PH-60-01-D3 Inst

Doc No : PH-60-01
INSTRUMENT AND CONTROL

PHILOSOPHY Rev : D3
Page : Cover
PTT Public Company Limited
Document No.
PH-60-01
INSTRUMENT AND CONTROL PHILOSOPHY
Pongwatcha Pantakan Attaphon

D3 ISSUED FOR ITB GSP 7 21-Dec-20
rapol A. C. M.
D2 ISSUED FOR ITB GSP 7 30-Aug-20
rapol A. C. M.
D1 ISSUED FOR ITB GSP 7 20-Aug-20
rapol A. C. M.
Quality
REV. DESCRIPTION Prepared by Checked by Approved by Issued date
reviewed by
INSTRUMENT PH-60-01
AND CONTROL PTT PUBLIC COMPANY LIMITED PAGE: 2 OF 14
PHILOSOPHY ENGINEERING SPECIFICATION REV: D3
REVISION REV 02 REV D1 REV D2 REV D3 REV D4

DATE Nov 2006 Aug 2020 Aug 2020 Dec 2020
ORIG.BY Boonchai W. Pantakan C. Pantakan C. Pantakan C.
APP.BY Komgrit L. Attaphon M. Attaphon M. Attaphon M.
SIGNATURE
CONTENTS
SECTION SUBJECT
1.0 EXISTING CONTROL SYSTEM OVERVIEW

2.0 GAS-7 CONCEPTUAL DESIGN
3.0 CONTROL ROOM AND RACK ROOM
4.0 FIELD INSTRUMENT CONCEPTUAL DESIGN
PH-60-01-D3: INSTRUMENT AND CONTROL PHILOSOPHY

INSTRUMENT PH-60-01
1.0 EXISTING CONTROL SYSTEM OVERVIEW
1.1 The existing Gas Separation Plants are controlled using Yokogawa DCS
systems.
GSP-1 Centum VP R6
GSP-2 Centum VP R5
GSP-3 Centum VP R5
TANK Centum VP R5
GSP-5 Centum VP R6
GSP-6 Centum VP R5
ESP Centum VP R5
GPPP Centum VP R5
Each GSP plant has a dedicated Rack Room to house the control system
marshalling and system cabinets. Operator workstations are separate in 2
locations, Central Control Room GSP-1, 2, 3 and Central Control Room GSP5.
The Central Control Rooms also provide a semi-graphic panel for each GSP,
giving a plant overview. Each GSP has dedicated alarm and report printers, hard-
copy chart recorders for certain critical measurements, fire & gas alarm
annunciators, trip alarm annunciators etc.
The DCS systems for GSP-1, 2, 3, 5 and 6 are linked to each other and to the
engineering workstations by a dual V-NET network. In addition, they are all linked
by an Ethernet network (E-NET) to the PTT SCADA system.
The existing GSP-1, 2 and 3 have own PLC-based ESD systems for automatic
safety shutdown for each plant, together with a hard-wired relay-based system for
manual plant shutdown. The existing system is not able to provide accurate
sequence of event recording due to slow scan rate.
The instrument safeguarding systems for GSP-5 comprises of two individual

Instrument Safeguarding Systems, Emergency Shutdown (ESD) and Protective
Instrument System (PIS). The ESD system is based on solid state technology
and the PIS is a safety PLC design.
Package Unit PLC’s, Machine Monitoring System, etc. are connected to the DCS
via dual redundant serial links.
All major existing rotating equipment (e.g. GTG’s, Generator and compressors)
have machine monitoring systems. These are connected to Bentley Nevada
processing units which collect both steady-state and transient (start-up) data from
the related field instrument. The data is then transmitted to the DCS via dual
redundant serial links and transmitted to the Bently Nevada clients PC via PTT’s
Ethernet.

INSTRUMENT PH-60-01
Field instrumentation is connected using flame retardant armoured cables, routed

above ground, with certified cable glands.
2.0 GSP-7 CONCEPTUAL DESIGN
2.1 GSP-7 will be controlled by a Yokogawa Centum VP DCS System
GSP-7 (GAS SEPERATION PLANT NO.7) shall be controlled by a Yokogawa

Centum VP DCS system which is Window 10 Enterprise. The latest Yokogawa
DCS system is Centum VP R6.07.
The existing DCS systems operate on a multiple domain. Therefore, the GSP-7
shall be created as new domains and linked to the existing V-net/IP and E-net
networks (named “supervisory bus”) via “The new fiber optic (dual redundant)
and connect to the existing communication network of PTT GSP, OCS#4 and
PTTLNG, the simplify block diagram for DCS network of the GSP-7 project shown
on the drawing no. “64-3-xxxx-3700-002: Preliminary Control System
Architecture”
The followings are split of work matrix for the communication network between
the plants (see the relevance cable routed study information in the ITB);
A) Job Title: The Communication between GSP-7 and PTT GSP

Item The Material Supply and Work Scope CONTRACTOR PTT
1 New fiber optic cable (FOC) 48 core X
2 Design, support installation and cable pulling X
work
3 Patch panel, FOC spicing work, termination, X
test and certification report (both ends)
4 The communication devices such as FO X
Convertor and hard wire cables to connect
from the patch panels to the networks and
program configuration (both ends)
B) Job Title: The Communication between GSP-7 and OCS#4

work
Convertor and hard wire cables to connect from
the patch panels to the networks and program
configuration (both ends)
C) Job Title: Fiber Optic Cables between GSP-7 PTTLNG

work

INSTRUMENT PH-60-01

Convertor and hard wire cables to connect from
the patch panels to the networks and program
configuration (both ends)
2.2 Instrument Safeguarding Systems
The instrument safeguarding systems for GSP-7 Project shall comprise of

Protective Instrument System (PIS)
The PIS shall be of a safety PLC design. The PIS shall meet latest industry
standards in safety system design and as a minimum incorporate dual redundant
processor. This will provide higher reliability, minimizing spurious trips and
allowing maintenance or modify on-line. Each system shall time-stamp all events
and include a sequence-of-events recording system.
The contractor shall provide the operator stations as detail described below at
GSP-7 control room building. The preliminary layout of those consoles is
provided as FEED drawing no. “64-3-XXXX-3700-001: Control Room Layout” and
“64-3-XXXX-3700-002: Preliminary Control System Architecture”
A) Seven dual screens of the DCS operator workstations.
B) One dual screens by DCS console for Sales Gas Compressor network.
C) One dual screens by DCS console for PMS and GTGs (Gas Turbine
Generators) network.
D) One dual screens by DCS console for Fire and Gas System
E) One signal screen by PC console for communication with Large screen

for Application web (Alarm Mant.)
2.3 Plant Information Management System (PIMS)
The contractor shall provide Yokogawa PC-based Exaquantum Plant Information

Management System (PIMS) in order to provide the information to operation
management in both graphical and tabular display. The new PIMS server shall be
provided to store and manage all data from the station. The server machine shall
be industrial grade server type with redundant power supplies and CPUs and be
equipped with RAID 5 disks and high capacity storage back up system. The
capacity of the RAM. Hard disk and CPU load shall not be more than 50 percent
after the GSP-7 are in full operation. The hard disk shall be sized to
accommodate the following data:
 3 years of raw data
 5 years of hourly average
 5 year of daily averages

INSTRUMENT PH-60-01
The contractor shall provide OPC and PIMS server workstations. These
workstations shall connect to existing PTT network to allow the management,
operation support and maintenance staff to view the data of GSP-7.
All of entire GSP-7 tag names (including tag in equipment, machine or package)
shall be incorporated in PIMS database therefore the contractor shall provide
enough tag number plus 20% spare licenses.
It is contractor scope of work to provide all necessary hardware for interfacing

PIMS with GSP-7 control system and existing PTT network.
The contractor shall submit the functional design specification for PIMS to PTT for
review and approval.
2.4 Fire & Gas Detection System
Three systems shall be provided:
 Deluge system
 Fire alarm / Manual Call Point / Carbon Dioxide purge system
 Gas detection system
The main fire and gas annunciator panel shall be located in GSP-7 control room.
All necessary data shall be transmitted to the DCS via dual redundant serial
communication. The graphics on DCS and FGS Large screen shall be created to
shown the location and status of each system.
2.5 DCS network
The latest Yokogawa DCS system, the Centum VP R6.07 will be utilized for GSP-
7. The DCS of GSP-7 will be connected to the supervision domain bus system
through “Fiber Optic Cable”. Each domain shall consist of full facility such as
MMI, engineering work station and related function. The preliminary system
configuration of this system is provided as FEED drawing no. “64-3-XXXX-3700-
002: Preliminary Control System Architecture”
2.6 SCADA System
The existing DCS interfaces via a Yokogawa to a SCADA communication

network, which transmits key data to PTT headquarters in Chonburi. This system
will be utilized for GSP-7, and will need to be expanded and configured to handle
the additional data. This upgrade shall be implemented within the on-site
network, existing PTT GSP and within the system at Chonburi.
3.0 CONTROL ROOM and RACK ROOM
3.1 7 Dual Screens Operator Console for GSP-7 shall be located in GSP-7 Control
Building.

INSTRUMENT PH-60-01
3.2 The PMS master control shall be located in GSP-7 control room building.
3.3 A new control building will be located in GSP-7 overall plot plan and this building
will contain the GSP-7 Central Control Room and Instrument Rack Room, see
drawing no. “64-3-XXXX-3700-001-02: Control Room Layout”
4.0 FIELD INSTRUMENT CONCEPTUAL DESIGN
4.1 As far as possible, field instruments should be the same type as used on the
existing PTT GSP’s for commonality of spare parts. Where possible, field
instruments will be certified intrinsically safe, including instruments located in
‘safe’ areas. This will avoid the risk of an uncertified instrument being taken by
mistake from the warehouse and installed in a hazardous area. Transmitters and
control valve actuators will be foundation fieldbus type. Each loop shall contain
maximum 8 field instruments. This will provide diagnostic data to an Plant
Resource Management System in the DCS, which will advise when an
instrument needs maintenance. In this way maintenance is reduced by only
carrying out maintenance when necessary, rather than on a scheduled basis.
Transmitter for Protective Instrument System (PIS) shall be analog hardwire
signal base (4-20 mA).
The field instruments that designed as initiators in Safety Instrument Function

(SIF) shall be in 2 out of 3 configurations. The designed and installed to minimize
common failure such as independent impulse/sensing line, independent safety
PLC input card.
4.2 Minimum three dedicated desktops style PC’s shall be provided for the Plant
Resource Management System (PRM). These shall be located in control room
(computer server room), GSP-7 rack room and instrument workshop. A PRM
software application shall be provided that provides a functional Interface to the
diagnostic information available from both “Foundation fieldbus” and “Smart” of
transmitters and control valve. This application shall provide the following
functionality as a minimum:
 Remote device configuration
 Remote device calibration
 Remote diagnostics
 Device alert monitoring
 Device alert reporting / logging
 Calibration Reporting
4.3 Analyzers
Gas Chromatograph based analyser and CEMs systems shall be used, located in
field positioned analyser houses, similar to those on the existing plants. The
analysers shall transmit data to the DCS via dual redundant TCP/IP
INSTRUMENT PH-60-01
communication. The analysers shall have connected with analyser server for
transmit the data and maintenance purpose. The sampling condition for analyser
shall be “Smart Sampling system” that have online live sampling condition data
such as flow, pressure and temperature and sent information to analyser server
and DCS system.
All instruments shall be designed to satisfy the design pressure and temperature
conditions shown on data sheets or drawings. Contractor shall responsible to
review process data sheet, measurement component and identify related
sampling component during engineering phase. Any modification or change from
incorrect measurement value shall be cost of contractor
Analyzer system shall be engineered, designed and assembled in such a manner

as to perform continuous, automatic, unattended analysis in the minimum cycle
time. Single-stream analyzers are preferred over multi-stream analyzers.
Components of any analyzer subassembly that require removal for maintenance

shall be removable without having to disassemble any other components.
Example of such components include stream selection valves, sample inject
valves, filters, regulators, plug-in circuit cards and detector cells.
Field interface connections from the analyser package to internal pipe and tubing
systems shall terminate at a suitable point at the edge of the package, suitable
for overhead connection at a minimum elevation of 2 metres from local grade.
Field connections from external systems to the analyser package internal wiring
shall terminate at package edge, external junction boxes
All equipment including tubing, wiring and supports shall be installed such that
they do not interfere with the operation, maintenance or removal of the analyzers,
sampling systems and related items, with consideration also given to the possible
addition of future equipment.
Accessibility for operations and maintenance shall be one of the prime

considerations in the design and assembly of Process Analyzer Houses.
All equipment and hardware, including mounting brackets, channel supports,

hardware, nuts, bolts, flat washers, lock washers, spring-nuts, tubing/piping/
conduit clamps, screws, etc., shall be stainless steel or corrosion resistant, unless
specifically identified otherwise in the drawings. This also applies to equipment,
components and devices.
All sample-wetted parts shall be suitable for process fluid and conditions to be
analyzed. Unless otherwise specified all sample-wetted part and fittings used
shall be AISI 316 stainless steel, preferably using Imperial sizes.
Calibration and carrier gas shall be supplied in sufficient quantity for 6 months
operation, with the best available uncertainty for commercial operation and
traceable to international standards. The carrier gas shall be supplied with
standby cylinders, ready for use, with automatic transfer valve to switch over
when the pressure is low, including redundant filter. The use of helium gas is
prohibited.

INSTRUMENT PH-60-01
Gas cylinders shall be located at grade along the side of the analyzer house, on
concrete pads. The cylinders shall be clamped in bottle racks with a suitable sun
shelter. The structure and canopy shall be stainless steel. The cylinders shall be
easily accessible to allow easy disconnection and removal. Cylinder racks shall
be located at a safe distance from any process pumps/compressors or any other
hazardous process equipment.
Connections to all gas cylinders/bottles shall be via flexible stainless steel tubing
to facilitate their removal and replacement. Dual pressure reducing stations shall
be provided with pressure gauges and changeover facilities for all validation gas
cylinders at the analyzer house.
Analysers that are intended for environmental/pollution control or Continuous

Emission Monitoring System (CEMS) shall be provided with the specifications
and performances meet the requirements as specified by the local
environmental/pollution control authority and local codes.
The acceptance of the CEMS system is subjected to approval by the authority.

Sample probes for CEMS should be selected and designed with the consultation
of the CEMS VENDOR and shall comply with local regulations.
Pollutant monitoring range and drift limits shall be determined by the permit
requirements and applicable local code specified by the environmental/pollution
control authority.
4.4 Machine Monitoring System
For the purposes of machinery condition monitoring, machines are classified into
four categories as shown in the following table and the contractor shall provide
the system accordingly.
ONLINE
OFFLINE
TYPE OF MACHINE NON WITH
CONTINOUS (Portable)
CONTINOUS PROTECTION
CRITICAL MACHINE YES YES
COMPRESSORS & DRIVER
GAS TURBINES
GENERATORS
TURBO EXPANDERS
AMINE PUMPS AND
RECOVERY TURBINES
HOT OIL PUMP
ELECTRIC MOTORS WITH
JOURNAL
BEARINGS
GEARBOXES
VOITH VARECON COUPLINGS
MACHINES WITH JOURNAL
BEARINGS

INSTRUMENT PH-60-01
ONLINE
OFFLINE
TYPE OF MACHINE NON WITH
CONTINOUS (Portable)
CONTINOUS PROTECTION
ESSENTIAL MACHINE1 YES YES YES
FANS
FAN MOTORS
PROCESS PUMP*
ESSENTIAL MACHINE2 YES NO YES

OTHER PROCESS MACHINES
UTILITY MACHINES ≥ to15 kW
SUBSYSTEMS OF CRITICAL
MACHINERY
NON ESSENTIAL MACHINE NO NO NO YES

UTILITY MACHINES < 15KW
Table 1 Types of Machines
PROCESS PUMP* mean by those process pumps which their potential risk can
cause tier 1 process safety event as defined LOPC threshold quantity in the latest
revision API RP754 or greater than 500 kg of flammable gas leakage. Worst
scenario link mechanical seal breakdown shall be considered in quantity
calculation.
Transducer arrangements per type of machine are indicated in the following table
TYPE OF MACHINE TRANSDUCER ARRANGEMENT
CRITICAL MACHINES
Gas Turbines Proximity probes 2-X, 2-Y, for each radial bearing, 2-Z
for each thrust bearing and key phasor. Three
accelerometer measuring point per casing.
Others Proximity probes 1-X, 1-Y, for each radial bearing, 2-Z
for each thrust bearing and key phasor. Three
accelerometer measuring points per casing.
ESSENTIAL MACHINE 1
Air coolers 1 accelerometer for the fan bearing, 1 accelerometer for
the motor casing
ESSENTIAL MACHINE 2 Accelerometers, 1-X for the motor casing, 1-X for the
pump casing. Where the machine is a "between
bearings" design an additional probe shall be provided
on the driven machine.
NON ESSENTIAL MACHINES No permanent probes.
Table 2 Transducer arrangements

INSTRUMENT PH-60-01
4.4.1. Critical Machines
The contractor shall provide the Bentley Nevada 3500 rack system
segregated on a machine by machine basis, to interface to field
transducer. The Bently Nevada system shall interface to the machinery
control system (PLC, DCS or PIS) to provide the required indication,
alarm and trip functions. If the Bentley – Nevada system is connected
directly to a machinery control PLC then all vibration and monitoring
signals shall be repeated to the DCS for indication.
The Bently Nevada 3500 system shall be interfaced via Bently Nevada
Transient Data Interface (TDI) modules to form the machine monitoring
network.
The machine monitoring data shall be linked to the DCS via dual
redundant serial cable to give the necessary indication.
Each of the Transient Data Interface (TDI) modules shall be networked

using a 10 Base –T hub/switch connection.
The contractor shall provide a Bently-Nevada “System 1 Condition

Monitoring Software” data acquisition and management system located
at instrument rack room to provide full analysis of all machinery data.
And shall provide all tag licences plus 20% spare. This system is
provided with the following modules: Data Acquisition, Display and
Configuration, Database (SQL Server) DDE Exporter/Importer, OLE
Automation Exporter.
4.4.2. Essential Machines.
A separate Bently-Nevada “System 1” server shall be provided that shall

be connected to a Bently-Nevada 3500 system for monitoring the
category 1 essential machines and also via Signal Processing Adapter
(SPA) cards to the transducers installed on the category 2 essential
machines. This system shall be provided with the following modules:
Data Acquisition, Display and Configuration, Database (SQL Server)
DDE Exporter/Importer, OLE Automation Exporter. This server shall be
connected to the existing machinery monitoring ethernet network.
4.4.2.1. Essential Machines category 1
These machines shall be monitored continuously by

accelerometers connected to a Bently-Nevada 3500 system.
The 3500 system shall send trip signals to the Protective
Instrument system for machinery protection purposes and to the
“System 1” server for machinery analysis. Transducers shall be
installed to monitor the fan bearing housing and the motor
casing vibration. Additional data may be collected using a
Bently-Nevada “Snapshot” portable data collection and analysis
unit.

INSTRUMENT PH-60-01
4.4.2.2. Essential Machines category 2
Each machine in this category shall be fitted with permanent

vibration transducers to monitor pump and motor casing
vibration. These transducers shall be connected to the SPA
cards on the “System 1” server in a multi-drop configuration.
Additional data may be collected using a Bently-Nevada
“Snapshot” portable data collection and analysis unit.
4.4.3. Non Essential Machines
Vibration measurements shall be taken by a Bently-Nevada “Snapshot”

portable data collection and analysis unit. This data shall be downloaded
to the “System 1” server for machinery analysis purposes.
The machinery monitoring network shall be connected to the DCS

ethernet network via a network switch to allow data to be transferred
between the two systems.
4.5 Metering Skids
The metering station is defined as the location of the metering system including
the flow computation device, ticket printer, metering supervisory computer.
Signals from flow meters and field instruments which are installed in the field and
connected to the computation device to provide the signals required for flow
calculation and printout the ticket via the printer.
The metering system may provide flow signal data, metering system status and
fluid properties to the DCS via a communication link. The critical alarms from the
metering system shall be provided to the DCS
The metering system shall be designed, manufactured, tested, and documented

to meet all requirements for custody transfer as specified by the requirements of
the relevant local authority or other regulatory body. Once installed and ready for
commissioning the metering system shall be certified for custody transfer
measurement by the local authority or other regulatory body.
At least as the following metering skids system shall be provided for the GSP-7
as below table.
TAG DESCRIPTION TYPE COMPLY

Custody Meter AGA 9
3701-Y-001 Feed Gas Fiscal Metering
(USM) OIML R137 Class 0.5
Custody Meter AGA 9
3706-Y-001 Sale Gas Fiscal Metering
(USM) OIML R137 Class 0.5
Custody Meter AGA 9
3703-Y-001 Ethane Metering Skid
(Coriolis) OIML R137 Class 0.5
Custody Meter API MPMS 5.6
3705-Y-001 Propane Metering Skid
3705-Y-002 LPG Metering Skid

INSTRUMENT PH-60-01
TAG DESCRIPTION TYPE COMPLY

3705-Y-003 NGL Metering Skid
Custody Meter AGA 9
3700-Y-001 Ethane Metering Skid
3700-Y-002 Propane Metering Skid
3700-Y-003 LPG Metering Skid
3700-Y-004 NGL Metering Skid
However, the contractor scope shall be provided the metering to cover all of the
requirement in the master P&ID.
The contractor scope of work shall include design, fabrication, inspection, testing,
and supply of documentation, delivery of the complete metering system including
instrumentation, flow computer control panel and site supervisory installation,
commission works and start up, on-site proving and process permit to use
custody meter with Thailand excise.
The contractor shall prepare a detailed specification for the microprocessor

instrumentation and programming software. The supplier shall be required to
prepare the control panel to interface metering information to DCS both GSP-7
and Existing PTT GSP. More over for Feed and Sale Gas metering shall be
provide serial link to Chonburi SCADA system.
The measurement system shall be capable of measuring the full range of

planned quantities of hydrocarbon liquid through the measurement system. The
flow rate in each meter run shall not exceed limits, which result in total
uncertainty exceeding the uncertainty limits for the system
The measurement system shall be designed for continuous measurement of all

expected flow rates
Field instruments such as PT, TT, TG, PG and Coriolis liquid flow meter shall be
supplied with factory calibration certificate and perform on-site calibration before
commissioning. Flow meter for gas service shall be calibrated and certified with
third party before service.
The contractor shall supplied the AMR (Automated Meter Reading System) for all
metering both GSP-7 and Existing PTT GSP. The new AMR system shall be
connecting with the existing AMR system via PTT Intranet and Cellular. The
contractor shall provide design, supplied and fabrication for the new AMR
including any modification on AMR system in existing PTTGSP.
4.6 Equipment packages
Compressors and other large packages will be controlled and monitored by

Vendor package supplied PLC‘s. The instrumentation and control equipment
shall be designed follow ES-60.03 (Package Instrumentation Specification). All
data will be transmitted to the DCS via dual redundant serial link and shall be

INSTRUMENT PH-60-01
stored in Plant Information Management System (PIMS). The Anti-surge control

system shall be “CCC” and designed according to ES-60.13 (Master
Performance, Load Sharing and Anti-Surge Controllers Specification)
4.7 OCS#4 Flare Package
The scope of work to demolish and modify an existing flare stack of OCS#4 shall
be finalized by CONTRACTOR based on conceptual design from PTT.
The Demolition of existing OCS#4’s Flare header and Flare structure

CONTRACTOR is responsible to verify OCS#4 information.
The CONTRACTOR shall provide the additional control system, field Instrument
devices, new signal cables, installation accessories based on project
specification requirement and wire the control signals from OCS#4’s new flare
which will locate in the GPS#7 area, to the existing OCS#4’s central control
system, including verify and add the necessary hardware and software,
terminate, test and modify the DCS graphic, the new flare system shall ready
before switching from the old flares to the new flare and continue service within
the short period up-to the execution plan in the construction phase, the design of
the conceptual control shall similar to the existing.
4.8 Instrument Cabling
All instruments will be connected using armoured cable with certified cable
glands. These cables shall be flame retardant and vermin resistance. These
cabals shall be complied with related IEC standard. All cables entries from field to
the building shall be installed through multi-cable transit system (Frame, Sealing
block module)
Network (data highway) cabling from GSP-7 Rack Room to the PTT GSP main
Control Room shall use dual (redundant) fiber optic cables following different
routes where possible.
Serial link connections will generally use 2 x single armoured fibr-optic cables for
dual redundant communication.
All shutdown valves (SDV or XV or XSV) and blowdown valves (BDV) shall have
manual reset push button locally at the valves.

PH-60-01-D3 Inst

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Doc No : PH-60-01

INSTRUMENT AND CONTROL

PTT Public Company Limited

INSTRUMENT AND CONTROL PHILOSOPHY

Pongwatcha Pantakan Attaphon

REVISION REV 02 REV D1 REV D2 REV D3 REV D4

1.0 EXISTING CONTROL SYSTEM OVERVIEW

PH-60-01-D3: INSTRUMENT AND CONTROL PHILOSOPHY

1.0 EXISTING CONTROL SYSTEM OVERVIEW

The instrument safeguarding systems for GSP-5 comprises of two individual

PH-60-01-D3: INSTRUMENT AND CONTROL PHILOSOPHY

Field instrumentation is connected using flame retardant armoured cables, routed

2.0 GSP-7 CONCEPTUAL DESIGN

2.1 GSP-7 will be controlled by a Yokogawa Centum VP DCS System

GSP-7 (GAS SEPERATION PLANT NO.7) shall be controlled by a Yokogawa

A) Job Title: The Communication between GSP-7 and PTT GSP

B) Job Title: The Communication between GSP-7 and OCS#4

C) Job Title: Fiber Optic Cables between GSP-7 PTTLNG

PH-60-01-D3: INSTRUMENT AND CONTROL PHILOSOPHY

Item The Material Supply and Work Scope CONTRACTOR PTT

2.2 Instrument Safeguarding Systems

The instrument safeguarding systems for GSP-7 Project shall comprise of

A) Seven dual screens of the DCS operator workstations.

E) One signal screen by PC console for communication with Large screen

2.3 Plant Information Management System (PIMS)

The contractor shall provide Yokogawa PC-based Exaquantum Plant Information

 3 years of raw data

 5 years of hourly average

 5 year of daily averages

It is contractor scope of work to provide all necessary hardware for interfacing

2.4 Fire & Gas Detection System

Three systems shall be provided:

 Fire alarm / Manual Call Point / Carbon Dioxide purge system

 Gas detection system

2.5 DCS network

2.6 SCADA System

The existing DCS interfaces via a Yokogawa to a SCADA communication

3.0 CONTROL ROOM and RACK ROOM

PH-60-01-D3: INSTRUMENT AND CONTROL PHILOSOPHY

4.0 FIELD INSTRUMENT CONCEPTUAL DESIGN

The field instruments that designed as initiators in Safety Instrument Function

 Remote device configuration

 Remote device calibration

 Device alert monitoring

 Device alert reporting / logging

Analyzer system shall be engineered, designed and assembled in such a manner

Components of any analyzer subassembly that require removal for maintenance

Accessibility for operations and maintenance shall be one of the prime

All equipment and hardware, including mounting brackets, channel supports,

PH-60-01-D3: INSTRUMENT AND CONTROL PHILOSOPHY

Analysers that are intended for environmental/pollution control or Continuous

The acceptance of the CEMS system is subjected to approval by the authority.

4.4 Machine Monitoring System

PH-60-01-D3: INSTRUMENT AND CONTROL PHILOSOPHY

ESSENTIAL MACHINE2 YES NO YES

NON ESSENTIAL MACHINE NO NO NO YES

Table 1 Types of Machines

NON ESSENTIAL MACHINES No permanent probes.

Table 2 Transducer arrangements

PH-60-01-D3: INSTRUMENT AND CONTROL PHILOSOPHY

4.4.1. Critical Machines

Each of the Transient Data Interface (TDI) modules shall be networked

The contractor shall provide a Bently-Nevada “System 1 Condition