PT Waterindo Technologies Partners

Komplek Rukan Sunter Permai

Blok B No. 9, Jl Danau Sunter Utara
Jakarta Utara 14350 - Indonesia
Tlp : 021 2938 4851

To PT Balikpapan Enviromental Services BASIC ENGINEERING DESIGN Date 3/8/2024

Address Balikpapan, Kalimantan Timur IPAL Cap 100 CMPD
PIC

1. Inlet Specification 2. Regulation

Permen LH No 5 Tahun 2014
No Karakteristik Sat Unit
Golongan 1
1 Flow 100 m3/day
4.17 m3/hour
2 pH 4 -
3 TSS (Total Solid Suspended) 800 mg/L
4 COD (Chemical Oxygen Demand) 6000 mg/L
5 BOD (Biological Oxygen Demand) 3000 mg/L
6 NH3 (Ammonia) 50 mg/L
7 FOG (Fat, Oil & Grease) 100 mg/L
8 Total Coliform 160000 MPN
9 Additional
10 Additional
Asumsi 6 Jam Operasional

3. Material Balance
Process BML
Anaerobi
Aerobic Chemical Tertiary Sand & Intermedi
Karakteristik Sat Unit Grease Equalizat Feeder Anaerobi c Anoxic Aeration Buffer Ultra P 5 Th
DAF Sediment Treatmen Sediment Carbon ated
Trap ion Pond c Pond Sediment Pond Pond Tank Filtration 2014
ation t ation Filter Tank
ation
Flow 100 m3/day 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
4 m3/hour 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
pH 4 - 4 4 8 7 7 7 7 7 7 7 7 7 7 7 7 6-9
TSS (Total Solid Suspended) 800 mg/L 800 800 40 40 40 40 40 40 38 38 30 30 29 29 14 200
COD (Chemical Oxygen Demand) 6000 mg/L 6000 6000 4800 4800 1680 1680 1176 59 59 53 53 53 53 53 50 100
BOD (Biological Oxygen Demand) 3000 mg/L 3000 3000 2400 2400 840 840 588 29 29 26 26 26 26 26 25 50
NH3 (Ammonia) 100 mg/L 100 30 30 30 24 24 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 5
FOG (Fat, Oil & Grease) 100 mg/L 20 20 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 7.6 7.6 7.6 10
Total Coliform 160000 MPN 160000 160000 160000 160000 160000 160000 160000 160000 160000 160000 160000 160000 160000 160000 320 10000
Additional

4. Efisiensi
Process
Anaerobi
Aerobic Chemical Tertiary Sand & Intermedi Total
Karakteristik Grease Equalizat Feeder Anaerobi c Anoxic Aeration Buffer Ultra
DAF Sediment Treatmen Sediment Carbon ated Efisiensi
Trap ion Pond c Pond Sediment Pond Pond Tank Filtration
ation t ation Filter Tank
ation
Flow

pH
TSS (Total Solid Suspended) 0% 0% 95% 0% 0% 0% 0% 0% 5% 0% 20% 0% 5% 0% 50% 98.2%
COD (Chemical Oxygen Demand) 0% 0% 20% 0% 65% 0% 30% 95% 0% 10% 0% 0% 0% 0% 5% 99.2%
BOD (Biological Oxygen Demand) 0% 0% 20% 0% 65% 0% 30% 95% 0% 10% 0% 0% 0% 0% 5% 99.2%
NH3 (Ammonia) 0% 70% 0% 0% 20% 0% 85% 0% 0% 0% 0% 0% 0% 0% 0% 96.4%
FOG (Fat, Oil & Grease) 80% 0% 60% 0% 0% 0% 0% 0% 0% 0% 0% 0% 5% 0% 0% 92.4%
Total Coliform 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 99.8% 99.8%
Additional
*Referensi efisiensi dari Metcalf & Eddy, Waste Water Engineering Treatment, Third Edition 1991

5. Dimension
Process
Anaerobi
Aerobic Chemical Tertiary Sand & Intermedi
Deskripsi Grease Equalizat Feeder Anaerobi c Anoxic Aeration Buffer Ultra
DAF Sediment Treatmen Sediment Carbon ated
Trap ion Pond c Pond Sediment Pond Pond Tank Filtration
ation t ation Filter Tank
ation
Flow 4.2 m3/hour
Satuan : meter (m)
Diameter Ø
Panjang 6 6 2.2 6 7 2.5 2.5 7 2.5 4.5 2.5 2.5 2.5
Lebar 2 3 1 2 7.5 2.5 2.5 5 2.5 2.5 2.5 2.5 2.5
Tinggi / kedalaman 2 4 3 3 6 4 4 4 4 4 3 3 3
Tinggi effective 1.7 3.7 2.7 2.7 5.7 3.7 3.7 3.7 3.7 3.7 2.7 2.7 2.7

Luas penampang m² 4 18 2.2 12 52.5 6.25 6.25 35 6.25 11.25 6.25 6.25 6.25
Volume bak m³ 24 72 6.6 36 315 25 25 140 25 45 18.75 18.75 18.75
Volume effective m³ 20.4 66.6 5.94 32.4 299.25 23.125 23.125 129.5 23.125 41.625 16.875 16.875 16.875

HRT : Jam 4.896 15.984 1.4256 7.776 71.82 5.55 5.55 31.08 5.55 9.99 4.05 4.05 4.05
: menit
HSL : m3/m2.day 1.042 1.894 0.667 0.667

EQUALIZATION EQUALIZATION Anaerobic Aeration

Debit 4.17 m3/hour Debit 4.17 m3/hour Debit 4.17 m³/jam Debit 4.17 m³/jam
Dimensi Dimensi Dimensi Dimensi
Panjang 6 m Panjang 6 m Panjang 7 m Panjang 7 m
Lebar 1.5 m Lebar 3 m Lebar 7.5 m Lebar 5 m
Tinggi Bak 1.5 m Tinggi Bak 4 m Tinggi Bak 6 m Tinggi Bak 4 m
Tinggi Efektif 1.7 m Tinggi Efektif 3.7 m Tinggi Efektif 5.7 m Tinggi Efektif 3.7 m
Vol Efektif 15.3 m³ Vol Efektif 66.6 m³ Vol Efektif 299.25 m³ Vol Efektif 129.5 m³
HSL 1.042 m3/m2.day HRT 15.984 Jam HRT 71.82 Jam HRT 31.08 Jam
*Metcalf Eddy, 2003 *Metcalf Eddy, 2003 > 8 Jam F/M Ratio 0.196
*Davis, 2010. Aerobic Suspended Growth
F/M Ratio Extended Aeration 0,04 - 0,25

6. Air & Diffuser Requirement

a. Equalization b. Aerasi
(Ammonia Conversion to HNO3, include blower for mixing) Flowrate 100 m3/day
1. Perhitungan teoritis kebutuhan Udara MLVSS 2200 mg/L
Flow inlet : 100 m3/day 5.00 3
m /hour CODin 1176 mg/L *)Data from material balance
NH3 contents : 46.4 mg/L (From Material Balance) CODout 58.8 mg/L *)Data from material balance
NH3 flowrate : 0.23 kg/hour 0.01 kmol/hour BODin ,(So) 588 mg/L *)Data from material balance
MR. NH3 : 17 kg/kmol (N=14, H=1) BODout, S 29 mg/L *)Data from material balance
MR. O2 : 32 kg/kmol (O=16) Ratio BOD5/BODL 0.68 mg/L

Basis Reaksi : 1 jam O2 Required [Q.(So-S)/(BOD5/BODL)]/1000

NH3 + 2 O2 HNO3 + H2O O2 Required 82.15 kg O2/day
Awal: 0.01 0.03 3.42 kg O2/hour
Bereaksi: 0.01 0.01 0.01 0.01 Air Required 16.30 kg Udara/hour
Akhir: 0.01 0.01 0.01 Density Udara 1.25 kg Udara/m3
Volumetric Udara 13.04 m3 Udara/hour
Oksigen dibutuhkan: 0.03 kmol O2/hour 0.87 kg O2/hour 0.22 m3 Udara/min
Udara dibutuhkan: 0.13 kmol Udara/hour ( asumsi kandungan
Massa Relatif. Udara 28.98 kg/kmol oksigen 21% dalam Efisiensi memakai air diffuser 10 % Fine Bubble
Massa udara 3.77 kg Udara/hour udara ) (Coarse bubble = 4-8%, medium = 6-15%, fine = 10-30%)
Densitas udara 1.25 kg Udara/m3 Udara dibutuhkan dengan diffuser 2.17 3
m Udara/min
Flowrate udara 3.01 m3 Udara/ hour (Teoritis) Efisiensi blower 80%
Maka, kebutuhan udara dibutuhkan 2.72 m3 Udara/min
2. Perhitungan kebutuhan Udara Memakai Blower: *Kebutuhan udara untuk oksidasi proses aerasi
Flowrate udara : 3.01 m3/hour (Teoritis) 0.050 m³ / min
Efisiensi memakai air diffusers: 8% Coarse Bubble
(Coarse bubble = 4-8%, medium = 6-15%, fine = 10-30%)
Udara dibutuhkan dengan diffuser: 37.666 m3/hour
Efisiensi blower : 70%
Maka, kebutuhan udara dibutuhkan: 53.8 m3/hour
0.90 m3/min
 PT Waterindo Technologies Partners
Komplek Rukan Sunter Permai
Blok B No. 9, Jl Danau Sunter Utara
Jakarta Utara 14350 - Indonesia
Tlp : 021 2938 4851

To PT Balikpapan Enviromental Services BASIC ENGINEERING DESIGN Date 3/8/2024

Address Balikpapan, Kalimantan Timur IPAL Cap 100 CMPD
PIC

7. Process
F/M dan Nutrisi untuk Proses Biologi Umur lumpur (SA)
Flow 100 m3/day Sludge Age / MCRT
Vol Aeration 129.5 m3
F/M = [Q.(So-S)/(MLVSS.V)] 0.196 day-1 (0.05 - 0.2 Untuk Extended Mix) MLSS x V
SA =
Rasio BOD5:N:P 100 : 5 : 1 SSe. Qe + (SSw. Qw)
BOD5 588.00 mg/L : 58.8 kg/day MLSS : MLVSS
N 29.40 mg/L : 2.94 kg/day 1 0.7
P 5.88 mg/L : 0.588 kg/day V 129.5 m3 *Volume Aerasi
MR. P2O5 142 kg/kmol MLVSS 2200 mg/L
MR. P 31 kg/kmol MLSS 3143 mg/L
Mol P 0.02 kmol/day Sse 800 mg/L *Solid Suspended Effluent
P sebagai H3PO4 0.006 kmol/day SSw 50 mg/L *Solid Suspended Lumpur (Standard = 50 - 150 mg/L)
(1/2).P2O5 3/2.H2O H3PO4 Qe 100 m3/hari *Debit
0.00300 0.00900 0.00600 kmol/day Qw 100 m3/hari *Debit
Kebutuhan P2O5 0.003 kmol/day : 0.426 kg/day SA 4.79 hari
Kebutuhan SP-36 1.18 kg P2O5/day
Kandungan P2O5 20% *dalam Nutrient, sesuai brand
Kebutuhan Nutrisi 5.92 Liter / Hari

Kebutuhan Diffuser Air Mixing

Jenis Equalization
Coarse bubble 2.5 m3/hour 0.042 m3/min Air Needed 0.004 m³.air/m³.water
Fine Bubble 3 m3/hour 0.050 m3/min Vol 0.90 m³
Total Air 0.003587 m³/min
Equalization
Coarse Bubble Aeration
Air Flow 0.90 m3/min Air Needed 0.004 m³.air/m³.water
Diffuser 22 pcs *)Coarse Bubble Vol 2.72 m³
Total Air 0.010866 m³/min
Aeration
Coarse Bubble Oxydation
Air Flow 2.73 m3/min Equalization 0.90 m³/min
Diffuser 56 pcs *)Fine Bubble Aerarion 2.72 m³/min

8. Hydraulic Surface Loading (HSL)

Sedimentation *Secondary clarifier Conventional
Ø m *Jika sedimentasi lingkaran *Metcalf & Eddy, 2003
P 2.5 m Surface Loading 8 - 24 m3/m2.day
L 2.5 m
Total Surface area 6.25 m2
Depth 4 m
Volume @Clarifier 25 m3
Total Surface Loading 16.00 m3/m2.day
Material

9. Filtration
Flow 100 m3/day π 3.142857
5 m3/hour
HRT 15 min

Vol Filtration *)For sand & Carbon Dia 0.6 m

Vol calculation 1.25 m3 r 0.3 m
Safety Factor 10% H 1 m
Vol Actual 1.375 m3 LA 0.2826 m2
Vol 0.2826 m3

Volume media
*)Sand Filter 70% x total volume *)Carbon Filter 70% x total volume
Total volume 0.2826 m3 Total volume 0.2826 m3
Media volume 0.19782 m3 Media volume 0.19782 m3
Media density 1000 kg/m3 Media density 700 kg/m3
Media dibutuhkan 197.82 kg Media dibutuhkan 138.474 kg
4 sak 6 sak
Diameter lubang

Di = 3,9 x Qf 0,45 x (ρ0,13 )

Di Diameter Di 4.577686 cm 1.8022387 inc 2 inc
Qf Debit (m3/jam) Qf 5 m3/hour 5000 L/hour 1.388889 L/sec
ρ Density (kg/m3) ρ 1.1 kg/m3 *waste water

10. Pump
Flow 100 m3/day Return Flow 5 m3/hour 1 xQ
5 m3/hour
a. Process Pump b. Sludge Pump (RAS)
Jarak transfer pompa Jarak transfer pompa
X Horizontal 10 m X Horizontal 10 m
Y Horizontal 10 m Y Horizontal 10 m
Z Vertical 20 m Z Vertical 20 m
Total Head 22 m Total Head 22 m
22 m 22 m
Safety Factor 20% Safety Factor 20%
Head aktual 26.4 m Head aktual 26.4 m
27 m *minimun 27 m *minimun

Density 1.1 kg/L Density 1.2 kg/L

Efisiensi 70% *(70% - 90%) Efisiensi 70% *(70% - 90%)
Flow pompa 7.86 m3/hour Flow pompa 8.57 m3/hour

Friction Loss Friction Loss

Lbow 90° 6 pcs *(estimas/aktual) Lbow 90° 6 pcs *(estimas/aktual)
Flow pompa aktual 8.35 m3/hour Flow pompa aktual 9.10 m3/hour

Power
P = (Q.H.ρ) / (367.ŋ).........kW (1)
P = (Q.H.ρ) / (270.ŋ)..........Hp (2)
P Daya → 0.965 kW P Daya → 1.148 kW
Q Debit Q Debit
H Total Head H Total Head
ρ Density Fluida ρ Density Fluida 1 kW
ŋ Efisiensi Pompa ŋ Efisiensi Pompa 1.359 HP
 PT Waterindo Technologies Partners
Komplek Rukan Sunter Permai
Blok B No. 9, Jl Danau Sunter Utara
Jakarta Utara 14350 - Indonesia
Tlp : 021 2938 4851

To PT Balikpapan Enviromental Services BASIC ENGINEERING DESIGN Date 3/8/2024

Address Balikpapan, Kalimantan Timur IPAL Cap 100 CMPD
PIC

REFERENSI

No Unit Proses Satuan Kriteria Referensi

1 Bar Screen
Kecepatan Aliran m/detik 1-3 Metcalf Eddy, 2003
Slope Vertical Derajat (°) 30 - 60 Azad, 1976
2 Grease Trap
Kecepatan Aliran m/menit 0,021 - 0,035 Metcalf Eddy, 2003
SNI 8455;2018, SPALDT - B
Kecepatan Aliran m/jam <6 PUPR
3 Equalization Tank
Waktu Tinggal Jam >8
Mechanical Mixing kW/m3 19 - 25 Metcalf Eddy, 2003
Pneumatic Mixing m³/menit 0,01 - 0,015 Metcalf Eddy, 2003
4 Anoxic Tank
Nitrogen Removal BOD / N 4.0 - 6.0 B. Yorkor, Y. O. L. Momoh, 2019
5 pH Adjusment
Waktu Tinggal menit 2-5 P. 5 Tahun 2021
6 Coagulation
Waktu Tinggal menit 2-5 P. 5 Tahun 2021
7 Flocculation
Waktu Tinggal menit 10 - 20 P. 5 Tahun 2021
8 Primary Clarifier
Surface Loading (Tipe Konvensional) m³/m².day 1-2 P. 5 Tahun 2021
Surface Loading (Tipe Tube Settler) m³/m².day 4-8 P. 5 Tahun 2021
9 Aerobic Suspended Growth
F/M Rasio untuk :
Davis, 2010; Pennsylvania Dept.
Activated Sludge Extended Aeration kg.BOD/kg.MLVSS 0,04 - 0,2 of Env. Protection, 2014
US EPA, 2000; Metcalf & Eddy,
Oxidation Ditch kg.BOD/kg.MLVSS 0,04 - 0,2 2003; Davis, 2010
Tennessee State Government,
Aerated Lagoon kg.BOD/kg.MLVSS
2016
Sequencing batch reactor (SBR) kg.BOD/kg.MLVSS 0,05 - 0,1 Metcalf Eddy, 2003; Davis, 2010
Aerobic Attach Growth
Rotating Biological Contactor (RBC) kg.BOD/m².hari 0,008 - 0,02 Davis, 2010
Trickling Filter Low Rate kg.BOD/m³.hari 0,008 - 0,2 Davis, 2010
Contact Aeration kg.BOD/m³.hari 0,8 - 1,4 Solichin, 2012
Membrane Bioreactor (MBR) kg.BOD/m³.hari 1,2 - 3,2 Metcalf Eddy, 2003; Davis, 2010
10 Secondary Clarifier
Metcalf Eddy, 2003; Voutchkov,
Surface Loading (Tipe Konvensional) m³/m².day 8 - 16 2017; P.5 Tahun 2021
Metcalf Eddy, 2003; Voutchkov,
Surface Loading (Tipe Tube/Plate Settler) m³/m².day 48 - 196 2017; P.5 Tahun 2021
11 Filtration
Kecepatan Aliran Saringan Lambat m/jam 0,1 - 0,3 P.5 Tahun 2021
Kecepatan Aliran Saringan Cepat m/jam 7 - 10 P.5 Tahun 2021
Kecepatan Aliran Saringan Bertekanan m/jam 15 - 20 P.5 Tahun 2021
12 Reverse Osmosis
Tekanan Operasi
Inlet TDS 500 mg/L kg/cm² 5 Wahyu Widayat, 2007
Inlet TDS 500 - 12.000 mg/L kg/cm² 10 Wahyu Widayat, 2007
Inlet TDS 12.000 - 40.000 mg/L kg/cm² 50 Wahyu Widayat, 2007