LIVIO Building Systems

LIVIO Building Systems Panel Shop

Quality Control Manuel

MANAFACTURING PROCESS

ANNEX B

MEP (MECHANICAL ELECTRICAL &

PLUMBING) ASSEMBLY
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PROCEDURES FOR MECHANICAL ELECTRICAL & PLUMBING (LGS) MANUFACTURING

SCOPE

The scope for MEP encompasses a range of activities related to the design, installation, integration, and
maintenance of mechanical, electrical, and plumbing systems within LGS structures. In terms of mechanical
systems, this includes the design, installation, and maintenance of HVAC systems, ductwork, thermal insulation,
fire protection systems, and indoor air quality management. For electrical systems, the scope involves power
distribution, lighting, wiring, panels, emergency power backup, grounding, lightning protection, and low voltage
systems for fire alarms, security, and communication. Plumbing systems encompass the design and installation of
potable water supply, drainage, sewage, plumbing fixtures, stormwater management, and gas piping.

The MEP scope also encompasses coordination and integration efforts with architects, structural engineers, and
other stakeholders to ensure seamless integration with the LGS structure. Compliance with building codes, energy
efficiency standards, and sustainability requirements is essential, as is conducting quality checks, inspections, and
tests. Additionally, the scope includes ongoing maintenance, repair services, and technical support for MEP
systems, as well as documentation of all activities. It is important to note that the specific scope may vary based on
project requirements and local regulations, and it can be tailored to meet the LGS manufacturer's capabilities and
needs

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MATERIAL SPECIFICATION AND IDENTIFICATION

ELECTRICAL

The properties of all Electrical items and processes comply with the intent of the provision of the following
codes and regulations.

 2021 and 2018 international Building code (IBC)

 2021 AND 2018 International RESIDENTIAL CODE (IRC)
 2021 and 2019 California Building code (CBC) - attached supplement.
 2019 California Residential code (CRC) - attached supplement
 2022 California Electrical code (CEC) - attached supplement

MATERIALS Manufacturer
All the Electrical materials should be purchased from either of the Manufacturer.

Product Manufacturer
Basic Assembly / Channels ATKORE
Assembly devices: Includes
ATKORE
Switches/Duplex Receptacle)
Power Distribution Module Box ATKORE
Load Center ATKORE/ SQUARE D
Metal Clad Cable POWERMATE
Cable Clamp OATEY
Circuit Breaker SQUARE D
Access Panel ATKORE

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Electrical Material Images

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PLUMBING

All the plumbing materials should be purchased from either of the Manufacturer.
1. Pex - Upponor, apollo
2. Copper - Rams international
3. ABS pipe - charlotte
4. PVC pipe - Ashirwad

We need to make sure these pipes being used for the use of water supply, waste and vent comply with the intent
of the provisions of the following codes and regulations.

 2021 and 2018 international Building code (IBC)

 2021 AND 2018 International RESIDENTIAL CODE (IRC)
 2021 and 2019 California Building code (CBC) - attached supplement.
 2019 California Residential code (CRC) - attached supplement
 2021 and 2019 California Plumbing code (CPC) - attached supplement

Plumbing material manufacturers

Plumbing Line Material Description Manufacturer

Water supply Pex pipe, Uponor / Apollo
Copper pipes Rams International
Waste & Vent ABS PIPE sch-40 with fittings Charlotte
Waste & Vent PVC Pipes with fittings Ashirvad
Fittings Push fittings for Pex / Copper Quickfittings

Quickfittings technical data

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RECEIVING INSPECTION AND STORAGE

The receiving inspection and storage procedure for MEP involves several key steps. Upon receipt of MEP systems,
a visual inspection is conducted to check for damage or discrepancies.
The accuracy of received items is verified against the purchase order and packing list. Documentation is
maintained, including reports and correspondence with suppliers.

MEP systems are stored in a designated area, following manufacturer guidelines for temperature and humidity
control. Proper handling and labeling ensure easy identification and inventory management. Inventory records are
regularly updated, and audits are conducted to maintain accurate stock levels. Security measures are implemented
to prevent theft or unauthorized access.

Maintenance and preservation guidelines are followed during storage. By adhering to this procedure, the LGS
manufacturer can ensure the quality and integrity of MEP systems throughout the receiving and storage process.

ASSEMBLY & OPERATION EXECUTION

ELECTRICAL INSTALLATION PROCESS

a. Install basic assembly / Fasteners / channels between studs as per the coordinates given on the drawing using
screws.
b. Install Assembly devices inside of basic assembly
c. Install power distribution modular box in joist as per the coordinates given on the drawing.
d. Install load-center as per the coordinates given on the drawing.

PLUMBING INSTALLATION PROCESS

The installation of the Livio Building Systems’ Pre-Plumbing in cold-formed steel framing members shall be in
accordance with the approved plans, the applicable building code, and this report. In the case of conflict, the most
conservative requirements shall apply. A copy of the approved plans shall be available at the job site during
installation.

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INSPECTION

ELECTRICAL

Factory Test Electrical

a. A continuity test to ensure that all metal parts are properly bonded
b. Operational tests to demonstrate that all equipment within the panel is properly connected and in working
order

Continuity testing

A continuity check and a 1,000-volt DC megger test shall be performed on 600-volt power cables No. 4 AWG
and larger. The megger test shall be performed between each pair of conductors and from each conductor to
the ground. Each test shall be performed for 15 seconds or until the insulation resistance value stabilizes.

The insulation resistance between conductors, and from each conductor to ground, shall be 100 megohms
minimum in one minute or less. In addition, the lowest insulation resistance value shall not differ from the
highest value by more than 20 percent. If all megger readings for a given circuit or feeder are above 1000-
megohms, the 20% balance requirement may be waived.

Operational test

 Power Distribution Testing: This test ensures that electrical power is distributed correctly and efficiently
throughout the facility. It involves verifying voltage levels, current capacity, phase balance, and proper
grounding.

 Circuit Breaker Testing: Circuit breakers are tested to ensure they trip when an electrical fault occurs,
preventing equipment damage and personnel hazards. This includes tests for overload protection, short-
circuit protection, and coordination between different breakers.

 Insulation Resistance Testing: This test checks the integrity of insulation materials used in electrical
systems. It measures the resistance between conductors and the ground to identify any insulation
breakdown or leakage that could lead to electrical faults.

 Grounding System Testing: The grounding system is crucial for safety and equipment protection. Tests are
conducted to measure the resistance between the grounding system and the earth, ensuring it meets the
required standards and provides effective grounding.

 Voltage Drop Testing: Voltage drop tests evaluate the voltage levels across different components and
conductors in the electrical system. Excessive voltage drop can result in inadequate power supply to
equipment, affecting their performance. These tests help identify any voltage drop issues and rectify them
if necessary.

 Load Testing: Load testing involves simulating normal operating conditions by applying the expected
electrical load to the system. This test ensures that electrical equipment, such as transformers, switchgear,
and generators, can handle the required power demands without overheating or malfunctioning.

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 Emergency Backup System Testing: If the LGS manufacturer has emergency backup systems like
uninterruptible power supply (UPS) or generators, they should undergo periodic testing. This ensures that
they can provide reliable power during power outages or critical situations.

 Safety System Testing: Safety systems, such as emergency shutdowns, alarms, and interlocks, need to be
tested to verify their proper functioning. These tests ensure that the electrical systems respond
appropriately to hazardous situations, protecting personnel and equipment.

 Harmonic Distortion Testing: Harmonics can disrupt the smooth operation of electrical equipment and
affect power quality. Testing for harmonic distortion helps identify any excessive harmonics in the electrical
system and allows for corrective measures to mitigate their effects.

 Energy Efficiency Testing: In an LGS facility, energy efficiency is crucial for reducing operational costs and
environmental impact. Energy efficiency testing involves evaluating the performance of electrical systems
and identifying opportunities for energy optimization and conservation.

PLUMBING

Pressure Testing: The plumbing pipes inside wall panels shall be pressure tested for any leakages and quality
purposes.

a. Water supply system:

The air pressure shall be a minimum of 50 psi (345 kPa). The piping system shall withstand the test pressure
without showing evidence of leakage for a period of not less than 15 minutes.

Reference- 609.4, California Plumbing code

b. Waste & Vent system-

Water test – 10 ft head for 15 min

Reference- 712.2, California Plumbing code

c. Waste & Vent system-

Water test – 10 ft head for 15 min

Reference- 712.2, California Plumbing code

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RECORDS – QC CHECKLIST

ELECTRICAL

Printable Quality Checklist

Description Checklist Remarks

Visual inspection
1. Items or materials are not broken
2. wires are not broken
3. Pre- wired connectors are connected properly
4. connection of screw or Rivet are proper
5. Verification of cable size as per drawing
6. Verification of circuit breaker size as per drawing
7. Verification of load center as per drawing
8. Verification of type of Recepticals as per drawing
9. Verification of type of Switches as per drawing

Measurement
1. Length of Wire
2. Distance of Boxes (in X,Y Coordinates)

Testing
1. Continuity Test for conductor of wire
2. Operational Test
3. Megar test for insulation of wire

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PLUMBING

Printable Quality Checklist

DESCRIPTION CHECKLIST REMARKS

Visual inspection
10. Drawing number matched with panel
11. Grommets are fixed at every punch out
12. Pipes are not touching the panel
13. Pipes are not out of panel
14. Pipes are clean.
15. The pipe head is cut by the cutter
16. Mark is done on the head
17. Fittings are pushed up to the mark
18. Hanger strap are properly screwed/ telescopic
19. No visible sign of cracks and brittleness
20. No visible hunching and stress on pipe

Part Check
21. Length of pipe
22. Number of pipes
23. Sizes of pipes
24. Number of fittings
25. Sizes of fittings
26. Types of fittings

ADDITIONAL CHECKLIST
27. Materials used are approved and appropriately
marked?
28. Hot to the left and Cold to the right
29. Hot will be red and cold will be blue/white
30. Pressure Test (Pass / fail)
31. Inspection Result (pass/fail)
32.
Recommendations

33. Full Name and Signature of supervisor

APPROVAL

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LIVIO Building Systems Panel Shop

Plot No-51, Survey No-54, Swami

Vivekanand Co-operative Industrial Estate
Limited, Handewadi Road, Hadapsar.
City: Pune
State: Maharashtra
Country: India

Contact Information
Production Manager – Panel Shop:
Aravindan Balamurugan
Mobile: +1 650-209-6500,
+91 9345-384-530

Email: factory@golivio.com,
aravindan@golivio.com.

Abhishek Kumar Srivastava

+1 (650) 209-6500 Ext. 244

+91 704-372-4975

abhisheksrivastava@golivio.com

[DD/MM/YYYY]

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Procedure: COLD FORMED LIGHT GAUGE STEEL

Approval Process:
This procedure has been reviewed and approved in accordance with the established approval process. The
following individuals have provided their approval:

Revision Date Description of Revision

0 DD/MM/YYYY Complete Rewrite - Initial Release

Prepared by: ___________________________________________

Shernell Concessio
Consultant – Quality Management Systems

Approved by: ___________________________________________

Navneet Aron
President – Livio Building Systems

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