Revised) / Issue No. : 01 Supplier / Code : SUPREME PRESSTECH / S1637 3) Manoharan R QUALITY

Part Number:Latest Change Level: 9183-279A Supplier / Plant Approval Date : customer Engineering Approval /Date (if Reqd.) : 4) Jagadesh PRODUCTION

Part Name/description:THREADED WASHER Other Approval / Date (if Reqd.): Customer Quality Approval / Date (if Reqd.) : 5) Jayasheela QUALITY

Process Flow Opn Process/ Machine, Equipment, Characteristics Method

Risk
Diagram No. Operation Jigs, Fixtures, Tools, No. Product Process Class / Specification Evaluation/ Sample Control Method Reaction Plan Record
Spl.Ch
arac Measurement
Description Etc for mfg. Tolerance Size Frequency
Technique

01 Material Grade IS 513 EDD Supplier T.C Every lot Verify supplier TC

02 Thickness 2.0 ± 0.10 Micrometer

Raw material Reject and Return to
01 Vernier , Micrometer
inspection supplier
03 Width 136.5 ± 2.0 Vernier 3 Every lot

Deep lines and

04 Appereance damages
Visual

01 Edge Distance 3*134.5 ± 0.5 Vernier

02 Distance 3*130 ± 0.5 Vernier

03 Inner Dia 105 ± 0.2 Vernier Stop production & rectify

the tool.Correct the
Setup Approval &
Every process resubmit
02 Blanking 50 TON Power Press 04 Notching Width 10.5 ± 1 VMM 3 In-process SPT/QAD/F/02
Hour samples and continue
inspection
production only after
05 Notching Height 3.5 ± 1 VMM approval

Radius
06 Notching Radius 3*R 3 ± 0.5
Gauge/VMM
Surface
07 No Damages Visual
Damages
SUPREME PRESSTECH CONTROL PLAN
Date (Originated): 05/11/2018
Prototype Pre-launch Production Key Contact / Phone : Product / Works / Dept : Core Team : Dept. /Ph. Signature
Mr.Manoharan R SUPREME PRESS TECH 1)Suresh PLANT HEAD

9698712440 2) Sunil TOOL ROOM

Control Plan Number : SPT/DTVS/CP/TW-5L/279-A-01 Date (Revised) / Issue No. : 01 Supplier / Code : SUPREME PRESSTECH / S1637 3) Manoharan R QUALITY

Part Number:Latest Change Level: 9183-279A Supplier / Plant Approval Date : customer Engineering Approval /Date (if Reqd.) : 4) Jagadesh PRODUCTION

Part Name/description:THREADED WASHER Other Approval / Date (if Reqd.): Customer Quality Approval / Date (if Reqd.) : 5) Jayasheela QUALITY

Process Flow Opn Process/ Machine, Equipment, Characteristics Method

Risk
Diagram No. Operation Jigs, Fixtures, Tools, No. Product Process Class / Specification Evaluation/ Sample Control Method Reaction Plan Record
Spl.Ch
arac Measurement
Description Etc for mfg. Tolerance Size Frequency
Technique

01 Hole Dia 2*6.5 ± 0.1 Vernier

02 Hole Dia 7.3 ± 0.1 Vernier Stop production & rectify

the tool.Correct the
Setup Approval &
every process resubmit
03 PCD 116 ± 0.2 Vernier/ VMM 3 In-process SPT/QAD/F/02
Hour samples and continue
inspection
production only after
Hole to Hole VMM/ Pos.
04 30º± 2º approval
position Gauge
Edge to hole VMM/ Pos.
3 Hole Piercing 50 TON Power Press 05 2 * 30º± 2º
position Gauge

06 Hole Dia 5*2.00 ± 0.20 Vernier

Stop production & rectify the

07 PCD 120 ± 0.2 Vernier/ VMM Setup Approval & tool.Correct the process
every
3 In-process resubmit samples and SPT/QAD/F/02
Hole to Hole VMM/ Pos. Hour continue production only
08 60º± 2º inspection
position Gauge after approval
Surface
09 No Damages Visual
Damages

1 Exrusion Height 5.0 ± 0.5 Vernier Caliper

Stop production & rectify the
tool.Correct the process
Extrusion Inner every Setup Approval & In-
4 Hole Extrusion 50 TON Power Press 2 5.5 ± 0.1 Vernier Caliper 3 process inspection
resubmit samples and SPT/QAD/F/02
Dia 60min continue production only
Extrusion Hole after approval
3 5*R3.3 Max Radius Gauge
Radius
Stop production & rectify the
1 Counter Sinking 2*1 VMM tool.Correct the process
every Setup Approval & In-
5 Hole Chamfer Drilling Machine 3 process inspection
resubmit samples and SPT/QAD/F/02
60min continue production only
2 Counter Angle 2*30º VMM
after approval

Stop production & rectify the

Setup Approval & problem.Correct the process
Triangular Free from blanking every
6 Vibro Deburing Vibro Machine 1 burr
Visual 10 In-process resubmit samples and SPT/QAD/F/02
Ceramic Media 60min continue production only
inspection
after approval

Thread Plug Stop production & rectify the

1 Thread Forming Fixture 5*M6 x1 - 6G tool.Correct the process
Gauge every Setup Approval & In-
7 Tapping Tapping Machine Poke 3 process inspection
resubmit samples and SPT/QAD/F/02
60min continue production only
yoke
after approval
SUPREME PRESSTECH CONTROL PLAN
Date (Originated): 05/11/2018
Prototype Pre-launch Production Key Contact / Phone : Product / Works / Dept : Core Team : Dept. /Ph. Signature
Mr.Manoharan R SUPREME PRESS TECH 1)Suresh PLANT HEAD

9698712440 2) Sunil TOOL ROOM

Control Plan Number : SPT/DTVS/CP/TW-5L/279-A-01 Date (Revised) / Issue No. : 01 Supplier / Code : SUPREME PRESSTECH / S1637 3) Manoharan R QUALITY

Part Number:Latest Change Level: 9183-279A Supplier / Plant Approval Date : customer Engineering Approval /Date (if Reqd.) : 4) Jagadesh PRODUCTION

Part Name/description:THREADED WASHER Other Approval / Date (if Reqd.): Customer Quality Approval / Date (if Reqd.) : 5) Jayasheela QUALITY

Process Flow Opn Process/ Machine, Equipment, Characteristics Method

Risk
Diagram No. Operation Jigs, Fixtures, Tools, No. Product Process Class / Specification Evaluation/ Sample Control Method Reaction Plan Record
Spl.Ch
arac Measurement Stop production & rectify the
Description Etc for mfg. Tolerance Size Frequency
Fixture Technique
every Setup Approval & In- tool.Correct the process
7 Tapping Tapping Machine Poke 3 process inspection
resubmit samples and SPT/QAD/F/02
60min continue production only
2 Thread Damage yoke No Damages Visual
after approval

100%
Thread Plug
8 inspection Visual Inspection 1 Thread 5*M6 x1 - 6G 100% NC Register Inform To supervisor SPT/QAD/F/02
Gauge
(M6 Tap)

Zinc Plating With

1 Plating Blue Passivation & Visual
Top coat 401
Surface Plating Bath(Saify As per sampling Supplier
9 Inform to supplier SPT/QAD/F/02
Treatment Industries) 2 Plating Thickness ≥8 µ Supplier T.C plan Inspection Report

White Patches/
3 Dull Plating Visual
Black Marks
SUPREME PRESSTECH CONTROL PLAN
Date (Originated): 05/11/2018
Prototype Pre-launch Production Key Contact / Phone : Product / Works / Dept : Core Team : Dept. /Ph. Signature
Mr.Manoharan R SUPREME PRESS TECH 1)Suresh PLANT HEAD

9698712440 2) Sunil TOOL ROOM

Control Plan Number : SPT/DTVS/CP/TW-5L/279-A-01 Date (Revised) / Issue No. : 01 Supplier / Code : SUPREME PRESSTECH / S1637 3) Manoharan R QUALITY

Part Number:Latest Change Level: 9183-279A Supplier / Plant Approval Date : customer Engineering Approval /Date (if Reqd.) : 4) Jagadesh PRODUCTION

Part Name/description:THREADED WASHER Other Approval / Date (if Reqd.): Customer Quality Approval / Date (if Reqd.) : 5) Jayasheela QUALITY

Process Flow Opn Process/ Machine, Equipment, Characteristics Method

Risk
Diagram No. Operation Jigs, Fixtures, Tools, No. Product Process Class / Specification Evaluation/ Sample Control Method Reaction Plan Record
Spl.Ch
arac Measurement
Description Etc for mfg. Tolerance Size Frequency
Technique

Visual Free from plating defects like plating peel off, blister,
10 Plating defects Visual 100% Every Lot
Inspection block spots, plating un covered,rust,damges etc..
Quarantine and sort the lot
Pre dispatch
Inspection Report
and take the necessary SPT/QAD/F/02
corrective action
Final Parameters &
11 Asper check sheet As per sampling plan
Inspection damages,dents

Packing & Despatch Register / Customer sales

12 Forwarding
Despatch area 1 As per Packing std. As per Delphi TVS packing standards Counting . 100 % every lot
Invoice
Hold the lot and recount
invoice

Revision Amendment History:

Rev. No. Rev. Date Changes
00 05.11.2018 New Release
01 13.03.2024 Customer Complaint action initiated
SUPREME PRESSTECH CONTROL PLAN
Date (Originated): 05/11/2018
Prototype Pre-launch Production Key Contact / Phone : Product / Works / Dept : Core Team : Dept. /Ph. Signature
Mr.Manoharan R SUPREME PRESS TECH 1)Suresh PLANT HEAD

9698712440 2) Sunil TOOL ROOM

Control Plan Number : SPT/DTVS/CP/TW-5L/279-A-01 Date (Revised) / Issue No. : 01 Supplier / Code : SUPREME PRESSTECH / S1637 3) Manoharan R QUALITY

Part Number:Latest Change Level: 9183-279A Supplier / Plant Approval Date : customer Engineering Approval /Date (if Reqd.) : 4) Jagadesh PRODUCTION

Part Name/description:THREADED WASHER Other Approval / Date (if Reqd.): Customer Quality Approval / Date (if Reqd.) : 5) Jayasheela QUALITY

Process Flow Opn Process/ Machine, Equipment, Characteristics Method

Risk
Diagram No. Operation Jigs, Fixtures, Tools, No. Product Process Class / Specification Evaluation/ Sample Control Method Reaction Plan Record
Spl.Ch
arac Measurement
Description Etc for mfg. Tolerance Size Frequency
Technique
SUPREME PRESSTECH CONTROL PLAN
Date (Originated): 05/11/2018
Prototype Pre-launch Production Key Contact / Phone : Product / Works / Dept : Core Team : Dept. /Ph. Signature
Mr.Manoharan R SUPREME PRESS TECH 1)Suresh PLANT HEAD

9698712440 2) Sunil TOOL ROOM

Control Plan Number : SPT/DTVS/CP/TW-5L/279-A-01 Date (Revised) / Issue No. : 01 Supplier / Code : SUPREME PRESSTECH / S1637 3) Manoharan R QUALITY

Part Number:Latest Change Level: 9183-279A Supplier / Plant Approval Date : customer Engineering Approval /Date (if Reqd.) : 4) Jagadesh PRODUCTION

Part Name/description:THREADED WASHER Other Approval / Date (if Reqd.): Customer Quality Approval / Date (if Reqd.) : 5) Jayasheela QUALITY

Process Flow Opn Process/ Machine, Equipment, Characteristics Method

Risk
Diagram No. Operation Jigs, Fixtures, Tools, No. Product Process Class / Specification Evaluation/ Sample Control Method Reaction Plan Record
Spl.Ch
arac Measurement
Description Etc for mfg. Tolerance Size Frequency
Technique
SUPREME PRESSTECH CONTROL PLAN
Date (Originated): 05/11/2018
Prototype Pre-launch Production Key Contact / Phone : Product / Works / Dept : Core Team : Dept. /Ph. Signature
Mr.Manoharan R SUPREME PRESS TECH 1)Suresh PLANT HEAD

9698712440 2) Sunil TOOL ROOM

Control Plan Number : SPT/DTVS/CP/TW-5L/279-A-01 Date (Revised) / Issue No. : 01 Supplier / Code : SUPREME PRESSTECH / S1637 3) Manoharan R QUALITY

Part Number:Latest Change Level: 9183-279A Supplier / Plant Approval Date : customer Engineering Approval /Date (if Reqd.) : 4) Jagadesh PRODUCTION

Part Name/description:THREADED WASHER Other Approval / Date (if Reqd.): Customer Quality Approval / Date (if Reqd.) : 5) Jayasheela QUALITY

Process Flow Opn Process/ Machine, Equipment, Characteristics Method

Risk
Diagram No. Operation Jigs, Fixtures, Tools, No. Product Process Class / Specification Evaluation/ Sample Control Method Reaction Plan Record
Spl.Ch
arac Measurement
Description Etc for mfg. Tolerance Size Frequency
Technique
SUPREME PRESSTECH CONTROL PLAN
Date (Originated): 05/11/2018
Prototype Pre-launch Production Key Contact / Phone : Product / Works / Dept : Core Team : Dept. /Ph. Signature
Mr.Manoharan R SUPREME PRESS TECH 1)Suresh PLANT HEAD

9698712440 2) Sunil TOOL ROOM

Control Plan Number : SPT/DTVS/CP/TW-5L/279-A-01 Date (Revised) / Issue No. : 01 Supplier / Code : SUPREME PRESSTECH / S1637 3) Manoharan R QUALITY

Part Number:Latest Change Level: 9183-279A Supplier / Plant Approval Date : customer Engineering Approval /Date (if Reqd.) : 4) Jagadesh PRODUCTION

Part Name/description:THREADED WASHER Other Approval / Date (if Reqd.): Customer Quality Approval / Date (if Reqd.) : 5) Jayasheela QUALITY

Process Flow Opn Process/ Machine, Equipment, Characteristics Method

Risk
Diagram No. Operation Jigs, Fixtures, Tools, No. Product Process Class / Specification Evaluation/ Sample Control Method Reaction Plan Record
Spl.Ch
arac Measurement
Description Etc for mfg. Tolerance Size Frequency
Technique
 SUPREME PRESSTECH

Component No. / Change level:

Core Team:

Process Process / Function

Process Description
No. Requirements

Wrong Material

RM thickness 2.0±0.2
Receiving & Inspection
1
of Raw Materials

Width 136.5± 2.0

 Appereance

Notch Width, Height

Radius Height
10.5±1.0
3.5±1.0
3*R 3 ± 0.5

Distance
3*130 ± 0.5

2 Blanking

Edge Distance
3*134.5 ± 0.5

Inner Diameter
105 ± 0.2
 Inner Diameter
105 ± 0.2

Appereance

Pitch circle diameter

116.0±0.2
120±0.2

Hole Diameter
6.5 ± 0.1
3 Hole Piercing
7.3±0.1
2.0±0.2

Angle
30° & 60°
 Appereance

Extrusion dia & Height

5.0 ± 0.5
5.5 ± 0.1

Radius
R 3.3 max
4 Hole Extrusion

Hydraulic Pressure
 Appereance

Counter sink dia and

5 Angle
Hole Chamfer
1.0 ± 0.3
30° ± 1°

6 Vibro deburring Appereance

7 ID Thread
Tapping
5*M6*1-6G
7 Tapping
5*M6*1-6G

100% Inspection ID Thread

8 5*M6*1-6G
(M6 thread)

Plating Thicknes 8 micron

min

Plating Thicknes 8 micron

9 Surface Treatment
min

Apperaence

100 % visual inspection

10 Visual Inspection under Magnification -free
(100%)
from Visual defects
 100 % visual inspection
10 Visual Inspection under Magnification -free
(100%)
from Visual defects

Inspection of product as
11 Final Inspection / Pre per AOI
Delivery Inspection

Packing of material-As
12 Packing
per Packing standard

Dispatch of material-As
12 Despatch per customer
requirements

S = Severity [Significance of failure effects], O = Failure occurrence probability, D = Failure detection pr

Rev No Date
00 11.05.2018

01 13.03.2024
 POTENTIAL FAILURE MODE AND EF

Part No.: 9183-279A , Threaded Washer 5L , Rev no : 02, Rev Date: 10.04.2015

M. Rajesh , Suresh, Manoharan R, Manjunath ,Jagadish, Jaysheela, Sunil

Severity

Class
Potential Failure Mode Potential Effects of Failure

7 --
Not meeting the inspection Physical properties on product
standard . not met
7 --

Crack will occur in further

More process 7 --

Process specification will not

Less achieve in further process 7 --

R/M will not enter into blanking

Less tool 7 --

Miss blank will happen at

More blanking operation 7 --
 Surface defects will be
Rust, damages, deeplines continued in further process 6 --

Assembly problem at customer

More end 7 --
Customer dissatisfaction

Assembly problem at customer

Less end 7 --
Customer dissatisfaction

Assembly problem at customer

More end 7 --
Customer dissatisfaction

Assembly problem at customer

Less end 7 --
Customer dissatisfaction

Assembly problem at customer

More end 7 --
Customer dissatisfaction

Assembly problem at customer

Less end 7 --
Customer dissatisfaction

Assembly problem at customer

More end 7 --
Customer dissatisfaction
 Assembly problem at customer
Less end 7 --
Customer dissatisfaction

Crack, dent mark,mis blank and Surface defects will be 7 --

damages continued in further process

Assembly problem at customer

More end 7 --
Customer dissatisfaction

Assembly problem at customer

Less end 7 --
Customer dissatisfaction

Assembly problem at customer

Less end 7 --
Customer dissatisfaction

Assembly problem at customer

More end 7
Customer dissatisfaction

Assembly problem at customer

More end 7 --
Customer dissatisfaction
Crack, dent mark,mis blank and Surface defects will be 7 --
damages continued in further process

Fitment problem will appear

More 7 --
after assembly at customer end

Fitment problem will appear

Less after assembly at customer end 7 --

Assembly problem at customer

More end 7 --
Customer dissatisfaction

Assembly problem at customer

Less end 7 --
Customer dissatisfaction

variation in Pressure Blank will not be generated 7 --

Crack, dent mark,mis blank and Surface defects will be
7 --
damages continued in further process

Fitment problem will appear

More after assembly at customer end 7 --

Fitment problem will appear

Less after assembly at customer end 7 --

Small cut injuries will happen to

Free from Burr operator during assembly at 7 --
customer end

More Assembly problem at customer 7 --

end

Less Assembly problem at customer 7 --

end
 Assembly problem at customer
Tap Missing 8 --
end

Assembly problem at customer

Free from thread Miss end 5 --

More Plating Peel off 8 --

Less SST will fail & part will rust 8 --

White patches SST will fail & part will rust 8 --

Missing of Visual defects

Not meet the product 8
requirements
 Not meet the product
requirements

Mix up of different products 8

Product not meeting the

Approval of defective Parts specification / functional failure 8

8 --

Quantity shortage not meet the

Shortage of product customer demand

8 --

Damage of product Fitment problem 8 --

Product not meeting the

Mix up of different product ref specification / functional failure 8 --

Quantity shortage not meet the

Shortage of product customer demand 8 --

Damage of product Fitment problem 8 --

urrence probability, D = Failure detection probability, R = Responsible, I = Date of Implementation, C = Classification, R

Revision Details
New issue - Production FMEA

Customer complaint action updated in PFMEA

E MODE AND EFFECTS ANALYSIS - PROCESS FMEA

04.2015

nil Key Date

Occurrence
Potential Cause(s) / Mechanism(s) of
Current Process Controls Prevention
Failure

Wrong Identification 2 Identification on RM

Wrong Material 1 Verification of Purchase Order

RM size mixup with RM supplier

end - -

RM size mixup with RM supplier

end - -

Mix up off R/M at shearing

supplier end - -

Mix up off R/M at shearing

supplier end - -
Storage & handling problem at
supplier end - -

Tool Life Monitoring sheet (Die and

Die Wearout 3
Punch)

Tool Life Monitoring sheet (Die and

Punch Wearout 3 Punch)

Tool Life Monitoring sheet (Die and

Die Wearout 3 Punch)

Tool Life Monitoring sheet (Die and

Punch Wearout 3 Punch)

Tool Life Monitoring sheet (Die and

Die Wearout 3 Punch)

Tool Life Monitoring sheet (Die and

Punch Wearout 3 Punch)

Tool Life Monitoring sheet (Die and

Die Wearout 3
Punch)
 Tool Life Monitoring sheet (Die and
Punch Wearout 3
Punch)

Dirt accumulated in tool 3 Train m/c operator for frequent

cleaning of too

Tool Life Monitoring sheet (Die and

Die Wearout 3 Punch)

Tool Life Monitoring sheet (Die and

Punch Wearout 3 Punch)

Pin Wearout 3 Tool Life Monitoring sheet (Die and

Punch)

Worng pin selection 3 Tool Life Monitoring sheet (Die and

Punch)

Punch Wearout 3 Tool Life Monitoring sheet (Die and

Punch)
 Dirt accumulated in tool 3 Train m/c operator for frequent
cleaning of too

Train m/c setter to set exact stroke

More stroke given 3 length /follow set up approval and
maintain records

Train m/c setter to set exact stroke

Less stroke given 3 length /follow set up approval and
maintain records

Die Wearout 3 Tool Life Monitoring sheet (Die and

Punch)

Tool Life Monitoring sheet (Die and

Punch Wearout 3
Punch)

More / Less stroke given setting Train m/c setter to set exact stroke
problem 3 length /follow set up approval and
maintain records
 Train m/c operator for frequent
Dirt accumulated in tool 3
cleaning of too

Train m/c setter to set exact stroke

More stroke given 3 length /follow set up approval and
maintain records

Train m/c setter to set exact stroke

Less stroke given 3 length /follow set up approval and
maintain records

extend deburing time to avoid profile

deburing time not maintained 3 burr completely

Input Material Problem 3 Check Tap pre hole diameter

Tap worn Out 3 Check tap life as per checking

frequency, maintain tool history card
 1.Parts Mix up2.Un skilled
3 1.In&out tray followed 2.OJT
operator

Improper Inspection , Less Skill , Skill Inspevtor , Skill Matrix, Skill

Defect catalogue 3 Evalution , Defect matrix display

Process problem at plating S/T to be done at approved source

supplier end 3 only, suppleir has to ensure proper
plating process

S/T to be done at approved source

Process problem at plating
supplier end 3 only, suppleir has to ensure proper
plating process

S/T to be done at approved source

Process problem at plating 3 only,suppleir has to ensure proper
supplier end
plating process

Magnification level not ok 3 work instruction / using 2X magnifier

Operator inadequate training to training for Inspector defined and

detect/ Identified the defects 3 followed / Limit sample board
 Improper part handling 2 Operator training

Inspection methods/ procedures

Improper testing method and
approval 2 Work Instruction
Inspector training

Malfunctioning of counting scale 2 Calibration of counting scale

Improper leveling of counting

scale 2 Work instruction

Packing method defined in

Packing method not ok 2 thermoform trays/ work instruction.

Improper identification and

handling 3 Operator training

Missing while transit 3 Mode of dispatch/transporter fixed

Packing method defined/ work

Packing method not ok 2 instruction.

ementation, C = Classification, Risk Priority number [RPN] = S x O x D

SS FMEA Doc Ref No: SPT/DT/PFMEA/5lt

Process Responsibility : JAGADISH

11.05.2018 FMEA Date (Rev.) : 13.03.2024

Detection Responsibility
Recommended

RPN
Current Process Controls Detection and target
Actions / Remarks
completion date

Receiving Inspection 6 84

Receiving Inspection 6 42

Receiving Inspection. 6 42

Receiving Inspection. 6 42

Receiving Inspection. 6 42

Receiving Inspection. 6 42
Receiving Inspection. 7 42

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency
First off and last off approval /
Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency
First off and last off approval /
Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency
First off and last off approval /
Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency

First off and last off approval /

Insprocess inspection report as 3 63
desired frequency
 Detection Poke
PDI Inspection will do the 100% yoke to be Supreme
7 168 Presstech
inspection with traceability implemented in 14.03.2024
Tappling Fixture

NC Register 8 120

Supplier Test report 3 72

Supplier Test report 3 72

Supplier Test report 3 72

Final Inspection report 3 72

Skill matrix 3 72
Mixup control matrix for similar
parts 5 80

PDIR report verification and

approval 5 80

Daily verification of counting

scale with pre defined quantity 6 96

Daily verification counting scale

for level 4 64

Barrier Audit report 6 96

Skill matrix 4 96

verification Grn 4 96

Barrier Audit report 6 96

ef No: SPT/DT/PFMEA/5lt TW-279A-01

Prepared By : CFT Members

13.03.2024 Rev. No. 01

Action Results
Occurrence

Detection
Severity
Actions
Taken

RPN
PY
Implem 6 3 5 90
ented
 Go to Model Go to How to insert the photos in the
Form Instructions BEST way
Packaging Data Sheet - DELPHI - TVS
Supplier Details
Today's Applicable Model :
Delphi Supplier CodeS1637 Date: 6-Dec-18
Supplier Name : SUPREME PRESSTECH
Address: 56/3,KAMMASANDRA AGHRAHARA KASABA HOBLI,ANEKAL TALUK BAN
Contact Person: RAJESH E-mail supreme_presstech@rediffmail.com

Phone Number: 9845006987 Fax Number: 041-4562643

Photos
Part 1 Internal Arrangement 2

Box / Spl. Packing - Sealing Labelling requirements 5

 (Pl. fill 'NA' if not applicable)
Temperature/Storage
specifications: (applicable only for
the parts which will get affected by
temperature variation & for all Bulk
Materials):
Provisional Sign Off
Signed Name (Printed) Date
RAJESH 5/12/2018
Supplier

Delphi - TVS Purchase

Delphi - TVS Quality / SQA

Delphi - TVS Quality

For Delphi - TVS Stores material inward ( Packaging Engg ) -Use only
Stamp & Sign: Remarks

AFTER CHECKING THE PACKING
STANDARD DURING THE
MATERIAL IN-WARD . THE
STORES IN-CHARGE WILL VERIFY
AND SIGN IT
IF THE PACKING
STANDARD DURING THE
MATERIAL IN-WARD IS
NOT FOLLOWED . THE
STORES IN-CHARGE WILL
INFORM BUYER AND
SQA.
 s in the
os

Part Details
SNO Part Number

1 9183-279A
HOBLI,ANEKAL TALUK BANGALORE-562106 2
supreme_presstech@rediffmail.com RECEIVING PLANT : DELPHI - TVS , ORAGADAM , CHENNAI.
SUPPLY CONTAINER : (CARTON BOX)
Packaging Data
Rust Protection / Scratch Protection 3 1 Packaging type (Expendable(E) / Durable (D) )

Pieces Per Container / Pack

3
Quantity

4 Pack Length (mm)

5 Pack Width (mm)

6 Pack Height (mm)
7 Secondary Packaging 1
8 Secondary Packaging 2
Tare Weight 1 (Net Wt of
9
Master-Empty
Tare Weight 2Container)
in
10
KG(Secondary Packaging+Die
cut seperator+cushioning
11 mat+etc)
Piece Weight (kg)
Final Packaging 6 12 Gross Weight (kg)
13 Effective Date

Expendable Packaging
cost / piece in Rs. (INR)

14 The details should be filled by Supplier after the

Carton Details (for expendable type COP & PTP only)
15 Pieces Per Carton
16 Cartons per Layer
17 Layers per Pallet
 18 Length (cm)
19 Width (cm)
20 Height (cm)
Shelf
Life

(in
Months)

Corrotion protection method (If applied check

Regular Mode of Transport ✘
Oiling

ROAD SEA ✘ VCI (Volatile Corrosion Inhibitor)

REASON OF SUPPLYING NA (Specify the Reason)

CONTAINER
EFFECTIVE POINT : WORK INSTRUCTION FOR PACKING :

REASON OF (CONFIRMATION ,CHANGE) 1. MAKE THE INNER BOX TO TAPPING THE BOTTOM SIDE OF A
MARK
CHANGED CONTENTS
2. PUT THE VCI COVER COMPULSARILY AFTER THE MATERIA
1..NO VIBRATION INSIDE BOX
2.TOTAL PARTS DOES NOT DAMAGE
3.MIS - LOCATION OF PARTS DOES NOT OCCUR 3. LABELLING CORRECTLY WITH THE REQUIRED DATA RECO
4.PARTS CANNOT BE AFFECTED BY EXTERNAL
FEATURES. 4. OUTER BOX SHOULD BE KEEP IN CONTAINER BY FOLLOWI
ARROW MARK
Note:
1. Failure to Submit this format and any deviation afte
agreement Supplier performance rating will be Remarks (Pl. fill 'NA" if not applicable)
get affected
2. Do fill this document Electronically & send the
original duly Signed by courier.
 Part Name QTY

THREADED WASHER 14 NOS

Delphi - TVS Buyer Name
VS , ORAGADAM , CHENNAI. RAJKUMAR
BOX)

14 Nos wraped in poly sheet

UOM :
168 Nos

285 mm
285 mm
184 mm

Corugated Box

0.077 KG
13.60 Kgs

Durable Packaging No. of Durable container

cost / Container in Rs. available / Procured for
(Ctnr cost+Sec
Pkgs,seperator,Cushioning,etc Mat cost)
each part

e filled by Supplier after the discussion with our DTVS purchase lead
e COP & PTP only)
Specify the Cum weight (KG)
Layer 1 : Layer 6 :
Layer 2 : Layer 7 :
 Layer 3 : Layer 8 :
Layer 4 : Layer 9 :
Layer 5 : Layer 10 :

thod (If applied check the box)

Oil Specification

Type of VCI

Platted Components
NG :

ING THE BOTTOM SIDE OF ARROW

ARILY AFTER THE MATERIAL KEPT

THE REQUIRED DATA RECORDED IN IT

N CONTAINER BY FOLLOWIN THE