252100DJPC03054 Exco03 95

ENI – IRAQ
ZUBAIR OIL FIELD DEVELOPMENT PROJECT

MOD WATER TREATMENT PROJECT -METHOD OF STATEMENT
FOR BUILDING WORK
Waleed
Ahmed
EX-CO 03 23-09-2023 Issued for Approval Abd Al- Abdulsattar M.Zeadan
Tariq
Sattar
Abd Al- d'Amico
EX-CO 02 04-12-2022 Issued for Approval Munaf Munaf M.Zeadan
Sattar Saverio
Abd Al-
Sattar
Abd Al-
Sattar
Validity Rev.
Status Number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision index
Company logo and business name Project name Company Document ID
ZUBAIR OIL FIELD

252100DJPC03054
DEVELOPMENT
eni iraq b.v. PROJECT
Job n.
Contractor logo and business name Contractor Document ID
MOD_ENG_IGC_ENI_01987
Iraq General Company for Execution of Irrigation Projects
Contract n. 4600039760
Vendor logo and business name Vendor Document ID
Order n.
Facility Name Location Scale Sheet of Sheets
ZUBAIR FIELD -MOD WATER INTAKE AND
TREATMENT PLANT
ONSHORE N.A. 1 of 95
Document Title Supersedes N.
Supersedes by N.
MOD WATER TREATMENT PROJECT -METHOD OF Plant

2521
area Plant unit
N.A.
STATEMENT FOR BUILDING WORK
This document is property of eni iraq b.v.

It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
_________________________________________________________________________________________
Company Logo and business name Company Identification Revision Index Number of Sheets
Validity Rev.N.
Status
252100DJPC03054 2 of 95
EX-CO 03
REVISION HISTORY
Rev. Date Nr. of Description

sheets
EX-CO 00 25-06-2022 40 ISSUED FOR APPROVAL
2
Validity Rev.N.
Status
252100DJPC03054 3 of 95
EX-CO 03
CONTENTS
1. Purpose…………………………………………………………………………………4
2. Scope …………………………………………………………………………………...4
3. Definitions and Abbreviation ............................................................................ 4
4. References…………………………………………………………………………..…..5
5. Responsibility ......................................................................................................7
6. Equipment, Tools and Materials…………………………………………………..…9
7. HSE…………………………………………………………………………...………..…10
8. Work sequence………………………………………………………………...……….12
9. Quality Assurance………………………………………………………………….…...65
10. Risk Assessment…………………………………………………………….………….65
3
Validity Rev.N.
Status
252100DJPC03054 4 of 95
EX-CO 03
1. Purpose
The purpose of this document is to describe the methodology undertaken for the Method
statement for the non – technical building and related activities for the MOD water treatment
plant as part of Zubair Oil Field development Project. A cording to the specifications,
environmental management plan , design Requirement , testing and drawings.
2. Scope
This method statement outlined the following items:
• Responsibility of the individuals.
• Construction equipment and materials to be used for concrete.
• Work procedure for the cast in –situ reinforced concrete structyre.
• Quality assurance and quality control.  Risk assessment.
3. DEFINITIONS/ABBREVIATIONS
Definitions
MOD Water Intake and Treatment Plant projects as part of

PROJECT
AL - Zubair Oil Field Development Project
COMPANY Eni Iraq B.V.
CONTRACTOR Iraq General Company for Irrigation Projects
SUBCONTRACTOR AL-Eimara Al-Iraqia General company
4
Validity Rev.N.
Status
252100DJPC03054 5 of 95
EX-CO 03
Abbreviations
ITP Inspection and test plan
QCP Quality control plan
ITR Inspection test report
TCF Temporary construction facilities
HSE Health safety & Environment
4.REFERENCE
4.1 project specifications
Company ID Document Title
0025600BASG10007 General specification for concrete work

0025600BAST10001 Reinforced concrete and foundation design criteria
0025600BASG10018 Civil and structural basis of design
252100DBQA00043 Inspection and Test Plan for civil work.
4.2 National and International Standards

Document Number Document Title
CI 117 Tolerances for concrete construction and material and
commentary
ACI 211 Practice recommended for the selection of regular ,
normal and heavy concrete weight
ACI 214 Evaluation of strength test result of concrete
ACI 301 Structural concrete
ACI 302 Recommended practice the establishment of floors and
concrete slabs
ACI 304 Guide for measuring , mixing transporting and placing
concrete
ACI 305 Hot weather concreting
5
Validity Rev.N.
Status
252100DJPC03054 6 of 95
EX-CO 03
ACI 308 Guide to curing concrete

ACI 318 Building code requirement for structural concrete
(ACI31805) and commentary (ACI 318R-05)
ASTM C31 Standard practice for making and curing concrete test
specimen in the field
ASTMC33 Standard specification for concrete aggregates1
ASTM C39 standard test method for compressive strength of
cylindrical concrete specimen
ASTM C42 sawed beam concrete
ASTM C150 standard specification for Portland cement
4.3 Project document Documents Title
252100DADM01532 Architectural Reflected Ceiling Plan
252100DADM01538 Architectural Sections and Wall Sections
252100DADM01539 Architectural Toilets' Enlargements
252100DADM01532 Architectural Dimensions & References'
Plans
252100DADM1535 Architectural Flooring Plans
252100DADM01537 Architectural Elevations isometric/3D
252100DVDP01565 Mechanical-HVAC System Layout
252100DVDG01571 Mechanical- Sanitary Drainage System
252100DVDP01572 Mechanical- Storm water Drainage System
Layout
252100DVDP01567 Mechanical-HVAC Piping System Layout
252100DVDP01569 Mechanical-Water System Layout
252100DVDP01577 Mechanical-Firefighting System Layout
252100DADB02509 Structural Layouts & Details
252100DECB01588 ELECTRICAL LIGHTINH LAYOUT
252100DEDP01589 Building - Electrical Power layout
252100DEFP01585 LAN & STRUCTURAL CABLE LAYOUT
252100DIDR02538 F & G SYSTEM LAYOUT
252100DEDP01590 EARTHING & LIGHTNING LAYOUT
252100DADM01536 Architectural Rainwater Drain Roof Plans
252100DFPA00004 HSE PLAN
252100DFPA00027 Work at Hight procedure
252100DFPA00031 lifting & Hoisting procedure
6
Validity Rev.N.
Status
252100DJPC03054 7 of 95
EX-CO 03
5.Responsibilities
5.1Project Manager
Responsible for accomplishing the stated project objectives which include creating clear
and attainable project objectives, building the project requirements, and managing the
constraints of the project management triangle, which are cost, time, scope, and quality.
5.2 construction manager

Responsible for the preparation and verification of this method statement and of any
subsequent revision and application of the method statement for the works , ensuring the
method statements are passed to the construction team and QA/QC manager with the
delivery dates and advance delivery documentation.
5.3 Site Engineer

Supervise operations in accordance with the approved Method Statement, shop
drawings, specifications, material submittals, and schedules to achieve the acceptance
of the project deliverables.
5.4 Site Supervisor

Supervise closely, the activities designated to them and ensure that all instructions and
safety procedures are followed and strictly adhered to.
5.5 Site Foreman

To liaise with the Site Engineer and Supervisor for the work execution.
5.6 QA/QC Engineer

Ensure the proper implementation of the quality system and monitor the overall quality of
the work is maintained. Conduct inspection and monitor tests. Determine and report any
non conformance and recommended corrective actions. Ensure that all personnel are aware
of the quality requirement. Training of relevant personnel. Conduct surveillance and
inspection duties at various stages to ensure compliance with QA/QC Plan.
7
Validity Rev.N.
Status
252100DJPC03054 8 of 95
EX-CO 03
5.7 HSE Manager

Health, safety, and environmental (HSE) managers generally plan, coordinate, and
implement issues and directives within the organization. They ensure safe environmental
working conditions for all employees.
5.8 HSE Engineer

Ensure enforcement of safety procedures in accordance with the approved HSE Plan. Will
be closely monitoring the site engineer’s strict implementation of the MS and Risk
Assessment, the use of proper tools and equipment to maintain safety, certifications of
equipment and their adherence to safety regulations, reporting of any unsafe work, or
stopping work that does not comply with ES&H procedures. Will advise for Health &
Safety requirements and monitor the Hazard controls implemented on-site as per the
Method Statement/Risk assessment.
5.9 HSE Supervisor/Officer

The Safety Engineer shall be full time at the site and shall frequently visit all the ongoing
works at the site. All safety violations and on-conformance of the HSE. The plan shall be
registered and immediate action shall be done in coordination with the Site Engineer.
5.10 Chief Surveyor

Carry out a pre-construction survey to fix the locations and corresponding elevations as
per the approved shop drawings. Ensure the quality and compliance during phases of
surveying works and the regular checking of the surveying equipment or periodic
calibration from a third party. Ensure the validity and the serial number of calibration
certificates are available and posted in the survey equipment. Ensure proper safety
guarding of surveying equipment. To maintain the records of all surveying equipment
handled.
5.11 Survey Aide

Maintain and use Surveying equipment. Assist Surveyors in taking measurements,
record measurements manually or electronically, and peg out boundaries.
5.12 Equipment Operator

The only authorized person to operate any equipment to be used in the project.
8
Validity Rev.N.
Status
252100DJPC03054 9 of 95
EX-CO 03
5.13 Rigger
The rigger assists in the movement of heavy equipment and loads to be lifted. A rigger
setups machinery and secures it in place and signal or verbally direct workers engaged
in hoisting and moving loads, in order to ensure the safety of workers and materials.
5.14 Banksman
The role of a banksman is to provide additional eyes and ears to assist the operator of the
equipment to navigate or operate safely.
6. Equipment , tools and materials

6.1 Equipment
• Concrete mixer 6
• Concrete pump 2
• Power trowel 4
• Water tank vehicle 1
• Car for transportation 4
• Dumping trucks 1
• Compactor 1 ton 1
• Jackhammer 6
• Shovel 1
• Trucks 4
6.2 Tools
• Total station 1
• Level 1
• Vibrator 6
• Scaffolding
• Shoring / formwork material
• Calibrating measuring tape
• Carpenters’ tools
• Wood or metal concrete leveling strips
• Power tools
• Hand tools
9
Validity Rev.N.
Status
252100DJPC03054 10 of 95
EX-CO 03
6.3 Materials
• Cement
• Sand
• Water
• Reinforced steel rebar
• Tying wire
• Poly Athene sheets
7. HSE
• Before starting the work, the work permit shall be approved and signed by the
authorized person.
• Approved Permit to work system (PTW) formally authorizes the start of the activity and
will provide formal cover for this task.
• PTW Describes the nature of work, involved tools, and equipment, work location
details, and start date, time of the work permit. Activities, regulations, and Permits shall
be always kept available nearby the work area
• Daily Toolbox Talk (TBT) Before starting any activity at the site shall conduct and
present a toolbox with signature.
• They should present the task details, potential risk, safe activity implementation, and the
preventive control measures,
• Personal protection equipment (PPE) requirements, safe work procedure, HSE
regulations, to control measures and conditions to prevent incidents.
• All employees involved in technical matters must be trained, qualified, and hold a
certificate from a third party, such as a driver of equipment or machines. All the
machinery must be checked by the operators every morning before the start of work and
to fill the checklists with signature.
• Checked fire extinguisher on site
• During the execution of the Works, all personnel will wear safety helmets, safety footwear,
industrial gloves, goggles, and high visibility clothing. Working temperatures will be
monitored & appropriate rulings adhered to. Provide welfare facility with all it needs (to
be ventilated and healthy to enable workers to their rest
• Due to Covid19 procedure and measures will be adopted (masks, social distancing, and
sanitizing) Pre-shift temperature check for all involved workers,
• First Aider will be present all the time with first aid kit.
• Deploy appropriate number enough of the flagman, and signal to be kept at all visible for
all.
10
Validity Rev.N.
Status
252100DJPC03054 11 of 95
EX-CO 03
protected, use VHF radios in case of lacking mobile signal

• In case of bad weather, a raincoat must be provided for workers, with all equipment
covered, and electrical conductors should not be exposed.
• Providing the site of work with the rest area
• Supply adequate quantities of potable drinking water in the immediate work area for all
workers. With trash pins for housekeeping.
• The working staff will be trained, and drills will be given to them to give them
awareness about how to respond in case of emergency and how to gather in assembly
point if they hear the alarm and follow the emergency flow chart that will be distributed
in the working site.
• All individual tasks of a non-routine nature referenced in this method statement shall be
subject to individual job safety analysis (JSA), risk assessment by the discipline supervisor
at the site before work commences daily.
• Only authorized personal may enter in the work areas.
• For laborers working with concrete, rubber boots and rubber gloves are required.
• For dusty working environments, dust masks shall be provided.
• Site team & management inclusion will continuously maintain and implement
housekeeping to the construction site to avoid injuries to person on site and visitors.
• Everything will be kept in a designated place. no materials or hand tools will be lying
on the ground when not in use. Storage and site management will be the responsibility of the
site manager.
• Special attention shall be given to cordoning off the work areas and provision of applicable
signboards.
• All personnel shall be made aware of the environmental aspects of the works through
toolbox talks and where necessary training sessions to highlight the aspects of the work
that affect the environment.
• Fire extinguisher in working order shall be near the stored formwork.
• Nails and other sharp objects shall be quarantined after de-shuttering and if any are left
out during formwork installation.
• Ensure all foreseen activities are defined and HSE control measure implemented prior to
start activities.
• Ensure lifting plans are submitted and approved by company lifting authority prior to start
any lifting activities.
• Ensure all the tools and lifting accessories inspected and tagged with certificate.
11
Validity Rev.N.
Status
252100DJPC03054 12 of 95
EX-CO 03
• For the fall protection need to make sure all safety precaution is being put in place by the
competent scaffolding builder that all safety requirement is considered like scaffolding
system (top rail and mid rail and toe board) all this requirement been check by the
scaffolding inspector and for the fall prevention the safety harness with one lanyard or two
lanyard which part of PPE need to attach the scaffolding structure is used in scaffolding
erector.
• Attaching ladder to roof access with three point’s access and make sure the ladder
inspected and tagged, also ladder should be strongly attached to the building.
• Wearing safety harness and to be attached anchorage with Vertical and Horizontal Lifelines
system.
• Make sure for your steps and or brittle roofing assessment and avoid wind and electricity
cable. • Safe working practice and training and supervision to do so.
• Using scaffolding for steelwork erection inside building in this case the scaffolding
safety producer must be implemented by competent person for scaffolding erection and
to be checked scaffolding inspector and tag it for safe using.
8. Work sequence
8.1 Site Survey
The site survey shall be carried out, and control points and benchmarks shall be
determined and verified prior to excavation works of platform level, and survey
works.
8.2 Leveling and compacting below the blinding level

The leveling shall be done in concurrence with the foundation pouring sequence to
ensure the work is done logistically.
After completing leveling the excavation level should reach the level of the bottom
of the blinding layer and should be compacted up to acceptance of site engineer using
heavy plate compactors.
12
Validity Rev.N.
Status
252100DJPC03054 13 of 95
EX-CO 03
8.3 HDPE Installation

8.3.1 Seaming Methods –Equipment
Approval processes for seaming are double wedge fusion welding for general seaming
and extrusion welding for patching. or any approved method. Where conditions
warrant, the Installer shall be allowed to use a temporary support surface between the
geomembrane and the subgrade to achieve proper support during the seaming
operation. Seaming shall be a continuous process with a minimum of interruptions
along any given seam. Before seaming, the geomembrane shall be overlapped a
minimum of 75 millimeters for extrusion welding and 100 to 150 millimeters for
fusion welding. Any geomembrane area showing injury due to excessive scuffing,
puncture, or distress from any cause shall, at the discretion of the installer's onsite
supervisor, be repaired or replaced with an additional piece of geomembrane.
8.3.2 Fusion Welding:
The seam shall be produced by self-propelled wedge welding apparatus. The apparatus
shall be equipped with gauges to monitor weld temperature. All welding surfaces shall
be kept clean and dry.
8.3.3 Extrusion Welding:
Temperature and flow rate shall be varied according to ambient conditions to maintain and
demonstrate a consistently acceptable weld. The extruder shall be purged of all heat-
degraded or cooled extrudate before the commencement of each seaming sequence. The
Installer shall always maintain at least one spare operable seaming unit of each type onsite.
8.4 Repairing the pile heads (using grouting material):
During the crushing of pile some pile heads crushed from side or another below the cut-off
groove. This will need repairing before proceeding to plain concrete pouring. Suitable
mixing equipment are basket type mixers with one or two arms, forced actions or stand
type mixers. Mix the powder material with the appropriate quantity of water by using low
speed electric stirrer (max. 500 rpm). After mixing the homogenous mortar cement
formwork of suitable height will be placed and poured with grout at the top of pile (Where
13
Validity Rev.N.
Status
252100DJPC03054 14 of 95
EX-CO 03
the concrete of pile was broken). Grouting material should be levelled in the same level of
pile. Good curing will be used for reducing evaporation of the mixing water concrete. All
specifications of grouting must obtain approval.
8.5 Plain concrete:
After HDPE installation and repairing the pile heads, we will start the lean concrete pouring:
Proper grade of concrete for PCC will be selected and ensured as per drawing & specification.
Mix proportion shall be as per mix design report.
Transporting the concrete shall be by transit mixer of appropriate condition. The place in
which the concrete will be poured to be inspected (formworks, level & location) and
accepted prior to concrete pouring mixture shall be laid on the surface at required thickness.
Compaction of the concrete shall be done by using enough concrete vibrators. Finishing
will be carried out at required level. Surface shall be troweled using clean tools. Curing
shall be done for a minimum period of 2 days. Removing formwork shall be done 24 hours
after pouring to avoid damages of the edges
8.6 Protect reinforcement
Clean the rebar from oil or dust and rust well and then protect to rebar by coating it with approved
anti-corrosion.
8.7 Building Footing Construction

8.7.1 FORMWORK
• Rigid and closely fitted Formwork with sufficient strength to support concrete
will be used.
• Proper cleaning of cantering plates, planks or plywood will be ensured.
• A suitable form release agent will be applied after proper cleaning of formwork,
before placing reinforcement.
• Proper check for line, level, and plumb will be ensured before starting the
concreting activity.
14
Validity Rev.N.
Status
252100DJPC03054 15 of 95
EX-CO 03
• Shuttering will be checked in the stage wise. i.e., as per the approved shuttering
scheme
 Fixing of side supports, bracing, etc. for rigidity.
• Special care will be taken to check pile caps reinforcing supports.
• The time period for removal of shuttering should be according to ACI 347.
8.7.2 REINFORCEMENT
• It will be ensured that reinforcement bars are clean i.e., free from grease, oil, paint,
rust, dust, or any other objectionable foreign material.
• It will be ensured that all the reinforcement rods are thoroughly cleaned before
fabrication. Pitted and defective rods shall be marked, isolated then disposed from
site.
• Straightening of bars will be done without damaging the configuration. Cutting,
bending should be as per Bar Bending Schedule (B.B.S.).
• It will be ensured that the vertical distance between the successive layers of bars in
reinforcing are maintained by providing mild steel spacers at required interval.
• Reinforcement size, spacing, location, numbers, overlaps, welding joints, hooks,
bent ups, and ties will be according to construction drawings and bar bending
schedule.
• Staggered overlaps, cold bending and anchorage will be ensured, wherever
necessary.
• Sufficient nos. of tying point, chairs etc. will be provided to ensure the position of
reinforcement as per construction drawing; during placing and compaction of
concrete. Bracing bar could be fixed to prevent sway cases.
• Proper placement of cover blocks embedded inserts and cut outs if any will be
ensured.
• Proper binding of reinforcement will be ensured.
• It will be ensured that the lap joints of bars are staggered according to ACI 318.
15
Validity Rev.N.
Status
252100DJPC03054 16 of 95
EX-CO 03
8.7.3 REINFORCED COCNRETE
MATERIALS
 Cement:
• Cement will be used of approved quality and that it is not older than 90 days.
• Loose Cement will be stored in a completely waterproof & airtight cement silos having
sufficient storage capacity.
• Cement bags will be stored in a waterproof container.
• In case cement bags will required to be stored in open as a temporary requirement, they
will be stacked on a dry elevated platform made of wooden planks or railway sleepers
resting on a brick or concrete blocks about 150 mm above the ground. The number of
bags must be just sufficient for day's consumption.
• Entire stack will be covered by polythene sheet, with an adequate lapping. This
procedure will be adopted throughout (during wet and dry seasons).
 Aggregates (Coarse aggregate and Fine aggregate):
• Aggregates will be used after testing and approval by Q.C. labs.

• Availability of adequate quantity of aggregate will be ensured before start of
work.
• Necessary correction for moisture of sand & aggregate will be done for design
mix ratio on day‐to‐day basis.
 Water:
• The water quality shall be as per Company functional specification and the
certificate shall be made available along with mix design approval.
BATCHING
• Batching will be done by automatic batching plant having sufficient capacity.

• Batching of materials will be carried out by weight and as per approved design mix.
• Batching of cement will be done by weight as per approved Design mix.
• Exact measured quantity of water will be added to the batch as per w/c ratio.
• Routine checks of weights as well as sensitivity of balance will be carried out.
16
Validity Rev.N.
Status
252100DJPC03054 17 of 95
EX-CO 03
• Addition of admixture will be ensured as specified in the approved mix design.

• Batching plant will be re‐calibrated at required interval.
8.7.4 MIXING
• Mixing will be done in a batching plant.

• When mixer machine is used, checking for rpm of mixer, hardened material inside
the drum, number of blades, working of discharge chute and hopper, levelling,
rising, emptying and release of hopper will be done.
8.7.5 TRANSPORTING
• After batching and Mixing, Transportation of fresh concrete will be done by
Transit Mixture.
• In case of using Weight batcher, it will be kept as close as possible to the placement site
to reduce transportation.
• Placing of the concrete in position will be done prior to the initial setting time.
• Segregation and setting of concrete will be avoided.
8.7.6 PLACING
• Fixing the position of construction joint, if necessary, will be carried out before
starting of placing concrete.
• Sequence of concreting is to be identified and finalized well before placing the
concrete.
• Placement of concrete in its final position will be done using concrete pump with
boom placer & will be carried out before initial setting starts.
• Segregation of materials will be avoided by adopting maximum free discharging
height less than 1.5m.
• Care will be taken while placing to avoid displacement of inserts, pockets, etc.
• Laying of concrete in suitable layers (300mm thick) will be carried out without any
break in continuity, maintaining the thickness of layers.
• Proper walkways will be provided in advance.
17
Validity Rev.N.
Status
252100DJPC03054 18 of 95
EX-CO 03
8.7.7 VIBRATION
• A Suitable type of vibrator (Dia 40mm / 60mm) i.e., Immersion, surface, or form Vibrators
will be used for compaction.
• Over‐vibration and bleeding will be avoided.
• Inserting of Immersion vibrator, a minimum of 100mm away from the shuttering face
vertically to the full depth; no dragging, withdrawing vertically and slowly. The needle
should not touch the reinforcement.
• Enough spare vibrators and needles will be kept at the site.
• Vibrators are not to be used for pushing the poured concrete.
• Vibrator needle to be used at a maximum interval of 10 times the diameter of the vibrator.
• The vibrator needle should reach 100mm inside previous concrete layer.
8.7.8 CURING
• One or a combination of the following curing methods will be adopted depending
on site conditions, availability of curing materials, type of job, etc.
• Methods to prevent loss of water in concrete during the early stage of
hydration by ponding, water spraying, or saturated wet coverings.
• Methods to prevent loss of water in concrete by sealing the exposed
surface i.e., covering the exposed surface with sheets of plastic or other
impervious materials, applying membrane‐forming compounds, etc.
• The curing period will be for a minimum of 7 days.
• The uses of curing compounds are foreseen in the areas having difficulty in access and
on vertical surfaces.
8.8 Masonry and Plastering Work
This work should be in accordance with the Project Standards:
8.8.1 Installation of Concrete Hollow Block
8.8.1.1 Basic Leveling

The surface on which the block works to be laid is cleaned thoroughly.
18
Validity Rev.N.
Status
252100DJPC03054 19 of 95
EX-CO 03
At the commencement of block wall works, the entire concrete beams top surface
that shall receive block over them should be layered by using mortar.
8.8.1.2 Installation of Concrete Hollow Block

Block walls are to be built from undamaged blocks in stretcher bond unless otherwise
specified.
All blocks are to be adequately wetted with water before they are laid and the top of
walls left off from the previous day’s work are to be similarly wetted before the new
work commences. The block will be laid up to 1.60m height in one day within any
section of the wall. The work is to be carried out course by course not leaving any part
more than 800mm (four courses) lower than the adjacent sections. Work, which is left at
different levels, is to be racked (stepped) back. Reinforced masonry partitions are to
fully extend to the underside of slabs.
All bed and vertical joints are to be spread with mortar to ensure complete and solid
bedding. All keys in jointed surfaces must be filled.
Mortar extending into the cavities of hollow blocks which are to be reinforced and
filled shall be removed.
When pipes or conduits or both occur in plastered partitions, at least one web of the hollow
masonry units must be retained.
Non-load-bearing internal walls and partitions shall be built up to leave a 20mm joint
between the top of the wall or partition and the soffit of the slab.
The air space between the walls is to be kept clear and clean of mortar droppings by the
use of laths drawn up the cavity as the work proceeds.
All newly or partially built walls are to be protected against drying out too rapidly in the
sun’s heat by watering which is to be kept wet for a minimum of 2 days.
8.8.1.3 Leveling and Plumbing Control

Block works should be controlled to be level and plumb during the construction by using
straight lines and proper instruments.
Each block will be adjusted to its final position in the wall while the mortar is still
plastic. Any block that is moved after the mortar has stiffened will be removed and re-
laid with fresh mortar.
All quoins and joints are to be kept true and square, other angles are to be plumbed and
bed joints leveled as the work proceeds.
19
Validity Rev.N.
Status
252100DJPC03054 20 of 95
EX-CO 03
8.8.1.4 Installation of Rebar and wire mesh
20
Validity Rev.N.
Status
252100DJPC03054 21 of 95
EX-CO 03
8.8.1.5 Installation of Accessories
In cavity wall construction, both leaves are to be carried up together, not leaving any leaf
more than 400mm below the other.
Expanded steel mesh joint reinforcement will be embedded in the horizontal mortar joints
not closer than 20mm from the external face of the wall and, except at movement joints,
is to be continuous and lapped at least 75mm at all passings. Full lap joints are to be
provided at angles.
All the accessories such as top and end anchors should be installed before commencement
of each block wall construction.
Horizontal reinforcement shall be set in a full bed of mortar.
The ends of the ties are to project a minimum of 75mm into each wall or partition.
All connections between block walls and concrete or steel columns are to be reinforced at
maximum 400mm centers by means of stainless steel or galvanized expanded metal or ties
to the column and built into and fully embedded in the mortar joints of the block walls or
partitions.
8.8.1.6 Concrete or Mortar Filling

Concrete or mortar shall be placed by hand bucket, concrete hopper, or mortar pump. Each
lift of concrete or mortar shall be consolidated after free water has
disappeared but before plasticity is lost.
In case of reinforced concrete block walls, inside of hollow concrete blocks should be
filled with concrete or mortar at 80 cm intervals (every 4 layers).
All bed and vertical joints will be spread with mortar to ensure complete and solid bedding
and the grouting through the full thickness of the wall. All keys in the jointed surface will
be completely filled.
The filling space shall be kept clean from concrete or mortar droppings and clean the space
before placing the concrete or mortar.
The cores of concrete masonry units containing reinforcing bars shall be cast as the
masonry work progresses. Slushing with mortar will not be permitted.
8.8.1.7 Openings
Pre-cast lintels or reinforced concrete frames shall be provided at all openings and should
be installed during the block wall construction.
21
Validity Rev.N.
Status
252100DJPC03054 22 of 95
EX-CO 03
8.8.1.8 Installation of Insulation Boards

Polystyrene boards will be installed between 4” and 8” block walls as an Insulation agent.
Insulation boards must be sound and free from any defects.
8.8.1.9 Installation of Damp-Proof Course
Damp-proof courses are to extend through the full thickness of the wall, including
pointing, applied rendering or any other facing materials.
The mortar bed upon which the damp-proof course is to be laid is to be event and free from
projections liable to cause damage to the damp proof course.
Where the damp-proof course is situated in a hollow block wall, the blocks are to be fillet
solid in the course below the damp proof course.
All damp-proof courses are to be solidly bedded in mortar.
Joints of all damp-proof courses shall be lapped a minimum of 100mm at all passing and
sealed.
8.8.2 Plastering
8.8.2.1 Installation of Plaster Accessories

Where junctions are between main concrete elements (beams, columns, etc.) and block
work, definite breaks shall be carried out through the plaster finish by stop beads or similar.
The metal lath should be stretched taut and fixed along each edge at 100mm centers using
washes and shot fired pins, nails or screws. The screws shall be fixed into plugs in
predrilled holes.
Beads, stops and the like are to be fixed plumb, square and true-to-line with 40mm
galvanized clout nails or plaster dabs at not more than 600mm centers to each mesh wing.
Care is to be taken when rendering up to plaster beads or stops to avoid excessive polishing
at the arise and damage to the galvanizing, or stainless steel.
Type of Plaster Accessories
22
Validity Rev.N.
Status
252100DJPC03054 23 of 95
EX-CO 03
Corner / End Beads Joint Beads
Expansion Metal (Metal Lath) Plaster Board Connection Beads
Preparation of Substrata
All surfaces to be plastered shall be clean and free from dust, grease, loose mortar and any
traces of salts, and shall be brushed down by wire brush to remove any loose material.
Block-work surfaces are to have the joints raked out during construction. Where the joints
have not been raked out, a spatter-dash treatment is to be applied. Application of Render
Coat
Mixing should be preferably by machine. Where, however, small quantities are required,
mixing may be carried out on a board or platform which should be cleaned after each batch
has been removed.
Before applying any coat, the background or preceding coat is to be brushed down to
remove any loose particles and is to be dampened sufficiently to ensure uniform
absorption.
The render shall generally be applied in two coats except where the background is metal
lathing where three coats shall be applied.
The undercoat is to be applied either by laying on with, or throwing from, a trowel or float.
It should be as uniformly thick as possible, and not less than 8mm or more than 13mm
thick in any part.
All coat are to be applied with firm pressure to exclude air and to ensure a good bond.
The minimum thickness of the internal and external rendering shall be 15mm, applied in
two coats, (i.e. one undercoat of 12mm and one finish coat of 3mm).
The undercoat shall be scratched, and the finish coat shall be floated or trowelled as
required.
Leveling peg will be laid true to lines and levels of uniform thickness and all surfaces true
and corners straight and plumb.
23
Validity Rev.N.
Status
252100DJPC03054 24 of 95
EX-CO 03
Mixed mortar will be used up to or within 30 minutes after mixing. Mortar will be laid
with a wooden trowel over the concrete block wall more than the required thickness and
should be level.
Excess mortar will be cleaned or removed by means of a straight edge to obtain a level
finish.
All surfaces to be plastered shall be dashed with a slurry mortar to form a key for the
undercoat. The dash coat shall be cured for a minimum of 4 days by water, and all free
water shall disappear before the application of undercoat.
The surface of the plaster will be smooth finish using steel trowels and finally will get
smooth by using sponge.
Joints in block works shall be raked out to a depth of 10mm minimum
All works should be protected against impact damage.
A special protection should be provided against damage from wheelbarrow circulation, by
wooden protection rails, fixed at proper height when required.
All coats are to be prevented from drying out too quickly.
All external rendering is to be protected by properly constricted hessian or similar screens
during this period.
Each coat is to be kept damp by means of a fog spray of water for a minimum of three
days to allow the render to cure and then be allowed to dry out for at least a further three
days before a subsequent coat is applied or, in the case of the finish coat, before the
protective screens are removed.
First coat should be cured at least 2 days before applying the second coat and a complete
plasterwork should be cured at least 3 days.
The surface of the finish coat is to be smooth, true and free from waviness, irregularities or
blemishes with straight, level or plumb angles. External angles are to be pencil rounded
8.9 Waterproofing Work
8.9.1 Roof Waterproofing
8.9.1.1 Light Weight Insulating Concrete
24
Validity Rev.N.
Status
252100DJPC03054 25 of 95
EX-CO 03
Expansion Joints
Install 50mm thick expansion joints at perimeter of roof deck and at junctures with vertical
surfaces, including curbs, wall and vents for full depth of insulating concrete.
Installation
Place 100mm thick lightweight concrete to 2% slope to drain without segregation and
loss of air content. Deposit and screed in a continuous operation until an entire panel or
section of the roof area is completed
Do not vibrate or work the mix except for screeding or floating.
Begin curing operation immediately after placement in accordance with weather and job
condition.
48 hours will be left between casting of lightweight concrete and application of
waterproofing primer.
8.9.1.2 Primer
Surface Preparation
Prior to the start of waterproofing works, the work area will be verified that all conditions
are suitable for the timely and effective performance of waterproofing work.
The concrete surface, to which waterproofing to be done will be cleaned of any protrusions,
scrabble and washed with water under pressure, to produce surface free of dust, oil grease
and other contamination.
Wipe of any surface water or puddles before applying the primer. 50mm x 50mm cement
sand angle fillet to be made at all corners. Application of Primer
Apply approved primer material by brush or roller on prepared surfaces and allow drying
before applying the membrane on top coats.
Normally a single coat will be sufficient as a primer, however if the surface shows lighter
area, a second coat shall be applied at right angles to the first.
Only prime an area that can be covered with the membrane the same day.
Cover any areas left overnight and clean off any dust or other contamination; re- prime
where necessary.
8.9.1.3 Waterproofing Membrane
Hot Work Permit (Torching) must be completed and complied with prior to the start of
torching activities.
The primed surface should be dry and clean from any contamination.
The membrane shall be installed fully bonded or loose laid by torch welding.
25
Validity Rev.N.
Status
252100DJPC03054 26 of 95
EX-CO 03
Torching shall be done by skilled labor and should be controlled so that only the PE film
is melted and the asphalt coating is softened sufficient to bond the membrane.
All lap joints should be smoothened and sealed using a heated round nosed trowel.
The overlap joints should be 100 mm at sides and 150 mm at the end.
Water proofing membrane and waterproofing skirting shall be extended 150mm from top
of floor finishing up to the groove level on parapet wall surfaces after groove shall be filled
with approved bitumastic sealant
Approximately 350 mm wide strip of waterproofing membrane having upper face
protected with slated chipping is installed over the up stand on the first layer membrane as
skirting membrane. The top of the skirting membrane is terminated and heat sealed with
the first layer membrane. At the bottom membrane is lapped with second layer membrane
horizontally The completed works to be tested for water tightness.
8.9.1.4 Testing of Waterproofing Membrane

Once the installation of membrane is completed, membrane is visually inspected for any
defects etc. and promptly rectified if any.
All drain outlets will be plugged and roof shall be filled with water until 50 mm above
high point is attained in its entirety
Water testing shall include flooding of entire area of work for a minimum period of 24
hours.
8.9.1.5 Installation of Extruded Insulation Board
Once the roof membrane is tested successfully for water tightness, 50 mm thick Extruded
Insulation Board is loosely laid over the water proofing membrane.
Insulation board is design with half lap to keep them in position when laid over the
waterproofing membrane.
Installation shall be neat and to a well-defined and approved pattern having butt close fit
joint. Ensure that roof deck is fully covered without any bare areas.
Cutting of board shall be neat and straight and shall be carried out with proper tool.
8.9.1.6 Installation of Precast Cement Tiles
Install precast cement tiles on the insulation board as shown on approved shop drawings.
Installation shall be neat and to a well-defined and approved pattern having but close fit joints.
Only whole precast cement tiles shall be used except where required for closure pieces.
26
Validity Rev.N.
Status
252100DJPC03054 27 of 95
EX-CO 03
Cutting of precast cement tiles shall be neat and straight and shall be carried out with proper
tools
8.9.2 Wet Areas
8.9.2.1 Surface Preparation
The concrete surface, to which waterproofing to be done will be cleaned of any

protrusions, scrabble and washed with water under pressure, to produce surface free of
dust, oil grease and other contamination.
Wipe of any surface water or puddles before applying the primer.
8.9.2.2 Application of Primer
Apply approved primer material by brush or roller on prepared surfaces and allow to dry
before applying the membrane on top coats.
Normally a single coat will be sufficient as a primer, however if the surface shows lighter
area, a second coat shall be applied at right angles to the first.
Only prime an area that can be covered with the membrane the same day.
Cover any areas left overnight and clean off any dust or other contamination; re- prime
where necessary.
8.9.2.3 Waterproofing Membrane
Hot Work Permit (Torching) must be completed and complied with prior to start of
torching activities.
The primed surface should be dry and clean from any contamination.
The membrane shall be installed fully bonded or loose laid by torch welding.
Torching shall be done by skilled labor and should be controlled so that only the PE film
is melted and the asphalt coating is softened sufficient to bond the membrane.
All lap joints should be smoothened and sealed using a heated round nosed trowel.
The overlap joints should be 100 mm at sides and 150 mm at the end.
Water proofing membrane shall be extended 450mm minimum from top of floor slab
27
Validity Rev.N.
Status
252100DJPC03054 28 of 95
EX-CO 03
8.10 Painting Work
8.10.1 Material Delivery and Storage
Paint materials shall be delivered in closed containers that plainly show the designated
name, specification number, batch number, color, date of manufacture, manufacture’s
direction and name of manufacturer.
Storage of paint materials and the mixing of paints shall be restricted to the locations
directed.
All paint and thinner containers shall be kept closed before use and stored under shelter.
Any paint which has gelled of settled during storage shall not be used.
Any paint which the shelf life is expired shall not be used.
8.10.2 Materials
Paint Brush or painting roller

Conventional or airless sprayer
Sandpaper
Painter’s spatula, surface spatula, spreader spatula
Polyethylene film for protective covering
Masking tape
Electric drill with mixer rod for mixing paint
Thinner
Various paint materials 6.10.2 Surface Preparation
All dirt, rust, scale, splinters, loose particle, disintegrated paint, grease, oil, and other
deleterious substances shall be removed from all surfaces that are to be painted.
Surface to receive paint must be dry and clean
Interior areas of the building shall be broom-cleaned and dust free before and during the
application of any painting materials.
Tile holes and defects shall be properly patched. All fins shall be completely removed.
Do not paint surfaces where moisture content exceeds that permitted in manufacturer’s printer
directions.
28
Validity Rev.N.
Status
252100DJPC03054 29 of 95
EX-CO 03
Material with raised grain, torn surfaces, worn edges, patched, dents or other defects that will
impair the texture of the concrete surface shall not be considered.
For metal materials, touch up bare areas and shop applied prime coats that have been damaged.
Wire brush, clean with solvents recommended by the paint manufacturer, and touch up
with the same primer as the shop coat. Clean non-galvanized ferrous metal surfaces
mechanically by using cup wire brush, to remove foreign substances before priming.
Also, manufacturer’s recommendation for surface preparation methods shall be referred.
8.10.3 MIXING
All the ingredients in each container shall be carefully and thoroughly mixed and
homogenized.
Paint shall not be mixed or held in solution with air bubbles.
Maintain containers used in mixing and application of paint in a clean condition, free of
foreign materials and residue.
Stir material before application to produce a mixture of uniform density; stir as required
during application. Do not stir surface film into material. Remove film and, if necessary,
strain material before using.
No thinners shall be used without the consent of the CONTRACTOR.
8.10.4 APPLICATION
Application of Paint shall be in accordance with the recommendations for good practice
as per Specification and manufacturer’s directions.
8.10.4.1 General
Do not paint over dirt, rust, scale, grease, moisture, scuffed surfaces, or conditions
detrimental to formation of a durable paint film.
8.10.4.2 Coatings
Minimum coating thickness:

Apply materials at not less than the manufacturer’s recommended spreading rate. Provide
a total dry film thickness of the entire system as recommended by the manufacturer. The
number of coats and film thickness required shall be same regardless of the application
method.
First coat will be applied to surface that have been cleared, pre-treated, or otherwise
prepared for painting. Apply paint to an even and fine texture. Leave no evidence of rolling
29
Validity Rev.N.
Status
252100DJPC03054 30 of 95
EX-CO 03
such as laps, irregularity in texture, skid marks, or other surface imperfections. Do not
apply succeeding coats until the previous coat has cured. Sand between applications,
where sanding is required to produce an even smooth surface, apply additional coat where
undercoats, stains or other conditions show in final coat.
Prime coat and Finish Coat:

In case of non-primed material, apply prime coat. Provide finish coats that are
compatible with primers. Completely cover to provide and opaque, smooth surface of
uniform finish, color, appearance and coverage.
8.10.4.3 Paintings
Procedure for Painting Works
Storage of Paint Materials Surface Preparation
Application of Putty Application of Primer / Finish

Coat
30
Validity Rev.N.
Status
252100DJPC03054 31 of 95
EX-CO 03
Match approved samples for color, texture and coverage. Remove finish or pre- paint work
not in compliance with requirements.
Paint colors, surface treatments, and finishes shall be as indicated in the finishing schedule.
Paint should not be applied to dusty/ dirty surface at any given time.
Paint should also not be applied to damp plaster/ concrete, or surfaces having more than
10% moisture content.
Repair all cracks/ fissures/ holes with compatible mortar before commencing painting
works. Over-coating intervals should be strictly adhered to.
All mixing & laitance from the concrete surface. Also, note that the moisture content of
concrete/ cement sand plaster should be below 10% before painting is started.
Remove laitance from the concrete surface. Also, note that the moisture content of concrete/
cement sand plaster should be below 10% before painting is started.
Sand down the surface with medium-grade sand paper & dust off.
Fill all cracks or voids, and holes as required to finish smooth.
Apply 1 coat of primer/ sealer & let dry.
Apply the required coats of paint in appropriate colors. Let surface dry between coats.
8.10.5 CLEANING
At the end of each work day, remove unused materials, debris and containers from the
project site.
Remove empty cans, rags, rubbish, and other discarded paint materials from the site.
Upon completion of painting, clean glass and paint-spattered surfaces.
Remove spattered paint be washing and scraping, using care not to scratch or damage
adjacent finished surfaces.
Protect work of other trades, whether to be painted or not, against damage by painting.
Correct damage by cleaning, repairing or replacing and repainting.
8.11 Door and Window Installation

8.11.1 DOORS AND WINDOWS OPENING
• WOODEN FRAME WILL BE USED TO DETERMINE THE LOCATION OF DOORS AND
WINDOWS OPENNING IN THE RENFORCED CONCRETE WALL.
• Make sure that the frame is in correct position relative to the opening to give the correct
opening direction.
• Set the frame to its desired location and position, and level the header.  Plumb and
square the jambs to the header.
31
Validity Rev.N.
Status
252100DJPC03054 32 of 95
EX-CO 03
• MAINTAIN LEVEL AND PLUMB OF FRAME AND MAKE SURE THAT THERE WILL BE NO
DEFLECTION OR MOVEMENT OF FRAME.
• THE FRAMES MUST BE FIXED PRECISELY AND PRECISELY IN THEIR DESIGNED PLACES
, SO THAT THEIR RELIANCE IS VERTICAL AND THEIR UPPER AND LOWER
THRESHOLDS
ARE HORIZONTAL , PARALLEL TO THE SURFACE OF THE WALL , AND THAT THEY
FORM RIGHT ANGELS WITH THE COLUMNS
8.11.2 Fabrication
All steel doors shall be manufactured in properly equipped workshops by tradesmen

proficient in such work. All machinery employed shall be capable of accurately preparing,
producing and finishing doors.
The door shall be double skinned finished, insulated sheet steel construction and shall be
fabricated from two sink coated steel sheets not less than 1.6mm thick with joints at sides.
Top and bottom of the door shall be either welded flush or closed with recessed spot-
channel closures. The door shall be provided with continuous welded “U” shaped
reinforcing channels to head and foot.
The door shall be insulated with mineral wool or pressure injected polyurethane foam for
sound and thermal insulation.
As per approved shop- drawing, door frame width shall be 20mm lesser than the width of
the structural opening and so with the frame height.
Door clearance shall not exceed 3mm at jamb and heads, 3mm at meeting stile of pair
doors with round edges and 6mm for doors with square edges, and 3mm at bottom
measured from finished floor line.
Each door shall be finished according to approved door schedule. They shall be cleaned,
filed and ground smooth.
All materials shall be delivered to site in undamaged conditions and shall be stored with
cover. Avoid using non-vented plastic or canvas to prevent humidity that can cause rust.
Materials shall be placed on at least 4” wood sills to prevent them from contact with any
deleterious materials.
All frames and doors shall be delivered to the job sites labeled with complete information
for identification of which opening shall be installed.
Materials shall be stored to the level where they will be installed and proper handling during
delivery must be observed.
32
Validity Rev.N.
Status
252100DJPC03054 33 of 103
EX-CO 03
8.11.3 Assembly of Frame
Steps to assemble frames:

a.) Slip ends of head to the top of the jambs. Make sure that the tabs on the jambs will shot
at the slots provided on the head.
b.) Draw corner joints closed.
c.) Fasten head to jambs by bending corner tabs toward inside of frame and bend jamb tabs
toward outside of frame.
d.) Doors shall be assembled in the location where it shall be installed.
8.11.4 Installation of Steel Door Frames
Check door handling on each location from the approved drawings. Make sure that the
frame is in the correct position relative to the opening to give the correct opening direction.
Set the frame to its desired location and position, and level the header. Plumb and
square the jambs to the header.
33
Validity Rev.N.
Status
252100DJPC03054 34 of 103
EX-CO 03
Use two spreader bars for each door, set one spreader at the bottom and one in the
middle of the frame’s height. Spreader shall be made of lumber of which its width is
nearly the same as width of frame. And its length should be equal to the width of the
opening. Cut clearance notches for frame stops.
Maintain level and plumb of frame and make sure that there will be no deflection or
movement of frame.
Fixed frame with bolts extending to the structure at least 40mm and at a maximum of
450mm centers. One fastening bolts to be located 200mm from the bottom of the
frame and one 200mm from the top.
Check level and plumb of frame periodically.
Inject grout or mortar inside the cavity of frame.
Seal the gaps between frame and wall using silicone sealant.
Plastic cap color shall be match to the finished color of frames.
8.11.5 Installation of Blast Resistant Door
After checking and verifying the fabricated BRD and finding it complies with drawing
and specifications start the initial setting of BRD.
Unload the BRD panel using Boom Truck and carefully lift the unit also using Boom
Truck and position to its specified and door location correctly.
Lift the door to a vertical position using appropriate rigging and equipment. If required,
a temporary lifting lug can be welded onto the embedded frame as long as it will not
damage any part of the door or its operating hardware once it is used or removed.
Slowly and carefully installing the panel on the main frame, provide temporary shims
on the sides for the initial setting and if found fit start to tack weld on the side for the
initial connection between the embedded plate and main frame.
Check again for plumb and true alignment if found true then starts to weld on the side
at specified width and spacing as per the approved drawing.
Then continue welding but this is done at interval location from side going to another
side to avoid excessive heat and effect on the panel.
If found doing correctly and without difficulty, then starts to full weld the connection
of the embedded plate to the main frame.
After full welding removed all flux and starts grinding to removed unnecessary welds
until a clean joint connection appears.
The hinge side of the door must be perfectly plumb within its required tolerance for the
door to swing properly. Note that while setting, it is extremely important to plumb the
hinge side of the door.
Check for clearance around the perimeter of the frame and at the threshold of the
frame’s sill. Removed all temporary applied support and bracing for cleaning.
Check for ease of operation.
34
Validity Rev.N.
Status
252100DJPC03054 35 of 103
EX-CO 03
Operate latches and door panel to check for misalignment.
8.11.6 Installation of Fire Rated Aluminum and Steel Door
The finish opening shall be of the correct size and the surfaces should be smooth to
install the door frame in a square, plumb and level condition.
After checking and found correct, then starts to install door frame to its initial position.
Provide temporary key or shim to check alignment and plumb both for fire rated
aluminum and steel door.
If found true and plumb, then start to fix the door frame by drilling using Hilti anchor
bolt and screw on the frame.
Check for clearance around the perimeter of the frame and at the threshold of the
frame’s sill. Remove all factory applied temporary shims and fasteners.
Check again to plumb and horizontal bar level prior for final tightening of the screw.
Operate latches and door panel to check for misalignment.
Provide protection for the completed door installation.
8.11.7 Installation of Blast Resistant Window
The finish opening shall be of the correct size and the surfaces should be smooth to
install the door frame in a square, plumb and level condition.
After checking and found correct, then starts to install door frame to its initial position.
Provide temporary key or shim to check alignment and plumb both for fire rated
aluminum and steel door.
If found true and plumb, then start to fix the door frame by drilling using Hilti anchor
bolt and screw on the frame.
Check again to plumb and horizontal bar level prior for final tightening of the screw.
Provide protection for the completed window installatio
35
Validity Rev.N.
Status
252100DJPC03054 36 of 103
EX-CO 03
8.12 Tile Work

This work should be in accordance with Project Standard ‘IONE-AA00-DW-
AR0003_WALL & CEILING FINISH DETAIL’.
8.12.1 Preliminary Preparation
Cleaning of completed floor slab and masonry wall prior to start survey markings
and lay-out.
Lay-out and put markings on the concrete floor slab the correct tile layout and make
sure it is aligned with the markings on masonry wall for wall tiles.
Provide temporary but rigid lumber for guide/references to check plumbed and
alignment.
8.13 Electrical Cable Tray Works
8.13.1 Procedure for Cable Tray Works.
Now, I would like to mention a brief explanation for each of the mentioned
stages.
8.13.2 Cabla tray in the Slabs (if any)
In this stage we have to start our works directly after determine the points and
the path of the cable tray, location for all the hardware, making the required
holes for the suspenders.
8.13.3 Fixing Cable trays.
Cable Trays and ladders will be “as specified” type as per the approved material
submittal.
All accessories used such as “bends”, intersections, risers, reducers, elbows, etc.
“used in cable trays & ladders will be of the same manufacturer as that of the
trays & ladders.
36
Validity Rev.N.
Status
252100DJPC03054 37 of 103
EX-CO 03
Prior to start any installation of Trays & Ladders, a complete coordination will
be carried out with other mechanical services to avoid any interference or
interrupted for the service.
Tray / ladder routes will be marked at the ceiling before start any fixing of these
items.
Each run of cable trays & ladders will be completed before installation of any
cables. Each run will be aligned, leveled & securely fastened to the ceiling /
wall.
Supports will be provided to prevent stern on cables entering or leaving the tray.
Cable trays extending through partitions & walls will be protected by fireproof
non-combustible barriers.
Sharp edges, burns & projection will be removed for fixing the trays & ladders;
approved suspension rods or steel angle brackets will be used at spacing not
exceeding 1.5 meter and generally as shown on the approved drawings. Joints
will be positioned as close as practicable to the tray / ladder supports.
The fitting of trays & ladders such as tees; bends & crossings will be connected
with radial to permit cable-bending standards.
Minimum clearance of 250mm will be maintained between top of tray &

ceiling.
Cable arrangement will be in one layer only, evenly spaced, with minimum
spacing of two diameters of the larger of the two adjacent cables, or of a trefoil
formation of single core cable circuit.
Cable trays will provide direct support to the cables without cleats or saddles
wherever practicable purpose made straps, cleats or saddles will however be
used to maintain a neat or regular disposition of cables. In vertical tray
installation or where trays do not directly support the cables, load bearing cable
cleats or saddles will be employed and securely fixed to the tray.
Manufacturer’s recommendations will be followed in selection of cable cleats
or saddles, on the basis of individual application.
37
Validity Rev.N.
Status
252100DJPC03054 38 of 103
EX-CO 03
Earthing jumpers will be installed on trays & ladders between the lengths and
where required to ensure effective electrical continuity irrespective of whether
a separate protective earth conductor is required or not.
8.14 VRF Cooling System and Split Units Installation
8.14.1 Fixing and installing the air conditions in indoor and outdoor units
The fixing of all air conditioning equipment, by using a special template and anchoring
in the roof of the buildings.
8.14.2 Refrigeration Pipes work (Brazing coper refrigeration Pipes)

Supply and installation of all interconnecting refrigerant pipe work will be according to
the approved drawings and installation will anchoring to the roofs of buildings. The
brazing refrigeration pipes procured will be as following:
1. Cut Tube Square. With a cutter or a hacksaw, cut the tube to the exact length needed
at a perfect 90° angle. To ensure a good fit, remove all inside and outside burrs and
bring round tubes to true dimension and roundness.
2. Clean Tube End and Inside Surface of Fitting. The joint surface areas must be clean
and free from oil, grease, or oxide contamination. Clean using a stainless-steel wire
brush, emery cloth, or scouring pad, then make sure to remove grease and any
foreign particles.
3. Select Brazing Alloy. Make sure the correct alloy for the fittings is being used. Each
metal has its own unique requirements in order to stay secure and leak-free, so
always take great care to use the right brazing filler material for the job. For
refrigeration, we recommend Stay-Silv® 15 for copper-to-copper connections and
Safety-Silv 45T for dissimilar metal connections.
4. Choose the Fuel. For brazing of refrigerant lines, oxy-fuel kits that contain oxygen
and acetylene are the recommended choice. When using these oxy-acetylene gases,
a carburizing or neutral flame performs best. Avoid an oxidizing flame.
An oxy-acetylene flame produces the highest flame temperature with a more

focused heat zone. Air-fuel is more commonly used in soldering, and we don’t
recommend that product for refrigeration applications because it takes longer to
braze and is less efficient for the tech.
38
Validity Rev.N.
Status
252100DJPC03054 39 of 103
EX-CO 03
5. Setting the Torch Pressure. With oxy-fuel kits, you’ll use two tanks: one for oxygen
and one for acetylene. The pressure for each of the two gases should be the same.
For example, on B-and MC-tanks, we recommend no more than 5 psi for Harris-
brand torches and tips. Consult with the manufacturer to determine what pressure
setting to use.
Next, open the regulator adjusting screw all the way by turning it clockwise.
6. Open the Torch Valve. Opening the torch valve about ¾ of a turn will provide
sufficient fuel gas delivery. Do not try to reduce the flame by using the torch handle
valve. Instead, change to a different tip size
7. Heat the Joint Area. Always move the torch in short sweeping motions.
• Start heating the tube by first applying the flame at a point just adjacent to the
fitting. Work the flame alternately around the tube and fitting to reach brazing
temperature.
• When a flux is used, heat the tube until the flux passes the "bubbling" temperature
range and becomes completely fluid and transparent and has the appearance of
clear water.
• Direct the flame from the tube to the flange-base of the fitting and heat until the
flux that remains in the fitting is also completely fluid.
• Sweep the flame back and forth along the axis of the assembled joint, tube, and
fitting to get and then maintain uniform heat in both parts.
8. Apply the Brazing Alloy. Feed the alloy into the joint between the tube and the
fitting. Make sure the base metals have been heated to brazing temperatures before
adding filler material. At this time, the flame may be momentarily deflected to the tip
of the filler metal to begin the melting process.
Always keep both the fitting and the tube heated by playing the flame over the tube and
the fitting as the brazing alloy is drawn into the joint. The brazing alloy will diffuse
into all joint areas and fill them. Do not continue feeding brazing alloy after filling the
joint area. Excess fillets do not improve the quality or dependability of a braze.
9. After Finishing the Braze. Now that the brazing is completed, remove all flux
residue in order to inspect the joint and perform a pressure test. A pressure test can
identify a leak, saving both time and money for contractors, technicians, and
39
Validity Rev.N.
Status
252100DJPC03054 40 of 103
EX-CO 03
customers. Immediately after the alloy sets, quench or apply a wet brush or swab
to crack and remove the flux residue. Use an emery cloth or stainless-steel wire
brush if necessary.
A note on copper tubes: During brazing heating, oxide scales form on the inside of copper
tube. These can flake off into refrigerant and potentially clog small orifices. HVACR
installations routinely flow nitrogen through the tube during brazing to prevent internal
scale formation. Use a low flow rate to avoid excess pressure inside the tube, and leave
a small hole at the end line for the nitrogen to escape.
8.14.3 Drain Pipes Works

• A condensate line shall be installed to each fan coil unit' This shall be installed and
insulated as per the standard specification' condensate pipes to be 15mm plastic and
insulated' Condensate shall be pumped from each fan coil, drains to the agreed
location.
• Pipe work will be adequately supported in such a manner as to permit free
movement due to expansion and contraction'
• Pipe work should be graded to fall throughout, run to waste, and should be
accessible for cleaning'
• on completion, a leak and function test must be carried out'
• Gravity drains will be installed whenever possible
8.14.4 Insulation
• Thermal insulating material used within any building shall, when tested in
accordance with BS476-4 be classified as non - non-combustible also free from
substances.
• Thermal insulation will be fitted to all the pipe work installations detailed herein'
The materials used will be non-combustible Class O All insulation materials,
adhesives and finishes, will be suitable in all respects for continuous use without
degradation throughout the range of operating temperatures and within the
environment indicated.
8.14.5 Duct works, Grills and Diffusers
• All ductwork systems will be fitted with sufficient volume control dampers to
enable system balancing' to prevent noise regeneration trimming 10% only
40
Validity Rev.N.
Status
252100DJPC03054 41 of 103
EX-CO 03
• Insulation will be applied to the following ductwork systems( Fresh air intake
ductwork, ventilation return air ducts passing through unheated spaces - all
conditioned air ductwork 7unless an architectural feature and adequate control is
provided to prevent condensation forming on the ductwork.
8.15 Gypsum Bard Cladding and Thermal Insulation fixing
8.15.1 Fixing of Metal Studs and Runners

Follow ASTM C 754 for installing studs and runners.
Metal stud spacing shall be 750mm from center to center
Metal runner horizontal spacing shall be 1200mm from center to center.
Install metal runners at the bottom, both sides and top of each wall to 3200mm the top
of the cladding wall.
Fix metal studs and runners around openings, MEP services, and doors as per the
manufacturer’s recommendations.
To avoid deflection transfer to studs, maintain clearance under structural building
members.
Double studs at door frame jambs are required for door or windows opening framing.
8.15.2 Installing Gypsum Board

Insert thermal insulation between vertical studs and the runner up to level 3200mm
Fixing gypsum board panels in the most cost-effective direction for framing furring
members is recommended.
Install double-layer fire-rated gypsum board as per the specifications of the U.L. fire
resistance requirements.
Apply sealant to cut edges and holes in fire-resistant gypsum board and outside soffit
board.
When attaching gypsum board to metal or frame, use screws.
Apply gypsum board to curved walls according to the manufacturer’s instructions.
Except for fire-rated walls, which must be a height of 3200mm, all gypsum walls must
be extended up to 3200mm.
In wet areas, all gypsum walls must be moisture-resistant. For all gypsum board wall
corners, inside mesh tape/corner tape must be provided.
8.15.3 Joint Treatment

41
Validity Rev.N.
Status
252100DJPC03054 42 of 103
EX-CO 03
Tape, fill, and sand exposed joints, edges, and corners to create a smooth, ready-to-finish
surface.
Feather coats adjoining surfaces to achieve a maximum camber of 0.8mm.
Surfaces behind adhesive-applied ceramic tiles do not require taping, filling, or sanding.
8.15.4 Texture Finish with Enamel Paint

Finish texture coatings should be applied in accordance with the specified schedule for
finishing paints.
8.15.5 Tolerance
The maximum deviation of the completed gypsum board surface from true flatness in
any direction is 3mm in 3.0m
8.17 Sanitary works

8.17.1 Pre- Pre-Installation Procedure
Before the commencement of installation activity, the supervisor must ensure that:
Permission to start or Civil Clearances prior to installation has been given by the main
contractor.
Materials necessary for the installation have been inspected & approved by the Engineer.
All relevant Shop drawings & details for the installation intended for this activity shall
be approved by the Contractor
Necessary openings & stub-outs on the floor/ walls are provided as per the approved
builder work drawing.
Ensure walls, floors, and cabinets for suitable conditions where the fixtures & sanitary
wares are to be fixed. For any unsatisfactory conditions, do not proceed with the
installation.
Ensure that all supports, piping works have been completed & tested for leaks &
approved by the contractor.
8.17.2 General Installation Procedure for Plumbing Fixtures & Sanitary Wares &
Accessories:
8.17.2.1 PLUMBING FIXTURES
42
Validity Rev.N.
Status
252100DJPC03054 43 of 103
EX-CO 03
Assemble fixtures, trim, fittings and other components as per manufacturer’s manual or
instructions
Install wall-hanging fixtures with tubular waste piping attached to supports.
Install fixtures level & plumb according to manufacturer’s instructions & approved
drawings.
Install counter-mounting fixtures and attached them to casework.
Connect water supply piping with stop on each supply to each fixture to be connected to
water distribution piping.
Attach supplies to supports within the pipe spaces behind the fixtures.
Ensure that stops are located where they can be easily accessible for operation.
If in any case that stops are not available on the fixtures, ball or gate valve are
recommended.
Install faucet spouts fittings with specified flow rates and patterns in faucet spouts.
If in any case faucet spouts are not available with the required rates and patterns,
adapters are required.
Install water supply, flow control fittings with specified flow rates in the fixture supplies
at stop valves.
Install faucet, flow control fittings with specified flow rates patterns in faucets spouts.
If in any case those faucets are not available with the required rates and patterns, adapters
are required.
Provide protective covering for the installed plumbing fixtures & fittings after
installation.
8.17.2.2 SANITARY WARES & ACCESSORIES
Ensure pack between frames and reveal to give joints of specified width.
Position the packing where fixings tighten frame against structure.
Install all sanitary wares & accessories with the approved anchoring devices.
Position components accurately, align & plumb level to its intended location.
Fix the sanitary wares & accessories as per manufacturer’s recommendations in order to
prevent pulling away and other movement during use and ensuring compliance with the
design and performance requirements.
Ensure adequate clearances for opening parts. If necessary, adjust packing and fixing to
eliminate binding.
Do not twist components when driving wedges or tightening fixings.
43
Validity Rev.N.
Status
252100DJPC03054 44 of 103
EX-CO 03
Provide screws with inorganic expansion shields for solid walls and toggle bolts or
chemical grip bolts for hollow walls.
Provide stainless steel head screws for exposed locations.
Provide a rigid, secure, safe and vandal-proof installation for each use.
Securely fasten accessories, level and plumb in locations, mounting heights as shown in
the drawings and as specified.
Isolate sanitary wares & accessories surfaces to prevent electrolysis due to contact with
masonry, concrete or metal surfaces.
After completion of work, protect & cover all items to prevent from damages.
8.17.3 TESTING & COMMISSIONING PROCEDURE
8.17.3.1 Pre-Commissioning Checks

Make sure that all sanitary wares are installed as per approved shop drawings and
installation is already approved by the Company.
Domestic water supply is available in order to perform the sanitary ware testing and
water pumps are in operation to maintain the system pressure.
Make the adjustment of PRV’s in order to maintain the specified working pressure in the
domestic water supply piping system i.e. for kitchen, toilets labs etc.
8.17.3.2 Testing & Commissioning Requirements
Sanitary wares shall be tested in accordance with the manufacures requirements and as
per approved water calculator for the project.
Water flow rates shall be measured as per below-mentioned baseline requirements of
PW-R1 or as per the water calculator if more credit points are targeted.
8.17.3.3 Testing & Commissioning
Flow rates for taps, shower heads, Kitchen Sink faucets, bidets and urinal shall be tested
using the stop watch and filling the measuring jug for a fixed time i.e. for one minute or
30 seconds to check that flow rates are as per specification requirements.
Three readings shall be taken and an average shall be calculated for accuracy of results.
In case the flow is higher than the required value necessary adjustment shall be made as
per supplier recommendations.
The operation of flush tank shall be checked for full and half flushing cycles.
Measurement of water volume is not required because these are already controlled by
44
Validity Rev.N.
Status
252100DJPC03054 45 of 103
EX-CO 03
the size of tank and ball valve. If required by the Company this can also be checked using
any suitable arrangement as per site condition.
Automatic taps if any shall be tested for the sensor operation from a specified distance
of hand movement and then shut off after the specified time in addition to the
measurement of flow rate.
8.18 Excavation, backfilling, and compaction for (sewage manholes, pipes,

walkways and septic tanks)
8.18.1 PROCEDURE
1. All sewerage and surface water drainage works will be carried out in accordance with
the contract specification and good practice.
Where specifications are not provided or are incomplete, the matter shall be referred back
to the Contractor for additional information.
2. Depending upon the complexity of the work, and the requirements of the PQP, a
method statement to be approved by the Contractor which shall include:
i) Proposed plant and equipment.

ii) Jointing technique.
iii) Trench support (in case of deep excavation).
iv) Manufacturer’s jointing and installation details and test certificates (where relevant).
v) Sequence of activities.
vi) Compaction method and quality of fill material.
vii) Test plan.
3. Check delivery orders and certificates against the specifications and examine marks,
labels, and condition of material and components.
4. Unload and handle materials and components with care to minimize damage and
soiling.
5. Before commencing excavation, fence or board the area of work so as to prevent
unauthorized access. Provide adequate safeguards, e.g. gangways, handrails, notices or
direction boards and lighting at night.
6. Contact local authority departments to obtain details of existing underground services.
Proper marking will be employed on the site to avoid damage to any adjacent services.
7. Provide adequate trench support to retain the sides of excavations and ensure the safe
and proper construction of works and completion of backfilling.
45
Validity Rev.N.
Status
252100DJPC03054 46 of 103
EX-CO 03
8. Spoil heaps of stacked material and vehicles to be kept at a distance of more than the
trench depth from the trench.
9. Temporary supports to excavations will be maintained in position until sufficient
backfill has been placed and compacted to ensure the stability of the sides of the
excavation.
10. Employ the proper jointing method as recommended by the pipe manufacturer.
Ensure that jointing faces are dry, clean, and free from soil or bedding particles.
11. Finalize an intermediate test plan and water testing to be done to check the water
tightness of the pipeline.
8.19 False/suspending Ceiling works
8.19.1 Examination / Preparation:

Areas scheduled to receive suspended acoustic units shall be examined for unevenness,
irregularities and dampness that would affect the quality of work.
Access provisions shall be marked as to size and location before beginning installation.
• Acoustical ceiling shall not be installed over any work including mechanical and
electrical which is required
• inspection, until inspection has been done and all work is complete.
• Layouts shall be done for inserts, clips, or other supports required to be installed
by other trades for support of acoustical ceilings.
• The ceiling area shall be measure/survey to establish the layout of acoustical units
to balance border widths at opposite edges of each ceiling.
• Less-than half-width units at borders shall be avoided and reflected ceiling plans
shall be complied with wherever possible. Acoustic Ceiling Installation Guide
8.19.2 INSTALLATION PROCESS:

• The acoustic ceiling system shall be installed as per manufacturer’s
recommendations, project specification and approved shop drawing.
• A suspension system shall be installed supported only from building members,
Hangers shall not be locate less then 150mm from each end and spaced 1.2m
maximum along each carrying channel or runner, Spacing of hangers, carrying
channels and runners with location of MEP fixtures shall be coordinated and
hangers shall splay where required to miss obstructions.
8.19.3 How to Install Suspended Ceiling
46
Validity Rev.N.
Status
252100DJPC03054 47 of 103
EX-CO 03
• Where ceilings are suspended below ductwork, piping, or other building element
which are not suitable for ceiling attachment, additional supplement framing and
supports shall be provided. Method Statement for Suspended Ceiling Installation
• Hangers shall be spaced not more than 1.2 on centers, tied to the hanger inserts
above.
• Carrying channel grid runners shall be placed 1.2m On centers tied to hangers
and leveled. Method Statement for Ceiling Works
• A channel grid shall be installed between the main channels grids, cut in flush
and secure to longitudinal channels.
• All exposed surface of acoustical ceiling unit’s level and flush with all joints
straight and true. False Ceiling Methods Around the light fixtures and other items
shall be neatly cut & fit.
• Replace damaged tiles during installation.
• Layout pattern in compliance with reflected ceiling
• approved plan.
• Ceiling suspension system leveling tolerance of
3.2mm 3.67m.
• Miter corners accurately and connect securely
8.19.3 ADJUSTING AND CLEANING:

• The exposed surface of the acoustical ceiling shall be cleaned.
• Touch-up scratches, abrasions, voids, and other defects
• in painted surfaces as per manufacturer’s
• recommendations. Method Statement for Ceiling Works
• Units which cannot be clean and repair shall be replaced.
8.20 Scaffolding and Work at Heights
• Make sure to provide protection prior to start scaffolding.

• The safety officer shall be responsible for erection and dismantling of scaffolding
works under over all supervision of main contractor’s Project Engineer and
foreman.
• All the necessary work permits shall be obtained from IOC prior to start of
scaffolding works.
• Adequate safety precautions shall be ensured by safety officer as per standard
safety procedure of IOC during the erection and dismantling of scaffolding.
47
Validity Rev.N.
Status
252100DJPC03054 48 of 103
EX-CO 03
• Proper PPE shall be worn by scaffolding operators while carrying out the
scaffolding works. At no stage the safflowers shall be allowed to put themselves
at risk.
• Safety officer will inspect all the scaffold materials to ensure that all the tubing
and fittings are free of corrosion and in good condition prior to start of work.
• The scaffolding will be structured in such a manner that it gives one working
platform with minimum three boards wide for the removal and replacement as
per site requirements. Additional bracings will be provided in the locations where
existing ground / floor is sloping.
• The scaffold will be inspected by the safety officer on a regular basis to ensure
that there are no problems with the scaffold
Type - 1
Type - 2
48
Validity Rev.N.
Status
252100DJPC03054 49 of 103
EX-CO 03
8.20.1 Material Handling and Preparation
When materials are delivered. Check delivery receipt and certificates against the
specification; examine marks and labels and the condition of materials and
components.
Materials and components are clean, undamaged, dry and enough for the work in
hand.
Tile sizes, thickness and colors are as specified.
Adhesives and grouts are as specified and are suitable for the conditions to which
the tiling will be used.
Ensure that the ready-mixed adhesive is not subjected to temperature outside the
range
given in the Manufacturer’s site work instruction.
8.20.2 Preparation of Work
Do not begin tiling work until all concealed conduits, pipes, electrical cables,
electrical boxes, etc. That penetrate the tiling have been fixed securely in position
and making good is completed.
Before fixing check that any colour and shade variations are acceptable.
Discard any tiles that are chipped or cracked Cut tiles neatly and accurately.
8.21 Installation and Fixing of Floor Tiles
Establish a datum level for the finished floor.

Tiles must be correctly positioned at the time they are placed and laid with joints.
Control the overall level of the finished floor by means of a spot check level.
Check whether the width of joints is specified before setting out or used tile spacer
for uniform width spacing.
Provide 1% slope going to floor drain.
Set out the tiling width joints of consistent width, ensuring they are horizontal and
parallel.
Grouting of the joints shall be carried out within a period of 4 hours of the
completion of the laying of the tiles so that the grout will attach itself firmly to the
bedding. Care should be taken to avoid disturbing the tiles during grouting
application.
49
Validity Rev.N.
Status
252100DJPC03054 50 of 103
EX-CO 03
Ensure that where adjoining tile surfaces are in different planes the joints are
continuous from one surface to the next.
8.21.1 Installation and Fixing of Wall Tiles
Provide a rough wall finish of plastering prior to receive wall tiles.

The established datum line should be parallel and align with the floor
layout. Ceramic wall tiles shall be fixed by bedding an approved tile grout on
cement plaster.
Tile adhesive shall be applied to the surface with a notched trowel to a
thickness of approximately 3-4 mm.
Tiles shall be pressed into the adhesive, tapped firmly into position, and
cleaned as soon as the bedding is complete.
Grouting of the joints shall be carried out within a period of 4 hours of
the completion of the laying of the tiles so that the grout will attach itself
firmly to the bedding.
Care should be taken to avoid disturbing the tiles during grouting application.
Maintain general joint width along cut edges.
Cut and fit tiling neatly around pipes, electrical boxes, etc.
8.21.2 Protection
Do not permit any traffic at all on the flooring after completion.

Provide adequate protection if heavy loads are to be moved across the flooring.
8.21.3 Cleaning
Brush off loose materials, wash with clean water and remove surplus water with
a cloth.
Treat with an appropriate acid cleaner in accordance with the Manufacturer’s
instructions.
Before applying the cleaning agent, wet the floor and remove any surplus water;
after cleaning rinse it thoroughly with clean water.
8.22 Confined Space
50
Validity Rev.N.
Status
252100DJPC03054 51 of 103
EX-CO 03
8.22.1 Scop of Work
Confined space is a term that refers to an area which is enclosed with limited access
which makes it dangerous. An example is the interior of a storage tank or inside culvert,
which workers may enter for maintenance but which is not ordinarily a habitable space.
Hazards in a confined space often include suffocation by un-breathable gases which
may be present but not visible A Confined Space is any space that has following
characteristics:
➢ It is large enough or so configured that an employee can bodily enter and perform
assigned work.
➢ It has limited or restricted means for entry of exit. Confined space openings are
limited primarily by size and location. Openings may be small in size and maybe
difficult to move through easily. However, in some cases openings may be very
large; for example, open-topped spaces such as pits or excavations. Enhance and
exit may be required from top, bottom, or side. In some cases, having to access the work
area by a fixed ladder may constitute limited or restricted entry or exit. Size or
location will generally make rescue efforts difficult. An excavation is considered a
confined space if it is more than 0.8 meter in depth.
➢It is not designed for continuous employee occupancy. Most confined spaces are not
designed for employees to enter and work on a routine basis. They may be designed to
store a product, enclose materials and processes, or transport products or substances.
Because they are not designed for continuous occupancy, frequently they will not
have good ventilation or lighting. Therefore, occasional employee entry for
inspection, maintenance, repair, clean-up, or similar task, can be difficult and
dangerous. The danger associated with entry may come from chemical or physical
hazards within the space.
A permit-required confined space is a confined space that is potentially hazardous.

Following one or more characteristics of the confined space are reported
➢ Contains or has a potential to contain a hazardous atmosphere.
➢ Contains a material that has the potential for engulfing an entrant. ➢ Has an internal
configuration such that an entrant could be trapped or asphyxiated by inwardly
converging walls or by a floor that slopes downward and tapers to a smaller cross-
section; or
➢ Contains any other recognized serious safety or health hazard. Examples of serious
safety or health hazards might include:
• Fall hazards
51
Validity Rev.N.
Status
252100DJPC03054 52 of 103
EX-CO 03
• Unguarded machinery
• Extreme heat or cold
• Steam pipes or chemical lines
• Hazardous noise levels
• Electrical hazards
• Potentially hazardous levels of dust
Types of Work Requiring a Confined Space Entry Permit in this contract are:
• Storage tanks / Sanitation Tanks
• Culverts
• Septic Tanks
• Deep Excavation etc.
8.22.3 SITE PLANNING AND PREPARATION

The Company shall define any precautions needed to carry out safely the main work
filling of the main formwork permit (hot or cold permit). In addition, the contractor shall
fill confined space entry permit reporting specific precautions to follow to ensure that all
workers involved in confined space work safely.
The Company has to ensure satisfactory preparation of the work area and verify that all
precautions considered necessary for the safe completion of the work are installed.
Preparation of a confined space, so that it can be entered safely may include
depressurizing, draining, washing out, inserting, ventilating, shutting off, blanking,
isolation or power, etc. The preparation may be carried out by a previously issued
Primary Work Permit (Cold or Hot). A marked-up P&ID will be attached to the Permit
showing isolation points-blinding, separation, etc. The following recommended work
practices are reported
1. All on site must complete CLEANTECH site safety induction.

2. Works to be supervised by CLEANTECH site management.
3. All operatives to have read and signed this Method Statement.
4. All underground services to marked and depths determined. Route of the proposed
excavation to be determined
5. Reflective Signage will be erected on the approaches to the works in accordance with
street works to an approved traffic management plan.
52
Validity Rev.N.
Status
252100DJPC03054 53 of 103
EX-CO 03
The Traffic Management plan; barriers; cones; signs; traffic signals is put in place by
a competent traffic management company. A safety at road works operator will be
present at the works zone at all times. All traffic management equipment will be in
accordance with street works. Formal inspections of the traffic management plan is
carried out twice daily.
6. Prior to excavating a permit to dig will be completed by the Approved Permit
Authorizer and signed off by the excavator drivers and ground workers; excavation
controls with respect to underground services are as follows:
• Obtain up to date exiting services drawings;
• The area is surveyed by a trained sigma location of underground services
permit authorizer using a calibrated Cat 4 +Cat & Genny Locator.
• Any existing services identified, appropriate depths ascertained and marked
on drawings
• Information communicated to operatives via the permit to dig form.
• Hand digging to take place close to services
• Special care is taken when using picks & crow-bars; they must be of
nonconductive material
• Hand tools are used within 0.5 m of a buried service
• Services are never used as hand or foot holds & are supported if exposed.
Extreme care is taken if joints are exposed.
• An emergency plan is in place should any damage occur to an underground
service.
Approved code of practice for avoiding underground services and avoiding
danger from overhead services is adhered to at all times
7. Goal posts bunting and signage erected where necessary.
8.23 Epoxy Coating Works for Floor General

8.23.1 Methodology-Epoxy Coating Works for Floor General
This methodology specifies the requirement for 2 coats of epoxy flooring in concurrence
with the manufacturer’s recommendations, requirements, and other related detail
specifications.
The working area will be barricaded and restricted from the entry of unauthorized
personnel.
It will be properly illuminated and necessary warning signs to be installed in the proper
location.
All scaffolding activities and ladders for access and egress will be erected by certified
scaffolders. All erected scaffolding access and egress will be inspected and tagged prior
to use.
53
Validity Rev.N.
Status
252100DJPC03054 54 of 103
EX-CO 03
The relevant permits are to be fully complied with by the working team prior to
commencing activity and ensure their validity.
Part mixing is acceptable as per requirements. However, once the pack is opened and not
in use this must be tightly sealed with the lid (material to be checked prior to the next
usage).
All workers to be involved in the activity will receive proper information, instructions,
training, and adequate supervision during the activity. All workers will be briefed as well
on the safe system of tasks and procedures along with the use of proper PPE and
emergency rules.
Relevant entities which might need protection include any type of work in the area
vicinity of work, service access, or discharge path.
8.23.2 Procedures-Surface Preparation

The existing area which requires refurbishment must be prepared to ensure a strong
adhesive bond between the first coat and the existing concrete area.
Clean the surface by grinding means of heavy-duty substrate grinders to remove the
previous coating, laitance, and other contamination such as oil, grease, mortar, paint
splashes, etc. (Any sharp edges, protrusions, imperfections, or surface undulations in
levels to be ground and made well by the client free of charge.)
Vacuum clean to remove the dust and other loose particles.
Before application, all surfaces must be dry and free from oil, grease, decayed matter,
moss or algae growth, and general curing compounds. All such contamination and
laitance should be removed by the use of mechanical means.
The surrounding surfaces which are not to be coated but which may be affected by the
coat application should be protected.
Fill all exposed blow holes, routed-out cracks, etc. with SIKAFLOOR PS up to a rate of
0.1 to 0.2 kg/m² to obtain a uniform surface of texture similar to medium sandpaper.
8.23.3 Substrate Pre-treatment
The concrete substrate must be sound and of sufficient compressive strength (minimum
25 N/mm2)
with a minimum pull-off strength of 1.5 N/mm2.
The substrate must be clean, dry, and free of all contaminants such as dirt, oil, grease,
surface treatments, etc.
Concrete substrates must be prepared mechanically using abrasive blast cleaning
(blasting method) or scarifying equipment
54
Validity Rev.N.
Status
252100DJPC03054 55 of 103
EX-CO 03
to remove cement laitance and achieve an open textured surface.

Weak concrete must be removed and surface defects such as blowholes and voids must
be fully exposed.
Repairs to the substrate, filling of blowholes/voids, and surface leveling must be carried
out using appropriate products from the Sikafloor, Sikadur, and Sikagard ranges of
products.
All dust, loose and friable material must be completely removed from all surfaces before
application
of the product, preferably by brush or industrial vacuum.
8.23.4 Epoxy Paint (Sikafloor 264) Implementation

SIKAFLOOR 264 is a two-part High-build Solvent Free Epoxy Coating. Suitable for use
in hot and tropical climatic conditions.
Stir separately components A and B of SIKAFLOOR 264 well with an electric mixer,
add the full contents of component B into component A, and mix with a slow-speed
mixer (300–400 rpm) for at least 2 minutes until a homogeneous mixture is achieved.
Place mixed material into a clean container, and mix again for one minute.
Prior to the application of epoxy – SIKAFLOOR 264, the surface should be thoroughly
cleaned to remove any traces of dust or other debris.
Apply the primer to the prepared surface prior to the utilization of floor putty.
Afterward, apply the epoxy mixed material by roller using the consumption of 0.25
kg/m², taking care to ensure good wetting of the substrate but avoiding puddles on the
surface. Allow drying.
Followed by the second coat of SIKAFLOOR 264 using a roller or brush at a rate of 0.25
kg/m² ensuring that the surface is fully covered and that no ponding of the material
occurs. The coat should be applied evenly over the floor surface to ensure a regular film
thickness.
The minimum interval between the coats is as follows:
Before applying layers of Sikafloor 264
Substrate Temperature Minimum Interval Maximum Interval
55
Validity Rev.N.
Status
252100DJPC03054 56 of 103
EX-CO 03
+10°C 24 hours 3 days

+20°C 8 hours 2 days
+30°C 6 hours 1 day
Freshly applied SIKAFLOOR 264 should be protected from dampness, condensation,

and water for at least 24 hours. Due to the nature of the activity, for damages on the
finished surface, rectification will be done as per the manufacturer’s recommendation
which will depend on the type of damage.
Droppings and other foreign matters on different surfaces will be removed and cleaned
immediately after the completion of each application.
8.23.5 Thickness and Application Rate

Effective Covered Area
Sikafloor PS-0.200 kg/m²
Sikafloor 264 (1st coat)-0.250 kg/m²
Sikafloor 264 (2nd coat)–0.250 kg/m²
8.23.6 Types of Damages and Remedies

High spots are to be removed by means of grinding by the use of the grinding machines.
All dust, loose and friable material must be completely removed from all surfaces before
application of the product, preferably by brush and/or industrial vacuum.
The substrate and uncured floor must be at least 3°C above the dew point to reduce the
risk of condensation or blooming on the floor finish.
Low temperatures and high humidity conditions increase the probability of blooming,
thus weather conditions should be monitored always prior to any kind of coating.
Overmixing must be avoided to minimize air entrainment, since the pot life of any kind
of epoxy is to be followed as per the technical data sheet thus the area is to be calculated
prior to mixing the material else it will lead to overconsumption or wastage.
The damaged area should be found and analyze the root cause for repair, then the area to
be repaired should be square cut and repeat the same application procedure, however,
due to material property color differences may occur.
56
Validity Rev.N.
Status
252100DJPC03054 57 of 103
EX-CO 03
8.24 BUILDING SERVICES
• SLEEVES WILL BE USED TO FACETILATE THE PIPES ENTERING OF BUILDING

SERVICES.
• THE ANNUAL SPACE BETWEEN PIPES AND SLEEVES SHALL BE FILLED WITH
NONCRACING, NON-HARDENING, WATER RESISTANT AND VERMIN PROOF
MATRIAL.
CONDUITS WILL BE EMBEDED IN THE ROOF SLAB FORMWORK FOR
ELECTRICAL AND FIER ALARM WIRING
9. Quality Assurance
• All site activities will be following the approved project quality plan and relevant
inspection test plan.
• the concerned site engineer will coordinate with the QA/QC engineer to carry out
an internal inspection for setting out , excavation and backfilling , fixing of
required reinforcing steel bars , and concrete pouring.
• All required tests will be carried out by an approved independent testing laboratory.
• Inspections and test results will be recorded in quality control forms and forwarded
to the company for review and an approval.
• Once the transit mixer arrived on site, the concrete supplier technician shall carry
out the testing and sampling of fresh concrete as per specifications.
• Scaffold inspection to be carried out where required.
10. Risk assessment:
57
Validity Rev.N.
Status
252100DJPC03054 58 of 103
EX-CO 03
Risk Assessment
MOD Water Treatment
Project:
Project
Work Description
Date of Assessment:
Building Works
Risk Assessment No:
Job Steps Hazards Impact Associated Initial Control Measures Residua

Risks Risk l
Risk
People
Equipment
Environment
Reputation
Severity
Likelihood
Risk Rate
Severity
Likelihood
Risk
1. Site Survey & • Lack of knowledge x x • Personal injury 3 3 9 • Project required induction must be provided and 3 1 3
work and experience • Property delivered for all involved persons before starting any
preparation damage. activity at site.
• All the required trainings must be delivered to all
involved persons to improve their knowledge as per
project requirements and when required.
• Persons to be at an acceptable level of experience and
certified where required.
• Adequate supervision must be available at site.
• Pre task briefing
• PTW shall be present at the site.
• MoS match with work job steps.
58
Validity Rev.N.
Status
252100DJPC03054 59 of 103
EX-CO 03
• Check all the tools and equipment pre using.
2. Leveling, • Vehicle movement x x x • personal injury 4 3 12 • Operators and equipment’s shall be 3rd party certified. 4 1 4
backfilling, and on site.
• property • Allowed only trained and qualified workers to assign
compacting • Insufficient
operator and damage jobs.
equipment failure. • Traffic accident • Explain the work sequence clearly by the job
supervisor.
• Ensure the entire worker attends the TBT before
starting work.
• Ensure by work supervisor workers follows the proper
procedure.
• Do not allow defective Abad homework tools and
equipment’s.
• Ensure all workers use PPE at the time in the site.
• Qualified and trained operators
• Adhere to the specified speed and traffic rules.
• Make sure the equipment is in good condition and
secure the load when transporting.
• Provide a fire extinguisher.
• Provide safe accesses to the workplace.
59
Validity Rev.N.
Status
252100DJPC03054 60 of 103
EX-CO 03
• Provide the flagman to control the equipment

movement.
• Maintain good housekeeping and segregate materials.
• Ensure all equipment has reverse alarm.
• Visual inspection of the equipment to make sure there is no
oil leakage.
• Ensure to have a safety dashboard with clear information for
emergence contact list and that the signs are in tow
languages (English and Arabic).
• Safety signs to be installed in the correct position for speed
limit and parking area.
• Segregate vehicles with dedicated routes and pedestrian
walkways.
• Flagman to be in the access ways to control vehicle
movement.
3. Repairing • Chemical spillages x x • Soil 3 3 9 • Store the chemicals inside the bund / dip tray to 3 1 3
concrete (using • skin contamination prevent soil contamination.
absorption/irritatio • skin irritation • Spill kit shall be in place during chemical works.
grouting
n chronic effects • Dispose used chemical containers in designated skip.
material •
• inhalation/ingestio • swallowed the Appropriate warning sign boards to be displayed.
n of chemical chemicals. • Wear appropriate PPE’s (Coverall, Helmet, Shoes,
• improper storage • eye injuries Jacket, Goggles, Gloves, etc.,) while working (overall,
eye wear respirator, chemical handling gloves etc.
• dust.
• MSDS to be referred and followed as mentioned.
•
• Conduct the TBT prior to start to start the job for all
involved personnel.
• Discuses RA mentioned points to all personnel
involved.
• Wash the hand with soap before eat / drinking.
• Do not store any food / drinking items near to the
chemical storage area.
60
Validity Rev.N.
Status
252100DJPC03054 61 of 103
EX-CO 03
• MSDS should be available at site during work
4. Pouring concrete • Equipment x x x • Skin/eye 4 4 16 • Personal engaged in concrete pouring shall be 4 1 4

movement irritation due to equipped with steel toe rubber boots PVC gloves,
• Contact with the contact with disposable coverall, safety glasses, disposable
cement/concrete. the concrete
coverall.
• • Lungs damage
Concrete splash. • Proper access to be provided to worker when concrete
• Concrete spills. • Hearing
pouring start.
damage.
• Cement dust • Rubber shoes to be used to workers engage in concrete
• Environment
• Equipment damage pouring.
defect.
/ damaging other
• If any contact happened with skin you need to wash it
utilities.
immediately with water eye wash station.
• Mechanical Failure
• Ensure MSDS is available on site and followed.
• Collision with
other vehicles, • Ensure equipment movement is separated from the
people, equipment walkways and identified.
• High noise • Equipment to move only when flagman in presence.
• Pinch point when • Use mandatory PPE and ear plug.
attaching discharge • Proper planning of activity:
chute on ready • Ensure that driver is competent and use signalman.
Mixer Truck • Comply with site speed limit 10 km/h.
• Unloading on • Inspection of equipment on daily basis
unstable ground • Ensure the operators do not start the discharging
• Rotating parts
61
Validity Rev.N.
Status
252100DJPC03054 62 of 103
EX-CO 03
• Hose whip operation until safely park position of the truck.

• Vibrating • Visual inspection of ground suitability for
mobilization of equipment
• Not to overload mixer truck.
• Avoid putting fingers into pinch points and rubber
gloves must be used.
• Ensure all rotating parts have adequate safety covers
and warning signs.
• Use anti vibration gloves.
5. Rebar • Sprains/Strains x x • Soft tissue – 2 4 8 • Use legs to lift, do not bend at the waist, team lift if 2 1 2
reinforcement back, spine needed.
• Pinch points
and formwork • Hernia • Use proper hand placement on rebar to avoid
• Cuts/Lacerations • Laceration pinching when installing rebar.
• Electricity. • Fall • Use leather gloves when handling rebar and tie-wire.
• Personnel • Trained and competent personnel shall work at height.
injuries • Ensure proper access/ egress in place.
• property • Conduct the specific TBT & discuss the RA
damage mentioned points.
• electrical shock. • Basic PPE shall be worn all time.
• All hand tools shall be inspected.
• Ensure all hand tools are free from damages.
• Inspect all power tools.
• All power tools shall be grounded.
62
Validity Rev.N.
Status
252100DJPC03054 63 of 103
EX-CO 03
6. Masonry work • Contact with x x x • electrical shock 4 4 16 • equipped with steel toe rubber boots PVC gloves, 4 1 4
and plastering cement/concrete. • Skin/eye disposable coverall, safety glasses, disposable
• Concrete splash. irritation due to coverall, Rubber shoes to be used.
• Concrete spills. the contact with • If any contact happened with skin you need to wash it
• Cement dust the concrete
• • Ensure MSDS is available on site and followed.
• Electricity (cutting Lungs damage
• Hearing • Use mandatory PPE and ear plug.
blocks)
damage. • Proper planning of activity:
• Noise
• Environment • Ensure all hand tools are free from damages.
defect. • Inspect all power tools.
• Good Ventilation
7. Painting Work • Chemical spillages x x x • Soil 3 4 12 • Store the chemicals inside the bund / dip tray to 3 1 3
• skin contamination prevent soil contamination.
absorption/irritation • skin irritation • Spill kit shall be in place during chemical works.
• inhalation/ingestion chronic effects • Dispose used chemical containers in designated
of chemical • swallowed the skip.
• improper storage chemicals. • Appropriate warning sign boards to be displayed.
• eye injuries • Wear appropriate PPE’s (Coverall, Helmet, Shoes,
Jacket, Goggles, Gloves, etc.,) while working
(overall, eye wear respirator, chemical handling
gloves etc.
• MSDS to be referred and followed as mentioned.
• Conduct the TBT prior to start to start the job for
all involved personnel.
involved.
• Wash the hand with soap before eat / drinking.
chemical storage area.
63
Validity Rev.N.
Status
252100DJPC03054 64 of 103
EX-CO 03
8. Doors and • Sharp edges x x • electrical shock 3 3 9 • Use legs to lift, do not bend at the waist, team lift if 3 1 3
windows • Noise • Hearing needed.
installation • Vibration damage. • Use proper hand placement on rebar to avoid
• Electricity. • Hand cuts. pinching when installing rebar.
• Use leather gloves when handling rebar and tie-wire.
• Trained and competent personnel shall work at height.
• Ensure proper access/ egress in place.
• Conduct the specific TBT & discuss the RA
mentioned points.
• Basic PPE shall be worn all time.
• All hand tools shall be inspected.
• Ensure all hand tools are free from damages.
• Inspect all power tools.
• Use ear plug.
9. Tiles installation • Contact with x x x • electrical shock 3 3 9 • equipped with steel toe rubber boots PVC gloves, 3 1 3
work cement/concrete. • Skin/eye disposable coverall, safety glasses, disposable
(floor and wall) • Concrete splash. irritation due to coverall, Rubber shoes to be used.
• Concrete spills. the contact with • If any contact happened with skin you need to wash it
• Cement dust the concrete
• • Ensure MSDS is available on site and followed.
• Electricity (cutting Lungs damage
• Hearing • Use mandatory PPE and ear plug.
tiles)
damage. • Proper planning of activity:
• Noise
• Environment • Ensure all hand tools are free from damages.
defect. • Inspect all power tools.
• proper Ventilation
64
Validity Rev.N.
Status
252100DJPC03054 65 of 103
EX-CO 03
10. Using scaffolds • Working at height x x • Falling from 5 4 20 • Make sure that only trained workers are using 5 1 5
to performing height scaffolds.
tasks • Falling objects • Most use full body harness above 1.8 meters of height
• Scaffold and attached it at all times to the scaffold when
collapse. working.
• Do not use scaffolds or ladders while bad weather
conditions like storm, rain, etc.
• Do not use scaffolds with RED TAG ON!
• Ensure top rail, Mid rail, & toe board is provided.
• All hand tools should be tied.
• Covers all gaps/spaces in top working platform
• Do not store materials on TWP (Top Working

Platform).
• A Competent Person assesses scaffolding daily
• A Qualified Person is one with mondo-knowledge
and training, and experience in designing and loading
scaffolds
• Planking must be able to support at least four times the
intended load.
• Avoid using defective materials such as planks with
signs of damage
• Screw jacks, supports and braces need to be fully
functional and load appropriate.
• The maximum platform overhang must not be
exceeded.
• Scaffolding must be inspected daily
• Provide appropriate training.
65
Validity Rev.N.
Status
252100DJPC03054 66 of 103
EX-CO 03
11. Confined Space • General Hazards

x x • Personal injury 2 3 6 • Authorization of starting the activity must be 2 1 2
Work • Property damage. received officially from the main contractor.
preparations for • System of permit to work must be followed 100%
the site within all the additional required systems and
documents.
• The package of the PTW with all the required
documents ( e.g., MSRA, checklists, Equipment
certificates, ...etc.) must be kept at working site
area.
• Proper monitoring and evaluation system to be
applied to make sure that all the required
documents are available, valid and in line with
project requirements.
• Prepared All Document and certifications and
make double check for that like Iraqi driving
licenses for all driver first aid certificate, etc.
• Make sure and double check for all facility special
with site like a proper rest area , cool water ,
smoking area , and regular break ( every one hour
the rest is ten minutes )
• Supervisor to obtain required Permit to Work &
66
Validity Rev.N.
Status
252100DJPC03054 67 of 103
EX-CO 03
shall be always available at site.

• Supervisor/Foreman to conduct toolbox talk and
discuss about the hazards involved in the job as per
RA.
• All activity work under the PTW system
• PPEs must be used when entering a work site
• Housekeeping-ensure routes are clear of
debris/materials
• Exit route and safe area to be discussed as part of
the pre-task briefing
• Equipment and hand tools inspection must be
conducted before starting.
• Trained and certified persons are to be allowed to
perform the task.
• Segregate vehicles with dedicated routes and
pedestrian walkways
a. Mobilization • Lack of knowledge
x x • Personal injury 3 3 9 • Project required induction must be provided and 3 1 3
of staff and experience • Property damage. delivered for all involved persons before starting
any activity at site.
• All the required trainings must be delivered for all
involved persons to improve their knowledge as
per project requirements and when required.
• Persons to be in acceptable level of experience and
67
Validity Rev.N.
Status
252100DJPC03054 68 of 103
EX-CO 03
b. Manual • Lack of awareness x • Hand cuts 2 4 8 • Involved persons shall be trained with all required 2 1 2
Handling experience and • Physical injury to training.
supervision hand palm, body • The workers should be physically & mentally
• Slip, trip and falling parts, limbs, suitable to the designated job.
hazard. muscles, and joints. • Load to be lifted shall be assessed (Weight, Size,
• Contact with • Back injuries Shape, Difficult to grasp, Sharp, hot, cold, ..etc.).
hazardous materials. • Required PPE must be worn.
• Weather Conditions • Worksite shall be kept at good housekeeping
(rain, condition.
sandstorm,…etc.). • Ensure clear vision conditions are available.
• Fall of object • Adequate supervision shall be available.
• MSDS package must be available at worksite and
all involved persons shall be familiar with.
• Required PPE must be worn.
• Involved persons shall be trained with all required
training.
• Provide adequate rest program.
• Adequate and proper resting areas must be
provided where required.
• Heat stress index to be applied and followed.
• Proper cloths shall be worn as per weather season
and conditions.
• First aid kit and first aider shall be available at
worksite.
• Avoid manual handling as possible. Prioritize
mechanical lifting.
• Load to be lifted shall be assessed (Weight, Size,
Shape, Difficult to grasp, Sharp, hot, cold, ..etc.).
• Load to be properly secured where applicable to do
so.
68
Validity Rev.N.
Status
252100DJPC03054 69 of 103
EX-CO 03
• Maximum weight is 25 kg for one person.

• Follow safe manual handling procedure.
• Use manual trolleys for lifting objects
c. Working during • Slips x x x • Personal injury 3 3 9 • Wear several layers of clothing rather than one 2 1 2
the winter season • Personnel illness thick layer to capture air as an insulator
• Cold stress
• Fire • Wear synthetic fabrics next to the skin to “wick”
• Lightning/thunder • Electrical shock away sweat.
• Rain • If conditions require, wear a waterproof or wind-
• storm resistant outer layer.
• Wear warm gloves, hats, and hoods. You may also
need a balaclava.
• Tight-fitting footwear restricts blood flow. You
should be able to wear either one pair of thick or
two thin pairs of socks.
• If your clothing gets wet at 2°C or less, change into
dry clothes immediately and get checked for
hypothermia.
• If you get hot while working, open your jacket but
keep your hat and gloves on.
• Take warm, high-calorie drinks and food.
• Insulation boots
• Must not work in thunder session
• All electric equipment must be insulated.
69
Validity Rev.N.
Status
252100DJPC03054 70 of 103
EX-CO 03
• All electrical equipment must be grounded.

• Stope working when it rains
• Ensure all equipment has a fire extinguisher.
• Ensure all equipment has a spark arrester installed.
• Provide first aid kit and designated the first aider
on site
• Speed limit inside the work site
d. Working at • Covid – 19 x x • Fever 5 4 20 • All Employees temps should be checked at main 5 1 5

current • Fatigue Gate.
worldwide/region • Dizziness • Keep at least 2m distance between the workers.
pandemics • Loss of strength • Wearing face mask
• Exhaustion • Using hand sanitizer for employees
• Attend TBT and training for COVID 19.
e. civil works using • Pinch point
x x • Personal injury 3 2 6 • (Shovel and compactor) Equipment to be inspected 2 1 2
shovel and • Unsafe equipment • Property damage and supported with
compactor hand • unsafe manual • Fall • Equipment daily inspection checklist to be
handling techniques • Soft tissue-back completed by the operator and checked by HSE
and survey tools
• Handling Sharp
supervisor and available at the equipment.
Objects
• Operators need to be 3rd part certified except the
dump truck operator
• Operators need to be trained and having valid 3rd
part
f. (H-D-P-E) liner • Slip

x x • Soil contamination 3 3 9 • Make affected workers aware of pinch points and 2 2 4
activity by using • Trip • skin irritation sharp edges
• Struck by chronic effects • Establish good housekeeping in the work area
Fusion Welding
• Pinch point • swallowed the
70
Validity Rev.N.
Status
252100DJPC03054 71 of 103
EX-CO 03
At 78ᶜc • Chemical spillages chemical • More than 25kg weight shell be lifted by 2 persons
• skin absorption • eye injuries • The appropriate number of workers should be used
• inhalation of • Soft tissue-back, to move materials. This decision may vary
chemical spine
between individuals
• improper storage • Hernia
• Wear PPE
• Laceration
• Fall • Spill kit shall be in place during chemical works
• electrical shock • Place the appropriate fire extinguisher
• No smoking policy should be implemented
• Wear appropriate PPE’s (Coverall, Helmet, Shoes,
gloves etc.
involved
• Wash the hand with soap before eat / drinking
• Make sure to check the electrical machines used in
working with TAG.
• Post warning notice so that person will not come
under the work.
• Only inspected tools must be use.
• Wear the required PPE (Long Sleeve Coverall,
double layer breathing layer gas musk paintings
spraying, specific gloves etc.).
• Obtain MSDS for the materials.
• Use specific hand gloves
• Make sure that the electrical wires are inside the
sleeve.
71
Validity Rev.N.
Status
252100DJPC03054 72 of 103
EX-CO 03
g. Access and • Slips and trips X X X • Personal injury 2 4 8 • Exit route and safe area to be discussed as part of 2 1 2
• Emergency • Property damage • pre-tas.Briefing
egress situations, alarms
• panic • Carry out toolbox meetings before start work
• Fire/explosion • Provide first aid kit and designated first aider on
site.
• In case of emergency leave the worksite and
proceed
h. Work in a • Personnel can X X • Can occur if 3 4 12 • Safe steps for working in a confined space 4 1 4
Confined • become seriously adequate • Maintain valid confined space entry certificate
space
injured if adequate ventilation/extraction • Safety signs, permanent or temporary protective
• Access is not is not maintained at barriers required installation before the start job.
provided and always all time
maintained, either • Assigned confined space watcher should be in
• Inadequate
through falls or/by contact with workers while they are working in
prolonged escape emergency
confined space.
time in the event of procedures can result
an emergency. in • The safe point for ingress/EGR should be
• Slip trip • Serious injury to identified and safe access should be provided
• collapse personnel. before starting the job.
• Failure in the
• Personal injury • PPE’s to be worn every time. If it is a vertical
planning task structure such as silos, manholes, etc., provision of
• Poor ventilation
• Narrow entrances gate protection is necessary.
• Evaluate the other alternative ways so that entry or
work in a confined space is avoided. Or modify the
confined space itself so that entry is not necessary
• Check the size of the entrance to ensure it is big
enough to allow workers wearing all the necessary
PPE and equipment(if necessary) to climb in and
out easily
72
Validity Rev.N.
Status
252100DJPC03054 73 of 103
EX-CO 03
i. Electrical • Electrocution
x x x • Personnel illness 3 4 12 • Operator to check for damaged electrical cords 4 1 4
jackhammer • Noise • Personal injury prior to use jackhammer.
• Vibration • Property damage • Ensure adequate hearing protection is worn.
work • Rotating and • Ensure equipment is maintained and in good
moving parts
condition before use do not use faulty equipment
• sharp parts
report immediately.
• Slips, Trips, and • Use equipment as per manufacturer's
falls
recommendations.
• All necessary guards & safety devices are in place
protecting workers from all moving & rotating
parts.
• Safe Working Zones are clearly defined in all
workspaces where jackhammers are used. And
protection barriers where required.
• Never run the equipment in excess
• Slip resistant flooring is encouraged in workspaces
• Ensure appropriate cleaning and housekeeping
practices are maintained to minimize the risk of
slips, trips, and falls
j. chemical • Chemical spillages • Soil contamination • Store the chemicals inside the bund / dip tray to 2 1 2
x x
materials • skin absorption • skin irritation 3 4 12 prevent soil contamination
• inhalation of chronic effects • Spill kit shall be in place during chemical works
(concrete, epoxy, chemical
• swallowed the • Dispose used chemical containers in designated
paint) • improper storage skip
chemical
• ingestion • eye injuries • Do not perform any hot work near to the chemical
works / storage area
• Place the appropriate fire extinguisher
• No smoking policy should be implemented
• Appropriate warning sign boards to be displayed
• Wear appropriate PPE’s (Coverall, Helmet, Shoes,
gloves etc.
73
Validity Rev.N.
Status
252100DJPC03054 74 of 103
EX-CO 03
• MSDS to be referred and followed as mentioned

• Conduct the TBT prior to start to start the job for
all involved personnel
involved
chemical storage area
k. Housekeeping • Slip
x x • personal 3 3 9 • Visual inspection for worksite & the equipment 1 3 1
• Trip injury(sprain- after finish work
fracture) • All relevant PPE must be used
• Back injury • During job and end of the activity must do proper
housekeeping
• Everything should be in an organized manner at
the workplace.
• Segregate these items i.e., rugs, cleaning stuff, and
water bottles, and put them into their specific bins.
74
Validity Rev.N.
Status
252100DJPC03054 75 of 103
EX-CO 03
12. HOT Work • General Hazards x x • Personal injury 2 3 6 • Authorization for starting the activity must be 2 1 2
preparations for • Property received officially from the main contractor.
the site damage. • The system of permit to work must be followed 100%
within all the additional required systems and
documents.
. • The package of the PTW with all the required
documents (e.g., MSRA, checklists, Equipment
certificates, etc.) must be kept in the working site
area.
applied to make sure that all the required documents
are available, valid and in line with project
requirements.
• Prepared All Document and certifications and make
double check for that like Iraqi driving licenses for all
driver first aid certificate, etc.
with site like a proper rest area , cool water , smoking
area , and regular break ( every one hour the rest is ten
minutes )
• Supervisor to obtain required Permit to Work & shall
be always available on site.
RA.
debris/materials
75
Validity Rev.N.
Status
252100DJPC03054 76 of 103
EX-CO 03
• Exit route and safe area to be discussed as part of the

pre-task briefing
perform the task.
pedestrian walkways
a. Working during • Slips x x x • Personal injury 3 3 9 • Wear several layers of clothing rather than one thick 2 1 2
the winter season • Personnel layer to capture air as an insulator
• Cold stress
illness • Wear synthetic fabrics next to the skin to “wick”
• Lightning/thunder • Fire away sweat.
• Rain • Electrical • If conditions require, wear a waterproof or wind-
• storm shock resistant outer layer.
need a balaclava.
should be able to wear either one pair of thick or two
thin pairs of socks.
hypothermia.
• Take warm, high-calorie drinks and food.
76
Validity Rev.N.
Status
252100DJPC03054 77 of 103
EX-CO 03

• Provide first aid kit and designated the first aider on
site
b. Working at • Covid – 19 x x • Fever 5 4 20 • All Employees temps should be checked at main 5 1 5

pandemics • Loss of • Wearing a face mask
strength • Using hand sanitizer for employees
• Exhaustion • Attend TBT and training for COVID 19.
c. Access and • Slips and trips x x x • Personal injury 2 4 8 • Exit route and safe area to be discussed as part of pre- 2 1 2
egress • Emergency • Property taps Briefing.
situations, alarms damage • Conduct toolbox meetings before starting work
• Fire/explosion • panic • Provide first aid kit and designated first aider on site.
• In case of emergency leave the worksite and proceed.
d. Electrical cords • Inadequate wiring. x x • Electrical 4 2 8 • Inspect for defects; damaged insulation/ nicks/cuts 4 1 4
and power tools • Tools that are not shock cracks and broken wires.
grounded • Burns • Proper ends- Must provide strain relief Kinks and
• Using the wrong • Fire twist- These are signs of damage.
tools • Equipment • Ensure that the plug's ground prong is in place
• overload hazard damage • Protect the cord from extreme heat or burns protect
the cord from sharp edges.
• Prevent the cord from being run over by jobsite
vehicles traffic.
77
Validity Rev.N.
Status
252100DJPC03054 78 of 103
EX-CO 03
• Ensure the cord is never suspended with uninsulated

wire.
• Keep cords & leads at least 7 feet above isles &
walkways.
• Keep out Water & Hot surfaces to prevent the
damages.
• In sure the electrical tools connection with earthling
system.
e. Generator work • Carbon monoxide x x x • Electric shock 3 3 9 • Inspect for defects. 2 2 4
• Fire • Burns • Provide adequate ventilation.
• Explosions • Shut off before refueling.
• Oil leak • Ensure the unit is properly grounded.
• Provide fair extinguisher.
• Barrier around generator area.
• Deep tray must be available.
• Emergency showdown available.
• Preparing visual checklist.
f. Grinding • Electric shock. x x x • Property 3 4 12 • Inspect for defects; damaged insulation/ nicks/cuts 1 4 4
machine • Burn damage cracks and broken wires.
• Fire • Personnel • Trained operators are only allowed to use the power
(Cutting steel rebar)
• Duct injury tools.
• flying particle • personnel • Job related hazards to be addressed through TBT.
Illness • All the power tools should have a non-latching ON
switch.
• environment
• Area to be well ventilated if required additional
impact
exhaust.
• Provide adequate ventilation.
• Ensure the unit is properly grounded.
g. Protection bored • Burn x x x • Personnel 3 4 12 • Visual inspection to be done before using the power 1 4 4
• Fire injury tools.
• Flying particle • Personnel • Authorized persons are only allowed to operate the
illness tools.
• Environment • Hot work PPE to be worn.
78
Validity Rev.N.
Status
252100DJPC03054 79 of 103
EX-CO 03
impact • Area to be clean from combustible and flammable

materials.
• Fire extinguisher to be kept near to the work area.
• The Safety Guard is properly fixed for rotating part.
• Un plug the tools from power supply when not in use
• Ensure spark habitat in place to control sparks
• Trained operators are only allowed to use the power
tools.
• Job related hazards to be addressed through TBT.
• All the power tools should have a non-latching ON
switch.
• Tools register to be maintained.
exhaust system to be provided.
• Good housekeeping to be followed.
h. welding steel • Electric shock x x x • Property 3 4 12 • All the power tolls which are used for the job to 1 4 4
sections • Burn damage inspect and tagged
• Fire • Personnel • Visual inspection to be done before using the power
• flying particle injury tools.
• environment • Authorized persons only allowed to operate the tools.
impact • Hot work PPE to be worn.
• personnel • Area to be clean from combustible and flammable
materials.
Illness
• Fire extinguisher to be kept near to the work area.
• The Safety Guard is properly fixed for rotating part.
• Un plug the tools from power supply when not in use
• Ensure spark habitat in place to control sparks
• Trained operators are only allowed to use the power
tools.
• Job related hazards to be addressed through TBT.
• All the power tools should have a non-latching ON
switch.
• Tools register to be maintained.
79
Validity Rev.N.
Status
252100DJPC03054 80 of 103
EX-CO 03
exhaust system to be provided.

• Good housekeeping to be followed.
80
Validity Rev.N.
Status
252100DJPC03054 81 of 103
EX-CO 03
13. Electrical Work • General Hazards x x • Personal injury 2 3 6 • Authorization of starting the activity must be received 2 1 2
preparations for • Property officially from the main contractor.
the site damage. • System of permit to work must be followed 100%
within all the additional required systems and
documents.
. • The package of the PTW with all the required
documents (e.g., MSRA, checklists, Equipment
certificates, etc.) must be kept at working site area.
applied to make sure that all the required documents
are available, valid and in line with project
requirements.
• Prepared All Document and certifications and make
double check for that like Iraqi driving licenses for all
driver first aid certificate, etc.
with site like a proper rest area , cool water , smoking
area , and regular break ( every one hour the rest is ten
minutes )
• Supervisor to obtain required Permit to Work & shall
be always available at site.
RA.
debris/materials
• Exit route and safe area to be discussed as part of the
pre-task briefing
81
Validity Rev.N.
Status
252100DJPC03054 82 of 103
EX-CO 03

perform the task.
pedestrian walkways
a. Manual • Lack of awareness x • Hand cuts 2 4 8 • Involved persons shall be trained with all required 2 1 2
Handling experience and • Physical injury training.
supervision to hand palm, • The workers should be physically & mentally suitable
body parts, to the designated job.
• Slip, trip and
limbs, muscles, • Load to be lifted shall be assessed (Weight, Size,
falling hazard.
and joints. Shape, Difficult to grasp, Sharp, hot, cold, etc.).
• Contact with • Back injuries • Required PPE must be worn.
hazardous
• Worksite shall be kept at good housekeeping
materials.
condition.
• Weather • Ensure unobstructed vision conditions are available.
Conditions (rain, • Adequate supervision shall be available.
sandstorm…etc.). • MSDS package must be available at worksite and all
• Fall of object involved persons shall be familiar with.
• Required PPE must be worn.
• Involved persons shall be trained with all required
training.
• Provide adequate rest program.
• Adequate and proper resting areas must be provided
where required.
82
Validity Rev.N.
Status
252100DJPC03054 83 of 103
EX-CO 03
• Proper cloths shall be worn as per weather season and

conditions.
worksite.
mechanical lifting.
Shape, Difficult to grasp, Sharp, hot, cold, etc.).
so.
b. Working during • Slips x x x • Personal injury 3 3 9 • Wear several layers of clothing rather than one thick 2 1 2
the winter season • Personnel layer to capture air as an insulator
• Cold stress
illness • Wear synthetic fabrics next to the skin to “wick”
• Lightning/thunder • Fire away sweat.
• Rain • Electrical • If conditions require, wear a waterproof or wind-
• storm shock resistant outer layer.
need a balaclava.
should be able to wear either one pair of thick or two
thin pairs of socks.
hypothermia.
• Take warm, high -calorie drinks and food
83
Validity Rev.N.
Status
252100DJPC03054 84 of 103
EX-CO 03
• Provide first aid kit and designated the first aider on
site
c. Working at • Covid – 19 x x • Fever 3 4 12 • All Employees temps should be checked at main 3 1 3
pandemics • Loss of • Wearing face mask
strength • Using hand sanitizer for employees
• Exhaustion • Attend TBT and training for COVID 19.
d. Generator work • Carbon monoxide x x x • Electric shock 3 3 9 • Inspect for defects. 2 2 4
• Fire • Burns • Provide adequate ventilation.
• Explosions • Shut off before refueling.
• Oil leak • Ensure the unit is properly grounded.
• Provide fair extinguisher.
• Barrier around generator area.
• Deep tray must available.
• Emergency showdown available.
• Preparing visual checklist.
e. Ladders using • Slip and fall x x • Injuries 3 3 9 • The ladder must comply with OSHA or other 3 1 3
hazards respective standards
• Ladder collapsing • Never use metallic ladder when working near existing
live line
• Inspect the ladder before use
• Place the ladder on firm ground
84
Validity Rev.N.
Status
252100DJPC03054 85 of 103
EX-CO 03
• Place the ladder at an angle of 75 degree

• Secure the ladder at the top
• Wear safety harness while carry out the job
• Ladder should be one meter more than the working
platform
• Do not carry tools while ascending and descending
• Do not use one ladder by two people at one time shall
be engaged for the job
• Do not use the ladder with greasy or oily hands
• Every rungs to be inspected before use
• Do not modify ladder
• Toolbox talk and Awareness training
• Do not extend length of ladder by joining two ladders
f. Electrical cords • inadequate wiring x x • Electrical Shock 4 2 8 • Inspect for defects; damaged insulation/ nicks/cuts 4 1 4
and power tools tools that are not • Burns Cracks and broken wires
grounded • Fair • Proper ends- Must provide strain relief Kinks and
• Using the wrong • Equipment twist These are signs of damage
tools Overload
damage • Ensure that the plug’s ground prong is in place
hazard • Protect the cord from extreme heat or burns
• Protect the cord from sharp edges
• Prevent the cord from being run over by jobsite
vehicles or traffic
• Ensure the cord is never suspended with uninsulated
wire
• Keep cords & leads at least 7 feet above isles &
walkways
• Keep out Water & Hot surfaces to prevent the
damages
• In sure the electrical tools connection with earthling
system
g. Use of hand tools • Homemade. x x • Personal 3 3 9 • Use The PPE. 3 1 3
• Wrong for the job. injuries • Competent people.
• Wrong size or • Proper housekeeping.
type. • Visual inspection
85
Validity Rev.N.
Status
252100DJPC03054 86 of 103
EX-CO 03
• Storage of tools. • Training.
h. Electrical • Electrocution
x x x • Personnel 3 4 12 • Operator to check for damaged electrical cords prior 4 1 4
jackhammer • Noise illness to using a jackhammer.
• Vibration • Personal injury • Ensure adequate hearing protection is worn.
work • Rotating and • Property • Ensure equipment is maintained and in good
moving parts
damage condition before use do not use faulty equipment
• sharp parts
report immediately.
• Slips, Trips, and
falls • Use equipment as per the manufacturer's
recommendations.
• All necessary guards & safety devices are in place
protecting workers from all moving & rotating parts.
• Safe Working Zones are clearly defined in all
workspaces where jackhammers are used. In addition,
protection barriers where required.
• Never run the equipment in excess
• Slip resistant flooring is encouraged in workspaces
• Ensure appropriate cleaning and housekeeping
practices are maintained to minimize the risk of slips,
trips, and falls
i. Grinding • Electric shock. x x x • Property 4 4 16 • Inspect for defects; damaged insulation/ nicks/cuts 4 2 8
machine • Burn damage cracks and broken wires.
• Fire • Personnel • Trained operators are only allowed to use the power
• Duct injury tools.
• flying particle • personnel • Job related hazards to be addressed through TBT.
Illness • All the power tools should have non-latching ON
switch.
• environment
impact
exhaust.
• • Provide adequate ventilation.
• Ensure the unit is properly grounded.
86
Validity Rev.N.
Status
252100DJPC03054 87 of 103
EX-CO 03
87
Validity Rev.N.
Status
252100DJPC03054 88 of 103
EX-CO 03
14. VRF and • Lack of knowledge x x • Personal injury 3 3 9 • Project required induction must be provided and 3 1 3
DUCTS Works and experience • Property damage. delivered for all involved persons before starting
and Mobilization any activity at site.
of staff • All the required trainings must be delivered for all
involved persons to improve their knowledge as per
project requirements and when required.
• Persons to be in acceptable level of experience and
a. Manual • Lack of awareness x • Hand cuts 2 4 8 • Involved persons shall be trained with all required 2 1 2
Handling of experience and • Physical injury to training.
(heavy/sharp supervision hand palm, body • The workers should be physically & mentally
objects) parts, limbs, suitable to the designated job.
• Slip, trip and
muscles, and • Load to be lifted shall be assessed (Weight, Size,
falling hazard.
joints. Shape, Difficult to grasp, Sharp, hot, cold, etc.).
• Fall of object • Back injuries • Required PPE must be worn.
• Potential for • Worksite shall be kept at good housekeeping
muscular injury. condition.
• cuts and crushing • Ensure unobstructed vision conditions are available.
injuries when • Adequate supervision shall be available.
carrying, lifting • MSDS package must be available at worksite and
and installing all involved persons shall be familiar with.
materials, tools • Required PPE must be worn.
and equipment • Involved persons shall be trained with all required
related to the task training.
in hand. • Provide adequate rest program.
• Adequate and proper resting areas must be provided
where required.
88
Validity Rev.N.
Status
252100DJPC03054 89 of 103
EX-CO 03
• Proper cloths shall be worn as per weather season

and conditions.
worksite.
mechanical lifting.
Shape, Difficult to grasp, Sharp, hot, cold, etc.).
so.
b. Heat Stress • Increased x x x • an inability to 3 3 9 • Drink small amounts of cool water frequently, 3 1 3
irritability. • concentrate • regardless of your activity level. Drink throughout
• muscle cramps • the day.
• Loss of
• heat rash • Replace salt and minerals. A sports beverage can
• concentration and
• severe thirst - a • replace the salt and minerals you lose in sweat.
ability to do.
late symptom • Wear appropriate clothing. Choose lightweight,
mental
of heat stress • light‐colored, loose‐fitting clothing.
tasks. fainting • Protect yourself from the sun by wearing a wide‐
• Loss of ability to • heat • brimmed hat. (Sunglasses and sunscreen —SPF 30
do exhaustion or higher—are also recommended.)
• skilled tasks or • -fatigue, • Schedule outdoor work carefully. If outdoor work
heavy work storm dizziness, • must be done in hot weather, try to limit it to
nausea, • morning hours. Limit sun exposure during mid‐day
headache, • hours. Consider rotating outdoor work schedules.
moist skin
• among your co‐workers.
• Pace yourself. Start slowly and pick up the pace.
• gradually.
89
Validity Rev.N.
Status
252100DJPC03054 90 of 103
EX-CO 03
• Monitor yourself for the signs and symptoms of

• heat‐related illness, listed below.
• Take time to cool down. Rest often in shady areas.
• A few hours in air conditioning can help you stay.
• cooler later in the heat
• Use a buddy system. When working in the heat,
• monitor the condition of your coworkers and have.
• someone does the same for you.
• Monitor those at high risk. Some people are at
greater risk than others, including people who are
overweight, people who overexert themselves, and
people with heart disease or high blood pressure, or
who take certain medications.
c. Brazing • Fume and Gas x x • Property Damage 4 4 16 • Ventilation: Use local exhaust ventilation (LEV) to 4 2 8
Copper Pipes Exposure. • Personal Injury remove fumes and gases from the workspace.
(Hot Works). • fire or explosion • Personal Protective Equipment (PPE): Wear
• Fire and Explosion.
• burns. appropriate PPE such as safety glasses, face shields,
• Burns and Heat.
• eye damage. heat-resistant gloves, and aprons.
• Eye Damage. • noise over long • Proper Storage: Store flammable and explosive
• Noise. periods. materials away from the working area.
• musculoskeletal • Training: Ensure all workers are properly trained on
• Exposure to
disorders. the equipment and understand the risks of brazing
Hazardous
Materials. • chemical burns. and soldering.
• cuts or • Fire Safety Measures: Have appropriate fire safety
• Electric Shock. measures, including access to fire extinguishers and
lacerations..
• Ergonomic • lack of ventilation. a fire safety plan.
Injuries. • ‘arc eye’ • Equipment Maintenance: Regularly maintain and
• Slips, Trips, and check equipment to ensure it’s in good working
Falls. order.
• Noise Control: If necessary, use noise control
90
Validity Rev.N.
Status
252100DJPC03054 91 of 103
EX-CO 03
• Chemical Burns. methods such as sound barriers or earmuffs to

• Cut Hazards. reduce noise exposure.
• Material Safety Data Sheets (MSDS): Ensure that
• Confined Space
Material Safety Data Sheets are available and
Hazards.
understood by all employees for all chemicals and
• Inadequate materials used in the soldering and brazing process.
Lighting. • Regular Breaks and Ergonomic Assessments:
• Molten Metal Implement a schedule for regular breaks to reduce
Splatter. fatigue and conduct ergonomic assessments to
• ensure workstations are designed to minimize strain
and repetitive stress injuries.
• Respiratory
• Workplace Organization: Keep the work area clean
Problems.
and organized. Ensure that all cables and tools are
• Mental Stress and managed to avoid a tripping hazard. Clean any
Fatigue. spillages immediately.
• UV Radiation • First Aid Kit and Training: Have a first aid kit easily
Exposure. accessible and ensure that workers are trained in
basic first aid, especially in dealing with burns and
chemical exposures.
• Electrical Safety Practices: Ensure all electrical
equipment is grounded, regularly inspected, and
maintained. Train employees on electrical safety
practices.
• Proper Handling and Disposal of Chemicals: Train
workers on handling, storing, and disposing of
chemicals used in soldering and brazing to minimize
exposure and environmental impact.
• Safety Signage and Markings: Use safety signage
and floor markings to indicate hazardous areas and
to remind workers to use PPE.
91
Validity Rev.N.
Status
252100DJPC03054 92 of 103
EX-CO 03
• Use of Screens and Shields: Utilize screens or

shields to protect against molten metal splatter and
UV radiation exposure.
• Confined Space Procedures: Implement strict
procedures for working in confined spaces,
including permits, ventilation, monitoring, and
rescue plans.
d. Ducts • Personal injury • Area to be well 1 3 2 • Good housekeeping to be followed. 1 3 1

• • Property damage ventilated if
• • Personnel illness required addional
exhaust system to
be provided.
e. Work • Poor housekeeping.

x • Injuries/ground 2 2 4 • A full house keeping need to be conducted when 2 1 2
Completion • Not closing PTW • contamination task.
• completed and make sure all material is removed
from work site.
• Communicate with IGC when task complete to be
• approved and make sure the PTW close out at IGC
office
f. Housekeeping • Slip x x • personal 3 3 9 • Visual inspection for worksite & the equipment 3 1 3
• Trip injury(sprain- after finish work.
fracture) • All relevant PPE must be used.
• Back injury • During job and end of the activity must do proper
housekeeping.
• Everything should be organized manner at
workplace.
• Segregate these items i.e., rugs, cleaning stuff, and
water bottles and put them into their specific bins.
92
Validity Rev.N.
Status
252100DJPC03054 93 of 103
EX-CO 03
( use of Epoxy paint) • Soil 1 5 5 25 • Obtain PTW prior • Wear appropriate PPE’s (Coverall, Helmet, Shoes, 1 5 1
contamination, to start the work Jacket, Goggles, Gloves, etc.,) while working
Chemical spillages, fire , skin irritation • Store the (overall, eye wear respirator, chemical handling
chronic effects , chemicals inside gloves etc.
skin absorption, swallowed the • MSDS to be referred and followed as mentioned
the bund / dip tray
inhalation of chemical , eye • Conduct the TBT prior to start to start the job for
to prevent soil
chemical, improper injuries
contamination all involved personnel
storage, ingestion, • Discuses RA mentioned points to all personnel
• Spill kit shall be in
non-compliance with involved
place during
PPE’s (Coverall, chemical works
Helmet, Shoes, • Dispose used chemical storage area
Jacket, Goggles, chemical • MSDS should be available at site during work
Gloves, etc.,). containers in
designated skip
• Do not perform
any hot work near
to the chemical
works / storage
area
• Place the
appropriate fire
extinguisher
• No smoking policy
should be
implemented
• Appropriate
warning sign
boards to be
displayed
93
Validity Rev.N.
Status
252100DJPC03054 94 of 103
EX-CO 03
94
Validity Rev.N.
Status
252100DJPC03054 95 of 103
EX-CO 03
Mandatory PPE for This Activity
FOOT HEAD HAND EYE FACE HEARING BREATHING BODY FALL HIGH
PROTECTION PROTECTION PROTECTION PROTECTION PROTECTION PROTECTION PROTECTION PROTECTION PROTECTION VISIBILITY
Prepared By Name, Last Name: Waleed Abdulsattar Job Title: Al. Eimara HSE Manager Signature: Waleed Abdulsattar Date: 13/9/2023
Reviewed By Name, Last Name: Ibrahim Ghanim Job Title: IGC HSE Supervisor Signature: Ibrahim Ghanim Date: 14/9/2023
Approved BY Name, Last Name: Ramzi Saad Job Title: IGC HSE Manager Signature: Ramzi Saad Date: 14/9/2023
95

252100DJPC03054 Exco03 95

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

252100DJPC03054 Exco03 95

Uploaded by

Copyright:

Available Formats

ENI – IRAQ

ZUBAIR OIL FIELD DEVELOPMENT PROJECT

ZUBAIR OIL FIELD

MOD WATER TREATMENT PROJECT -METHOD OF Plant

STATEMENT FOR BUILDING WORK

This document is property of eni iraq b.v.

Rev. Date Nr. of Description

MOD Water Intake and Treatment Plant projects as part of

COMPANY Eni Iraq B.V.

CONTRACTOR Iraq General Company for Irrigation Projects

SUBCONTRACTOR AL-Eimara Al-Iraqia General company

ITP Inspection and test plan

QCP Quality control plan

ITR Inspection test report

TCF Temporary construction facilities

HSE Health safety & Environment

0025600BASG10007 General specification for concrete work

4.2 National and International Standards

ACI 308 Guide to curing concrete

5.2 construction manager

5.3 Site Engineer

5.4 Site Supervisor

5.5 Site Foreman

5.6 QA/QC Engineer

5.7 HSE Manager

5.8 HSE Engineer

5.9 HSE Supervisor/Officer

5.10 Chief Surveyor

5.11 Survey Aide

record measurements manually or electronically, and peg out boundaries.

5.12 Equipment Operator

6. Equipment , tools and materials

protected, use VHF radios in case of lacking mobile signal

8.2 Leveling and compacting below the blinding level

8.3 HDPE Installation

8.3.2 Fusion Welding:

8.3.3 Extrusion Welding:

8.4 Repairing the pile heads (using grouting material):

8.5 Plain concrete:

8.6 Protect reinforcement

8.7 Building Footing Construction

8.7.3 REINFORCED COCNRETE

 Aggregates (Coarse aggregate and Fine aggregate):

• Aggregates will be used after testing and approval by Q.C. labs.

• Batching will be done by automatic batching plant having sufficient capacity.

• Addition of admixture will be ensured as specified in the approved mix design.

• Mixing will be done in a batching plant.

• After batching and Mixing, Transportation of fresh concrete will be done by

8.8 Masonry and Plastering Work

This work should be in accordance with the Project Standards:

8.8.1 Installation of Concrete Hollow Block

8.8.1.1 Basic Leveling

8.8.1.2 Installation of Concrete Hollow Block

8.8.1.3 Leveling and Plumbing Control

8.8.1.4 Installation of Rebar and wire mesh

8.8.1.5 Installation of Accessories

8.8.1.6 Concrete or Mortar Filling

8.8.1.8 Installation of Insulation Boards

8.8.2.1 Installation of Plaster Accessories

Type of Plaster Accessories

Corner / End Beads Joint Beads

Expansion Metal (Metal Lath) Plaster Board Connection Beads

8.9 Waterproofing Work