Header Pipe Encasement

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GOVERNMENT OF MADHYA PRADESH

CLIENT :
NARMADA VALLEY DEVELOPMENT AUTHORITY
PROJECT : CHHAIGAONMAKHAN LIFT IRRIGATION SCHEME
CONTRACTOR : L&T Construction

Water & Effluent Treatment
DESIGNED & SUBMITTED BY CHECKED BY CHECKED BY SUBMITTED BY
S/E INCHARGE A.E (F) EXECUTIVE ENGINEER

M/s. LARSEN & TOUBRO LIMITED NARMADA DEVELOPMENT DIVISION NO-13, NARMADA DEVELOPMENT DIVISION NO-13, NARMADA DEVELOPMENT DIVISION NO-13,
CONSTRUCTION KHANDWA (M.P) KHANDWA (M.P) KHANDWA (M.P)
CHECKED BY CHECKED BY CHECKED & RECOMMENDED BY
A.E (D) E.E (D) SUPERINTENDING ENGINEER

S.E N.D CIRCLE NO. 8, SANAWAD KHARGONE S.E N.D CIRCLE NO. 8, SANAWAD KHARGONE NARMADA DEVELOPMENT CIRCLE NO. 8, SANAWAD
(M.P) (M.P) KHARGONE (M.P)
CHECKED BY APPROVED BY
A.E(D) E.E(D)
CE ISP CANAL, CE ISP CANAL,
SANWAD(M.P) SANWAD(M.P)
S.E (D)
C.E ISP CANAL, CHIEF ENGINEER
SANAWAD (M.P) INDIRA SAGAR PROJECT (CANAL) SANAWAD (M.P)
our prior permission in writing.
05-Apr-24 A FOR APPROVAL ES VPK/PSP SRS

DATE REV. NO. DESCRIPTION Designed Checked Approved
REVISIONS
JOB No. LE160884 TITLE:

TOTAL NO. OF PAGES 31
NAME SIGN DATE
DSGN ES 5-Apr-24
CHKD VPK/PSP 5-Apr-24 THRUST BLOCK AT PH-02 LOCATION
APPD SRS 5-Apr-24
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IS A
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4/5/2024 A FOR APPROVAL

ES VPK/PSP SRS
DATE REV. NO. DESCRIPTION Designed Checked Approved
REVISIONS
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Water & Effluent Treatment IC
CLIENT : CONSULTANT :
PROJECT :
firm without our prior permission writing
CHHAIGOANMAKHAN LIFT IRRIGATION SCHEME

SUPPLIER / CONTRACTOR:
JOB No. LE160884

TOTAL NO. OF PAGES 16 TITLE :
NAME SIGN DATE
DSGN ES 05/04/24
CHKD VPK/PSP 05/04/24 THRUST BLOCK CALCULTION AT PH -01
APPD SRS 05/04/24
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DOCUMENT NO. DATE

PROJECT: ALIRAJPUR LIFT IRRIGATION SCHEME
LE170102-C-IW-WS-DC-3009 05/04/24
DESIGNED CHECKED APPROVED

TITLE: THRUST BLOCK CALCULTION AT PH -02
ES VPK/PSP SRS
Sl. No DESCRIPTION Page No
1.0 Introduction
1.1 Scope 1
1.2 General Description of the Structure 1
1.3 Design Criteria 1
1.4 Units of measurement 2
1.5 Material Properties 2
1.6 References 2
2.0 Design of Thrust blocks
2.1 Design of thrust block for 900 vertical down turn bend-TB 1 3
2.2 Design of thrust block for 900 vertical down turn bend-TB 2 10
ANNEXURE -A: Clauses from CPHEEO Water Manual and IRC 78-2000

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ES VPK/PSP SRS
1.0 INTRODUCTION:
1.1 Scope
This document covers the design of vertical down turn thrust block for delivery pipe near
Pump house 02- of Alirajpur Lift Irrigation Scheme.These thrust blocks are designed as
R.C.C blocks, checked for sliding, over turning and uplift. Reinforcement is given in form
of skin reinforcement. The general arrangement, angle of deviation of bend is given in the
" General Arrangement detail for Pumping Station" - LE170102-M-IW-WS-GA-2002, Rev C .

The same are followed for design of thrust block.
1.2 Design Criteria

The thrust blocks are designed for the following critical conditions.
i) Check-1: Check against overturning
The stability of block shall be checked against overturning using minimum factor of safety as 1.4.
Refer Clause.20.1 IS-456-2000
ii) Check-2: Check for bearing

The block shall be checked for any loss of contact with soil for total vertical loads and moments
coming onto it and also for maximum bearing pressure acting, at the base of block.
iii) Check-3: Check for sliding

The stability of block shall be checked against sliding using minimum factor of safety as 1.4.
Refer Clause.20.2 IS-456-2000.
iv) Check-4: Check against uplift

The stability of block should be checked against uplift using minimum factor of safety of 1.2.
Refer Clause 7.2b IS-3370-2009-Part 1
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1.3 Units of Measurement :-
Units of measurements used in analysis and design are in SI Units only.
1.4 Material Properties
Concrete = M20
Reinforcement Steel = Fe500
1.5 References
1." General Arrangement detail for Pumping Station" - LE170102-M-IW-WS-GA-2002, Rev c .
2. CPHEEO Manual On Water Supply and Treatment, Third Edition.
3. IRC-78-2014: Standard Specification and code of practice for Roads bridges.

4. AWWA- Steel Pipe - A Guide for Design and Installation
5. IS 875 Part -I -"Code of Practice for design loads(other than earthquake for
buildings and structures)"

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ES VPK/PSP SRS

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Design of Thrust Block for 90deg Vertical down-turn bend
Outer diameter of delivery pipe (Do) = 1016 mm
Inner diameter of delivery pipe (Dhi) = 1000 mm
Outer diameter of header pipe (Dho) = 1900 mm
Inner diameter of header pipe (Dhi) = 1880 mm
Thickness of header pipe shell (th) = 10 mm
Thickness of delivery pipe shell (t1) = 8 mm
Thickness of cement concrete lining (t2) = 0 mm
Pump Head = 86 m
Operating pressure of the pipe (Po) = 860 kN/m2
Test pressure acting (Pt) = 1.5xPo 1.5x860= 1290 kN/m2
Angle of bend for the design of thrust block (Ѳ) = 90 deg
C/S area of delivery pipe for inner dia (Api) = 3.14/4x1000² = 785398 mm2
C/S area of delivery pipe for outer dia (Apo) = 3.14/4x1016² = 810732 mm2
C/S area of header pipe for inner dia (Api) = 3.14/4x1880² = 2775911 mm2
C/S area of header pipe for outer dia (Apo) = 3.14/4x1900² = 2835287 mm2
Density of Pipe Shell Material gpipe = 78.5 kN/m3
Density of Cement concrete gcon = 24 kN/m3
Density of water inside the pipe gw = 10 kN/m3
Weight of delivery Pipe per m run (wip)
3.14x1.008x0.008x78.5 + 3.14x1x0x24 = = 1.99 kN/m
Weight of water in delivery pipe per m run (ww)= Apixgw 0.785x10 = 7.85 kN/m
Weight of header Pipe per m run (whp)
3.14x1.89x0.01x78.5 = = 4.66 kN/m
Weight of water in header pipe per m run (ww)= Apixgw
=3.14 X3.5344/4x10 = = 27.76 kN/m
Note: For MS Pipes, Thrust Blocks has to be designed for 50% of thrust force due to pressure.
(Ref: CPHEEO Manual, Cl.No:6.16.18)
Horizontal force acting at bend of delivery pipe due to pressure (Fh) =
0.5xPtxApix(1-cosΦ) 0.5 x 1290x0.79x ( 1- cos 90) = 506.58 kN

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Vertical force acting at bend of delivery pipe due pressure(Fv) =
0.5xPtxApix(sinΦ) 0.5 x1290x0.79x(sin 90)= 506.58 kN
Dynamic thrust force Td= Td=2 *Sin(Ѳ/2)* WV/g=2*Sin(Ѳ/2)*Q*gw*(V/g)
Discharge Q= 1.88 cumec Velocity = 2.394 m/s
Dynamic thrust force Td= (2x1.88x10x2.394xSin(90/2)/9.81 = 6.488 kN
Horizontal component of dynamic thrust force (Tdx) = Td x sin((Ѳ2-Ѳ1)/2)
0 KN
Vertical component of dynamic thrust force (Tdy) = Td x cos((Ѳ2-Ѳ1)/2)
6.49 KN
SOIL DATA:
Angle of internal friction (f) = 30 o
Unit weight of soil (gs) = 18 kN/m3
Submerged unit weight of soil (gs') = 8.19 kN/m3
Ka = Coefficient of active earth pressure = [1-Sin(f)]/[1+Sin(f)]
= [1-Sin(30)]/[1+Sin(30)] = 0.33
Kp = Coeff of passive earth pressure = 1/Ka = 3.00
Density of water for uplift gw = 10 kN/m3
Net safe bearing capacity of soil considered = 350 kN/m2
Factor of safety against sliding = 1.4
Factor of safety against overturning = 1.4
Factor of safety against uplift = 1.2
Bf
A b A
B1
u
b
u
L1
Delivery Pipe
Lf
Header Pipe

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LE170102-C-IW-WS-DC-3009 05-Apr-2024
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Figure 1: Plan of Thrust Block

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ES VPK/PSP SRS
L1
H1 300
H3 L2 L3
1016
1835 FGL
500 NGL 0
1200 H4
H2
1900 H6
31.27 1610 254.34

Tf 800
36.07 297.54
Lf
sa
sp
Figure 2: Elevation of Thrust Block (Section A-A)
Dimensions of thrust block: (refer figure 1&2 )
Length of Thrust Block L1 = 2600 mm
Length L2 = L1/2 = 1300 mm
Length L3 = L1-L2 = 1300 mm
Length of pipes embeded in concrete
Length of delivery pipe, Li = 5343 mm
Length of header pipe, Lh = 2400 mm
Length of rising main pipe, Lr 0 mm
Thickness of concrete on either side of delivery pipe (b) = 692 mm
Width of Thrust Block at bottom & Top (B1)=Do+2*b
1016+692x2 = 2400 mm
Projection of footing in length direction (u) = 850 mm
Projection of fooitng in width direction(v) = 300 mm

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Width of Thrust Block footing (Bf)=B1 = 3000 mm

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Length of Thrust Block footing (Lf) =L1+2*u = 4300 mm
Depth of block: =
Thickness of footing (Tf) = 800 mm
min.Thickness of concrete over delivery pipe = H1 = 300 mm
Thickness of concrete below delivery pipe upto top of footing= H2 = 7045 mm
Height of concrete from center of pipe to top of block = H3 =
=H1+0.5*Do 300+ 0.5 *1016 = 808 mm
Depth of block, H4 H4 = H1+Do+H2 = 9161 mm
Height of soil till top of base slab below FGL = H6 = 5210 mm
Area of Pedastal = Ap '= B1xL1 = 2400x2600 = 6240000 mm2
Area of Face of Thrust Block causing sliding= As1 = = (B1xH6)+(Bf*Tf) =
2400x5210 + 3000 x 800 = 14904000 mm2
Distance between FGL & NGL, (x) = 500 mm
Area of Face of Thrust Block resisting sliding= As2 = = (B1x(H6-x))+(Bf*Tf)
2400x (5210-500) + 3000 x800 = 13704000 mm2
Area of thrust block footing= Af = Lf*Bf = 12900000 mm2
NOTE: Passive resistance of soil considered for soil below NGL only
Check for safety against sliding:
Horizontal thrust force due to pipe bend (Fh) = 506.58 KN
Dynamic horizontal thrust force (Tdx) = 0 KN
Active earth pressure
From pedestal 0.5x31.27x5.21x = 244.38 kN
From base slab/ footing 0.5x(31.27+36.07) x0.8x2.4 = 80.81 KN
Active Pressure acting on the Thrust Block = Ra = 244.38+80.81= 325.19 kN
Passive earth pressure
From pedestal = 0.5 X gs x Kp x H6 x B1 x (H6) = 1796.91 KN
(0.5x254.34x(5210-500)x3000x10^-6
From base slab/ footing = 662.26 KN
Passive Resistance of soil acting on Thrust Block= Rp = 1796.91+662.26 2459.17 KN
Frictional resistance:
i) Weight of soil on top of projection = 624.57 KN
ii) Weight of Concrete (Wc) = (Abx(H4-Tf)-ApoxLe)x gcon 984.87 KN
Weight of footing = (Af)*Tf*gcon 247.68 KN

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iii) Weight of empty pipes =(Wep) = 21.8 KN
iv) Weight of water inside pipes = (Ww) = 108.57 KN

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v) Vertical upward thrust force due to delivery pipe bend (Fv) = 506.58 KN
108.57+1.5((0.508+1.835+1.2) x10x0.785398163)
Vertical downward thrust force at junction of delivery & Header pipe = 538.34 kN
vi) Dynamic vertical thrust force (Tdy) = 6.49 KN
Total normal reaction from soil (N) = 2019.25 KN
624.57+984.87+247.68+21.8+108.57-506.58+538.34
Coefficient of friction between of soil and concretre= m = 0.4
Frictional Resistance acting at the base = Rf = m * N 807.7 KN
Total Horizontal force acting (FHT) = Ra+Fh+Tdx = 831.77 KN
Total Horizontal force resisting sliding = Rh = Rp+Rf 3266.9 KN
Factor of Safety Against Sliding = Rh/FHT = 3266.87/831.77 3.93 >1.4,OK
Check for safety agaist overturning
i) Restoring moment acting about thrust face due to water pressure incl. Dynamic Thrust
forces in vertical direction = OTM1 = (Tdy+Fy)x(L3)
=(538.34-506.58)*2150 = 68.28 KN.m
ii) Overturning moment acting about thrust face due to water pressure incl. Dynamic Thrust
forces in horizontal direction = OTM2 = (Tdx+Fh)x(H4-H1-Do/2)
=(0+506.58)*(9161-300-508) = 4231.46 KN.m
iii) Overturning moment due to active earth pressure: 653.05 KN.m
Total overturning moment about thrust face due to loads = 4884.51 KN.m
iv) Resisting moment due to self weight= 4273.1 KN.m
v) Resisting moment due to passive earth pressure: 4523.58 KN.m
Total resisting Moment = 8864.96 KN.m
Factor of safety against overturning 1.81 >1.2,OK
Check for Bearing pressure of soil:
Net Safe Bearing capacity of soil considered= 350 kN/m2
Gross Safe Bearing capacity of soil at depth of 5.51 m from NGL
= SBC+ gs * Hn = 350+18*5.51= 449.18 kN/m2
Area of footing 12.9 mm2
Case i) Considering no flow in pipes:
Weight of all structural components above foundation level 1878.92 kN
Maximum base pressure from soil 145.65 kN/m2

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< Gross SBC. Hence Safe
Case ii) Considering flow in pipes
Weight of all structural components in pipe above foundation level 2019.25 KN
Base pressure beneath thrust block due to vertical loading = 156.53 kN/m2
Moment due to passive resistance at center of footing= 4523.58 KN.m
Moment due to active earth force at center of footing = 653.05 KN.m
Moment due to horizontal thrust at center of footing= 4231.46 KN.m
Net moment = 4231.46+653.05-4523.58 360.93 KN.m
Max base pressure due to Moment (6 x360.93)/(3x4.3x4.3) 39.04 kN/m2
Min base pressure due to vertical loads & Moment = 156.53-39.04= 117.49 kN/m2
No tension. Hence Safe
Max base pressure due to vertical loads & Moment 39.04+156.53= 195.57 kN/m2
OK < SBC
Check for safety against Uplift:
i) Net Vertical thrust force due to pipe bends (Fv) = 538.34-506.58 31.76 kN
ii) Dynamic vertical thrust force (Tdy) = 0 kN
iii) Water pressure force at base= gw *hw *Af =10*4.02999999999997x13 = 519.87 kN
Total upward force Vut = 519.87 kN
Resisting force against uplift:
Total weight acting downward, Vdt = Ws + Wc + Wep+ Ww
=+624.57+984.87+247.68+21.8+108.57 = 1987.49 kN
Total resisting force against uplift 2019.25 KN
Factor of safety against uplift 3.82 >1.2,OK
Reinforcement in footing:
fck 20 N/mm2
fy 500 N/mm2
Dia of bar 16 mm
Clear cover for bottom reinforcement 50 mm
effective depth of footing 742 mm
max soil pressure 195.570 kN/m2
overburden soil pressure 108.180 kN/m2
Maximum Net upward pressure acting on the footing 87.390 kN/m2

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projection 0.85 m
haunch width 0m
Moment Check:
Moment at face 31.57 KN.m
Thickness of footing required for max. BM , d =
= Mu/(0.133xfckxb) 133.43 mm
SAFE
Ast required 98.18 mm2/m
Ast,min 890.4 mm2/m
spacing required 225.81 mm
spacing provided 150 mm
SAFE
Provide 16 mm dia. bar at 150 mm c/c at Top and bottom in both ways
One-way Shear check:
Shear at at critical section 9.44 kN/m
Shear stress 0.019 N/mm2
% steel provided 0.181 %
Shear capacity 0.312 N/mm2
SAFE
Two way Shear Check
Critical section for Two way shear : d/2 distance from face
Contributing area for SF A= (a+d/2)*(b+d/2) 4.88 m2
Punching shear force F = A * Pa 426.46 kN
Length of critical section (a+d/2)*4 6000 mm
0.14 N/mm
2
Punching shear stress F / length * d
1.12 N/mm
2
Permissible shear stress τc = 0.25 (fck)0.5
SAFE

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Water & Renewable Energy IC - WET EDRC
DOCUMENT NO. DATE
PROJECT: CHHAIGOANMAKHAN LIFT IRRIGATION SCHEME
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2.2 Design of Thrust Block for combination vertical down turn & up turn bend
1) Size of delivery pipe = 1220 dia pipe
2) Outer diameter of delivery pipe (Do) = 1220 mm
3) Inner diameter of delivery pipe (Di) = 1200 mm
4) Thickness of delivery pipe shell (t1) = 10 mm
5) Thickness of cement concrete lining (t 2) = 0 mm
6) Operating pressure of the pipe (Po) = 1170 kN/m2
7) Test pressure acting (Pt) = 1.5xPo = 1.5x1170 1755 kN/m2
8) Ѳ1 = 0 deg Ѳ2 = 90 deg
Angle of bend for the design of thrust block (Ѳ) = Ѳ1+Ѳ2 90 deg
9) C/S area of delivery pipe for inner dia (A pi) = 3.14/4x1200² = 1130973 mm2
10) C/S area of delivery pipe for outer dia (A po) = 3.14/4x1220² = 1168987 mm2
11) Density of Pipe Shell Material gpipe = 78.5 kN/m3
12) Density of Cement concrete gcon = 24 kN/m3
13) Density of water inside the pipe gw = 10 kN/m3
14) Weight of delivery Pipe per m run (wip) =
3.14x1.21x0.01x78.5 + 3.14x1.2x0x24 = 2.98 kN/m
15) Weight of water in delivery pipe per m run (w w)= Apixg

=1.131x10
w = 11.31 kN/m
16) Weight of header Pipe per m run (whp) =
3.14x2.7342x0.0142x78.5 = 9.57 kN/m
17) Weight of water in header pipe per m run (w w)= Apixgw
=3.14 X7.3984/4x10 = 58.11 kN/m
18) Weight of rising main Pipe per m run (whp) =
3.14x2.7342x0.0142x78.5 = 9.57 kN/m
19) Weight of water in rising main pipe per m run (ww)= Apixgw
=3.14 X7.3984/4x10 = 58.11 kN/m
20) Horizontal force acting at bend of delivery pipe due to pressure (F h) =
= 0.5xPtxApi 0.5 x 1755x1.13= 992.43 kN

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21) Vertical force acting at bend of delivery pipe due pressure(F v) =
= 0.5xPtxApi 0.5 x1755x1.13= 992.43 kN
22) Dynamic thrust force Td= Td=2 *Sin(Ѳ/2)* WV/g=2*Sin(Ѳ/2)*Q*gw*(V/g)
23) Horizontal component of dynamic thrust force (Tdx) = Td x sin((Ѳ2-Ѳ1)/2)
3.86 KN
Vertical component of dynamic thrust force (Tdy) = Td x cos((Ѳ2-Ѳ1)/2)
3.86 kN
24) Horizontal force due to water pressure at junction of header pipe & rising main pipe
5239.86 kN
Vertical force due to water pressure at junction of header pipe & rising main pipe
0 kN
SOIL DATA:
1) Angle of internal friction (f) = 30 o
2) Unit weight of soil (gs) = 18 kN/m3
3) Submerged unit weight of soil (gs') = 8.19 kN/m3
4) Ka = Coefficient of active earth pressure
= [1-Sin(f)]/[1+Sin(f)] = [1-Sin(30)]/[1+Sin(30)] = 0.3333
5) Kp = Coefficient of passive earth pressure = 1/Ka 3.00
6) Density of water for uplift gw = 9.81 kN/m3
7) Net safe bearing capacity of soil considered= 150 kN/m2
8) Factor of safety against sliding = 1.5
9) Factor of safety against overturning = 1.5
10) Factor of safety against uplift= 1.2
Rising main pipe
Bf
A b A
B1
u
b
u
L1
Delivery Pipe
Header Pipe
Lf

#
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Figure 1: showing the Plan of Thrust Block:
L1
H1 500
H3 L2 L3
1220
1425 FGL
0 NGL 0
1200 H4
H2
2748 H6
33.288 1600 299.592

Tf 900
38.688 348.192
Lf
sa
sp
Figure 2: showing the Elevation of Thrust Block (Section A-A):
Dimensions of thrust block: (refer figure 1 &2 )
1) Length of Thrust Block L1 = 3500 mm
2) Length L2 = L1/2 1750 mm
3) Length L3 = L1-L2 = 1750 mm
4) Length of pipes embeded in concrete
Length of delivery pipe, Li 9970 mm
Length of header pipe, Lh 6796 mm
Length of rising main pipe, Lr 1976 mm
5) min. Thickness of concrete on either side of delivery pipe (b)= 538 mm
6) Width of Thrust Block at bottom & Top (B1)=
center to center distance of delivery pipes (cc) 4500 mm
=cc + Do+2*b 4500+1220+538x2 = 6796 mm
Projection of footing in length direction (u) 1000 mm
Width of Thrust Block footing (Bf)=B1 6796 mm
Length of Thrust Block footing (Lf) =L1+2*u 5500 mm
7) Depth of block:

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Thickness of footing (Tf)= 900 mm
Thickness of concrete below delivery pipe upto top of footing= H2 = 6973 mm
=H1+0.5*Do 500+ 0.5 *1220 = 1110 mm
Depth of block, H4 H4 = H1+Do+H2+Tf 9593 mm
8) Area of Pedastal = Ap =
= B1xL1 = 6796x3500 = 23786000 mm2
9) Area of Face of Thrust Block causing sliding= As1 =
= (B1xH6)+(Bf*Tf) = 6796x5548 + 6796 x 900 = 43820608 mm2
Distance between FGL & NGL, (x) = 0 mm
10) Area of Face of Thrust Block resisting sliding= As2 =
= (B1x(H6-x))+(Bf*Tf) = 6796x (5548-0) + 6796 x900 = 43820608 mm2
11) Area of thrust block footing= Af = Lf*Bf 37378000 mm2
A) Check for safety against sliding:
1) Horizontal thrust force at delivery pipe bend (F hd) = 1984.86 kN
Horizontal thrust force at junction of header & rising main pipe (Fh) = 5239.86 kN
2) Dynamic horizontal thrust force (Tdx) = 3.86 kN
3) Active Pressure acting on the Thrust Block = R a = 847.67 kN
From pedestal 627.55 kN
From base slab/ footing 220.12 kN
4) Passive Resistance of soil acting on Thrust Block= R p = 7628.99 kN
From pedestal = 0.5 X gs x Kp x H6 x B1 x (H6) 5647.94 kN
From base slab/ footing 1981.05 kN
5) Frictional resistance:
i) Weight of soil on top of Thrust Block (Ws) = 0 kN
Weight of soil on top of projection 1357.35 kN
ii) Weight of Concrete (Wc) = (Abx(H4-Tf)-ApoxLe)x g con = 3433.81 kN
Weight of footing = (Af)*Tf*gcon 807.36 kN
iii) Weight of empty pipes =(Wep) = 113.68 kN
iv) Weight of water inside pipes = (Ww) = 622.5 kN
v) Vertical upward thrust force due to delivery pipe bend (F v) = 1984.86 kN

#
Page 13
L&T Construction
DOCUMENT NO. DATE
LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
vi) Dynamic vertical thrust force (Tdy) = 3.86 kN
Total normal reaction from soil (N) = 6389.58 kN
6) Total Horizontal force acting (FHT) = Ra+Fh= 6087.53 KN
7) Total Horizontal force resisting sliding = Rh = Rp+Rf 10184.8 KN
B) Check for safety agaist overturning
i) Restoring moment acting about thrust face due to water pressure incl. Dynamic Thrust
forces in vertical direction = OTM1 = (Tdy+Fy)x(L3)
=(2039.74-1984.86)*2750 = 150.92 KN.m
=(3.86+992.43)*(9593-500-610) = 8451.53 KN.m
iv) Overturning moment due to horizontal force (Fh) = 20299.21764 KN.m
v) Resisting moment due to self weight= 17420.43 KN.m
C) Check for Bearing pressure of soil:
= SBC+ gs * Hn = 150+18*6.45= 266.1 kN/m2

#
Page 14
L&T Construction
DOCUMENT NO. DATE
LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
Moment due to horizontal force (Fh) = 20299.21764 KN.m
Net moment = 5700.72764 KN.m
Max base pressure due to Moment = 166.38 kN/m2
Min base pressure due to vertical loads & Moment = 4.56 kN/m2
Max base pressure due to vertical loads & Moment = 337.32 kN/m2
UNSAFE
D) Check for safety against Uplift:
i) Net Vertical thrust force due to pipe bends (F v) = 54.88 kN
ii) Dynamic vertical thrust force (Tdy) = 0 kN
iii) Water pressure force at base= gw *hw *Af =9.81*4.87200000000 1786.46 kN
=0+3433.81+113.68+622.5 = 6334.7 kN
fck 20 N/mm2
fy 500 N/mm2
Dia of bar 16 mm
projection 1m
Moment Check:

#
Page 15
L&T Construction
DOCUMENT NO. DATE
LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
= Mu/(0.133xfckxb) 249.77 mm
SAFE
Ast,min 1010.4 mm2/m
REVISE
SAFE
Two way Shear Check
Note: Assuming max. soil pressure as UDL & no haunch effect.
Contributing area for SF A= (a+d/2)*(b+d/2) 7.87 m2
0.23 N/mm
2
1.12 N/mm
2
SAFE

#
Page 16
L&T Construction
DOCUMENT NO. DATE
LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS

#
Page 17
L&T Construction
Water & Renewable Energy - WET EDRC

DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
Design Pressure 1290 kN/m2
Inner diameter of inlet pipe 1000 mm
thickness of inlet pipe 8 mm
Inner diameter of header pipe 1880 mm
thickness of header pipe 10 mm
Inner diameter of rising main pipe 2400 mm
Thickness of rising main pipe 15 mm

Density of water inside the pipe gw = 10.3 kN/m3
Weight of inlet Pipe per m run (wip) =

1.99 kn/m
Weight of water in inlet pipe per m run (ww)= Apixgw
7.85 kn/m
Weight of Header Pipe per m run (whp) =
4.66 kn/m
27.76 kn/m
At Vertical downturn bend:
Horizontal component of pressure acting on thrust blocks (Fh) =

506.58 kN
Vertical component of pressure acting on the thrust blocks (Fv) =
506.58 kN
Horizontal component of dynamic thrust force (Tdx) =
0 kN
Vertical component of dynamic thrust force (Tdy) =
6.49 kN
At T-shape bend:
Horizontal force of pressure 2916.432 kN
Horizontal dynamic force 0 kN
Vertical forces 0 kN

L&T Construction

DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
L1
H1 500
H3 L2 L3
1016
1835 FGL
0 NGL
0
H4
1200
H2
1900 H6
1000
221.4
Tf 300
237.6
Lf
sp

L&T Construction

DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
SOIL DATA:
1) Angle of internal friction (f) = 30 o
2) Unit weight of soil (gs) = 18 kN/m3
3) Submerged unit weight of soil (gs') = 8.19 kN/m3
4) Ka = Coefficient of active earth pressure
= [1-Sin(f)]/[1+Sin(f)] = [1-Sin(30)]/[1+Sin(30)] = 0.3333
5) Kp = Coefficient of passive earth pressure = 1/Ka 3.00
6) Density of water for uplift gw = 9.81 kN/m3
7) Net safe bearing capacity of soil considered= 150 kN/m2

8) Factor of safety against sliding = 1.5
9) Factor of safety against overturning = 1.5
10) Factor of safety against uplift= 1.2
Dimensions of thrust bl (refer figure 1 & 2)
1) Length of Thrust Block L1 = 3500 mm
2) Length L2 = L1/2 1750 mm
3) Length L3 = L1-L2 = 1750 mm
4) Length of pipe embeded in concrete = Le
Length of inlet pipe, Li 5293 mm
=Li + Lh 12793 mm
5) Thickness of concrete on either side of pipe (b)= 838 mm
6) Width of Thrust Block at bottom & Top (B1)= 7500 mm

L&T Construction

DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
Projection of footing on both side (u) 1000 mm
7) Depth of block:
min.Thickness of concrete at the top of the pipe = H1 = 500 mm
min.Thickness of concrete at bottom of the pipe = H2 = 5935 mm
Height of concrete from center of pipe to top of block = H3 = 1008 mm
Depth of block, H4 H4 = H1+Do+H2+Tf 7751 mm
8) Area of Pedastal = Ap =
= B1xL1 = 7500x3500 = 26250000 mm2
9) Area of Face of Thrust Block causing/ resisting sliding= As1 = 33000000 mm2
10) Area of thrust block footing= Af = Lf*Bf 41250000 mm2
A) Check for safety against sliding:
Note: 2 inlet pipes & rising main pipes are combined.
1) Horizontal thrust force due to pipe bend (Fh) = 1013.16 KN
2) Dynamic horizontal thrust force (Tdx) = 6.49 KN
3) Active Pressure acting on the Thrust Block = Ra =
= 0.5 X gs x Ka x( H6 x B1 x (H6) + Tf * (2*H6+Tf) * Bf) 435.6 KN
4) Passive Resistance of soil acting on Thrust Block= Rp = 3920.4 KN
From pedestal 3404 KN
From base slab/ footing 516.4 KN

L&T Construction

DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
5) Frictional resistance:
i) Weight of soil on top of Thrust Block (Ws) = 0 KN
Weight of soil on top of projection 1107 KN
ii) Weight of Concrete (Wc) = (Abx(H4-Tf)-ApoxLe)x gcon = 4095 KN
Weight of footing = (Af)*Tf*gcon 297 KN
iii) Weight of empty pipe =(Wep) = 55.99 KN
iv) Weight of water inside = (Ww) = 291.3 KN
v) Vertical thrust force due to pipe bend (Fv) = 1013.16 KN
6) Horizontal pressure force acting at t-joint 2916.432
7) Total Horizontal force acting (FHT) = 3352.032 KN
8) Total Horizontal force resisting sliding = Rh 6386.1 KN
Factor of Safety Against Sliding = Rh/FHT = 6386.095/3352.032 1.91
SAFE
B) Check for safety agaist overturning
i) Overturning moment acting about thrust face due to water pressure incl. Dynamic Thrust
forces in vertical direction = OTM1 = (Tdy+Fy)x(L2+u) 2821.89 KN.m
ii) Overturning moment acting about thrust face due to water pressure at T-joint
forces in horizontal direction = OTM2 = 6561.97 KN.m

L&T Construction

DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
vi) Resisting moment due to horizontal thrust forces including dynamic thrust 6875.49995
C) Check for Bearing pressure of soil:
= SBC+ gs * Hn = 150+*4.4= 229.2 KN/m2
Maximum Vertical load at base of Thrust Block (VFmax)
= Ws + Wc + Wep = 5554.99 KN
Base area of Thrust block (Af) = 41.25 m2
Base pressure beneath thrust block due to vertical loading =
=VFmax/Af = 5554.99/41.25 = 134.67 KN/m2
Moment due to active resitance at center of footing = 595.32 KN.m
Moment due to horizontal thrust at center of footing= -313.52995 KN.m
Net moment = -5076.08995 KN.m
Resistance is fully developed. So no extra pressure developed due to Moment.
Hence Maximum base pressure 134.67
OK < SBC
D) Check for safety against Uplift:
i) Vertical thrust force due to pipe bend (Fv) = 1013.16 kN
ii) Dynamic vertical thrust force (Tdy) = 12.98 kN

L&T Construction

DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
iii) Water pressure force at base= gw *hw *Af 2254.78 kN
Total downward vertical load Vdt = Ws + Wc + Wep+ Ww
=1107+297+291.3+1013.16 = 5846.29 kN
fck 20 N/mm2
fy 500 N/mm2
Dia of bar 12 mm
max soil pressure 134.670 kN/mm2
overburden soil pressure 73.800 kN/mm2
Net upward pressure acting on the footing 60.870 kN/mm2
projection 1m
haunch width 0.5 m
Moment Check:
= Mu/(0.133xfckxb) 131.02 mm
SAFE

L&T Construction

DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05-Apr-2024

ES VPK/PSP SRS
Ast,min 292.8 mm2/m
SAFE
SAFE
Two way Shear Check
13.17 m2
Contributing area for SF A= (a+d/2)*(b+d/2)

N/mm2
Punching shear stress F / length * d 0.33
N/mm2
Permissible shear stress τc = 0.25 (fck)0.5 1.12
SAFE

L&T Construction
Water & Effluent Treatment - WET EDRC fck 20 N/mm2
fy 500 N/mm2
Design Parameters: Dia of bar 10 mm
Density of Pipe Shell Material gsteel = 78.5 kN/m3 Ka = Coefficient of active earth pressure Clear cover for bottom reinforcement 50 mm
Density of Cement concrete gcon = 24 kN/m3 = [1-Sin(f)]/[1+Sin(f)]
= [1-Sin(30)]/[1+Sin(30)] = 0.33 Area of bar 78.54 mm2
Density of water inside the pipe gw = 10.3 kN/m3 Kp = Coefficient of passive earth pressure
Density of water considered for Uplift= 9.81 kN/m3 = [1+Sin(f)]/[1-Sin(f)]
= [1+Sin(30)]/[1-Sin(30)] = 3.00
Angle of internal friction (θ)= 30 Deg Ko = Coefficient of earth pressure at rest condition
Unit weight of soil (gs )= 18 kN/m3 = [1-Sin(f)]= (1-Sin(30)) = 0.5
Acceleration due to gravity= 9.81 m/s2 Net safe bearing capacity of soil considered= 100 kN/m2
Coefficient of Friction of soil (µ)=

0.3
Reinforcement calculations --->
Length parameters Width parameters Height parameters Check for Bearing min clearance to
Active Pressure force acting on the Thrust Block Passive Resistance of soil acting UPLIFT SLIDING Pressure of soil Vertical clearance pipe Moment One way Shear
Top Area of Base Area of
Width of Height of the Thrust the Thrust Restoring Total
Weight of Thickness Thrust center of block contact block contact Area of thrust Area of other Frictional Additional soil Additional soil Upward Load Total Overturning Total Restoring moment Restoring Factor of overburden sufficienc Shear at
water
Overturning moment Overturning moment Ast spacing spacing Shear Shear
Velocity of Weight Length of of concrete Block at Thk. Of Thk. Of Height of pipe below Height of with the soil with the soil face of Thrust face of Thrust Total Weight Resistance volume weight due to Water Total Horizontal Factor of acting about thrust face acting about thrust face moment Overturning moment due to due to Moment Safety soil Ast,min y of at critical
Thk.of Angle of C/S area of C/S area of water of Pipe inside pipe Length of pipe Length of on either bottom & Width of concrete concrete soil above Height of GL base of TB Block in Block in Weight of Weight of soil Weight of soil acting at the acting at the angle of wedge resisting uplift resisting uplift Pressure at Total Horizontal force Safety due to water pressure due to water pressure acting due moment weight of Pipe, passive acting against Check for Base Check for Thickne effective pressure on Moment at effective required required provided percentag section stress capacity
incl. Dynamic Thrust incl. Dynamic Thrust spacing
Turning Type of Thk.of Concrete Outer Dia Bend (θ= Pump Operating Design pipe for pipe for inside the per m run per m run Horizontal force acting Thrust embeded footing = Projection side of pipe Top footing = at top of at bottom the Thrust Thrust =H3 +H1 + below Thickness contact with contact with Weight of Water inside Weight of Weight of on top of on top of base of the base of Thrust action of soil due to wedge due to wedge base of the Total Upward downward load force causing resisting against Check for forces in horizontal forces in vertical to active acting about Water, concrete earth about Overturnin Overturnin Pressure Gross Soil at section at section at section at section ss of depth of footing projection critical depth sufficiency e of steel
Sl. No Point Chainage Discharge pipe Dia of Pipe Pipe shell lining of Pipe θ1 θ2 θ1+θ2 ) Head Soil cover Pressure Pressure inner dia Outer dia pipe = = Apixgw = due to pipe bend Dynamic Thrust force Block Length Length in concrete L1+2*proj of Footing in plan =Do+2*b B1+2*proj pipe of pipe Block block Do/2 GL=H3 +H4 of footing soil soil empty pipe the pipe Concrete projection Thrust Block projection thrust block due to part 1 due to part 2 due to part 3 total due to part 1 due to part 2 due to part 3 total Block with vertical action action block load resisting uplift FOS Check for uplift sliding sliding sliding sliding direction direction pressure Ra point A and soil pressure point A g g Pmax SBC Failure 1 2 1 2 footing footing projection of footing section required of depth provided
(TP) (m) (m3/s) Di(mm) t1 (mm) t2 (mm) Do(mm) (Deg) (Deg) (Deg) (m) (Ds) (mm) po (kN/m2 ) pt (kN/m2 ) (Api) mm2 (Apo) mm2 V (m/s) KN/m KN/m Fx (KN) Fy (KN) Td Tdx Tdy L1 (mm) L2 (mm) L3 (mm) Le (mm) Lf (mm) proj(mm) b (mm) B1 (mm) Bf (mm) H1 (mm) H2 (mm) H3 (mm) H4 (mm) H5 (mm) H6 (mm) Tf(mm) At (mm2) Ab (mm2) Af1 (mm2) Af2 (mm2) (kN) (kN) (kN) (kN) (kN) (kN) WT (kN) Ra (kN) Rp (kN) Rf (kN) (deg) mm3 (kN) kN kN Fh (kN) Rh (kN) F. O.S OTM1 OTM2 OTM3 OTM RM1 (kNm) RM2 (kNm) RM (kNm) F. O.S (kN/m2 ) (kN/m2 ) vertclearan mm mm KN/m2 m kN.m mm mm2/m mm2/m mm mm % kN/m N/mm2 N/mm2
=L2/ H4 = = (B1xH4)- = (B1xH4)- 0.5 x gs x Ka x 0.5 x gs x Ka x 0.5 x gs x Kp 0.5 x gs x Kp

(Ab x H4 -Apo (Lf*Bf- gs x Ka x H4 x gs x Kp x H4 x µxWT Ra+Fx+Tdx
Pt x Api x Pt x Api x 2*Sin(θ/ A cos(θ1)+L C B D E =Ds-H1 j1+Do/cos( F B1xL1 BfxLf Do^2/cos(Ѳ1) Do^2/cos(Ѳ2) AbxH3 xγs j1 x Do x n1 x Do x x j2 x Do x x n2 x Do x n1-Tf- n2-Tf-
x Le) x γcon Ab)*Tf*gc b x (H3+H6) b x (H3+H6)
(cos(θ1) - (sin(θ1)+ 2)*Q*γw*( Td*sin((θ2 Td*cos((θ2 3/(Cos(θ2) Ѳ1)+H2 = = (H3+H3+j1) (H6+H6-n1) (H3+H3+j2) (H6+H6-n2) (Tdx+Fx)x(H4-H1- OTM1+OTM2 proj*tan(θ1 proj*tan(θ2 cos(θ1)*ve cos(θ2)*ve
cos(θ2)) sin(θ2)) V/g) -θ1)/2) -θ1)/2) = Rp +Rf Do/2) (Tdx+Fx)xL3 +OTM3 ) ) rtclearan rtclearan
1 TP-06 30225 5.67 MS 2050 13 0 2076 9 5.6 14.60 82.60 1494 850.8 1276.2 3300636 3384890 1.718 6.614 34 31.7565662 1069.99015 2.59913618 0.07710661 2.5979922 2000 1000 1000 2017.26061 3000 500 300 2676 3676 500 1000 994 3747 2532 4741.32324 300 5352000 11028000 5664339.09267 5697393.518023 13.34 68.59 278.92 40.8672 95.76 605.0148171673 1102.492017167 38.686 10.586 52.83 102.102 348.172 85.802 503.852 937.826 8.97 20 63363592279 1140.544661022 512.94 1585.53 2243.04 1.41 SAFE 133.93567283 946.796 7.07 Safe 70.33 1072.59 118.0486405 1260.96864051 1102.49 1062.16 2164.65 1.72 Safe 93.8 185.34 SAFE 620.80778 719.26924 613.164606 715.836455 300 245 42.110 0.5 6.46124731 60.3619128 OKAY 61.036759 294 267.14 200 OKAY 0.160 13.1809445 0.08069966 0.29607372
2 TP-07 30400 5.67 MS 2050 13 0 2076 6.8 5.8 12.60 83.42 1479 859.18 1288.77 3300636 3384890 1.718 6.614 34 8.14680548 933.531443 2.2446409 0.01958794 2.24455544 2000 1000 1000 2012.22996 3000 500 300 2676 3676 300 1000 1179 3503 2517 4681.59631 300 5352000 11028000 5032639.869435 5040995.203572 13.31 68.42 247.9 40.8672 113.58 596.8785759541 1080.955775954 36.949 7.105 52.086 96.14 332.542 61.171 476.874 870.587 43.55 20 61468556729.3 1106.434021127 506.48 1442.26 2187.39 1.52 SAFE 104.3063934225 914.137 8.76 Safe 17.68 935.78 100.1728013 1053.6328013 1080.96 901.14 1982.1 1.88 Safe 91.8 184.27 SAFE 640.37861 668.890701 635.873872 665.466454 300 245 41.236 0.5 6.32049919 59.7008482 OKAY 59.6989686 294 267.14 200 OKAY 0.160 12.8938183 0.07894174 0.29607372
5 TP-18 48150 5.67 MS 2050 13 0 2076 7.05 6.25 13.30 47.15 1490 485.62 728.43 3300636 3384890 1.718 6.614 34 3.88752145 556.837382 2.36879756 0.01653719 2.36873983 2000 1000 1000 2013.59738 3000 500 300 2676 3676 300 1000 1190 3508 2528 4697.57814 300 5352000 11028000 5043670.481765 5050734.096993 13.32 68.46 248.43 40.8672 114.64 599.0556849269 1084.772884927 37.172 7.239 52.285 96.696 334.548 62.921 477.123 874.592 157.67 20 61972304662 1115.501483916 508.21 1067.42 2200.27 2.06 SAFE 100.6000586384 1032.262 10.26 Safe 8.47 559.21 101.1620445 668.842044546 1084.77 910.16 1994.93 2.98 Safe 92.2 184.56 SAFE 638.164761 661.095016 633.339867 657.16569 300 245 41.504 0.5 6.33703367 59.7788862 OKAY 59.8561073 294 267.14 200 OKAY 0.160 12.9275487 0.07914826 0.29607372
6 0 0 6 MS 1400 12 0 1424 0 60 60.00 61.00 0 628.3 942.45 1539380 1592612 3.898 4.179 15.86 725.39434 1256.41985 24.556208 12.278104 21.2662999 1000 500 500 1500 2000 500 400 2224 3224 300 1000 0 4302 3000 300 2224000 6448000 4644224 2616448 6.27 23.79 156.28 30.4128 0 273.7152 490.468 30.975 0.384 37.687 69.046 278.771 7.926 192.24 478.937 -236.17 21 18424548140.36 331.6418665265 189.76 1467.45 822.11 0.56 UNSAFE 806.7184444755 242.767 0.3 Unsafe 2426.96 638.84 82.3732272 3148.1732272 245.23 521.17 766.4 0.24 Unsafe 72.4 154 SAFE 2278.0254 -166.0254 2278.0254 -83.012702 300 245 -2.664 0.5 9.383 72.7403974 OKAY 88.8916038 294 267.14 200 OKAY 0.160 19.14132 0.11719176 0.29607372
1012 4302
8900504498.017

#
One way Shear Two way Shear
Check
Contributi Punching Length of Punching Permissib
ng area shear critical shear le shear
for SF force section stress stress check
m2 KN mm N/mm2 N/mm2
SAFE 4.47 231.072554 10332 0.13692702 1.11803399 SAFE

SAFE 4.47 226.039001 10332 0.13394428 1.11803399 SAFE
SAFE 4.47 226.985266 10332 0.134505 1.11803399 SAFE
SAFE 4.47 225.702429 10332 0.13374483 1.11803399 SAFE
SAFE 4.47 226.630321 10332 0.13429467 1.11803399 SAFE
SAFE 3.37 253.273067 7428 0.2087576 1.11803399 SAFE

#
L&T Construction
Water & Effluent Treatment – EDRC

DOCUMENT NO. DATE
PROJECT: ALIRAJPUR LIFT IRRIGATION SCHEME LE170102-C-IW-WS-
05/04/24
DC-3009
ES VPK/PSP SRS
ANNEXURE - A
ELIGIBILITY CRITERIA OF THRUST BLOCKS FOR VERTICAL DOWN TURN BEND
Density of Soil, γs = 1800 Kg/m3
Density of Water, γwater = 1030 Kg/m3
Density of MS pipe, γSteel = 7850 Kg/m3
SBC= 10 T/Sq.m
1 Pipe type MS
2 Inner dia of the Pipe(m) 1.000
3 Thk. Of the Pipe(m) 0.008
4 Outer Diameter of Pipe(m) 1.016
Deflection Angle
5 10
(θ) IN Deg
6 Sin(θ) 0.1736
7 Cos(θ) 0.9850
Area of Pipe
8 0.7854
(ID) (m2)
9 Max. operating pressure (t/m2) 85.92
Design Pressure, p
10 128.88
(t/m2)
Horizontal component of thrust

11 1.518
force(t), Fh = PA (1-cosθ)
Vertical component of thrust force(t), Fv

12 17.577
= PA (sinθ)
Active Pressure at top of Pipe, Pa =

13 0.713
Ka*γ*h (t/m2)
Force causing sliding

14 2.23
(t/m)
15 Height of Over Burden, h(m) 1.200
Weight of Soil,
16 2.19
We(t/m)
17 Weight of Pipe, Wp (t/m) 0.199

L&T Construction
Water & Effluent Treatment – EDRC

DOCUMENT NO. DATE
05/04/24
DC-3009
ES VPK/PSP SRS
18 Weight of water in Pipe, Wwater = 0.809
19 Total weight (t/m) 3.20
Passive Pressure at top of Pipe, Pp =

20 6.48
Kp*γ*h (t/m2)
top
(t/m) 0.66
(21)
bottom (t/m) (22) Frictional resistance(t/m) 0.96
Total Frictional
resistance (t/m) 1.62
(23)
24 = 20+ 23 Total Restoring force (t/m) 8.10
25 FOS against Sliding 3.631
26 Check for Sliding NOT REQ
Area of Pipe bedding as per 120°

27 0.880
bedding per m
Maximum Pressure at the base

28 3.640
(t/m2)
Allowable Maximum pressure at

29 13.99
bottom of pipe (t/m2)
30 Check for SBC NOT REQ
Uplift pressure acting at the Pipe

31 19.83
(t/m)
Restoring force of Uplift (As Uplift will

be resisted at an angle of 45°,Resisting
32 6.40
Load(Wt. of soil+Pipe+Water) for a
length of 2m is considered)
33 Check >1.2 0.32
34 Check for Uplift REQ

6. HEADER PIPE ENCASEMENT DESIGN
L&T Construction
Water & Effluent treatment IC
DOCUMENT NO. DATE
RIGHT COMMAND OF LOWER SUKTEL IRRIGATION
PROJECT:
PROJECT LE22M794-C-LW-WS-DC-3004 (Part 2) 05-Apr-2024
TITLE: PUMP HOUSE - DESIGN CALCULATION
MSR SYAM PSP
6 Design of Header pipe Block for 90deg Vertical down-turn bend

Size of delivery pipe = 1416 dia pipe
Outer diameter of delivery pipe (Do) = 1416 mm
Inner diameter of delivery pipe (Di) = 1400 mm
Thickness of delivery pipe shell (t1) = 8 mm
Thickness of cement concrete lining (t2) = 0 mm
Operating pressure of the pipe (Po) = 410 kN/m2
Test pressure acting (Pt) = 1.5xPo = 1.5x410 615 kN/m2
Ѳ1 = 0 deg Ѳ2 = 90 deg
Angle of bend for the design of thrust block (Ѳ) = Ѳ1+Ѳ2 90 deg
C/S area of delivery pipe for inner dia (Api) = 3.14/4x1400² = 1539380 mm2
C/S area of delivery pipe for outer dia (Apo) = 3.14/4x1416² = 1574767 mm2
Density of water inside the pipe gw = 10 kN/m3
Weight of delivery Pipe per m run (wip) =
3.14x1.408x0.008x78.5 + 3.14x1.4x0x24 = 2.78 kN/m
=1.539x10
Weight of water in delivery pipe per m run (ww)= Apixgw = 15.39 kN/m
Weight of header Pipe per m run (whp) =
3.14x3.316x0.016x78.5 = 13.08 kN/m
=3.14 X10.89/4x10 = 85.53 kN/m
Horizontal force acting at bend of delivery pipe due to pressure (Fh) =
0.5xPtxApix(1-cosΦ) 0.5 x 615x1.54x ( 1- cos 90) = 473.36 kN

L&T Construction
DOCUMENT NO. DATE
PROJECT:
MSR SYAM PSP
Vertical force acting at bend of delivery pipe due pressure(Fv) =
0.5xPtxApix(sinΦ) 0.5 x615x1.54x(sin 90)= 473.36 kN
Dynamic thrust force Td= Td= WV/g=Q*gw*(V/g)
Horizontal component of dynamic thrust force (Tdx) = 0.5xTd x (1-cosΦ)
4.58 KN
Vertical component of dynamic thrust force (Tdy) = 0.5xTd x sin(Φ)
4.58 KN
SOIL DATA:
Angle of internal friction (f) = 32 o
Unit weight of soil (gs) = 18 kN/m3
Submerged unit weight of soil (gs') = 8.19 kN/m3
Ka = Coefficient of active earth pressure
= [1-Sin(f)]/[1+Sin(f)] = [1-Sin(32)]/[1+Sin(32)] = 0.3073
Kp = Coefficient of passive earth pressure = 1/Ka 3.25
Density of water for uplift gw = 10 kN/m3
Net safe bearing capacity of soil considered= 300 kN/m2
Factor of safety against sliding = 1.2
Factor of safety against overturning = 1.2
Factor of safety against uplift= 1.2

Bf
b
B1
A A
u
b
u
L1
Delivery Pipe Lf Header Pipe

L&T Construction
DOCUMENT NO. DATE
PROJECT:
MSR SYAM PSP
Figure 1: showing the Plan of Thrust Block:
L1
H1 300
H3 L2 L3
1416
1392
FGL = 207
0.0 0
1200
H4
H2
3332
H6
28.383313 600 300.6458491
Tf 500
31.14864 329.9371438
Lf
sa
sp
Figure 2: showing the Elevation of Thrust Block (Section A-A):

Dimensions of thrust block: (refer figure 1&2 )
Length of Thrust Block L1 = 4850 mm
Length L2 = L1/2 2425 mm
Length L3 = L1-L2 = 2425 mm
Length of pipes embeded in concrete
Length of delivery pipe, Li 5725 mm
Thickness of concrete on either side of delivery pipe (b)= 150 mm

L&T Construction
DOCUMENT NO. DATE
PROJECT:
MSR SYAM PSP
Width of Thrust Block at bottom & Top (B1)=
=Do+2*b 1416+150x2 = 1716 mm
Projection of footing in length direction (u) 500 mm
Depth of block:
Thickness of concrete below delivery pipe upto top of footing= H2 = 6524.0 mm
=H1+0.5*Do 300+ 0.5 *1416 = 1008 mm
Depth of block, H4 H4 = H1+Do+H2+Tf 8740.0 mm
Height of soil till top of base slab below FGL = H6 = 5132.0 mm
Area of Pedastal = Ap =
= B1xL1 = 1716x4850 = 8322600 mm2
Area of Face of Thrust Block causing sliding= As1 =
= (B1xH6)+(Bf*Tf) = 1716x5132 + 2720 x 500 = 10166512 mm2
Distance between FGL & NGL, (x) = 0.0 mm
Area of Face of Thrust Block resisting sliding= As2 =
= (B1x(H6-x))+(Bf*Tf) = 1716x (5132-0) + 2720 x500 = 10166512 mm2
Area of thrust block footing= Af = Lf*Bf 15912000 mm2
Check for safety against sliding:
Horizontal thrust force due to pipe bend (Fh) = 473.36 KN
Dynamic horizontal thrust force (Tdx) = 4.58 KN
Active Pressure acting on the Thrust Block = Ra = 238.58 kN
From pedestal 198.1 kN
Passive Resistance of soil acting on Thrust Block= Rp = 2527.16 KN
From pedestal = 0.5 X gs x Kp x H6 x B1 x (H6) 2098.36 KN

L&T Construction
DOCUMENT NO. DATE
PROJECT:
MSR SYAM PSP
Frictional resistance:
Weight of soil on top of projection 701.08 KN
ii) Weight of Concrete (Wc) = (Abx(H4-Tf)-ApoxLe)x gcon = 1070.39 KN
Weight of footing = (Af)*Tf*gcon 190.94 KN
iii) Weight of empty pipes =(Wep) = 38.34 KN
iv) Weight of water inside pipes = (Ww) = 234.88 KN
v) Vertical upward thrust force due to delivery pipe bend (Fv) = 473.36 KN
234.88+1.5((0.708+1.392+1.2) x10x1.5393804)
701.08+1070.39+190.94+38.34+234.88-473.36
Total Horizontal force acting (FHT) = Ra+Fh+Tdx = 716.52 KN
Total Horizontal force resisting sliding = Rh = Rp+Rf 3055.8 KN
Check for safety agaist overturning
i) Overturning moment acting about thrust face due to water pressure incl. Dynamic Thrust
forces in vertical direction = OTM1 = (Fy)x(L3)
=(473.36)*2925 = 1384.58 KN.m
=(4.58+473.36)*(8740-300-708) = 3695.43 KN.m

L&T Construction
DOCUMENT NO. DATE
PROJECT:
MSR SYAM PSP
Check for Bearing pressure of soil:
= SBC+ gs * Hn = 250+18*5.63= 351.34 kN/m2
Net moment = 3695.43+447.92-4744.58 783.35 KN.m
Max base pressure due to Moment(6 x783.35)/(2.72x5.85x5.85) 50.49 kN/m2
Min base pressure due to vertical loads & Moment 172.64-50.49= 122.15 kN/m2
Max base pressure due to vertical loads & Moment 50.49+172.64= 223.13 kN/m2
OK < SBC
Check for safety against Uplift:
i) Net Vertical thrust force due to pipe bends (Fv) = 0 kN
ii) Water pressure force at base= gw *hw *Af =10*5.63x16 = 895.85 kN
=+701.08+1070.39+190.94+38.34+234.88 2235.63 kN
L&T Construction
DOCUMENT NO. DATE
PROJECT:
MSR SYAM PSP
fck 20 N/mm2
fy 500 N/mm2
Dia of bar 16 mm
projection 0.5 m
haunch width 0m
Moment Check:
= Mu/(0.133xfckxb) 92.64 mm
SAFE
Ast,min 518.4 mm2/m
SAFE

L&T Construction
DOCUMENT NO. DATE
PROJECT:
MSR SYAM PSP
SAFE
Two way Shear Check
Contributing area for SF A= (Af-(a+d)*(b+d)) 4.57 m2
Length of critical section (a+d+b+d)*2 14860 mm
0.13 N/mm
2
1.12 N/mm
2
SAFE
L&T Construction
DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05/04/24

ES VPK/PSP SRS
ANNEXURE-A
Clauses from CPHEEO Water Manual and IRC 78-2000
CPHEEO Water Manual

L&T Construction
DOCUMENT NO. DATE

LE170102-C-IW-WS-DC-3009 05/04/24

ES VPK/PSP SRS
IRC 78-2000

L&T Construction
Water & Effluent Treatment - WET EDRC
DOCUMENT NO. DATE

05/04/24
DC-3009

ES VPK/PSP SRS
ANNEXURE-C
Head Calculations for thrust blocks
Hydraulic
Top of Bottom of Center of Station loss
Chainage Gradient Static Max.Head
Scheme Marking pipe level pipe level pipe level + Residual Head (m)
(m) Line Level Head (m) (m)
(m) (m) (m) head (m)
(m)
A B C D=(B+C)/2 E=A-D F G=E+F H
TP-06 30225 185 104.95 102.848 103.90 81.10 1.5 82.60

RISING MAIN
FROM BORU
JANTRAL PS
TP-07 30400 185 104.13 102.039 103.08 81.92 1.5 83.42

PS TO
TP-13 43425 174 117.705 115.614 116.66 57.34 1.5 58.84 83.42
TP-16 48100 170 125.461 123.382 124.42 45.58 1.5 47.08
TP-18 48150 170 125.399 123.307 124.35 45.65 1.5 47.15

#
TABLE-1
SCHEDULE OF THRUST BLOCKS FOR VERTICAL DOWN TURN BENDS
SOIL ANGLE OF BEND (DEG) OPERATING HYDRO TEST DIMENSIONS (mm)

CHAINAGE OD
SL.NO. TP MKD COVER PRESSURE PRESSURE
(m) (mm)
Ds(mm) (kg/cm2) (kg/cm2)
θ1 θ2 θ = θ1+θ2 A B C D E F G H I
1 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! ### ### ### #REF!

#

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This document is the property of Larsen & Toubro Limited, ECC Division - EDRC and must not be passed

GOVERNMENT OF MADHYA PRADESH

PROJECT : CHHAIGAONMAKHAN LIFT IRRIGATION SCHEME

CONTRACTOR : L&T Construction

DESIGNED & SUBMITTED BY CHECKED BY CHECKED BY SUBMITTED BY

S/E INCHARGE A.E (F) EXECUTIVE ENGINEER

CHECKED BY CHECKED BY CHECKED & RECOMMENDED BY

A.E (D) E.E (D) SUPERINTENDING ENGINEER

05-Apr-24 A FOR APPROVAL ES VPK/PSP SRS

JOB No. LE160884 TITLE:

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION

Sensitivity: LNT Construction Internal Use

4/5/2024 A FOR APPROVAL

CHHAIGOANMAKHAN LIFT IRRIGATION SCHEME

JOB No. LE160884

RELEASED FOR PRELIMINARY TENDER INFORMATION P

# Sensitivity: LNT Construction Internal Use

DOCUMENT NO. DATE

DESIGNED CHECKED APPROVED

Sl. No DESCRIPTION Page No

1.2 General Description of the Structure 1

1.3 Design Criteria 1

1.4 Units of measurement 2

1.5 Material Properties 2

2.0 Design of Thrust blocks

# Sensitivity: LNT Construction Internal Use

Water & Effluent treatment

DESIGNED CHECKED APPROVED

" General Arrangement detail for Pumping Station" - LE170102-M-IW-WS-GA-2002, Rev C .

1.2 Design Criteria

ii) Check-2: Check for bearing

iii) Check-3: Check for sliding

iv) Check-4: Check against uplift

# Sensitivity: LNT Construction Internal Use Page 1

Water & Effluent treatment

DESIGNED CHECKED APPROVED

1.3 Units of Measurement :-

Units of measurements used in analysis and design are in SI Units only.

1.4 Material Properties

2. CPHEEO Manual On Water Supply and Treatment, Third Edition.

3. IRC-78-2014: Standard Specification and code of practice for Roads bridges.

# Sensitivity: LNT Construction Internal Use Page 2

Water & Effluent treatment

DESIGNED CHECKED APPROVED

# Sensitivity: LNT Construction Internal Use Page 3

Design of Thrust Block for 90deg Vertical down-turn bend

Outer diameter of delivery pipe (Do) = 1016 mm

Inner diameter of delivery pipe (Dhi) = 1000 mm

Outer diameter of header pipe (Dho) = 1900 mm

Inner diameter of header pipe (Dhi) = 1880 mm

Thickness of header pipe shell (th) = 10 mm

Thickness of delivery pipe shell (t1) = 8 mm

Thickness of cement concrete lining (t2) = 0 mm

Operating pressure of the pipe (Po) = 860 kN/m2

Test pressure acting (Pt) = 1.5xPo 1.5x860= 1290 kN/m2

Angle of bend for the design of thrust block (Ѳ) = 90 deg

Density of Pipe Shell Material gpipe = 78.5 kN/m3

Density of Cement concrete gcon = 24 kN/m3

Density of water inside the pipe gw = 10 kN/m3

Weight of delivery Pipe per m run (wip)

3.14x1.008x0.008x78.5 + 3.14x1x0x24 = = 1.99 kN/m

Weight of header Pipe per m run (whp)

3.14x1.89x0.01x78.5 = = 4.66 kN/m

Dynamic thrust force Td= Td=2 Sin(Ѳ/2) WV/g=2Sin(Ѳ/2)Qgw(V/g)

=H1+0.5Do 300+ 0.5 1016 = 808 mm