LESER Global Standard LGS_1111

Process for Safety Valves to Repair Page 1/2

Content

1 Purpose ............................................................................................................... 1
2 Scope .................................................................................................................. 1
3 Introduction.......................................................................................................... 1
4 Safety valve to repair........................................................................................... 2

1 Purpose
This LESER Global Standard (LGS) shows the process for safety valves to repair.

2 Scope
This LGS applies to all members of the LESER Quality Cluster.

3 Introduction
The following flow chart shows the process steps, which are necessary for
valve repair.

The right side give references to forms of inspection documentation,

protected
LESER standards, instructions and spare part lists.

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

author: Niehus released by: KUW replaces: initial status: valid
resp. depart.: PP date of release: 8.11.10 revision No.: 0
doc. type: LGS change rep. No.: 00651A retention period: 10y
 LESER Global Standard LGS_1111
Process for Safety Valves to Repair Page 2/2
4 Safety valve to repair
valve forwarded

visually inspection report 1.1

disassembling assembling instruction (LLS...)

visually inspection
inside parts report 1.2

assembling instruction to cleaning good parts

(LLS…)
Assembling
cleaning good parts instruction

assembling instruction to finishing

protected
original spare parts

finishing (if catalogue

necessary)

assembling the valve assembling instruction (LLS…)

setting of the valve AA-EF and LWN 220-01-0-EN
tighness test
report 1.3
type test approval plate /
or customer identfication assembling instruction
plate (LLS…) AA-EF-080 and
assembling (if LWN 201-01-EN

assembling instruction
paint finish (LLS…)
material safety data sheets

assembling instruction
(LLS...)
visually inspection
report 1.4

delivery to customer

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

author: Niehus released by: KUW replaces: initial status: valid
resp. depart.: PP date of release: 8.11.10 revision No.: 0
doc. type: LGS change rep. No.: 00651A retention period: 10y
 LESER Global Standard LGS 1112
Repair Traveller Page 1/2

Repair Traveller

Customer

Date Valve type

Serial no. / Job no. Medium

1.1 Forwarded Inspection

Repair necessary Remarks

Painting ____________________

Inlet / outlet surface ____________________

protected
Lead seal ____________________

Type test approval plate ____________________

----------------------------------------------------------------------------------------------------------------------------------------

1.2 Disassembling

Repair necessary Remarks

Spring ____________________

Spring plate ____________________

Disc ____________________

Spindle ____________________

Guide ____________________

Spindle cap ____________________

Lifting device ____________________

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

author: Niehus released by: KUW replaces: initial status: valid
resp. depart.: PP date of release: 8.11.10 revision No.: 0
doc. type: LGS change rep. No.: 00651A retention period: 10y
 LESER Global Standard LGS 1112
Repair Traveller Page 2/2

Repair necessary Remarks

Seat / full nozzle ____________________

Bellows ____________________

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------

1.3 Assembling Inspection

Set pressure psig target: actual:

Seat tightness
bubbles / min. target: actual:

i.o. n.i.o.

Backpressure / 6 psig

protected
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1.4 Delivery inspection

i.o. n.i.o.

Type test approval plate

Painting

Components

___________________________________
Date/Signature

disclosure cat.: II proofread: OR published date: 17.11.10 effect. date: 18.11.2010

author: Niehus released by: KUW replaces: initial status: valid
resp. depart.: PP date of release: 8.11.10 revision No.: 0
doc. type: LGS change rep. No.: 00651A retention period: 10y