PIC: BARRATHAN

Date: 15 Sep-21

CAPA

Measurement in
L1 L1 L2 L2 L3
minutes
`
M N M N M

MACHINE SPEED 72 61
OUTPUT / HRS - Exclude Budgeted Downtime HRS 4,320 3,660
FAT (Full avaialble
FAT OUTPUT PER DAY 51,840 43,920
Time) / day
OUTPUT PER HOUR - Actual HRS 4,000 1,900
OUTPUT / DAY - Actual Production @ Calculation HRS 48,000 22,800
Minutes 720 720
PUBLIC HOLIDAY 0 0
SCHEDULE TIME (ST) : Idle Time (Idle MAJOR ENG WORK 0 0
(FAT- IT) Time) / day SHUTDOWN (No prod. Due to…....) 0 0
Idle time 0 0
SCHEDULE TIME (ST) Minutes 720.00 720.00
i Breaktime 0.00 60.00
ii Change size 0.00 3.00
iii Change Kraft 0.00 5.00
iv Change Web 12.00 12.00
PDT (Planned Down v Change Ribbon 7.00 8.00
Time) _ Production vi Change Product 0.00 0.00
down time
vii Change Printmat 0.00 0.00
viii Line cleaning 5.00 5.00
OT (Operating Time) :
(ST - PDT - UDT )
viiii Line Clearance 6.00 0.00
TOTAL PDT Minutes 30.00 93.00
i Smart Date problem
ii Tucker problem 40.00
UDT - Engineering iii)
down time

TOTAL UDT 0.00 40.00

TOTAL OPERATING TIME (OT) Minutes 690.00 587.00

MS (Minor
i cutting adjustment 16.000
Stoppage)
ii allignment adjustment 144
NOT (Net Operating
Time): OT - MS - SL
i others
SL (Speed Loss)
ii
TOTAL NET OPERATING TIME (NOT) Minutes 674.00 443.00
i Online rejects (Production) 3.000 20.000
VOT Defects & Scrap ii Final Pack rejects 4.000 49.000
(Valuable Operating
Time) : NOT - D/S iii

TOTAL VALUABLE OPERATING TIME (VOT) Minutes 667.00 374.00

No of Packaging
53360 29920
Packaging Capability
%
89.95 76.20

i Absenteesim
2.00
ii MC

*31 PACKING OPERATORS ABSENT

OPERATORS
AND 29 COVER FROM INSPECTION

TOTAL OPERATORS

PER HOUR

PER SHIFT

PACKAGING OUTPUT
APACITY CALCULATION PER DAY

L3 L4 L4 L5 L5 L6 L6 L7 L7 L8 L8 L9 L9

N M N M N M N M N M N M N

70 71-72 74 74 71 73-74 73
4,200 4,290 4,080 4,080 4,260 4,320 4,380
50,400 51,480 48,960 48,960 51,120 51,840 52,560
3,216 3,160 3,816 3,767 3,767 4,083 3,283
38,600 38,000 45,800 45,200 45,200 49,000 39,400
720 720 720 720 720 720 720
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
720.00 720.00 720.00 720.00 720.00 720.00 720.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
3.00 3.00 0.00 0.00 2.00 0.00 9.00
5.00 6.00 5.00 5.00 5.00 4.00 8.00
11.00 11.00 14.00 13.00 11.00 11.00 14.00
8.00 8.00 12.00 11.00 10.00 7.00 10.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
5.00 4.00 5.00 5.00 4.000 5.00 5.00
3.00 3.00 1.00 1.00 7.00 3.00 5.00
35.00 35.00 37.00 35.00 39.00 30.00 51.00
0.00 0.00
0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00

685.00 685.00 683.00 685.00 681.00 690.00 669.00
20.000 62.000 15.000 20.000

20 20

7 8 2 18 12 17 37
50
638.00 615.00 631.00 647.00 654.00 673.00 612.00
56.000 43.000 7.000 26.000 10.000 4.000 40.000
30.000 40.000 5.000 10.000 7.000 2.000 32.000

552.00 532.00 619.00 611.00 637.00 667.00 540.00

44160 42560 49520 48880 50960 53360 43200

87.00 89.00 92.45 92.50 88.70 91.82 91.20

L10 L10 TOTAL

M N N

74-75
4,200
50,400 501,480
4,470 35,462
47,000 419,000
720
0
0
0
0
720.00
0.00
2.00
3.00
10.00
7.00
0.00
0.00
5.00
5.00
32.00

0.00
688.00
25.000

659.00
10.000
18.000

631.00

50480

93.10