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Rubber Curing
Systems th
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• Over the years three special types of cure

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systems have been developed. They are:

.c
• efficient vulcanisation (EV) systems,

ng
co
• semi-efficient vulcanisation (SEV)

an
systems and
th
ng
• conventional vulcanisation (CV) systems.
o
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The levels of accelerator and sulfur in CV,
SEV and EV systems are shown in Table 1

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Measuring Cure

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The curve exhibits a number of features
which are used to compare cure:

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- Maximum torque MH.

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- tS2, T2 or T5 : there is a delay or

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induction time before the torque or

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resistance value begins to rise.
th
ng
- T90 : is the time for the torque to
o

increase to:
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u

90/100(MH − ML)+ ML
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Cure rate: A rise in the value of torque

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with time, the slope of the curve, gives

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the measure of cure rate. Sometimes cure

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rates of various cure systems are
th
ng
compared with T90−ts2 data
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Test Equipment and Conditions

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• Cure characteristics were determined

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using an MDR 2000EA rheometer.

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• Test specimens were vulcanised by

an
th
compression molding at temperatures and
ng
times indicated.
o
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• Stress-strain properties were determined


u
cu

according to ISO 37

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• tear strength according to ISO 34/1.

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• DIN abrasion ISO 4649.

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• fatigue to failure ASTM 4482/85.

ng
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• hardness according to ISO 48.

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• Ageing of the test specimens was carried
th
ng
out in a ventilated air oven at 100 C for 3
o
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days (ISO 188).


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om
• Heat build up and permanent set after dynamic

.c
ng
loading were determined using a Goodrich

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Flexometer (Load 11 kg or 22 kg; stroke 0.445

an
cm, frequency 30 Hz, start temperature 100 C)
according to ISO 4666/3-1982.
th
ng
• Dynamic mechanical analysis was carried out
o
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using a RDA-700 (prestrain 0.75%, frequency 15


u

Hz and temperature 60 C) according to ASTM D


cu

2231.

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• Vulcanisate network structure was

.c
ng
determined by equilibrium swelling in

co
toluene using the method reported by Ellis

an
and Welding. The volume fraction
th
ng
• (Vr) obtained was converted into the
o
du

Mooney-Rivlin elastic constant (C1) and


u

finally into the concentration of chemical


cu

crosslinks.

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• The proportions of mono-, di-, and

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polysulfidic crosslinks in the vulcanisates

.c
were determined using thiol amine

ng
chemical probes.

co
an
th
• Following the cleavage of the poly- and
ng
disulfidic crosslinks, the samples were
o
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treated with methyl iodide to distinguish


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carbon-carbon based crosslinks from


monosulfidic crosslinks.
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• The rubber to metal adhesion

.c
ng
characteristics were determined according

co
to ASTM 2229-85.

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th
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Curing Systems

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Curing systems can be classified into four

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categories.

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an
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Sulfur Curing Systems

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Accelerators

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Accelerators may be classified in several

co
ways:

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(a) inorganic or organic
th
ng
(b) acidic or basic
o
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(c) by chemical type or


u

(d) by speed of the cure, giving rise to the


cu

terms slow, medium, semi-ultra and ultra.

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Functionally, accelerators can also be

ng
classified into two broad categories:

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an
th
o ng
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Primary accelerators:

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Primary accelerators are mercapto based

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accelerators, generally efficient and confer

ng
good processing safety to the rubber

co
compounds, exhibiting a broad vulcanisation

an
th
plateau with relatively low crosslink density.
o ng
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• Secondary accelerators:

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Some rubber compounds use only one

ng
accelerator but most contain two, a primary at

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about 1 phr and a secondary (or booster) at

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0.1 to 0.5 phr.
th
ng
These combinations cause faster vulcanisation
o

than each product separately and a


du

considerable activation of cure which is positive


u
cu

for the general property spectrum of the


vulcanisates.
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• NR and SBR compounds with MBTS/DPG

.c
ng
as the control. The secondary accelerators

co
also change the network structures. The

an
polysulfidic crosslinks are converted to
th
ng
monosulfidic exhibiting heat stability.
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Sulfur Donors

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• Aside from the sulfur itself, sulfur bearing

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ng
compounds that liberate sulfur at the

co
vulcanisation temperature can be used as

an
vulcanising agents.
th
o ng
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Cures for Speciality Elastomers

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• The curing systems used to vulcanise

.c
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speciality elastomers such as EPDM, CR,

co
IIR and NBR are different than those used

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to cure NR, SBR, BR and its blends
th
ng
• The former elastomers are less
o
du

unsaturated and therefore need a high


u

ratio of accelerator to sulfur


cu

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Cure Systems for EPDM

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Cure Systems for Nitrile
Rubber

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• Cure systems for nitrile rubber are

.c
ng
somewhat analogous to those of NR, SBR

co
or BR except that magnesium carbonate

an
(MC) treated sulfur is usually used to aid
th
ng
sulphur dispersion into the polymer.
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Cure Systems for
Polychloroprene

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• CR can be vulcanised in the presence of

.c
ng
zinc oxide alone, but magnesium oxide is

co
necessary to confer scorch resistance.

an
th
• Along with the metal oxides, TMTD, DOTG
ng
and sulfur are used. This is a good
o
du

method to obtain high resilience and


u
cu

dimensional stability.

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Cure Systems for Butyl and
Halobutyl Rubber

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• The low degree of unsaturation

.c
ng
requires the use of ultra accelerators,

co
such as thiuram or dithiocarbamate.

an
th
Phenolic resins, bisazoformates , and
ng
quinone derivatives can also be employed.
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• Sulfur crosslinks have limited stability at

.c
ng
elevated temperatures and can rearrange

co
to form new crosslinks.

an
• Resin cure systems provide C-C crosslinks
th
ng
and heat stability.
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Halobutyl Rubber

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Peroxide Cure Systems

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Peroxide Vulcanisation of
EPDM

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• Peroxide vulcanisation of EPDM is growing

.c
ng
in popularity because of enhanced ageing

co
resistance.

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• A comparison of sulfur and peroxide cure
th
ng
systems for EPDM is shown in Table 32 .
o
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• Apart from peroxide type and the amount

.c
of peroxide incorporated in compounds,

ng
the efficiency of crosslinking depends on

co
an
coagents.
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• The commercially important ones are:

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- Maleimide type: N,N -phenyl maleimide

.c
- Allylic type: triallyl cyanurate (TAC)

ng
co
triallyl isocyanurate (TAIC)

an
- Methacrylate type: zinc dimethacrylate
th
ng
- Acrylate type: ethylene glycol diacrylate
o
du

zinc diacrylate
u

- Polymeric coagents: liquid 1,2-


cu

polybutadiene resin

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Sulfur Free Curing Systems

om
.c
Some special vulcanising agents can cure

ng
diene rubbers such as NR, SBR and BR.

co
an
th
o ng
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Phenolic Curatives,
Benzoquinone
Derivatives and Bismaleimides

om
.c
ng
• Diene rubbers can be vulcanised by the

co
an
action of phenolic compounds like phenol-
th
formaldehyde resin (5-10 phr). Resin
o ng
cured NR offers good set properties
du

and low hysteresis.


u
cu

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om
• Resin curing of SBR and BR imparts

.c
ng
excellent cut growth and abrasion

co
resistance.

an
• Resin cured nitrile rubber shows high
th
ng
fatigue life and high relaxation.
o
du

• Resin-cured butyl rubber shows


u
cu

outstanding ozone and age resistance.

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om
.c
A high diene rubber can also be vulcanised

ng
by the action of a dinitrosobenzene, made in

co
situ by the oxidation of a quinonedioxime

an
th
o ng
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Vulcanisation by Triazine
Accelerators

om
• The triazine accelerators are more

.c
ng
effective than the thiazole accelerators

co
and produce highly reversion resistant

an
vulcanisates.
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o ng
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Urethane Crosslinkers

om
• Natural rubber can be crosslinked by a blocked

.c
diphenyl methane diisocyanate to produce

ng
urethane crosslinks.

co
• The crosslinking agent dissociates into two

an
th
quinonedioxime molecules and one diphenyl
ng
methane diisocyanate.
o


du

The quinone reacts with the rubber via a nitroso


group and forms crosslinks via a diisocyanate
u
cu

group.

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Other Crosslinking Agents

om
• There exist a considerable number of

.c
ng
compounds containing labile chlorine

co
which bring about sulfurless vulcanisation

an
at levels of approximately 3 phr.
th
ng
• Basic chemicals such as lead oxides and
o
du

amines are needed.


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New Developments

om
• Maintaining properties and performance

.c
ng
throughout a rubber product’s service life

co
is directly related to maintaining the

an
integrity of the vulcanisate structure under
th
ng
both thermal and thermal oxidative
o

conditions.
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• Two additives have allowed compounders

.c
ng
to forget this compromise, namely

co
hexamethylene-1,6-bisthiosulfate (HTS), a

an
post vulcanisation stabiliser and 1,3-
th
ng
bis(citraconimidomethyl) benzene (BCI-
o

MX, Perkalink 900)


du
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Some Practical Examples with

an
Varying Cure Systems
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Tyres
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Tread

Steel belts

om
Carcass plies

.c
Black sidewall

ng
Inner liner

co
an
Apex Veneer coverstrip

th
ng
Bead
o
du
u

White sidewall
Chafer
cu

Rim cushion

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Tread

om
• Trying to balance the three main

.c
apparently conflicting needs of wear, wet

ng
co
grip and rolling resistance

an
• The cure system should be CV/SEV.
th
Accelerators used are sulfenamide class
ng
(TBBS, CBS, MBS).
o
du

• For improving heat resistance, the use of


u
cu

Perkalink 900 is recommended

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RADIAL TRUCK TREAD FORMULATION

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Ingredients phr

.c
NR 100

ng
ZnO 5

co
Stearic acid 2

an
TBBS 1.5
Sulfur
th 1.5
ng
N-234 55
o
du

Aromatic oil 8
6 PPD 2
u
cu

TMQ 1.5
PVI 0.1

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Perkalink 900

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• Perkalink 900 is an antireversion agent

.c
ng
which provides long term heat stability in

co
sulfur vulcanized compounds by

an
substituting stable, flexible carbon-carbon
th
ng
crosslinks for the sulfur crosslinks that are
o
du

destroyed by reversion in the mold or


u

during product service life.


cu

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co
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o ng
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• Silica as a reinforcing filler is being used

om
more extensively in the tyre industry to

.c
provide improved tear resistance and

ng
decreased rolling resistance.

co
• In order to maximise these benefits the

an
silane coupling agent bis-(3-
th
ng
triethoxysilylpropyl) tetrasulfide (TESPT) is
o
du

often employed.
u
cu

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om
• A passenger tread containing silica needs a

.c
ng
cure system based on sulfenamide/sulfur

co
(SEV/CV system) and guanidine activators

an
(DPG).
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o ng
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Aircraft tread requires a high modulus, better
abrasion resistance and low heat generation.

om
The above requirements could be satisfied by using

.c
a CV/SEV cure system with DCBS as accelerator

ng
and insoluble sulfur (IS) as crosslinker.

co
an
th
For achieving high modulus, HMT and a resorcinol
ng
system is used.
o
du
u

In order to reduce the heat generation, the use of


cu

Perkalink 900 has been suggested.

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Tread Base or Sub Tread

om
• A natural rubber rich undertread layer can

.c
ng
enhance the adhesion between belt or

co
cap-ply and tread.

an
• The cure system needs better flexibility
th
ng
and low heat generation. Typically the
o
du

cure system will be based on CV/SEV.


u
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Belts

om
• In radial tyres, sets of belts or breakers made

.c
ng
from brass coated steel cords are layed at

co
alternate bias angles.

an
• to provide a trellising effect, to stiffen the area
th
under the tread and also to prevent growth
ng
under inflation or high speed rotation.
o
du

• These belts provide a rigid support to the tread


u
cu

offering a more controlled contact with the road.

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• The design of the belt package should

om
give a smooth ride with minimum energy

.c
loss, but with sufficient stiffness to

ng
prevent undue movement within the

co
contact area causing irregular or rapid tyre

an
wear.
th
ng
• The cure package is composed of a slow
o
du

accelerator (DCBS, or TBSI) with a high


u

level of sulfur for improving the bond


cu

strength between the rubber and brass


layer.
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om
• Addition of Duralink HTS (hexamethylene-

.c
ng
1,6- bis(thiosulfate), disodium salt dihydrate)

co
improves adhesion characteristics under

an
ageing environments.
th
o ng
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Sidewall

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• Sidewall compounds cover the thinnest

.c
ng
part of the tyre where most flexing occurs

co
as the tyre deflects.

an
• They therefore need to have a high
th
ng
degree of flex resistance and good
o
du

dynamic properties, as well as excellent


u
cu

age resistance.

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• Sidewall compounds contain additional

om
ingredients to prevent oxidative or ozone

.c
attack since this part of the tyre will be

ng
particularly exposed to the sun and the

co
an
elements.
th
• The cure system should be CV or between
o ng
du

CV/SEV.
u
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.c
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co
an
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o ng
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Carcass

om
• The cure system of choice for a carcass

.c
ng
compound is based on a scorch resistant

co
cure package.

an
• thermally stable, insoluble sulfur and
th
ng
bloom resistant adhesion additives are
o
du

required.
u
cu

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om
• the cure system suitable for this

.c
ng
application is based on a slow accelerator

co
such as DCBS with a high amount of

an
insoluble sulfur (generally 4-5 phr).
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
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cu

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om
.c
ng
co
an
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o ng
du
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Bead

om
• require high modulus and good adhesion

.c
ng
to steel wires.

co
• High modulus is achieved by using

an
th
resorcinol/HMMM or phenol formaldehyde
ng
resins.
o
du

• The cure system is based on sulfenamide


u
cu

with a high amount of insoluble sulfur.

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om
.c
ng
co
an
th
o ng
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Apex

om
• The apex components provide the gradual

.c
ng
shape and stiffness reduction from the

co
rigid bead coil to the flexible mid-sidewall

an
of the tyre.
th
ng
• These components need to be very hard
o
du

to provide good vehicle handling and to


u

reduce the risk of flexural fatigue at


cu

component endings.

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om
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ng
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o ng
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Cap-Ply

om
• act as a barrier layer between the tread and the

.c
casing to restrict migration of chemicals from

ng
the tread into the belt.

co
• requires high modulus and good adhesion

an
th
behaviour. ng
• The cure system used to achieve the target
o

properties is based on a combination of CBS and


du

DCBS with a high amount of insoluble sulfur.


u
cu

• A resorcinol/HMMM system is used to obtain the


required high modulus.

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om
.c
ng
co
an
th
o ng
du
u
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Inner Liner

om
• Zinc oxide with MBTS and a small amount

.c
ng
of sulfur is used to crosslink halobutyl

co
rubber.

an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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Industrial Rubber Products

om
.c
ng
co
an
th
o ng
du
u
cu

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Conveyor Belt Cover - NR

om
• flex resistance, abrasion resistance and low

.c
heat build up.

ng
co
• In order to achieve better flex resistance, a

an
conventional cure package is recommended
th
(however, such a system suffers from the
o ng
adverse effects of heat generation).
du

• In a recent study, the addition of Perkalink


u
cu

900 was recommended

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om
.c
ng
co
an
th
o ng
du
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cu

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om
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ng
co
an
th
o ng
du
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cu

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• The antireversion agent has no effect on

om
scorch resistance and time to optimum cure.

.c
• The compound containing the antireversion

ng
agent maintains a torque level close to the

co
maximum.

an
th
• The antireversion effect is also evident in the
o ng
stability of vulcanisate properties following
du

overcure or air ageing at 100 C.


u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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ng
co
an
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o ng
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Engine Mount - NR

om
• The essential performance properties for an

.c
engine mount are low heat build up and low

ng
dynamic compression set.

co
• a cure system comprising of sulfenamide

an

th
(moderate loading, 1.2-1.7 phr) with sulfur (2-
ng
2.5 phr) is recommended.
o


du

A small amount of ultra accelerator might be


necessary to generate a crosslink network
u
cu

capable of improving dynamic compression set


as well as heat build up.

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om
• In spite of this modified cure system

.c
(CBS/TMTD/S), the properties are still not

ng
co
optimum, particularly with regard to heat

an
build up.
th
• The addition of an antireversion agent
ng
might provide advantage and with this in
o
du

mind the effect of Perkalink 900 has been


u
cu

studied.

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
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ng
co
an
th
o ng
du
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cu

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Tank Pad – NR/SBR/BR Blend

om
• The required properties for a tank pad are heat

.c
ng
stability, low heat generation, improved flex and

co
good compression set.

an
• This can be achieved by selecting a cure
th
package between SEV and towards an EV cure.A
ng
combination of a sulfenamide with a thiazole is
o
du

suitable.
u
cu

• Generally the sulfenamide level should be low


and the thiazole accelerator should be high.

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om
• The sulfur loading is generally high to

.c
address the improved flex requirements.

ng
co
• Because of high sulfur loadings, the

an
system suffers from the adverse effects of
heat and reversion resistance. th
ng
• Perkalink 900 is active in compounds
o
du

based on blends of NR with the synthetic


u
cu

elastomers SBR and BR.

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
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ng
co
an
th
o ng
du
u
cu

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om
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ng
co
an
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o ng
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Oil Seal - NBR

om
• The general requirement for oil seal applications is

.c
ng
oil resistance, low compression set, high elongation

co
and good heat stability.

an
• In order to achieve this, a cure system comprising
th
of MBTS/TMTD and sulfur is preferred.
ng

o
TMTD is used in a small amount so that
du

elongation is not negatively affected.


u
cu

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om
• In order to keep high elongation, the amount

.c
ng
of sulfur should not be too low.

co
• Compression can be negatively affected if

an
th
the sulfur loading is too high.
ng
• The heat stability can be improved by
o
du

incorporating antireversion agent


u
cu

Perkalink 900.

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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om
.c
ng
co
an
th
o ng
du
u
cu

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Concluding Remarks

om
• Cure systems play an important role in

.c
ng
achieving the performance requirements

co
of rubber articles.

an
• Antireversion chemicals constitute a class
th
ng
of such materials, and can improve service
o
du

performance.
u
cu

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• Cure systems, however, paint only part of

om
the picture with regard to the manufacture

.c
of rubber articles.

ng
• polymers and fillers are equally important

co
in meeting performance requirements.

an
th
• In addition, compound mixing and
o ng
processing play a critical role in
du

achieving the final vulcanisate properties.


u
cu

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