PIC: BARRATHAN

Date: 21 Sep-21

CAPA

Measurement in
L1 L1 L2 L2 L3
minutes
`
M N M N M

MACHINE SPEED 72 69
OUTPUT / HRS - Exclude Budgeted Downtime HRS 4,320 4,140
FAT (Full avaialble
FAT OUTPUT PER DAY 51,840 49,680
Time) / day
OUTPUT PER HOUR - Actual HRS 3,550 2,750
OUTPUT / DAY - Actual Production @ Calculation HRS 42,600 33,000
Minutes 720 720
PUBLIC HOLIDAY 0 0
SCHEDULE TIME (ST) : Idle Time (Idle MAJOR ENG WORK 0 0
(FAT- IT) Time) / day SHUTDOWN (No prod. Due to…....) 0 0
Idle time 0 0
SCHEDULE TIME (ST) Minutes 720.00 720.00
i Breaktime 30.00 30.00
ii Change size 0.00 11.00
iii Change Kraft 5.00 0.00
iv Change Web 12.00 23.00
PDT (Planned Down v Change Ribbon 9.00 15.00
Time) _ Production vi Change Product 0.00 0.00
down time
vii Change Printmat 0.00 0.00
viii Line cleaning 1.00 5.00
OT (Operating Time) :
(ST - PDT - UDT )
viiii Line Clearance 4.00 7.00
TOTAL PDT Minutes 61.00 91.00
i Smart Date problem
ii Tucker problem 50.00
UDT - Engineering iii)
down time

TOTAL UDT 0.00 50.00

TOTAL OPERATING TIME (OT) Minutes 659.00 579.00

MS (Minor
i cutting adjustment (wallet stuck at cutting section) 20.000
Stoppage)
ii allignment adjustment 28
NOT (Net Operating
Time): OT - MS - SL
i others (collecting wallet)
SL (Speed Loss) 10 20
ii
TOTAL NET OPERATING TIME (NOT) Minutes 629.00 531.00
i Online rejects (Production) 16.000 20.000
VOT Defects & Scrap ii Final Pack rejects 20.000 34.000
(Valuable Operating
Time) : NOT - D/S iii

TOTAL VALUABLE OPERATING TIME (VOT) Minutes 593.00 477.00

No of Packaging
50200 42400
Packaging Capability
%
84.80 77.80

i Absenteesim

ii MC

OPERATORS

TOTAL OPERATORS

PER HOUR

PER SHIFT

PACKAGING OUTPUT
APACITY CALCULATION PER DAY

L3 L4 L4 L5 L5 L6 L6 L7 L7 L8 L8 L9 L9

N M N M N M N M N M N M N

72 68 71 74 71 72 71
4,320 4,080 4,260 4,440 4,260 4,320 4,260
51,840 48,960 51,120 53,280 51,120 51,840 51,120
3,416 3,183 3,500 3,833 3,783 3,733 3,716
41,000 38,200 42,000 46,000 45,400 44,800 44,600
720 720 720 720 720 720 720
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
720.00 720.00 720.00 720.00 720.00 720.00 720.00
30.00 30.00 30.00 30.00 30.00 30.00 30.00
3.00 3.00 0.00 0.00 0.00 3.00 4.00
4.00 6.00 5.00 4.00 4.00 4.00 7.00
10.00 14.00 12.00 12.00 10.00 10.00 11.00
7.00 12.00 12.00 10.00 8.00 7.00 8.00
0.00 0.00 0.00 0.00 0.00 2.00 0.00
0.00 0.00 0.00 0.00 0.00 2.00 0.00
13.00 4.00 3.00 5.00 3.000 3.00 4.00
6.00 5.00 1.00 4.00 3.00 2.00 4.00
73.00 74.00 63.00 65.00 58.00 63.00 68.00
0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00

647.00 646.00 657.00 655.00 662.00 657.00 652.00
0.000 0.000 13.000 10.000

20 40 20 15

22 12 10 10 10 7

605.00 594.00 627.00 640.00 652.00 634.00 635.00

23.000 28.000 19.000 9.000 7.000 4.000 2.000
10.000 10.000 20.000 7.000 4.000 2.000 3.000

572.00 556.00 588.00 624.00 641.00 628.00 630.00

48400 47400 50000 51200 52000 50200 50800

84.70 80.60 84.00 89.80 87.00 89.20 87.80

L10 L10 TOTAL

M N N

72
4,320
51,840 512,640
3,650 35,114
43,800 421,400
720
0
0
0
0
720.00
30.00
2.00
3.00
9.00
7.00
0.00
0.00
4.00
3.00
58.00

0.00
662.00
30.000

14

618.00
5.000
3.000

610.00

49400

88.60