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Basis Engineering Design
Data (BEDD) Rev : D2
Page : Cover
Document No.
ES-99.00.05
ES-99.00.05 BEDD_D2
PTT PUBLIC COMPANY LIMITED
ES-99.00.05
ES-99.00.05 BEDD_D2
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CONTENTS
SECTION SUBJECT
1.0 General
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1.0 GENERAL
The plant will be constructed in the location near PTTLNG Terminal 1, Map Ta
Phut Industrial estate in the Rayong province.
2.1.4. The System of measurements shall be SI units to ISO 31 and ISO 1000. For
details see attachment A.
2.2 Applicable Codes, Standards, Government Acts, and Local Authority Regulations
2.2.2 Government Acts, Regulations applying on general basis refer to ES-91.04 HSE
Legislation.
2.2.3 Design and construction shall conform to the latest edition of the basic codes
and/or regulations listed in Project Specification.
Area of conflict between relevant code and standard shall take the following order
of precedence to determine the actual requirements.
2.2.5 The Design Life of Equipments. Design life shall be in accordance with the
following;
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Equipment Life
Note 1: Corrosion allowance for non corrosive, carbon steel and low alloy heat
exchangers shall be 3.0 mm (TEMA Class R)
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2.3.1 Wind
Notes:-
1. For gas turbines
2. For electrical equipment
3. For normal min temperature design case.
Mean Maximum 93 %
Mean Minimum 51 %
Extremes Minimum 17 %
2.3.4 Rainfall
2.3.5 Snowfall-none
2.3.8 Atmosphere
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2.4 Utilities
2.4.1 Water
Operating Conditions
Quality
pH 6.0-9.0
Turbidity Max. 10.0 NTU
Electric Conductivity Max. 136 microsiemens/cm
Total dissolved solids Max. 132 mg/l
Alkalinity
Alkalinity - Phenolphthalein 0 mg/l CaCO3
Alkalinity - Total 50 mg/l CaCO3
Chloride Max. 18 mg/l Cl
Calcium Max. 20 mg/l Ca
Magnesium Max. 1.5 mg/l Mg
Hardness Max. 56 mg/l CaCO3
Organic-N Max. 1.3 mg/l N
Ammonia-N Max. 0.4 mg/l N
Phosphate Max. 0.23 mg/l P
Sulfate Max. 35 mg/l SO4
Nitrate Max. 1.5 mg/l NO3
Dissolved SiO2 Max. 19.5 mg/l
Dissolved oxygen Max. 8.6 mg/l
BOD Max. 4 mg/l
Iron
Iron - Dissolved 0 mg/l Fe
Total Max. 0.6 mg/l Fe
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Operating Conditions
Quality
pH 6-9
Turbidity < 0.1 NTU
Electrical Conductivity ≤5 s/cm
Total Dissolved Solid ≤ 0.6 mg/l
Sodium ≤3 mg/l
Potassium ≤3 mg/l
Total Iron ≤ 0.6 mg/l
Cu ≤ 0.05 mg/l
Silica ≤ 0.2 mg/l
Resistance Chlorine Nil
Chloride ≤1 mg/l
Operating Condition
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Operating Conditions
2.4.4 Air
Operating Conditions
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Operating Conditions
2.4.5 Nitrogen
Operating Conditions
2.4.6 Fuel
Supply source: GSP 7 Sales gas header or OCS4 Sales gas header
User: Gas Turbine fuel system
Operating Conditions
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Pressure, bar g. 61
Temperature C 77
Supply source: MP fuel gas system or HP off-gas from AGRU or Flash gas from
Feed Gas Chilling Unit or Regen Gas from Dehydration Unit or
Overhead vapour from Fractionation Unit.
User: Hot oil burners fuel gas skid, Regenerative Thermal Oxidizer
(RTO), and flare purge/pilot.
Operating Conditions
Source: GSP 7 dedicated Hot Oil with Heat Recovered from GTGs and
Hot Oil Burners (direct fire)
Operating Conditions
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Operating Conditions
2.5.1.1 Shell and Tube exchangers shall be designed in accordance with Engineering
Standard ES-20.21 Heat Exchanger.
2.5.1.3 The limitation on removable bundle diameter shall be: 1600 mm.
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2.5.2.2 The design air inlet temperature shall be 40 oC dry bulb unless specified
otherwise on the Process Datasheet.
2.5.2.4 Fans shall be forced draft type unless specified otherwise on the Process
Datasheet.
2.5.2.5 The preferred tube lengths for Air Coolers shall be 9144 mm or 12195 mm.
2.5.2.6 The preferred tube sizes for air coolers shall be as API661 or other.
2.5.2.9 Minimum requirement of structure column size and quantity shall be H200, 6
columns per bay or H200, 4 columns per bay provided vibration is designed in
accordance with Engineering Standard ES-20.22, Air Cooled heat exchanger.
2.5.3.1 Waste Heat Recovery Unit shall be designed in accordance with Engineering
Standard ES-20.14 Waste Heat Recovery Unit.
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2.6.3.2 Engineering Standard ES-20.05 Spherical Storage Tanks shall be applied for
Spherical Storage Tank design.
Type & size, capacity, maximum uplift and lateral resistance shall be refer to Soil
Report.
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Strom Drainage
Sanitary Sewer
2.7.3.5 Sewer pipe shall be designed in accordance with Engineering Standard ES-40.13
Drainage Design.
Oily [ ] [ ]
Sanitary [ ] [ ]
Chemical [ ] [ ]
Other [ ] [ ]
2.7.4.1 Waste water from Deminerization water system and Raw water filtering system
shall be treated to meet PROJECT SPECIFICATION by Waste treatment
facilities.
2.7.5.2 High Point of Paving (HPP) for different areas is to be determined by the
CONTRACTOR based on survey data and requirements for access and drainage
of site. HPP shall be referenced to the PTT Plant Datum and agreed with PTT.
Plant design elevation shall be considered as high point of paving and equal to is
0.000 m.
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2.7.5.3 Minimum height for top of foundations above high point of paving shall be per
Engineering Standards ES-40.12 Specification for Road and Paving.
b) Deleted
2.7.6.3 Pipe supports shall be in accordance with Engineering Standard ES-50.01 Piping
Supports.
2.7.7 Buildings
2.7.7.2 Air conditioning shall be provided for the control house, substation, Analyser
houses, Laboratory and Muti-purpose facility building.
2.7.7.3 Pressurising is required for the substation, control building and Analyser houses
2.7.8 Security
2.7.8.1 Perimeter fencing type chain link diamond mesh or wire net fence mesh shall be
provided. “For wire net fence mesh type, CONTRACTOR shall submit details to
PTT/Consultant for approval”
2.7.8.3 Security guard house shall be provided including security facility e.g. ID card
identification machine etc. Main gate with traffic shall be polished stainless steel
sliding gate.
2.7.9 Road shall be design per requirement specified in ES-40.12 Specification for
Road and Paving.
2.8 Piping
2.8.1 Piping shall be designed in accordance with the edition plus Addenda of the
ASME/ANSI Code for Pressure Piping: Chemical Plant and Petroleum Refinery
Piping, ASME/ANSI B31.3 and other sections which apply as listed below in
remarks:
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ASME/ANSI B31.3 requires the designer to identify those lines subject to severe
cyclic conditions. These conditions exist where SE exceeds 0.8 SA and the
equivalent number of cycles exceeds 7000; or where other conditions will produce
an equivalent effect.
2.9 Instrumentation
2.9.1 Instrumentation and Control Systems will be furnished in accordance with Piping
and Instrument Diagrams. Instrument standard shall be in accordance with
Engineering Standard ES-60.01 Instrument General specification
Advanced Control/Optimisation
By: [ ] Client
[] EPC Contractor
[] Data Logging
[] Computer Supervisory Control
[] Microprocessor facilities
used for:
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Note: - DCS shall be designed for future addition of Advanced Control System
Auxiliary devices
Printers
[ ] Alarm Logging
[ ] Data Logging
[ ] Other
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[ ] Field Switches
[ ] Trip Amp Generated
[] Microprocessor Generated
[ ] Field Switches
[ ] Trip Amp Generated
[] Microprocessor Generated
2.9.7 Analysers
Analyser Location:
Manufacturer-Supplied Instrumentation
[] Supplied to Engineering Standard ES-60.01 Instrument General
Specification
[ ] Other
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The type chosen shall be the type used for routine applications.
Cable routing
ISBL [] [ ] [] [] [ ]
OSBL [] [ ] [] [] [ ]
Cable Types
ISBL: - Armoured
OSBL: - Armoured
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2.10 Electrical
2.10.1 General requirements for electrical equipment, materials and design shall be in
accordance with Engineering Specification for Electrical and Telecommunication
System.
2.10.2.3 The power source location at the battery limit shall be refer to ES-70.01.
2.10.2.7 Generally, the ISBL systems Voltage Levels and System Design Data shall be
designed, performed, operated and utilized as specified in ES-70.01 section 2.0
system design.
2.10.4.1 Service
2.10.4.3 Area Classification and minimum required type of Protection for equipment in
Hazardous Areas shall be designated as ES-70.01 section 1.3 Hazardous Area.
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2.10.4.7 Soil Characteristics such as Soil Temperature, Soil Thermal Resistivity and Soil
Resistivity shall refer to Soil report.
Type Location
Insulation for hot piping and equipment shall be in accordance with ES-92.01 Hot
Insulation.
Insulation for cold piping and equipment shall be in accordance with ES-92.02
Cold Insulation.
2.11.4.1 External heating for piping and equipment shall be electric tracing as specified on
Piping and Instrument diagram.
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2.11.5.1 Piping and equipment operating at or above 60oC shall be provided with insulation
guards for personnel protection where accessible.
2.11.6 Fireproofing
2.11.7 Painting
2.11.7.1 Painting for all piping, equipment structures and all externals shall be in
accordance with Engineering Standard ES-92.06 Painting. (included internal
painting prior to internal lining of WHRU, Stack. Linings of internals are
excluded)
2.11.8.1 Coating and wrapping of underground steel pipe shall be in accordance with
Engineering Standard ES-92.07 Cathodic protection of Onshore and buried pipe.
2.11.9 Galvanising
Galvanising of iron and steel items shall be accordance with ES 40.8 Structural
Steel Fabrication and Erection.
2.12.1.1 Deleted.
2.12.1.3 A foam system shall be provided in accordance with Engineering Standard ES-
90.03 Fire and Gas Specification.
2.12.1.4 Sprinkler systems shall be Water Spray systems are covered in the Fire and
Gas Detection and Protection Specification ES-90.03.
2.12.1.5 Detection, Alarm and Control Systems shall be provided in accordance with
Engineering Standard ES-90.03 Fire and Gas Specification.
Fire and Safety Display System in process area shall be centralised in GSP 7
CCR. Fire and Safety Display System for product storage shall be centralised in
GSP 7 CCR.
2.12.2.1 Blowdown and flare facilities shall be provided. Flare should be smokeless design
in accordance with PH-10-05
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2.12.2.4 Relief valves handling hydrocarbon vapour shall be vented to a closed relief
system.
2.12.2.5 The liquid relief system shall be combined with the vapour relief system.
2.12.2.6 The allowable ground level radiation shall be 4.73 KW/m2 (solar not included).
2.12.2.7 The air pollution control requirements shall be in accordance with Engineering
Standard ES-91.03 Environmental Specification.
2.12.3.1 Warning lights for aircraft shall be provided on the following tall structures:
Safety showers and eye wash stations (fountain type) shall be provided by
CONTRACTOR in accordance with ES-90.04 Personnel Protection and ES-
50.05 Piping Layout
Amine loading
Hot Oil loading
Chemical loading (e.g. NaOH, HCl, Ammonia)
Waste disposal
Note: 200 liter drums loading facility shall also be provided for all above systems.
2.13.4.1 N/A
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2.13.5.2 The facilities required are as identified on P&IDs and Piping Layout drawings.
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UNITS OF MEASUREMENT
The units of measurement to be used on this project are the International System of units (SI),
except for the rating and sizing of piping and equipment nozzles where pound-inch units shall
be used.
Length kilometer km
Meter m
Millimeter mm
Time Year y *
Day d *
Hour h *
Minute min *
Second s
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Force Newton N
Stress Megapascal MPa
(1 pa=1N/m2) *
Hardness - N/mm2
Pressure
Flow
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Absolute viscosity cP
Voltage volt V
Moment Nxm
Notes
2. Further units outside the SI can be agreed upon after consultation with PTT.
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MP FUEL GAS
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LP FUEL GAS
Remark: Components and LHV to be confirmed by DEC based on HP off-gas information from
licensor of AGRU and final LP Fuel gas demand.
Remark: Components and LHV to be confirmed by DEC based on HP off-gas information from
licensor of AGRU and final LP Fuel gas demand.
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LNG
Source: PTTLNG
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