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50 32 1 September 2000
The English translation is believed to be accurate. In case
of discrepancies the German version shall govern.
Vehicle Parts PV
Testing of Resistance to Environmental Cycle Test 2005
Konzernnorm
Descriptors: environmental cycle test, IR radiator, climatic chamber
Changes
The following changes have been made as compared to the June 1983 issue:
- Division of the test into two variants, A and B
Previous Issues
First issue: 1983-06
1 Scope
This test specification is used in sample and series monitoring tests for quality testing of vehicle
parts, in particular Group parts, in the environmental cycle test both in unused condition as well as
after component-specific pre-aging.
The behavior of the parts during environmental cycle stressing shall be assessed here (e.g. sus-
ceptibility to cracks, deformation, separation of the composite material, etc.).
PV 2005, Variant A single parts
PV 2005, Variant B complete vehicle, with IR radiator support
2 Requirements
For additional requirements see the TL and/or drawing.
3 Designation
Examples:
- Free of cracks after 100 cycles of climatic aging in an environmental cycle test acc. to PV
2005-A without pre-aging
- No deformation after 50 cycles of climatic aging in an environmental cycle test acc. to PV 2005-
B with pre-aging.
4 Test Procedure
4.1 Testing
The parts to be tested (as a single part or an ASSY) or the vehicle are placed in the prepared cli-
matic chamber and assessed after the required number of cycles.
4.1.1 Aging
According to technical supply specification or drawing (drawing entries take precedence).
Form FE 41 - 10.99
Continued on pages 2 to 3
Fachverantwortung/Responsibility Normung/Standards (EZTN, 1733)
K-GQ-31 Slawik Tel:-3 41 97 Dr. Schwarzer Wiesner Tel: +49-5361-929064 Sobanski
Vertraulich. Alle Rechte vorbehalten. Weitergabe oder Vervielfältigung ohne vorherige schriftl. Zustimmung der Volkswagen AG, EZTN, nicht gestattet.
Vertragspartner erhalten die Norm nur über die zuständige Beschaffungsabteilung.
Confidential. All rights reserved. No part of this document may be transmitted or reproduced without the prior written permission of the Volkswagen Group, EZTN, Standard Depar tment.
Parties to a contract can only obtain this standard via the responsible procurement department.
VOLKSWAGEN AG
Page 2
PV 2005: 2000-09
Number of cycles according to technical supply specification or drawing (drawing entries take
precedence).
The holding times must always be maintained. The cooling-off and heating-up phases can be var-
ied according to the performance capability of the climatic chambers used, even if this extends the
cycle duration specified for both variants by max. 1/3. Deviations shall be specified in the test re-
port. The humidity must not be controlled in the cold phases (temperature < 0° C), however it
should not exceed 30 % rel. humidity.
The chambers are loaded in the holding phase at +23° C and 30 % rel. humidity.
Time [min]
A Temperature S Rel. humidity D Rel. humidity, uncontrolled
Figure 1: Diagram 1
Page 3
PV 2005: 2000-09
Time [min]
A Temperature S Rel. humidity D Rel. humidity, uncontrolled
Figure 2: Diagram 2
The holding phase at +23° C and 30 % rel. humidity can be used for loading the chambers or car-
rying out servicing work.
The vehicle shall be irradiated with medium-wave infrared radiators (without radiation in the UV
range ≤ 400 nm) during the heat phase (+42° C, 30 % rel. humidity) such that an outside tem-
perature of +90° C is generated on the roof and in the vicinity of the door upper trims. The maxi-
mum temperatures established for the relevant vehicle type during open air weathering must be set
for the following components / areas in the passenger compartment:
- Dashboard, center top scoop
- Door upper trims
- Rear shelf / load compartment cover
- Headroom
The radiators can be used at a lower power setting during the heating-up phase and the moisten-
ing phase (-35 to +45° C; 30 to 95 % rel. humidity) to evenly heat the vehicle and the chambers.