PIC: BARRATHAN

Date: 25 Sep-21

CAPA

Measurement in
L1 L1 L2 L2 L3
minutes
`
N M N M N

MACHINE SPEED 72 69
OUTPUT / HRS - Exclude Budgeted Downtime HRS 4,320 4,140
FAT (Full avaialble
FAT OUTPUT PER DAY 51,840 49,680
Time) / day
OUTPUT PER HOUR - Actual HRS 3,733 3,633
OUTPUT / DAY - Actual Production @ Calculation HRS 44,800 43,600
Minutes 720 720
PUBLIC HOLIDAY 0 0
SCHEDULE TIME (ST) : Idle Time (Idle MAJOR ENG WORK 0 0
(FAT- IT) Time) / day SHUTDOWN (No prod. Due to…....) 0 0
Idle time 0 0
SCHEDULE TIME (ST) Minutes 720.00 720.00
i Breaktime 0.00 0.00
ii Change size 3.00 0.00
iii Change Kraft 4.00 5.00
iv Change Web 11.00 13.00
PDT (Planned Down v Change Ribbon 9.00 11.00
Time) _ Production vi Change Product 0.00 0.00
down time
vii Change Printmat 3.00 0.00
viii Line cleaning 2.00 3.00
OT (Operating Time) :
(ST - PDT - UDT )
viiii Line Clearance 3.00 1.00
TOTAL PDT Minutes 35.00 33.00
i Smart Date problem
ii Tucker problem
UDT - Engineering iii) markem
down time

TOTAL UDT 0.00 0.00

TOTAL OPERATING TIME (OT) Minutes 685.00 687.00

MS (Minor
i cutting adjustment (wallet stuck at cutting section) 20.000 20.000
Stoppage)
ii allignment adjustment 20 15
NOT (Net Operating
Time): OT - MS - SL
i others (collecting wallet)
SL (Speed Loss) 8 0
ii
TOTAL NET OPERATING TIME (NOT) Minutes 637.00 652.00
i Online rejects (Production) 7.000 5.000
VOT Defects & Scrap ii Final Pack rejects 6.000 13.000
(Valuable Operating
Time) : NOT - D/S iii

TOTAL VALUABLE OPERATING TIME (VOT) Minutes 624.00 634.00

No of Packaging
50800 52000
Packaging Capability
%
88.20 83.85

i Absenteesim

ii MC

OPERATORS

TOTAL OPERATORS

PER HOUR

PER SHIFT

PACKAGING OUTPUT
APACITY CALCULATION PER DAY

L3 L4 L4 L5 L5 L6 L6 L7 L7 L8 L8 L9 L9

M N M N M N M N M N M N M

73 70 75-76 73 73 71 72
4,380 4,200 4,530 4,380 4,380 4,260 4,320
52,560 50,400 54,360 52,560 52,560 51,120 51,840
2,883 2,550 3,433 3,833 3,833 3,733 3,883
34,600 30,600 41,200 46,000 46,000 44,800 46,600
720 720 720 720 720 720 720
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
720.00 720.00 720.00 720.00 720.00 720.00 720.00
30.00 0.00 30.00 0.00 0.00 0.00 0.00
0.00 3.00 2.00 0.00 0.00 4.00 3.00
5.00 5.00 5.00 0.00 0.00 5.00 6.00
13.00 13.00 13.00 13.00 13.00 13.00 11.00
11.00 10.00 12.00 10.00 10.00 10.00 10.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
4.00 4.00 4.00 2.00 2.000 3.00 4.00
1.00 4.00 4.00 1.00 1.00 8.00 2.00
64.00 39.00 70.00 26.00 26.00 43.00 36.00
0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00

656.00 681.00 650.00 694.00 694.00 677.00 684.00
30.000 70.000 65.000 30.000 30.000 15.000 10.000

35 20 10 15 10 10

0 10 4 0 15 8 6

591.00 581.00 571.00 649.00 649.00 644.00 658.00

45.000 50.000 13.000 9.000 10.000 6.000 5.000
70.000 92.000 10.000 8.000 7.000 5.000 3.000

476.00 439.00 548.00 632.00 632.00 633.00 650.00

47200 46400 45600 51800 51800 51400 52600

73.31 65.95 90.35 88.80 88.80 87.20 88.59

L10 L10 TOTAL

N M

74-75
4,470
53,640 520,560
4,166 35,680
50,000 428,200
720
0
0
0
0
720.00
0.00
2.00
3.00
9.00
7.00
0.00
0.00
1.00
2.00
24.00

0.00
696.00
10.000

674.00
1.000
1.000

672.00

53800

92.94