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AIM:
APPARATUS REQUIRED:
THEORY:
There are three types of stresses that are studied for determining the strength of materials:
tension, compression, and shear. Brittle materials, such as cast iron and concrete, are often weak
in tension because of the presence of submicroscopic cracks and faults. However, these materials
can prove to be quite strong in compression, due to the fact that the compression test tends to
increase the cross sectional areas of specimens, preventing necking to occur.
It has been observed that for varying height of member, keeping cross sectional and the
load applied constant, there is an increased tendency towards bending of a member. Member under
compression usually bends along minor axis, i.e, along least lateral dimension.
According to column theory slenderness ratio has more functional value. If this ratio goes
on increasing, axial compressive stress goes on decreasing and member buckles more and more.
End conditions at the time of test have a pronounced effect on compressive strength of materials.
Effective length must be taken according to end conditions assumed, at the time of the
test. As the ends of the member is made plain and fit between two jaws of the machine, fixed end
is assumed for calculation of effective length. Effective length is taken as 0.5 L where L is actual
length of a specimen.
PRE-LAB QUESTIONS:
PROCEDURE:
1. The dimensions of the given samples are measured with a scale and the readings are
noted.
2. The weight of the samples is taken in a weighing balance and noted.
3. The samples are kept in compression testing machine, one after the other and the load
was applied.
4. The ultimate load at which the specimen breaks were noted. This was indicated by the
reversing of the black pointer.
5. The values were substituted in the formula and the compressive strength of the given
samples are calculated and tabulated.
OBSERVATIONS:
FORMULA:
L B D
1.
2.
3.
1. Brick – I
Ultimate load = N
Area = mm2
2. Concrete Cube
Ultimate load = N
Area = mm2
3. Concrete Cylinder
Ultimate load = N
Area = mm2
2. What happens to ductile materials such as mild steel when placed in compression?
RESULT
1. Brick N/mm²
Aim:
To determine Young’s modulus of materials like mild steel, Aluminum and wood.by
conducting deflection test on simply supported beam.
Apparatus Required
Knife edge support, weights with hanger, Deflectometer Calipers, Scale
Introduction:
Deflection is the degree to which a structural element is displaced under a load. Deflection test is
performed on beam by using the three point loading system. Beam can be supported at the ends
using knife edge support and load can be applied from the opposite side. The actual deflection of
the member is directly proportional to the load and span and inversely proportional to E and I.
Material E (N/mm2)
Steel 2.2 x 105
Aluminum 0.7 x 105
copper 1.195 x 105
Wood 0.1 x105
Procedure:
1. Measure the breadth and depth of the beam
2. Place the beam on the knife edge supports. See that the load is applied at the centre of
the beam. Measure the initial deflection using deflectometer .
3. Apply loads by adding weights at suitable increments say 50g and note the deflections
for each load using deflectometer.
4. Find the deflection (y) in each case by subtracting the initial reading of deflectometer.
5. Repeat the step 4 by unloading the weights.
6. Calculate Young’s Modulus of the materials using standard formulae
7. Draw a graph between load (W) in Y axis and deflection (y) in X axis. On the graph
choose any two convenient points and between these points find the corresponding
values of W and y. Calculate Young’s Modulus.
Observation:
(2) For non – central loading (Mild Steel, Aluminum and Wood) (Case I = x < a)
(3) For non – central loading (Mild Steel, Aluminum and Wood) (Case II = x > a)
Where
y = Deflection in mm
W = Load in N
2.
3.
4.
5.
Calculation
2.
3.
4.
5.
Calculation
2.
3.
4.
5.
Calculation
2. How the bending stress varies from top to bottom layer of the beam?
3. How the shear stress varies from top to bottom layer of the beam?
AIM:
To find the ultimate shear stress of the material by conducting a double shear test.
APPARATUS:
INTRODUCTION:
Structural fastenings such as rivets, bolts, welds, and springs are very often subjected to
shear due to external loads and moments. Further machine parts like shafts, axles etc. are also
subjected to shear stresses due to rotation. It is therefore, essential that the steel has to be tested in
shear to find its suitability in practice.
PRE-LAB QUESTIONS:
PROCEDURE:
1. Measure the diameter of the rod. Fix the specimen in the double shear assembly with
proper side grips.
2. Apply the load to the specimen by keeping the double shear assembly in between the
attachment.
3. Note down the ultimate load. This ultimate load divided by twice the cross section area
of the specimen will give the ultimate shear stress.
4. Repeat the procedure for a number of specimens and the find out average value of
ultimate shear stress.
1.
2.
Ultimateload
Ultimateshear =
2 ×cross sectional area of thespecimen
1. What are the stresses induced in threaded fasteners when transverse loading?
2. What are the stresses induced in threaded fasteners when axial loading?
RESULT:
AIM:
To determine the fatigue (endurance) limit for steel using a rotating beam fatigue
testing machine. i.e. effects of reversed and repeated cyclic bending.
APPARATUS:
1. Fatigue testing machine, standard test specimen
2. Standard testing Machine
THEORY
Fatigue failure accounts for the majority of mechanical failure of metallic materials
subjected to cyclic loads. Fatigue failures result from repeated applications of stress which is
usually well below the static yield stress. Fatigue cycles are often completely reversed state of
stress, i.e. tension and compression in a rotating beam but can also be tension-tension. In all
cases the number of cycles to produce failure increases with the lowering of the stress leve1.
There are different types of fatigue testing machines. The modem fatigue test frames are
servo- controlled electro-hydraulic or electro-mechanical devices, Rotary bending fatigue
testing machines are simple and low-cost practical machines which are used since 1850.
S-N CUVRVE
1. Define fatigue?
PROCEDURE:
1. Fix the specimen to the pulling out stud in the tapping provided over the face.
2. Insert the specimen with stud into the bore of left hand main housing and push it
further till it is inserted in the collet of right hand main housing.
4. Repeat the above step for other side of assembly of the sample in the collet.
5. Select the maximum bending moment with respect to design point of view in the
lever for the sample to fracture in short time.
6. Ensure the red light glows in non-contact type speed sensor (proximity sensor)
which senses the number of cycles (N).
8. After sufficient numbers of rotations based on hardness of the material sample only
slip lines formation can be seen because of heat which may lead the material to fracture.
9. Once the sample fractures the machine will stop automatically and the
corresponding maximum number of cycles can be noted.
10. From the previous recorded data, gather the number of cycles value and bending
stress value, calculate the endurance limit by plotting graph between σb Vs N. 11. Tabulated
the applied bending stress and corresponding number of cycles (N) at which the specimen
failed.
Bending Moment
2
Sl. No Bending Stress (N/mm ) No of cycles at which specimen failed
kg-cm N-mm
M/I = σb/y
MODEL CALCULATION:
For the different moment values, we apply, use this formula to find the applied bending stress
17500 / 200.96 = σb / 4
σb = 348.33 N/mm2
Whenever there is sudden change in cross section we have stress concentrations, near those regions
where we can observe the fracture.
Corresponding to the fracture appearance (Brittle or ductile) we can find endurance limit of the
used material that is subjected to fatigue loading.
1) Is there any theory for endurance limit prediction of ductile and brittle and
brittle materials? If so, what are the theories?
RESULT:
Aim
To study the impact testing machine and perform the impact tests.
Apparatus
Impact testing machine, a steel specimen ( mm X mm X mm), Vernier
caliper, Specimen setting fixture
Reference
IS 1598 method for Izod impact test for steel specimen
Introduction
In manufacturing locomotive wheels, coins, connecting rods etc. the components are
subjected to impact (shock) loads. These loads are applied suddenly. The stress induced in these
components is many times more than the stress produced by gradual loading. Therefore, impact
tests are performed to asses shock absorbing capacity of materials subjected to suddenly applied
loads. These capabilities are expressed as (i) Rupture energy (ii) Modulus of rupture and (iii)
Notch impact strength.
1. Define toughness.
4. What is notch?
2. With the striking hammer (pendulum) in safe test position, firmly hold the steel
specimen in impact testing machine’s vice in such a way that the notch face the hammer and is
half inside and half above the top surface of the vice.
3. Bring the striking hammer to its top most striking position unless it is already there, and
lock it at that position.
4. Bring indicator of the machine to zero, or follow the instructions of the operating
manual supplied with the machine.
5. Release the hammer. It will fall due to gravity and break the specimen through its
momentum, the total energy is not absorbed by the specimen. Then it continues to swing. At its
topmost height after breaking the specimen, the indicator stops moving, while the pendulum falls
back. Note the indicator at that topmost final position.
6. Again bring back the hammer to its idle position and back.
Observation:
1.
Calculation:
Specimen Diagram:
Precautions:-
Result
Impact value of the specimen by Izod impact test = N/mm
AIM:
To determine Yield Stress, Ultimate Stress, Breaking Stress, percentage reduction in area,
percentage elongation over a gauge length and modulus of elasticity of the given specimen.
Apparatus Required
Universal Tensile test machine, Extensometer, scale Vernier caliper
Introduction:
Robert Hooke, an English scientist, in 1678 formulated Hooke’s law and it states that
"within elastic limit, the stress developed is directly proportional to the strain.
P
Stress =
A
A universal testing machine (UTM), also known as a universal tester, materials testing
machine or materials test frame, is used to test the tensile strength and compressive
strength of materials. The "universal" part of the name reflects that it can perform many standard
tensile and compression tests on materials, components, and structures. When a steel bar of
uniform cross section is subjected to tension test, the test piece is subjected to uniformly
increasing load and the strains at various stresses are measured with an extensometer. In case of
mild steel in the initial stages, strain is proportional to stress till the limit of proportionality is
reached. In this range, the material obeys Hooke's law. If the stress is increased beyond this limit,
the material behaves in an elastic manner. Beyond this limit the rate of increase in strain will be
more till the yield point is reached and the stress is known as yield stress. Actually, at this point
there is a drop
in stress and yielding commences. Therefore, there are two yield points, the upper and lower. After
At this stress, the bar will develop neck and the stress will decrease and the bar will break
(rupture) and the stress is known as breaking stress or rupture strength.
USE OF EXTENSOMETER:
For the use of extensometer, use the extensometer up to say 0.7 times of yield load.
Assume yield stress at 250 N/mm2 for MS bars and 400 N/mm2 for tor steel
4. Derive the relationship between the Young’s modulus, Poisson’s ratio shear modulus
and Bulk modulus.
PROCEDURE:
1. Measure the diameter of the rod and calculate the area of cross section.
3. Choose the load range in the universal testing machine, appropriate to the given
diameter of the rod, assuming ultimate stress.
4. Fix the specimen in between the grips, care should be taken to ensure that test pieces are
held in such a way that the load is applied as axially as possible.
5. Note the gauge length of the extensometer and fix the extensometer to the specimen.
8. Note down the yield point load shown by the backward movement of the live pointer
and stationery for a short duration of time.
9. Increase the load further and note down the ultimate load.
10. Note down the breaking load at which the specimen breaks.
11. Release the specimen from the grips and measure the neck diameter and elongated
length of gauge length.
12. Draw a graph stress (Y-axis) versus strain (X-axis) for ductile and brittle materials.
OBSERVATION:
1. In what region of a stress vs. strain graph do you find Young’s Modulus?
2. What is the difference between the engineering and true stress – strain?
3. In stress-strain diagram, why the curve lowering and then raising after reaching yield
point?
RESULT:
AIM:
To find the modulus of rigidity of the given material and to plot a graph between
torque and twist.
APPARATUS:
2. Scale
3. Vernier Caliper
4. Insert Jaws
THEORY:
The purpose of torsion testing usually parallels that of uniaxial tension tests. From the
experiment, the shear elastic modulus (G), shear proportional stress (τp), shear yield stress (τy),
and the stress-strain behavior in general, can be obtained.
For a circular shaft, when subjecting to twisting couples or torques, there will be torsional
deformation occurring. The distribution of stress in the cross section of a circular shaft is statically
indeterminate. However, every cross section remains plane and undistorted.
STRAIN :
The shearing strain in a small element with sides parallel and perpendicular to the axis of
the shaft and at a distance from that axis can be expressed as:
ρφ
γ = L
where is the angle of the twist for a length L of the shaft. The above equation shows that
the shearing strain in a circular shaft varies linearly with the distance from the axis of the
shaft. Therefore, the strain is maximum at the surface.
Within the elastic range, by using the Hooke’s law, the stress is
where G is the modulus of rigidity of the material. It shows that the shearing stress in a circular
shaft also varies linearly with the distance from the axis of the shaft. Therefore, the stress is also
maximum at the surface.
Within the elastic range, the angle of the twist of a circular shaft is proportional to the torque T
applied to it with the relationship of
The value of modulus of rigidity can be found out through observations made during the
experiment by using the torsion equation:
PRE-LAB QUESTIONS:
5. Write the relation between the shear modulus, Young’s modulus, and Poisson ratio for
brass, aluminum, and steel.
PROCEDURE:
1. Note the cross section of the rod and write down the dimension using vernier caliper and
scale (according to required value)
2. Use the insert according to the correct cross section of the rod.
3. Based on the diameter of the rod (round rod) Select the insert because the min. and max
value of diameter that can be held within will be written on the insert.
4. Use the corresponding tool for fixing insert inside tail stock.
5. The insert will not change position if pin side chuck occupies the slot in the threaded
portion of shaft holding the chuck.
6. Now fix the insert and corresponding rod .Manually tighten the rod by closing in the
required direction.
7. Now rod in tailstock is fixed .Move the tail stock manually .Slightly press the rod to align
it properly (fixing rod same as above)
8. Once tightened press forward in digital data control box.
OBSERVATION
3333
FORMULA:
Where,
T = Torque N mm
L = Length of specimen in mm
d = Diameter of specimen in mm
R = Radius of specimen in mm
1.
2.
3.
4.
5.
3. Why hollow circular shafts are preferred when compared to solid circular shafts?
RESULT:
a) From Table =
b) From Graph =