Cao-Su-Hoa-Hoc-Va-Cong-Nghe - Dinh-Tan-Thanh - Physical-Testing-Of-Rubber - (Cuuduongthancong - Com)

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.c
PHYSICAL TESTING OF
ng
co
RUBBER
an
th
o ng
du
u
cu
CuuDuongThanCong.com https://fb.com/tailieudientucntt
om
• To determine processing
.c
ng
characteristics.
co
• To measure physical properties
an
th
after vulcanization (static and
o ng
dynamic mechanical tests).
du
u
cu
PROCESSABILITY
om
• Tests to measure the
.c
ng
processability of unvulcanized
co
rubber are chiefly concerned with
an
rheological properties. th
o ng
du
u
cu
om
.c
Mooney Viscosity, Mooney
ng
co
Scorch, Cure Index
an
th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
MOONEY VISCOSITY
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• Is reported in Mooney units (the torque
.c
required to rotate the disk).
ng
co
• Is not a true viscosity.
an
• A common test temperature is 1000C.
th
ng
• 4 minutes is a common running time to
o
du
reach the minimum viscosity.

u
cu
MOONEY SCORCH TIME
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• Is the total running time to reach a
.c
viscosity of five or ten units above the
ng
minimum (t5 or t10).
co
an
• Is used as a rough measure of the
th
processable life of a compound under
o ng
normal processing conditions.
du
u
cu
MOONEY SCORCH TIME
om
• The greater the scorch time, the longer the
.c
processable life.
ng
co
• A common test temperature for Mooney
an
scorch measurements is 1210C.
th
o ng
du
u
cu
MOONEY CURE TIME
om
• The total running time to reach a viscosity
.c
of 35 units above the minimum (t35).
ng
co
• It is used to estimate curing time at the
an
test temperature.
th
o ng
du
u
cu
CURE INDEX
om
tL = t35 – t5
.c
ng
co
The smaller the Cure Index, the faster the
an
cure rate.
th
o ng
du
u
cu
OSCILLATING DISK
RHEOMETER (ODR)
om
.c
ng
co
an
th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
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.c
ng
co
an
th
o ng
du
u
cu
• ML Minimum torque – a measure of the
viscosity of the uncured compound.
om
.c
• MH Maximum torque – a measure of
ng
co
cure state.
an
th
ng
• Ts1 Time for torque to increase 1 dn.m (0,1
o
du
N.m or 1 lbf-in ) above ML- a measure of

u
cu
scorch time.
• t50, t90 Time to reach 50% or 90% of MH.
VULCANIZATE TESTS
om
• Hardness
.c
• Type A durometer (for soft rubber
ng
co
products).
an
• Type D durometer (for hard rubber and
plastic – like materials) th
o ng
du
u
cu
Tensile tester
om
.c
ng
co
an
th
o ng
du
u
cu
Tensile strength
om
The force per unit of the original cross-
.c
sectional area which is applied at the time
ng
of rupture of a test specimen.
co
an
- Is expressed in psi, MPa (1 MPa = 145
psi), or Kgf/cm2 th
o ng
du
u
cu
ULTIMATE ELONGATION
om
• Is the elongation at the moment of rupture
.c
• Is expressed as a percentage of the
ng
co
original distance between the benchmarks.
an
th
o ng
du
u
cu
TENSILE STRESS (MODULUS)
om
• Is the stress required to produce a certain
.c
strain, or elongation.
ng
co
• Is usually reported as 100%, 300%...
an
th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
HEAT RESISTANCE
om
• Is to determine stress-strain properties
.c
before and after heat aging (tensile
ng
strength, elongation, hardness)
co
an
th
o ng
du
u
cu
COMPRESSION SET
om
• Is the ability of an elastomeric material to
.c
recover to its original thickness after
ng
having been compressed for an extended
co
an
period.
th
• For optimum performance in service,
o ng
compression set values should be as low
du
as possible.
u
cu
ABRASION RESISTANCE
om
• Load
.c
• Speed
ng
co
• Type of abrasive surface
an
th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
TEAR RESISTANCE
om
• Tear test specimens are pulled on a
.c
tensile tester (rate of 8,5 mm per second).
ng
co
• The maximum force required to innitiate or
an
propagate tear is recorded as force per
unit thickness th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
IMPACT STRENGTH
om
• Is the resistance of a material to fracture
.c
under a sudden impact or shock force.
ng
co
• The Izod impact test.
an
• The Charpy impact test.
th
o ng
du
u
cu
FLEX RESISTANCE
om
• The ability to withstand numerous flexing
.c
cycles without damage or deterioration.
ng
co
an
th
o ng
du
u
cu
om
.c
ng
co
an
th
o ng
du
u
cu
HEAT BUILD UP
om
.c
ng
co
an
th
o ng
du
u
cu
WEATHER AND OZONE
RESISTANCE
om
.c
ng
co
an
th
o ng
du
u
cu
om
• Chemical resistance.
.c
• Oil resistance.
ng
co
• Low temperature properties.
an
th
o ng
du
u
cu

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reach the minimum viscosity.

N.m or 1 lbf-in ) above ML- a measure of

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