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COMPONENTS FOR
7.N0007
VEHICLE INTERIOR/EXTERIOR TRIMS
OFF-VEHICLE NOISE Page: 1/14
Date: 20-FEB-2020
LATTUADA ALBERTO - alberto.lattuada@fcagroup.com
GLOMSKI DENNIS - dennis.glomski@fcagroup.com
PCA
Code
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Edition
Co-Author
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For information, please contact Author and Co-author in the lateral label of this document
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Author
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE
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FCA ITALY -- V. C. & I. - NOISE VIBRATION HARSHNESS PCC
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR
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- 11 MAR 2014 Edition 9 – Added chapter named “Component with electric actuator”
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ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE
The purpose of the standard is to measure the objective and subjective noise (knocking, creaking,
tinkling) of a component subject to vertical vibrational excitation and, in the case of components with
electric actuator, during handling too.
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The standard applies to all body components: radio, navigation system, CD player, NIT, air intake
vents, instrument panel, steering wheel interface, steering wheel airbag, seatbelt reels, sun blind and
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luggage compartment reels, fuse boxes, switch panels (lights controls, climate control, windows etc.),
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courtesy lights, lights and headlights, tyre repair kit supplied in module, sunroof, climate control unit.
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REFERENCE STANDARDS
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7-G0030 Calculating the significance of test items (PGE)
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7-G0112 Tightness check for threaded connections on vehicle (PGE)
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LP.7R006 Vehicle level NVH - Full vehicle buzz, squeak and rattle (PGE)
7-T0250 Quality profile from customer's viewpoint (PTS)
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Soundproof chamber
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
WRITTEN CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR
1 control system complete with vibration controller for sweep sine and random signal
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Analyser for signal processing and analysis (e.g. Lms Test Lab)
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NOTE: The measurement chain indicated may be replaced by another equivalent. A maximum error
of 0.5 dB(A) is permitted.
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR WRITTEN
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
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CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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Test component accompanying sheet
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Component type :
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Build level :
2
Supplier :
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Production date :
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Drawing n. : Ju
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Notes :
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
WRITTEN CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR
Level B Part partly level A and partly level C, i.e. only fit for its own purpose
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Level C
for experimental design approval
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TEST PREPARATION
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5.1
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Secure the interface and body part to the excitation unit [Help 1]. Test Op. []
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5.2
Position 1 3-axis accelerometer to monitor any resonances on the structure
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[Help 1]:
No structural resonances are permitted in the range of frequencies lower
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than 100 Hz (inertia measurement) Test Op. []
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5.3
Secure test component to the body part. Test Op. []
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Position microphone 100 mm from the issuer face of the test component
[Help 1]. Test Op. []
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5.6
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5.7
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Excite the vibrator with a random signal detected on the vehicle, in the
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR WRITTEN
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
component application point, during the test according to standard LP.7R006
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CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
(paragr. 12.1.D and 12.1.F). If the signal is not available, ask R&D – PD –
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CONFIDENTIAL
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TEST METHOD
6.1
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Fit the component by securing to the body part, tightening the fastenings to the
minimum torque specified in the design (Standard 7-G0112). Test Op. []
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6.2
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Excite with the random signals used in point 5.7. Test Eng. []
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6.3
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Measure noise produced by component (spectrum 1/3 of weighted octave (A))
[Help 2]. Test Eng.. []
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6.4
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Also evaluate the noise produced subjectively, with evaluation on SAE scale in
accordance with Standard 7-T0250 [Help 3]. Test Eng. []
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Leave to vibrate for 10 minutes and repeat the subjective and objective noise
measurements, as indicated in points 6.3 and 6.4. Test Eng. []
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6.7
When possible, apply a solution to eliminate component noise and repeat the
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subjective and objective noise measurements, as indicated in points 6.3 and 6.4. Test Eng. []
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
WRITTEN CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR
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7
COMPONENT WITH ELECTRIC ACTUATOR
7.1
In case of component with electric actuator, in addition to the vibrational
characterization on the shaker and the characterization of electric actuator in
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according with LP.7R014 procedure, is also necessary to perform test during
electric motion
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7.2
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Test preparation
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7.2.1
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Position component inside soundproof chamber Test Op.. []
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Connect the electrical actuator to the stabilized power supply trough appropriate
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cable with on/off switch being sure that the power supply is located outside the
soundproof chamber and set to 12,5 V
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7.2.3
Position microphone 100 mm from the issuer face of the test component
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR WRITTEN
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
measurement [Target Curve] Test Eng. []
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CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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Test method
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7.3.1
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Switch on the stabilized power supply and set it to 12,5 V Test Eng.. []
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7.3.2
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Start the component’s electric motion by the switch and perform 3 complete
cycles Test Eng. []
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CONFIDENTIAL
7.3.3
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Data:…………………………………………………….. Deroga: NO [ ] SI [ ]
DATA PROCESSING
8.1
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Processing data of an acoustic effect that recurs on several occasions over time
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Set up the LMS analyser with the following parameters: Test Eng. []
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TRACKING SET UP
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Measurement Mode: Stationary
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Tracking Method: Time
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Duration: 30 s
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N° of averages: 8
Averaging type: Linear average
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ACQUISITION SET UP
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Bandwidth: 12800 Hz
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Resolution: 1 Hz
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8.1.2
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Extract from the complete Time History the linear average A-weighted 1/3 Test Eng. []
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Octave spectrum
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
WRITTEN CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
8.1.3
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR
In the case of electrical handling measurement superimpose the 1/3 Octave spectra obtained in
points:
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8.2
Processing data for a transient acoustic effect
8.2.1
Listen to the Time History again to highlight the section during which the Test Eng. []
recorded effect is present, as the example shown in figure 2.
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Figure 1
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8.2.2
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Set up the LMS analyser with the following parameters: Test Eng. []
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TRACKING SET UP
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Measurement Mode: Stationary
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Tracking Method: Time
Duration: n° of seconds of the section of the selected time history
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N° of averages: 8
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ACQUISITION SET UP
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Bandwidth: 12800 Hz
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Resolution: 1 Hz
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8.2.3
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR WRITTEN
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
Extract the linear average A-weighted 1/3 Octave spectrum from the section of Test Eng. []
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CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
the selected Time History.
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CONFIDENTIAL
8.3
At the end of the subjective and objective noise measurements, if they had Test Eng. []
encountered noises coming from the test component, compile an issue detailed
card as shown in (help 4), writing:
component data (draw number and production data)
description of the detected noise and 1° and 2° level diagnosis
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description of the action for eliminate noise
timeline for implementing action
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owner responsible for implementing action
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Inside the issue card must be insert a detailed picture of the component and its
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noise graphic.
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If they had not encountered any noises, compile the issue card only with noise
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graphic to certify the no noise of the component
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
WRITTEN CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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HELP
Help 1
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COMPONENT TRIAXIAL ACCELEROMETER
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10 cm BODY
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MICROPHONE Ju
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(oriented towards emitting face)
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INTERFACE
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SHAKER
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
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CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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Help 2
X axis (abscissa)
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Central band of frequencies from 100 to 25 kHz appear on the abscissa (each 1/3 octave
corresponds to 5 mm; each octave is 15 mm).
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Y axis (ordinates)
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The 1/3 octave band spectrum appears in the ordinate, 20 mm every 10 dB (A) with scale
from 20 to 90.
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90
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Soundproof chamber background noise
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Noise produced by interface/body part
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Noise produced by component
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dB/(A) on
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NB: NOT TO SCALE
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
WRITTEN CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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NB : - the noise produced by “interface/body part” must be at least 10 Dba lower than the
CONFIDENTIAL
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values measured during the test, regarding both the level and the spectrum, above the
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Help 3
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NOT ACCEPTABLE ACCEPTABLE
compared to parameter to be evaluated
Judgement Very Bad Less than Mediocre Acceptable Acceptable Fair Good Very good Excellent
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unacceptable mediocre limit
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CUSTOMER PERCEPTION
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Detectability All Average customers Critical customers Expert customers
customers
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Perceptibility HIGH MODERATE LOW VERY NONE
LOW
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Sensation Intolerability Major Annoyance Slight Small disturbance Slight No disturbance
annoyance annoyance annoyance
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Reaction Rejection Protest Complaint Acceptance Appreciation Enthusiasm
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Alphanumeric Score Ju
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scale
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Corrective actions Radical and immediate Timely improvement action To be Requires attention OK
action improved
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR WRITTEN
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
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CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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Help 4
Test report
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IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
WRITTEN CONSENT BY FGA S.P.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
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THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES WITHOUT PRIOR
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