VW316

VW Pacheco
30.07.2018

SW_WS_V6_Teil_05_ZAÜ_EN.pptx

PLC/HMI- Workshop for Electrical Equipment in

Body Shop- VASS V6
Part 05 – ZAÜ
 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
Zentrale Anlagenüberwachung (ZAÜ) – SCADA – Flow chart 30.07.2018

*.xls List contains the ZAÜ * .csv file

Control Station Data positions of contains all
Plant and set points Message texts
Filing the
Message list
the main
control panel

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Installations ZAÜ

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Header
Messages, Set points

Header
values, status, Operational lists
vehicle data Time of day
TCP/IP

manual
Creation &
transfer automatic
generation &
PLC
Completing the filing of the
DB
Coupling list from Mld message list
DB600
programmer
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

Values SiVArc
PLC
Basic function

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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

3
ZAÜ

Time
Set Points
TCP / IP
Telegram Header, TCP/IP Protocol

Header

Switching Commands
69 Bytes 69 Bytes

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Header
Values
Messages

Telegramm „Header“ 69 Bytes

TCP / IP
Plant status
Vehicle data
Software Workshop for Body Shop – VASS V6

PLC
30.07.2018
VW316

to specification VW!
adjustable according
Interface parameters
VW Pacheco

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 Software Workshop for Body Shop – VASS V6 VW316

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Connection/Monitoring 30.07.2018

The connection establishment and its monitoring takes place actively

by the ZAÜ (physical and logical).
If the ZAÜ does not receive a telegram from the plant control system
within 60 seconds, it sends a PI (ping) receipt requiring
acknowledgment.

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If an acknowledgment occurs within 60 seconds, the connection is

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considered to be established, otherwise a connection error is
recorded.

The reception of any telegram clears a pending connection fault.

SW_WS_V6_Teil_05_ZAÜ_EN.pptx

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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

5
Port Number
Current 2006 (note VW specification!)

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Software Workshop for Body Shop – VASS V6

Partner IP Address

established by the ZAÜ

Connection data ZAÜ in the DB "Connections" (DB 860)

The IP address does not have to be

assigned, as the connection is actively
30.07.2018
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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

6
Input Control ID in FC "ZAU" (FC99)

Part 02)

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Software Workshop for Body Shop – VASS V6

PLC Designation Name

PLC designation name according to
PROFINET device name scheme (see SW-WS
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VW316

VW Pacheco

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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

7
Set Points

Switching List
(Array 20 Words)

(Struct 150 BYTE)

ZAÜ sends to the PLC
ZAÜ receives from PLC

(Array 30 Words + 15 Double Words)

Values

(Struct 34 BYTE)
Vehicle Data

(Array 30 BYTE)
Plant Status

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Declaration Overview in DB "ZAU_DB" (DB600)
Software Workshop for Body Shop – VASS V6
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VW Pacheco

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 Software Workshop for Body Shop – VASS V6 VW316

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Time Synchronization [PI] Telegram 30.07.2018

ZAÜ
Connection monitoring & 1x per day time synchronization.

Transmission if there is no telegram reception within 60 seconds.

Synchronization of the time, deviation of time stamp M1 telegram
to time of ZAÜ (configurable)

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Δ 3 Sec.

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Connection error if acknowledgment is not received within 60 seconds.
PLC sends an acknowledgment telegram which contains as user data
Quitt
Quitt
the time set in the PLC.

xx

Δ 3 Sec. PI
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

PQ Quitt

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 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
Messages [M1] Telegram 30.07.2018

PLC
Transmission of system messages (per functional unit) to the ZAÜ.
Telegram transmission at least every 60 seconds, even with constant
Synchron reporting status.
Das Telegramm wird ereignisorientiert versendet.

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Telegram contains the message IDs, assignment takes place via the

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message list.
Quitt The telegram is not acknowledged by the ZAÜ.

M1
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

M1 Quitt

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 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
Map Files (CSV files) Message Texts 30.07.2018

The message texts are imported by an appropriate tool into a control_name.csv

file and stored in the drive.

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SW_WS_V6_Teil_05_ZAÜ_EN.pptx

Note
If the name in the file (1st line) does not match the assignment in the ZAÜ, the file is not imported and inserted
Error in the message definitions displayed.

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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

11
Planejamento Elétrico Anchieta | G. Pavan de Brito
Zuordnungsdateien (CSV-Dateien) Meldetexte
Software Workshop for Body Shop – VASS V6

durch den Anwender zu parametrieren.

Festlegung der Prioritäten: Diese ist bei den benutzerdefinierten Meldungen
30.07.2018
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VW Pacheco

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 Software Workshop for Body Shop – VASS V6 VW316

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Message Generation 30.07.2018

The message list for the control center is generated automatically via the Openness
Tool Suite and the functionality "ProDiag Export“  "ZAUE-CSV" (preinstalled on the
Panel PCs and included on the WS-CD).
The file "PLC_name.csv" is then stored under the path D:\Projects\Siemens\05_ZAUE in
a separate folder.

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SW_WS_V6_Teil_05_ZAÜ_EN.pptx

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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

13
generated CSV file,

target device in drive "D:\".

Planejamento Elétrico Anchieta | G. Pavan de Brito

Data Filing Structure on the Target Device

The filing of single messages in the

Software Workshop for Body Shop – VASS V6

takes place in the 05_ZAUE folder on the

For example: KASTIL1 -----BS1--- KFU1.csv
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Without written permission from the PMA content on this site in any form outside of the project may be reproduced or processed using electronic systems, copied or distributed.
 Software Workshop for Body Shop – VASS V6 VW316

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Vehicle and Station Data [FZ] Telegram 30.07.2018

PLC
Transmission of vehicle and station data to the ZAÜ.

Contains the data of an IO reading

(including reason for report: normal, included)
BK Contains the data of a station

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(Flow-oriented after each parameterized cycle time acquisition)

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Quitt The telegram is not acknowledged.

Siemens
Reporting reason Scalance
Read / write device: X201-3P PRO
Area (K=Karosseriebau), Sick RFU630
Segment,
Installation Identification,
ARG, SK, Station,
BK the measurement, FZ
(if BK≠FZ) Cycle Times + short PIN (8st.)
(if BK=FZ) Long PIN (14st.)
FZ Quitt
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

Car Bodies Code

Note: If there is no read station, a pseudo body code (RBS) must be generated

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 Software Workshop for Body Shop – VASS V6 VW316

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Measurement Labels [FZ] Telegram 30.07.2018

Table "Markings of Measurements" (ASCII):

BK Length Measurement Label

Ein 3 Einlauf

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PRO 3 Prozess

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GES 3 Gesamt

R01 3 Roboter 1

DT1 3 Drehtisch 1

V01 3 Vorrichtung 1

Lesestelle 1
IS1 3 (without measurement & cycle time detection-> only for vehicle
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

tracking)

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 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
Switch Lists [SL] Telegram 30.07.2018

ZAÜ Transmission of a chronologically sorted switch list, once a day, at least every 26 hours.
If there is a delay in transmission, a message is sent via the M1 telegram.
Flow of max. 50 switching commands for 48 hours.
Vorlauf If changed, a new switch list is transmitted.
Switching times (date / time) are sent and the events are assigned
via identification numbers (IDs).

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Zeitpunkte

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Connection error if acknowledgment is not received within 60 seconds.
The ZAÜ expects an acknowledgment with the number of switching
Quitt
Quitt
commands.

SL Vorlauf
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

LQ Quitt
Schaltzeiten

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 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
[SL] - Switch Lists Event IDs Schaltzeiten 30.07.2018

Already Pre-Assigned Event IDs (Identification Numbers)

Event ID Meaning State
1 = Start
02 Frühschicht (morning Shift) 0 = End

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1 = Start
03 Spätschicht (late Shift) 0 = End

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1 = Start
04 Nachtschicht (night Shift) 0 = End
1 = Start
05 Freischicht (independent Shift) *) 0 = End

1 = Start
06 Pause Frühschicht (Break morning Shift) 0 = End

1 = Start
07 Pause Spätschicht (Break late Shift) 0 = End
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

1 = Start
08 Pause Nachtschicht (Break night Shift) 0 = End
1 = Start
09 Schichtentkopplung (????) *) 0 = End
*) Optional IDs
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 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
[SL] - Switch Lists Event IDs Schaltzeiten 30.07.2018

Already Pre-Assigned Event IDs (Identification Numbers)

Event ID Meaning State
1 = Start
10 Leistungsschalter (Power Switch) *) 0 = End

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1 = Start
15 Produktion (Production) *) 0 = End

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1 = Start
16 Prozessgerät (Process device) *) 0 = End

1 = Start
20 Datensicherung (Data backup) *) 0 = End
*) Optional IDs
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

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 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
Values [WE]-Telegram 30.07.2018

PLC
Transmission of plant values (numerical values) to the ZAÜ.

A telegram broadcast at least every 60 seconds, even without change.

Synchron

The PLC checks the values every 5 seconds and sends all values, if at
least one has changed.

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The ID of the value is determined from the position in the telegram

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and the assignment is then made via the coupling list.
Quitt The telegram is not acknowledged by the ZAÜ.

WE
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

WE Quitt

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 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
Set Points [SW] – Telegram 30.07.2018

ZAÜ
Transmission of set points (cycle time specifications, fill levels, etc.).
The position of the values within the list is always the same.
The assignment of the values takes place via the coupling list.
The transmission (complete list) takes place during set point changes,
connection establishment and upon connection return.

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Connection error if acknowledgment does not occur within 60 seconds.

Quitt
Quitt Die ZAÜ erwartet ein Quittungstelegramm.

SW
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

WQ Quitt

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 Software Workshop for Body Shop – VASS V6 VW316

VW Pacheco
Coupling List Values [WE] / Set Points [SW] 30.07.2018

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The interface list must be adapted by the system supplier for each system control and
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

transferred to the system planning and the ZAÜ for interface adjustment. If there are
blank values, the texts must be removed so that you can recognize free values.

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Detail Head (Coupling List ZAÜ) 30.07.2018

Installation Supplier
Company name,
programmer with phone
number

Installation Designation

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ontrol type: S7, PxC

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Location BS Cabinet: PLC

Source name “PLC”

Designation from
(DB101), or
FB_Steuerung_S
Destination Name "ZAÜ“
inquire at ZAÜ, entry will
SW_WS_V6_Teil_05_ZAÜ_EN.pptx

be made later
automatically in the
telegram traffic!
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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

23
List of Coupling Values

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Software Workshop for Body Shop – VASS V6

Quantities

(10 Words)
(10 Words)

Buffer States
PLC sends to ZAÜ
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VW Pacheco

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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

24
List of Coupling Values

Planejamento Elétrico Anchieta | G. Pavan de Brito

Software Workshop for Body Shop – VASS V6

Process Values
PLC sends to ZAÜ

(15 double words)

30.07.2018
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VW Pacheco

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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

25
List of Coupling Values

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Software Workshop for Body Shop – VASS V6

(10 words)
Adjust entries

with HD only in
welding systems
PLC sends to ZAÜ

structure, e.g. HIP

according to system
Energy Measurement
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VW Pacheco

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 SW_WS_V6_Teil_05_ZAÜ_EN.pptx

26
List of Coupling Set Points [SW]

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Software Workshop for Body Shop – VASS V6

Set Points
(20 Words)
PLC receives from ZAÜ
30.07.2018
VW316

VW Pacheco

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