Top secret

Secret
Internal use only
Public
VRV SYSTEM
 WHAT IS VRV®?

Variable: The system responds depending on

the required capacity.

Refrigerant: Direct expansion system.

Volume: The refrigerant volume is regulated

by an electronic expansion valve in each indoor unit...
 VRV Concept

HOW DOES IT WORK? -

VRV® Concept
PCB

INV P
INV
INV

CPU CPU CPU CPU

T T T T

What is VRV? → VRV® concept

 VRV® Concept - INDOOR UNIT
T1 = Inlet refrigerant temperature sensor (liquid)
T2 = Outlet refrigerant temperature sensor (gas)
T3 = Suction air temperature sensor
T4 = Set temperature from Remote controller air temperature

Gas
Modulating cooling
T2
capacity gives
Discharge

optimum comfort
Evaporator

Blower
Plower speed
CPU

Liquid
T1

T3

Electronic expansion valve T4

(0~2000 pulses) Suction

What is VRV? → VRV® concept indoor unit

WHAT IS VRV ®
IV ? -
VRV IV = VRV III + 3 revolutionary standards

- Variable Refrigerant Temperature

- VRV Configurator

- Refrigerant Cooled PCB

 Control philosophy
Comp. Work (power consumption) reduction
Ref. Temp.

Tc
(Cond. Temp.)

Comp. Work
Comp.
Powerwork
consumption Reduction
VRT

Reduction Inverter
Te
(Eva. Temp.)

50% 100% Ref. flow

Compressor Operation & Sequencing
NEW

Single and Two Inverter Scroll Compressor

B Capacity
A increase
A A B A A
Single Module, single compressor Single Module, two compressors

F
A B C D E F D D
I 1 4 2 5 3 6
II 3 6 1 4 2 5 B B B
III 2 5 3 6 1 4

Triple Module, six compressors E E E E

C C C
C C C
A A A A
A A A
Compressor Operation & Sequencing
(Same as VRV III)
1 2 3

A B C D E F
Compressor I 1 4 2 5 3 6 After 8 hours operation,
Sequence changeover of Module
Sequence
3 1 2

A B C D E F
Compressor II 3 6 1 4 2 5 After 8 hours operation,
Sequence
changeover of Module
Sequence
2 3 1

A B C D E F
Compressor III 2 5 3 6 1 4
Sequence
NOTE : Refrigerant oil recovery process takes place once every 8 hours of compressor run time
 Failure Mode Operation
(Same as VRV III)

Emergency Operation on CU PCB

A B Compressor B can run again

Emergency Operation on Remote Control

A B C D Module 1 can run again
Module 1 Module 2

Emergency Operation on Remote Control

A B C D E Module 1 & 2 can run again
Module 1 Module 2
F
Module 3

NOTE : If repair has not been done after 8 hours of Emergency Operation, Error Code will be
activated again
Refrigerant Cooled PCB
Refrigerant Cooled PCB
 Operation RANGE
49 kW

Heat Pump High Ambient

55°C DB
50
40

30

OPERATION
20 15,5°C WB
10

RANGE
0

-10 - 5°C DB
-20
- 20°C WB
Cooling Heating
 Capacity RANGE - Outdoor Units
21 models
for cold regions

Horse Power 8, 10, 12, 14, 16 18, 20, 22……32, 34, 36, 38 …… 44, 46, 48
for high ambient

Mini-VRV

water cooled
6.4 to 12.8 TR 14.4 to 25.6TR 27.2 to 38.4 TR

6.4 to 38.4 TR
VRVIII Range → Outdoor units
 Indoor unit - Types
Roundflow Ceiling mounted 4 way blow ceiling mounted 2-way blow ceiling mounted Ceiling mounted corner Small concealed ceiling unit
cassette

Slim concealed ceiling unit Concealed ceiling unit Concealed ceiling unit Wall mounted unit Ceiling suspended unit

4-way blow ceiling suspend unit Floor standing unit Concealed floor standing unit

Super wide range of VRVIII

well-designed
Range → Indoor units indoor units
Simple WIRING

VRVIII controllers → Individual controllers

12) Multiple systems
Indoor Indoor Indoor Indoor Master Slave
unit unit unit unit outdoor outdoor
unit unit

OUT-OUT
F1 F2
Master outdoor unit Slave outdoor unit

Indoor Indoor Indoor Indoor

unit unit unit unit

Centralized controller

OUT-OUT
F1 F2

F1 F2
COMPONENTS
1. REFRIGERANT PARTS DESCRIPTION :
1.1 TYPE OF SIZE

SMALL SIZE BIG SIZE

1. REFRIGERANT PARTS DESCRIPTION :
1.2 COMPONENT DESCRIPTION (2)
2. ELECTRONIC PARTS DESCRIPTION:
2.3 NOISE FILTER

For compressor JT1G For compressor JT15J

 2. ELECTRONIC PARTS DESCRIPTION:
2.4 CONTROL PCB - COMPONENT DESCRIPTION
No Pictures Name

1
7 Segments LED
3 1
(SEG1~SEG4)
2
4

BS Buttons
2
(BS1~4)

DIP Switches
(DS1-1~4)
3
&
(DS2-1~4)

5
Micro-computer
4 normal monitor
(HAP)

Connection
5 terminal
A1P – Outdoor Control PCB
(F1F2)
2. ELECTRONIC PARTS DESCRIPTION:
2.5 INVERTER PCB- LOCATION (1)
 2. ELECTRONIC PARTS DESCRIPTION:
2.5 INVERTER PCB – LOCATION (2)

A6P – A4P –
Inverter Inverter
PCB_2 PCB_1
2. ELECTRONIC PARTS DESCRIPTION:
2.5 INVERTER BOARD - JT1G (1)
2. ELECTRONIC PARTS DESCRIPTION:
2.5 INVERTER BOARD - JT15J (2)
2. ELECTRONIC PARTS DESCRIPTION:
2.6 FAN INVERTER PCB
2. ELECTRONIC PARTS DESCRIPTION:
2.7 INVERTER FAN MOTOR (1)

Fan-motor
RXYTQ-T
8 HP : 1 piece

RXYQTQ-T
10,12,14 ,16 HP
2 pieces !
3. WIRING DIAGRAM:
3.1 WIRING RXYTQ8 T7YF
3. WIRING DIAGRAM:
3.2 WIRING RXYTQ10,12 T7YF
3. WIRING DIAGRAM:
3.3 WIRING RXYTQ14,16 T7YF
4. REFRIGERANT PIPING:
4.2 OUTDOOR PIPING RXYQ8PRXYTQ8 (8) FINAL DIAGRAM

R4T R7T
R5Tliq Ind liqEv coil

R6T
SC.HEX. therm.R3T
GAS OUT accum.in R1T
air therm.

R21T
disch.
therm.

R8T
BodyTh
(10+12)
4. REFRIGERANT PIPING:
4.3 OUTDOOR PIPING RXYTQ 14~16T7YF(10) FINAL DIAGRAM

R4T R7T
R5Tliq Ind liqEv coil

R6T
SC.HEX.
GAS OUT th.R3T R1T
accum.in air therm.

R21T R22T
disch. disch.
therm. therm.

R8T
BodyTh
(18+20)
CONTROL SYSTEM
 System Configuration
New function Unified remote adapter
Unified ON/OFF and
Improvement [DCS302A2]
Public line of screen display status monitor from the
Onboard central monitoring panel
modem and the like
Change of language
Air Conditioning New function
displayed
Change of icon color Forced OFF
Network Service System Forced OFF contact input from the fire
alarm panel

PCMCIA Allows for monitoring/control of up to 64 units

flash memory (groups) of A/Cs and equipment
 CSV output of PPD (option) results D3-NET

Indoor Indoor Indoor HRV

New function Onboard unit unit unit
Ethernet Pi port
port
Dio unit Control the drain
Remote pump, lighting and
monitoring/control the like
 Links to the wattmeter when using the PPD (option) function
Remote monitoring
New function
Remote control New function
(e.g., Web, e-mail) Simple interlock function Di unit Monitoring of room
enter/exit sign
New function  Programmable interlock control function RS-232C
(release in April 2005)
D3-NET

New function
D3NET PLUS New function
Prevention of improper use via software anti-copying protection adapter Indoor Equipment
unit
41
 iTM system overview
Air Conditioning
Network Service System
Internal modem Max. 64 groups
(option) i Touch Manager
DIII NET
Phone line

LAN HRV

LAN DIII Plus ADP I/F iTM plus adaptor（Max. 7 adaptors)

Internet/Intranet
Max. 50m
USB flash drive

RS485
DⅢNET
Max.
Wireless modem Di/Pi port 500m Di/Pi port
（for Remote maintenance） Max. 200m

Fire alarm Wh meter WAGO I/O System (Max. 30 Nodes)

Web Access

WAGO WAGO WAGO

Node Node Node

Light

Sensor
Fan
Web Access Pump

Up to 650 management points can be managed on iTM

42
MAINTENANCE
LEAK TESTING THE COMPLETE SYSTEM
❑ PRESSURE TEST
– CHECK ALL STOP VALVES AT OUTDOOR UNITS ARE CLOSED
– PRESSURIZE THE PIPES IN 3 STEPS :
▪ STEP 1 : 3.0 BAR ( N2 ) MINIMUM 3 MINUTES
▪ STEP 2 : 15.0 BAR ( N2 ) MINIMUM 3 MINUTES
▪ STEP 3 : MINIMUM 24 HOURS (RECORD PRESSURE/TIME/TEMP)
28.0 BAR ( N2 ) if R22 ,
32.0 Bar (N2) if R407C

40.0 Bar (N2) if R410A

– AFTER 24 HOURS CHECK THE PRESSURE
• MAX. PRESSURE DROP : (  AIR BEGIN -  AIR END ) * 0.1
LEAK TESTING THE COMPLETE SYSTEM

Closed

Nitrogen Closed

Vacuum pump
SERVICE AND MAINTENANCE - VACUUM
REFRIGERANT
&
CHARGING
CALCULATING REFRIGERANT CHARGE
What to clean?

1. Condensing coil quarterly or more frequent

2. Condensing unit frame and base panel quarterly or more frequent

3. Indoor return air filter quarterly or more frequent

4. Evaporator coil if necessary depends on accumulation of dirt

5. Fan blower depends on accumulation of dirt

6. Outdoor PCB by air quarterly

ERRORS AND TROUBLESHOOTING
END OF PRESENTATION